7/21/2019 HX_Service_Data_Sheet.

pdf
HX & HY Service Data Sheets Expiry Date: 09:2013

HX & HY Service Data Sheet 1 of 17

Bolt, Compressor Locknut, V-Band Air Tapping - Male
WARNING
Housing (Item 59) Compressor (Item 29) Union (Item 105)
Turbochargers can be hazardous when not
used as specified by the manufacturer. To
prevent damage and personal injury:
Always use the turbocharger part number specified
by the engine manufacturer.
Use only in applications approved by the engine
manufacturer.
Do not touch before checking surface temperatures.
Do not work on a running turbocharger or engine.
Do not modify the turbocharger in any way.
Disassemble and re-assemble using the engine
manufacturer’s instructions.
Use only approved spare parts.
For advice on the safe use of turbochargers
contact www.holset.com

Turbo Model Nm (lb. in) Nm (lb. in) Nm (lb. in)

Aluminium Cast Iron
Housing Housing

HX20W N/A N/A N/A N/A

HX25/25W/27W N/A N/A N/A N/A

HX30 (68mm wheel) N/A N/A N/A N/A
HX30 (72mm wheel) N/A N/A N/A N/A
HX32 N/A N/A N/A N/A
HX35 N/A N/A N/A N/A
HX40 N/A N/A N/A N/A
HX50 (98mm wheel) 8.5 (75) N/A N/A N/A
HX50 (108 / 112 mm wheel) 8.5 (75) N/A N/A N/A
HX55/52 N/A 8.5 (75) N/A 8.5 (75)
HX60/HT60 N/A 8.5 (75) N/A N/A
HX80/85 N/A 8.5 (75) 8.5 (75) N/A
HT80 N/A 8.5 (75) N/A N/A
HX82 N/A 8.5 (75) 12 (106) N/A
HX83 N/A N/A 12 (106) N/A
HY30W N/A N/A N/A N/A
HY35W (DCX MY01) N/A N/A N/A N/A
HY35W (DCX MY03/MY04.5) N/A N/A N/A N/A

CAUTION
Always refer to Service Notes  before using this service data.

Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved. 6:1
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Part No. 3596144 Rev. 39 Ref. PCD/TV Effect date 03:13
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HX & HY Service Data Sheets Expiry Date: 09:2013

HX & HY Service Data Sheet 2 of 17

Locknut, Compressor Locknut, Compressor Screw, Diffuser
Wheel (Item 61) Wheel (Item 61) (Item 56)

Turbo Model Nm (lb. in) Nm (lb. in) Nm (lb. in)

6 pt. 12 pt.
Hexagon Hexagon

HX20W T1:1.5 (14)T2:2.5 (22) see note 9   N/A N/A

HX25/25W/27W T1: 3.9 (35)T2: 4.9 (44) see note 9   N/A N/A
HX30 (68mm wheel) 15 (133) 14 (124) N/A
HX30 (72mm wheel) 15 (133) 14 (124) N/A
HX32 15 (133) 14 (124) N/A
HX35 15 (133) 14 (124) N/A
HX40 15 (133) 14 (124) N/A
HX50 (98mm wheel) 17 (150) N/A N/A
HX50 (108 / 112 mm wheel) 17 (150) N/A N/A
HX55/52 17 (150) N/A N/A
HX60/HT60 40.7 (360) N/A N/A
HX80/85 45.2 (400) N/A 24.9 (220)
HT80 45.2 (400) N/A 24.9 (220)
HX82 45.2 (400) see note 19 45.2 (400) see note 21 24.9 (220)
HX83 N/A N/A N/A
HY30W N/A 14 (124) N/A
HY35W (DCX MY01) N/A 14 (124) N/A
HY35W (DCX MY03/MY04.5) N/A 14 (124) N/A

CAUTION
Always refer to Service Notes  before using this service data.

