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Introduction To Farm Machinery

This document provides an overview of farm machinery and power systems. It discusses how farm equipment is classified into farm power, which provides force, and farm machinery, which are tools attached to a power source. The combination of machinery and power make up a farm system. It then describes different types of implements and how they are attached and operated by tractors. The document outlines various power transmission systems used in farm equipment like belts, shafts, chains, gears, and hydraulics. It provides details on components of these systems and how they transmit motion efficiently on the farm.

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Aubrey Cas
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0% found this document useful (0 votes)
76 views

Introduction To Farm Machinery

This document provides an overview of farm machinery and power systems. It discusses how farm equipment is classified into farm power, which provides force, and farm machinery, which are tools attached to a power source. The combination of machinery and power make up a farm system. It then describes different types of implements and how they are attached and operated by tractors. The document outlines various power transmission systems used in farm equipment like belts, shafts, chains, gears, and hydraulics. It provides details on components of these systems and how they transmit motion efficiently on the farm.

Uploaded by

Aubrey Cas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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AGE 222

Introduction to Farm Machinery


Dr. O. U. Dairo

Farm Machinery and Power


• Equipment in the farm are classified as farm power and
farm machinery
• Power provides pull/force required tom operate
implements… a prime mover only
– Provide either mobile or stationary operations
• Machinery are tools/implements attached to a power
source to manifest the effect of power generated.
Without machinery power is useless and without power
machinery are not able to perform their intended
functions
• Machinery and power are complementary and the
combination make up a farm equipment
• Tools….. Without frame and external power source
• Implements …. Several tools mounted on a frame and
driven by an external power source

1
Implement types

• Pulled….trailed
• Mounted
• Semi mounted
• Self-propelled

Operations of farm implements with tractor


•Process of attaching implement to tractor is called Coupling
•Through … the Hitch system or PTO drive system
•Hitch system
•Three point linkage at back of tractor … top link and two lower links
•Corresponding links are established on implement
•Types of hitch system
•One point or single hitch
•Two-point hitch and Three-point system

• Pto drive ( Power take off)


• Tractor provides an auxiliary rotary power
through a shaft to implements that require
a rotary movement.
• A pair of universal joints attached to a
long shaft is used … a pto drive
• Two standard drives for farm implements..
– 1000rpm and 540 rpm

2
Power Transmission
• Power from tractors to implements are
transmitted to various components called
machine elements
• Transmissions elements are used in determining
power transmission system of any machine or
equipment
• Power transmission methods
– Belt and pulley drive
– Shaft and universal joint drive (pto)
– Sprocket wheel and chain drive
– Gear drive
– Hydraulic system

Pulley and belt drives


• Simplest form of transmission, made up of a belt that forms a band around a set of
pulley or sheave
• Belt … a flexible material made from natural or artificial rubber, canvas or leather.
– Flat or vee shaped belt
– Flat belt…… rectangular, endless by metal fasteners
– Vee-shaped belt … trapezoidal, reduces slippage, standard sized.
– Positive drive belt… precision or timing belt … mesh into splines

• Pulley are cylindrical elements in form of wheels on which belt runs. Used on flat belt
– Crowning prevents slippage
• Sheaves are made of cast iron with grooves embedded along its circumference to
accept the shape of a vee - belt
– Used for vee -belts
• Arrangements
– Opened or closed (Cross)

• Belt speed ratio


• Belt length
• Driven power

• Belt maintenance

3
Shaft and universal joint ( pto drive)
• A shaft . Hollow or solid bar on which revolving elements are
mounted, subjected to all types of loading
• Axle is a solid or hollow bar carrying revolving elements but not
subjected to torsion loading
• A spindle is a short rotating shaft
• Shapes are dependent on uses and design but mostly cylindrical

Universal joints

• Used with a shaft to provide efficient power transmission at


bends or corners
• Commonly used are Cardan or Hooke joint
• Pto drives are used on mounted or trailed implements such as
harvester, sprayer, rotary or vibratory implements where
constant angular speed are required

Sprocket Wheel and Chain drive

• Chain drive consist of endless chain whose


links are designed to engage the tooth of a
heeled sprocket
• Chain
• Sprocket
• Lubrication is essential
• Avoid excessive tension
• No creep
• Distance not restricted

4
Gear Drives
• Gear is a solid cylindrical element with set of tooth around its
circumference
• Gear drive consist of two or more gears that engage each other with
the aim of transmitting motion without shock ,minimum wear and
noise.
• Gear drive is one of the most commonly used trans.. system
• Arrangement
– Simple or Compound
• Types
– Spur, helical, Bevel, worm
• Characteristics
– Transmits more efficiently
– Low power loss
– Higher cost
– Speed is inversely proportional to number of tooth on gear
– Speed Ratio in Toothed Gear
• Speed ratio for simple arrangement
• Speed ratio for compound arrangement

Other Elements
• Bearings
– Radial and thrust
– Plain or journal and Rolling contact
Lubrication necessary
effects of lubrication
reduces friction, acts as coolant, flushes out
dirt, prevents corrosion.
• Spring
– Designed to Provide large elastic deflection
under loading

5
Hydraulic system
• Method of transmitting motion through a
fluid medium from a power source to a
machine or component
• Allows transmission to a remote or
inaccessible sections of a machine
• Makes it easier to convert rotary motion to
other forms of motion
• Basic components are pump, actuator,
connector, valves, sump, fluid, filters, lines,
couplers.

Hydraulic components
• Pump … creates the flow of the fluid medium
• Converts power from the engine to fluid power
• Motor … converts fluid power into a rotary motion where required,
usually in a far place from power source.
• Actuators: devices that manifest the effect of the pump in the hydraulic
system
• They are usually hydraulic cylinders and hydraulic motors
• Valves …. To control actions performed by actuators
• Three groups … Directional ( Spool or Check)
• Pressure Valves ( Pressure control, pressure relief, by-pass, priority or
pressure sequence valve, reducing valve)
• Volume control valve

• Lines and Couplers


• Lines are flexible tubing or hoses made of steel , copper or synthetic
rubber. Have inner and outer cores resistant to oil.
• Inner core reinforced with steel/ layers of wire, or fabric braid to avoid
failure
• Strength of hose inversely proportional to diameter

6
Components Cont’d
• Couplers are used in joining hoses or connect hoses as
part of a main system or to a secondary system.
• Hydraulic fluid
• Moving component of the system that transmit power at
high pressure
• Also lubricate the system
• Viscosity is ability to resist flow
• Adequate viscosity to prevent leakages and reduced
efficiency

• Reservoir or Sump
• Storage for the moving fluid
• Incorporates cooler to remove heat generated by fluid
during movement in circuit

Tractor Implement Control Systems

• Nudging
• Implements control by hand lever at side of operator by
pushing forward and back to neutral position for lifting and
keeping in position.
• Auto-position
• Allows selection of predetermined position of implement by
positioning the hand lever control. The position is
maintained for the implement during operation regardless of
leakages or obstructions

• Auto-Draft
• Allows a selection of pre-determined draft or force required
by an implement by a position on the lever control. A
sensing device usually attached to the link system maintains
the draft regardless of obstruction by varying the depth of
penetration if used in tillage practices

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