LAB3 SELF LEVELLING DEVICE

FOR AERIAL PLATFORMS

The Self leveling Device LAB3 meets the safety requirements:

- Category 3 (EN954-1)
- PL d (EN13849-1)
The card has two outputs PWM current feedback to control a proportional valve, a safety re-
lay output to stop the movements, two digital output signal basket inclination, when exceeds
6 °.
The optimization of working parameters can be easily done via serial connection and user
interface software BPE_Terminal.
Using BPE terminal can make the alignment of the zero level of the LAB3 with the zero tilt
LAB3 basket, set the minimum current to the proportional levelling valve, the current gain, change
DIMENSIONI DI INGOMBRO CH. IX PAGE 15 the operating angle of the two current outputs for the alert of 6° exeeciding basket tilt, and
LED AND CONNECTORS LAYOUT CH. IX PAGE 16 finally adjust the width of the dead zone in correspondence of the zero grade requirements
MAIN CONNECTOR CH. IX PAGE 16 EMC conformity 2004/108/CE
ELECTRICAL CONNECTIONS CH. IX PAGE 17 - EN61000-6-2
MOUNTING EXAMPLE CH. IX PAGE 18 - EN61000-6-3

Power supply 9 ÷ 33V

Proportional PWM output current feedback, max load 3A
PWM frequency 4000 Hz
Dither frequency 100 Hz
Vertical position dead band Yes

ORDERING CODE Coils current offset adjustment Yes

Code Description Coils current gain adjustment Yes

Self Levelling Device for Output of safety relay to stops dange-

7.365.1186 rous movements (10° of tilt basket, or Max load 2Ampere
aerial platforms
device failure)
Connector AMP seal 35
7.003.055 Two independent On/off current ou-
pole Max load 1Ampere
tputs (switch on at 6° tilt basket)
Serial cable RS232
7.045.068 Serial link RS232 YES-for adjustment work parameters
LAB3 , 4mt length
BPE Terminal software Working ambient temeprature -40 ÷ +70 °C
www.bpe.it downloaded from www. Main connector AMP seal 35 pole
bpe.it website
Protection degree IP66
Included in the furniture:
- Installation and use manual

9
OVERALL DIMENSIONS

140.2 19.8
4xØ4.2

85.5
70

125 65.3

File: LAB3_E IX • 15 02/2011/e

 SELF LEVELLING DEVICE FOR AERIAL PLATFORMS

LED AND CONNECTORS LAYOUT

Conn. Description
J5 Main connector AMP seal 35 poli
J3.1 Inside connector for RS232 communication with (BPE Terminal software)
J3.1
D18 J2.1 J2.1 Reserved
1
J4.1
SW3 SW2 SW1 1
J4.1 Reserved
1
Mh1
D8 D9 D10 D18 Status of power on
JP3 J4
D8 Show the status error codes of LAB3 (green)
D9 Show the status error codes of LAB3 (red)
D10 Show the status error codes of LAB3 (yellow)
J5
SW1 Push button, for self calibrating procedures
SW2 Push button, for self calibrating procedures
SW3 Push button, for self calibrating procedures

MAIN CONNECTOR (WIRING DETAILS)

Pin Function Note

1 Positiv Supply Voltage Connects to battery positive
2 Negativ Supply Voltage Connects to battery negative
Output of safety relay to stops dange-
3 rous movements (10° of tilt basket, or Maximum load 2 Ampere
device failure)
Input of safety relay to stops dange-
1 12
4 rous movements (10° of tilt basket, or Connects to battery positive
13 23
35
device failure)
24
24 Output PWM - coil A Maximum current 3 Ampere
25 Output PWM - coil B Maximum current 3 Ampere
26 Return of coils A and B

9 28

29
On/off current output (switch on at 6°
tilt basket)
On/off current output (switch on at 6°
Maximum load 1 Ampere

Maximum load 1 Ampere

tilt basket)

ELECTRICAL CIRCUIT

U3
3 2
VIN VOUT

Vpwr
Vpwr
Vpwr

Safety Relè
Vpwr
Vpwr
1 2 1 2

D5
DIODE

1 2 4 3 28 29 24 25 26

File: LAB3_E IX • 16 02/2011/e

SELF LEVELLING DEVICE FOR AERIAL PLATFORMS

ELECTRICAL CONNECTIONS
LAB3 connection examples to replace
the model SE3LN33240804 and SE3LN33121604

connettore 35 poli / 35 ways main connector

1 2 4 3 24 26 25

F2
Safety Device DIODE A B

valvola proporzionale livellamento

2

levelling proportional valve

switch off the main valves, to stop
the platform movement and level-
1

ling over 10° basket inclination or

failure of the levelling unit card
1

connettore 35 poli / 35 ways main connector

1 2 4 3 28 29 24 26 25

DIODE

F2
Safety Device A B
switch off the main valves, to
stop the platform movement valvola proporzionale livellamento
2

and levelling over 10° basket

inclination or failure of the
levelling unit card
levelling proportional valve
9
1

DIODE

RL3
2
1
3 RL4
4 4
3
DIODE
RELAY SPST 1
2
switch off the valves to
stop the downward arm RELAY SPST
movements and closing jib, switch off the valves to stop
intervenes to overcome 6 ° the lifting arm movements
1

tilt basket and opening jib, intervenes

to overcome 6 ° tilt basket

Connection only for example Before proceeding with the calibration on the machine, read the use and
installation manual.

File: LAB3_E IX • 17 02/2011/e

 SELF LEVELLING DEVICE FOR AERIAL PLATFORMS

MOUNTING EXAMPLE

J3.1
D18 J2.1 1
J4.1
SW3 SW2 SW1 1

1
Mh1
D8 D9 D10
JP3 J4

J5

BPE Terminal

RS232

File: LAB3_E IX • 18 02/2011/e