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Part No. 3596144 Rev. 39 Ref. PCD/TV Effect date 03:13
7/21/2019 HX_Service_Data_Sheet.pdf
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HX & HY Service Data Sheet 3 of 17

Bolt, Turbine Locknut, V-Band Turbine (Item 28)
Housing (Item 57)

Turbo Model Nm (lb. in) Nm (lb. in)

HX20W N/A 3.4 +/-0.5 (30 +/- 4) (see note 13)  N/A
HX25/25W/27W N/A 8.3+/-0.5 (74 +/- 4) (See note 13)  N/A
HX30 (68mm wheel) N/A 8.5 (75) N/A
HX30 (72mm wheel) N/A 8.5 (75) N/A
HX32 N/A 8.5 (75) N/A
HX35 26 (230) N/A N/A
HX40 26 (230) N/A N/A
HX50 (98mm wheel) 31.6 (280) see note 6 N/A N/A
HX50 (108 / 112 mm wheel) 31.6 (280) see note 6 N/A N/A
HX55/52 31.6 (280) see note 6 see note 18 see note 18
HX60/HT60 N/A see note 14 see note 14
HX80/85 20.3 (180) N/A N/A
HT80 20.3 (180) N/A N/A
HX82 20.3 (180) N/A N/A
HX83 20.3 (180) N/A N/A
HY30W N/A 8.5 (75) N/A
HY35W (DCX MY01) N/A 8.5 (75) N/A
HY35W (DCX MY03/MY04.5) N/A 8.5 (75) N/A

CAUTION
Always refer to Service Notes  before using this service data.

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HX & HY Service Data Sheet 4 of 17

Bolt, Cover Plate Bolt, Exhaust Adapter Locknut, Heatshield,
(item 67) (item 67) External (item 108)

Turbo Model Nm (lb. in) Nm (lb. in) Nm (lb. in)

HX20W N/A N/A N/A

HX25/25W/27W N/A N/A N/A
HX30 (68mm wheel) N/A N/A N/A
HX30 (72mm wheel) N/A N/A N/A
HX32 N/A 25 (220) N/A
HX35 N/A 25 (220) N/A
HX40 N/A 25 (220) N/A
HX50 (98mm wheel) 8.5 (75) 30.7 (270) N/A
HX50 (108 / 112 mm wheel) 8.5 (75) 30.7 (270) N/A
HX55/52 8.5 (75) 30.7 (270) 1.1 (10)
HX60/HT60 8.5 (75) N/A N/A
HX80/85 N/A N/A N/A
HT80 N/A N/A N/A
HX82 N/A N/A N/A
HX83 N/A N/A N/A
HY30W N/A 25 (220) N/A
HY35W (DCX MY01) N/A 25 (220) N/A
HY35W (DCX MY03/MY04.5) N/A 25 (220) N/A

CAUTION
Always refer to Service Notes  before using this service data.

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HX & HY Service Data Sheet 5 of 17

Stud nut, Exhaust Radial Movement Axial Clearance
connector (TIR)
(item no 98/108)
 3  2 
 0   0 
-0+
4  1  10 10
 0   0 

M 20 20

E 
 5  R -
 0 
 0   C  +
E  30 30
R MERCER
  T 
Y 
P  40 40
E 
4   2  1  50
 0   0   0 

 3  2 
 0   0 

Turbo Model Nm (lb.in) mm (in) mm (in)

HX20W N/A 0.394 - 0.602 (0.016 - 0.024) 0.027 - 0.073 (0.001 - 0.003)

HX25/25W/27W N/A 0.394 - 0.602 (0.016 - 0.024) 0.010 - 0.076 (0.0004 - 0.003)
HX30 (68mm wheel) N/A 0.330 - 0.508 (0.013 - 0.020) 0.025 - 0.127 (0.001 - 0.005)
HX30 (72mm wheel) N/A 0.330 - 0.508 (0.013 - 0.020) 0.025 - 0.127 (0.001 - 0.005)
HX32 N/A 0.330 - 0.508 (0.013 - 0.020) 0.025 - 0.127 (0.001 - 0.005)
HX35 N/A 0.330 - 0.508 (0.013 - 0.020) 0.025 - 0.127 (0.001 - 0.005)
HX40 N/A 0.330 - 0.508 (0.013 - 0.020) 0.025 - 0.127 (0.001 - 0.005)
HX50 (98mm wheel) 25 (220) 0.381 - 0.610 (0.015 - 0.024) 0.025 - 0.127 (0.001 - 0.005)
HX50 (108 / 112 mm wheel) 25 (220) 0.381 - 0.610 (0.015 - 0.024) 0.025 - 0.127 (0.001 - 0.005)
HX55/52 N/A 0.406 - 0.610 (0.016 - 0.024) 0.025 - 0.127 (0.001 - 0.005)
HX60/HT60 N/A 0.356 - 0.635 (0.014 - 0.025) 0.051 - 0.152 (0.002 - 0.006)
HX80/85 N/A 0.254 - 0.787 (0.010 - 0.031) 0.025 - 0.152 (0.001 - 0.006)
HT80 N/A 0.254 - 0.787 (0.010 - 0.031) 0.025 - 0.152 (0.001 - 0.006)
HX82 N/A 0.254 - 0.787 (0.010 - 0.031) 0.025 - 0.152 (0.001 - 0.006)
HX83 N/A 0.254 - 0.787 (0.010 - 0.031) 0.025 - 0.152 (0.001 - 0.006)
HY30W N/A 0.356 - 0.559 (0.014 - 0.022) 0.025 - 0.127 (0.001 - 0.005)
HY35W (DCX MY01) N/A 0.326 - 0.508 (0.013 - 0.020) 0.025 - 0.127 (0.001 - 0.005)
HY35W (DCX MY03/MY04.5) N/A 0.326 - 0.508 (0.013 - 0.020) 0.025 - 0.127 (0.001 - 0.005)

CAUTION
Always refer to Service Notes  before using this service data.

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HX & HY Service Data Sheet 6 of 17

Rotor Balance
(see note 15)

Turbo Model g. mm (oz. in) g. mm (oz. in)

Turbine End Compressor End

HX20W N/A N/A

HX25/25W/27W N/A N/A
HX30 (68mm wheel) 1.1 (0.0015) 1.1 (0.0015)
HX30 (72mm wheel) 1.4 (0.0019) 1.4 (0.0019)
HX32 1.4 (0.0019) 1.4 (0.0019)
HX35 1.4 (0.0019) 1.4 (0.0019)
HX40 1.4 (0.0019) 1.4 (0.0019)
HX50 (98mm wheel) 2.2 (0.003) 4.4 (0.006)
HX50 (108 / 112 mm wheel) 2.2 (0.003) 4.4 (0.006)
HX55/52 2.2 (0.003) 4.4 (0.006)
HX60/HT60 4.4 (0.006) 4.4 (0.006)
HX80/85 7.2 (0.010) 7.2 (0.010)
HT80 7.2 (0.010) 12.3 (0.017)
HX82 7.2 (0.010) 12.3 (0.017)
HX83 N/A N/A
HY30W 1.1 (0.0015) 1.1 (0.0015)
HY35W (DCX MY01) 1.1 (0.0015) 1.1 (0.0015)
HY35W (DCX MY03/MY04.5) 1.1 (0.0015) 1.1 (0.0015)

CAUTION
Always refer to Service Notes  before using this service data.

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HX & HY Service Data Sheet 7 of 17

Core Balance at
4000 rev/min
(see note 16)
Balance Planes

Turbo Model g. mm (oz. in) g. mm (oz. in)

Turbine Compressor
End End

HX20W N/A N/A

HX25/25W/27W N/A N/A
HX30 (68mm wheel) 0.75 (0.0010) 1.0 (0.0014)
HX30 (72mm wheel) 0.9 (0.0012) 1.25 (0.0017)
HX32 1.4 (0.0019) 1.4 (0.0019)
HX35 1.5 (0.0020) 1.8 (0.0025)
HX40 1.5 (0.0020) 1.8 (0.0025)
HX50 (98mm wheel) 2.2 (0.0030) 4.4 (0.0060)
HX50 (108 / 112 mm wheel) 2.7 (0.0037) see note 20 5.3 (0.0073) see note 20
HX55/52 2.2 (0.0030) 4.4 (0.0060)
HX60/HT60 4.4 (0.0060) 7.2 (0.010)
HX80/85 7.2 (0.010) 12.3 (0.017)
HT80 5.8 (0.0080) 5.8 (0.0080)
HX82 7.2 (0.010) 12.3 (0.017)
HX83 N/A N/A
HY30W 0.9 (0.0012) 1.25 (0.0017)
HY35W (DCX MY01) 1.4 (0.0019) 1.4 (0.0019)
HY35W (DCX MY03;MY04.5) 1.25 (0.0017) 1.25 (0.0017)

CAUTION
Always refer to Service Notes  before using this service data.

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HX & HY Service Data Sheet 8 of 17

Vibration Level
on VSR rig

CHRA
Accelerometer

AIR
IN

Leafspring
Suspension

Turbo Model g-force peak g-force peak

At speeds up to 100,000 rev/  At speeds between
min 100,000 and 130,000 rev/min

HX20W 1 g see note 11 2 g see note 11

HX25/25W/27W 1 g see note 11 2 g see note 11
HX30 (68mm wheel) N/A N/A
HX30 (72mm wheel) N/A N/A
HX32 N/A N/A
HX35 N/A N/A
HX40 N/A N/A
HX50 (98mm wheel) N/A N/A
HX50 (108 / 112 mm wheel) N/A N/A
HX55/52 N/A N/A
HX60/HT60 N/A N/A
HX80/85 N/A N/A
HT80 N/A N/A
HX82 N/A N/A
HX83 N/A N/A
HY30W N/A N/A
HY35W (DCX MY01) N/A N/A
HY35W (DCX MY03/MY04.5) N/A .N/A

CAUTION
Always refer to Service Notes  before using this service data.

Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved. 6:8
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HX & HY Service Data Sheet 9 of 17

Vibration Level
on VSR rig

CHRA
Accelerometer

AIR
IN

Leafspring
Suspension

Turbo Model g-force peak g-force peak

At speed between 35,000 and At speed of
55,000 rev/min  100,000 rev/min

HX20W N/A N/A

HX25/25W/27W N/A N/A
HX30 (68mm wheel) 2 g see note 17 3.5 g see note 17
HX30 (72mm wheel) 2 g see note 17 3.5 g see note 17
HX32 2 g see note 17 3.5 g see note 17
HX35 2 g see note 17 3.5 g see note 17
HX40 2 g see note 17 3.5 g see note 17
HX50 (98mm wheel) N/A N/A
HX50 (108 / 112 mm wheel) N/A N/A
HX55/52 N/A N/A
HX60/HT60 N/A N/A
HX80/85 N/A N/A
HT80 N/A N/A
HX82 N/A N/A
HX83 N/A N/A
HY30W N/A N/A
HY35W (DCX MY01) 2g see note 17 3.5 g see note 17
HY35W (DCX MY03/MY04.5) 2g see note 17 N/A

CAUTION
Always refer to Service Notes  before using this service data.

Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved. 6:9
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HX & HY Service Data Sheet 10 of 17

Vibration Level
on VSR rig

CHRA
Accelerometer

AIR
IN

Leafspring
Suspension

Turbo Model g-force peak g-force peak

At speed of At speed of
 110,000 rev/min  120,000 rev/min

HX20W N/A N/A

HX25/25W/27W N/A N/A
HX30 (68mm wheel) N/A N/A
HX30 (72mm wheel) N/A N/A
HX32 N/A N/A
HX35 N/A N/A
HX40 N/A N/A
HX50 (98mm wheel) N/A N/A
HX50 (108 / 112 mm wheel) N/A N/A
HX55/52 N/A N/A
HX60/HT60 N/A N/A
HX80/85 N/A N/A
HT80 N/A N/A
HX82 N/A N/A
HX83 N/A N/A
HY30W N/A N/A
HY35W (DCX MY01) N/A N/A
HY35W (DCX MY03/MY04.5) 2.7 g see note 17 2.9 g see note 17

CAUTION
Always refer to Service Notes  before using this service data.

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HX & HY Service Data Sheet 11 of 17

Turbine Housing Water Fittings Bearing Housing
Straight Thread, Taper Thread, Water Fitting,
(Item101/102/103) (Item 104) (Item 101/103/105)

Turbo Model Nm (lb. in) Nm (lb. in) Nm (lb. in)

HX20W N/A N/A N/A

HX25/25W/27W N/A N/A N/A

HX30 (68mm wheel) N/A N/A N/A
HX30 (72mm wheel) N/A N/A N/A
HX32 N/A N/A N/A
HX35 67.8 (600) N/A 40 (354)
HX40 67.8 (600) N/A 40 (354)
HX50 (98mm wheel) 67.8 (600) N/A 40 (354)
HX50 (108 / 112 mm wheel) 67.8 (600) N/A 40 (354)
HX55/52 67.8 (600) N/A N/A
HX60/HT60 N/A N/A N/A
HX80/85 74.6 (660) 67.8 (600) N/A
HT80 N/A N/A N/A
HX82 N/A N/A N/A
HX83 N/A N/A N/A
HY30W N/A N/A N/A
HY35W (DCX MY01) N/A N/A N/A
HY35W (DCX MY03/MY04.5) N/A N/A N/A

CAUTION
Always refer to Service Notes  before using this service data.

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HX & HY Service Data Sheet 12 of 17

Adapter, Oil Adapter, Oil
Inlet (Item 113) Drain (Item 116)

Turbo Model Nm (lb. in) Nm (lb. in)

HX20W 24 (212) N/A

HX25/25W/27W 24 (212) N/A

HX30 (68mm wheel) 35 (310) N/A
HX30 (72mm wheel) 35 (310) N/A
HX32 35 (310) N/A
HX35 35 (310) N/A
HX40 40 (354) 25 (221)
HX50 (98mm wheel) 40 (354) N/A
HX50 (108 / 112 mm wheel) 40 (354) N/A
HX55/52 N/A N/A
HX60/HT60 N/A N/A
HX80/85 N/A N/A
HT80 N/A N/A
HX82 N/A N/A
HX83 N/A N/A
HY30W 35 (310) N/A
HY35W (DCX MY01) 35 (310) N/A
HY35W (DCX MY03/MY04.5) 35 (310) N/A

CAUTION
Always refer to Service Notes  before using this service data.

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HX & HY Service Data Sheet 13 of 17

Temperature Sensor / Speed Sensor
Blanking Plug  (Item 112)
(Item 158/103)

Turbo Model Nm (lb. in) Nm (lb. in)

HX20W N/A N/A

HX25/25W/27W N/A N/A

HX30 (68mm wheel) N/A N/A
HX30 (72mm wheel) N/A N/A
HX32 N/A N/A
HX35 17 (150) N/A
HX40 17 (150) N/A
HX50 (98mm wheel) N/A N/A
HX50 (108 / 112 mm wheel) N/A N/A
HX55/52 N/A N/A
HX60/HT60 N/A N/A
HX80/85 N/A N/A
HT80 N/A N/A
HX82 N/A 12 (106)
HX83 N/A 12 (106)
HY30W N/A N/A
HY35W (DCX MY01) 17 (150) N/A
HY35W (DCX MY03/MY04.5) 17 (150) N/A

CAUTION
Always refer to Service Notes  before using this service data.

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HX & HY Service Data Sheet 14 of 17

Nut, Wastegate Screw, Wastegate Screw, Wastegate
Actuator (Item 83) Actuator (Item 106) Brace Bracket
(Item 139/142)

Turbo Model Nm (lb. in) Nm (lb. in) Nm (lb. in)

HX20W N/A 19.6 +/- 1 (173 +/- 9) N/A

HX25/25W/27W N/A 19.6 +/- 1 (173 +/- 9) N/A

HX30 (68mm wheel) 8.5 (75) N/A 25 (220)
HX30 (72mm wheel) 8.5 (75) N/A 25 (220)
HX32 8.5 (75) N/A 25 (220)
HX35 8.5 (75) 19.6 (173) 25 (220)
HX40 8.5 (75) 19.6 (173) 25 (220)
HX50 (98mm wheel) N/A 8.5 (75) 25 (220)
HX50 (108 / 112 mm wheel) N/A 8.5 (75) 25 (220)
HX55/52 8.5 (75) N/A 25 (220)
HX60/HT60 8.5 (75) N/A 25 (220)
HX80/85 N/A N/A N/A
HT80 N/A N/A N/A
HX82 N/A N/A N/A
HX83 N/A N/A N/A
HY30W 8.5 (75) N/A N/A
HY35W (DCX MY01) 8.5 (75) N/A N/A
HY35W (DCX MY03/MY04.5) 8.5 (75) N/A N/A

CAUTION
Always refer to Service Notes  before using this service data.

Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved. 6:14
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Jam Nut, Wastegate Screw, Wastegate Hose Clip
Actuator (Item 128) Valve Body (Item 79) (Item 75)

Turbo Model Nm (lb. in) Nm (lb. in) Nm (lb. in)

HX20W 6.9 +/- 1.9 (61 +/- 17) N/A N/A

HX25/25W/27W 6.9 +/- 1.9 (61 +/- 17) N/A N/A

HX30 (68mm wheel) 8.5 (75) N/A N/A
HX30 (72mm wheel) 8.5 (75) N/A N/A
HX32 8.5 (75) N/A N/A
HX35 8.5 (75) N/A N/A
HX40 8.5 (75) N/A N/A
HX50 (98mm wheel) 8.5 (75) 30 (267) N/A
HX50 (108 / 112 mm wheel) 8.5 (75) 30 (267) N/A
HX55/52 8.5 (75) 30 (267) 1.7 (15)
HX60/HT60 8.5 (75) N/A N/A
HX80/85 N/A N/A N/A
HT80 N/A N/A N/A
HX82 N/A N/A N/A
HX83 N/A N/A N/A
HY30W 8.5 (75) N/A N/A
HY35W (DCX MY01) 8.5 (75) N/A N/A
HY35W (DCX MY03/MY04.5)
MY03) 8.5 (75) N/A N/A

CAUTION
Always refer to Service Notes  before using this service data.

Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved. 6:15
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Expiry Date: 09:2013

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Service Data Sheet Notes

1. The list of turbocharger models represents the majority of current specifications. If your model does not appear in the Service
Data Sheets, please refer to your nearest distributor for guidance.
2. Service Data is sourced from Engineering Specifications and Drawings.

3. All permissible Service Allowances are included in this data set.

4. Where nominal torque is quoted always aim to achieve this mid-point value during turbocharger assembly processes. Toavoid
ineffective clamp loading or plastic deformation of components through under or over tightening respectively, nominal torque
must be applied using a calibrated torque wrench with not less than +/- 1 Nm (+/- 10 lbf.in) capability. For low torque joints, use
equipment that can achieve the specified calibration accuracy. Never use breakaway torque to check clamping efficiency as this
can vary up to 40% from nominal.
5. Some models have optional specifications (e.g. turbine housing bolts or V-band arrangements). Both are shown for reference.
6. European OEM's and Holset Aftermarket’s torque tightening concession of 31.6 Nm (280 lb.in) now adopted in Engineering
Specifications.
7. For the latest Service Data Sheets and Bulletin Board information refer to www.holsetaftermarket.com.
8. Wastegate versions of H series turbochargers are pre-fixed with a "W". Refer to your nearest distributor for wastegate
installation instructions.
9. HX20/25/27 compressor wheel nut (61) is tightened in 2 stages. Always use a new nut. Apply Molycote to nut or shaft thread.
Torque to T1, loosen and re-torque to T2.
10. Not applicable
11. Re-built CHRA must be core balanced using high-speed vibration sorting rig (VSR).
12. All fasteners must be visually clean and be lubricated with light oil prior to torque tightening except where the Service
  Repair Manual instructs to the contrary.
  Exceptions are:
  • HX20W/HX25/25W/27W Compressor Wheel Locknut, (61) V-Band Locknut, (28) - apply molycote.
  • All other V-Band Locknut (28) (29) and Wastegate Valve Body Screw (79) - fit dry.
  • All fasteners treated with a thread locking patch - fit dry and within 5 minutes of insertion. Use slow tightening feed rate
to prevent activation of locking patch prior to full thread engagement.
13. Refer to HX20W and HX25/25W/27W Service Repair Manuals for tightening procedure.
14. V-band Part no. 3539458 (11.3 Nm) superseded Part no. 3504959 (8.5 Nm) from October 2002. V-Band 3773396 (15Nm)
released in Aug 2012.
  Check part number to ensure correct torque setting is used during re-assembly.
V-band Nut Torque (Nm)
3539458 11.3
3504959 8.5
3773396 15

15. Use core balance process when facilities are available.

16. Use VSR process if facilities are available.
17. VSR pass/fail limits are rig specific and advisory. Refer to repairer to warrant durability, noise and vibration o repair.

CAUTION
Always refer to Service Notes  before using this service data.

Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved. 6:16
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HX & HY Service Data Sheets
Expiry Date: 09:2013

HX & HY Service Data Sheet 17 of 17

18. Part no. 3595763 (11.3 Nm) superceded Part no. 3535399 (8.5Nm) from January 2006. Torque setting is now dependent on
v-band and nut part numbers. Check part numbers to ensure correct torque setting is used during reassembly.
V-band V-band nut Nut Torque (Nm)
2839329 3529372 15
3535399 3529372 11.3
3595763 3529372 11.3
4048222 3529372 11.3
4048222 3772478 17
3780609 with captive nut 10.5

19. HX82 Turbocharger Assembly 4044033 is tightened to 80 Nm (708 lbf.in). Other specifications which feature a stainless steel
hexagon nut may be torqued to this figure only with Product Engineering agreeement
20. Some HX50 and derivative turbochargers are fitted with titanium compressor wheels. Always check wheel diameter and use
appropriate core balance specification.
21. HX82 Turbochargers fitted with impellers of 138 mm or greater back face diameter will be fitted with a bi-hexagon locknut.
Before fitting impeller, lightly oil shaft shoulder, add thrust collar and rotate to spread oil, assemble oil slinger. Degrease
impeller and bi-hex nut before fitting clean and dry. Position impeller 135 degrees from balance mark and allow it to rotate as

torque is applied. Ensure impeller rotational position is within +/- 45 deg of balanced position when specified torque is
achieved. Otherwise slacken nut, readjust impeller position and re-torque to achieve specified impeller rotational position.

CAUTION
Always refer to Service Notes  before using this service data.

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