Emcp 4 Scada Data Links: Application and Installation Guide
Emcp 4 Scada Data Links: Application and Installation Guide
EMCP 4
SCADA DATA LINKS
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Table of Contents
1 GENERAL INFORMATION ................................................................................................................. 1
1.1 INTRODUCTION ............................................................................................................................... 1
1.2 OVERVIEW OF EMCP 4 SCADA DATA LINKS ................................................................................... 1
1.3 REFERENCES ................................................................................................................................. 2
1.4 GLOSSARY OF TERMS ..................................................................................................................... 3
2 RS-485 SCADA DATA LINK – WIRING AND CONFIGURATION ...................................................... 5
2.1 NETWORK TOPOLOGY ..................................................................................................................... 5
2.2 WIRING .......................................................................................................................................... 6
Shielding.............................................................................................................................................. 7
Termination ......................................................................................................................................... 7
Extending Range ................................................................................................................................. 7
2.3 SOFTWARE CONFIGURATION ........................................................................................................... 7
Baud Rate ........................................................................................................................................... 7
Parity ................................................................................................................................................... 8
Slave Address ..................................................................................................................................... 8
Stop Bits .............................................................................................................................................. 8
Bias Resistors ..................................................................................................................................... 8
2.4 ERROR CHECKING .......................................................................................................................... 9
3 TCP/IP SCADA DATA LINK – WIRING AND CONFIGURATION .................................................... 10
3.1 NETWORK TOPOLOGY ................................................................................................................... 10
3.2 WIRING (INCLUDING SWITCHES, ROUTERS, ETC) .............................................................................. 10
Crossover Cables .............................................................................................................................. 10
3.3 SOFTWARE CONFIGURATION ......................................................................................................... 11
IP Address ......................................................................................................................................... 11
Network Mask.................................................................................................................................... 11
Default Gateway ................................................................................................................................ 11
3.4 ERROR CHECKING ........................................................................................................................ 11
4 EMCP 4 SCADA COMMUNICATION ............................................................................................... 13
4.1 ADDRESSING ................................................................................................................................ 13
4.2 SUPPORTED FUNCTION CODES ....................................................................................................... 13
4.3 DATA INTERPRETATION ................................................................................................................. 15
Numerical data .................................................................................................................................. 15
State-based data ............................................................................................................................... 16
Complex data .................................................................................................................................... 16
4.4 SECURITY .................................................................................................................................... 16
5 EMCP 4 SCADA DATA POINTS ...................................................................................................... 19
5.1 GENERATOR AC MONITORING ....................................................................................................... 19
5.2 GENERATOR POWER MONITORING ................................................................................................. 20
5.3 GENERATOR OTHER MONITORING ................................................................................................. 21
5.4 BUS AC MONITORING ................................................................................................................... 21
5.5 GENERATOR SET STATE MONITORING AND CONTROL ........................................................................ 21
5.6 ENGINE MONITORING .................................................................................................................... 24
5.7 EVENT MONITORING ...................................................................................................................... 26
5.8 TIMERS, COUNTERS, TOTALS, AND ENERGY .................................................................................... 28
5.9 UTILITY MONITORING .................................................................................................................... 29
5.10 PROGRAMMABLE CYCLE TIMERS ................................................................................................ 30
5.11 SYSTEM INFORMATION............................................................................................................... 30
5.12 EMCP 4 GSC INPUTS AND OUTPUTS ......................................................................................... 31
5.13 LOAD SHED COMMAND (EMCP 4.3 AND 4.4) .............................................................................. 33
6 TROUBLESHOOTING ...................................................................................................................... 34
6.1 INTERMITTENT OR NO COMMUNICATION.......................................................................................... 34
6.2 MODBUS ERRORS: EXCEPTION RESPONSES ................................................................................... 34
6.3 DATA INVALID – OUTSIDE OF DATA RANGES ................................................................................... 35
7 SCADA PROGRAMMING EXAMPLES ............................................................................................ 37
7.1 SIMPLE REGISTER READS ............................................................................................................. 37
7.2 TWO-REGISTER DATA READS ........................................................................................................ 38
7.3 READING INVALID DATA ................................................................................................................. 38
7.4 SECURITY – READING AND GAINING ACCESS .................................................................................. 39
7.5 REAL TIME CLOCK ........................................................................................................................ 41
7.6 READING ASCII DATA ................................................................................................................... 41
7.7 READING AND SETTING VOLTAGE BIAS ........................................................................................... 42
7.8 READING ANALOG INPUTS ............................................................................................................. 43
APPENDIX A MODBUS REGISTER DATA ....................................................................................... 49
APPENDIX B INDEX OF MODBUS REGISTERS – ALPHABETICAL .............................................. 67
APPENDIX C INDEX OF MODBUS REGISTERS – NUMERICAL ..................................................... 73
Application and Installation Guide EMCP 4 SCADA Data Links
1 GENERAL INFORMATION
1.1 INTRODUCTION
The EMCP 4 is an advanced series of generator set control panels that monitors and controls all aspects
of a generator set. It communicates within the generator set, and to Cat ET, via up to two CAN data links.
For customer or site communications, the EMCP 4 features dedicated SCADA data links.
TABLE 1-1: SCADA DATA LINKS SUPPORT ACROSS THE EMCP 4 FAMILY
EMCP Level RS-485 TCP/IP
4.1 - -
4.2 √ -
4.3 √ √
4.4 √ √
This document details the selection, site planning, configuration, and troubleshooting of the EMCP 4
SCADA Data Links.
The EMCP 4 supports RS-485 and TCP/IP SCADA Data Links. There are some similarities between
them. They both support networking of multiple gensets. They both require unique identifiers (called
“Slave Address” in RS-485, “IP Address” in TCP/IP) to be configured in order to uniquely identify each
device on the network. They both have length limitations that can be mitigated by using repeaters
(repeaters in TCP/IP are built-in to gateways, bridges, hubs, and switches). However, there are also
several differences.
The RS-485 SCADA Data Link runs on an RS-485 network, which is a multi-drop bus topology (see
section 2.1). It uses a Modbus master-slave data link, where an EMCP 4 is considered a slave, or
Remote Terminal Unit (RTU). This data link is commonly used in legacy applications, and supported
either natively or via add-on cards by all major PLC platforms. It is also supported (usually via add-on
network cards) by most Caterpillar Electric Power products. PCs do not natively support Modbus, but
many PC software are available, either for free or for purchase. The network is RS-485, which is not
supported by most personal computers. However, adapters from either RS-232 or USB are low-cost and
easy to find.
The TCP/IP SCADA Data Link runs on a 10BaseT Ethernet network, which is flexible, supporting multiple
topologies like bus, star, tree, etc (see section 3.1). It uses the Modbus TCP peer-to-peer data link. With
the widespread use of TCP/IP networks for the internet as well as corporate networks, Modbus TCP has
become quite common. However, it may be more complicated to set up, especially when connecting to an
existing network. It is supported in most newer PLC platforms, but may not be available in legacy PLC
systems. The network is Ethernet, which also uses a multi-drop bus topology. A contrast between RS-485
SCADA and TCP/IP SCADA data links is given in Table 1-2.
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1.3 REFERENCES
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SCADA Supervisory Control And Data Acquisition. This term represents any computing system
(such as a building management system, alarm panel, or control room HMI) designed
to perform high-level control and monitoring over various subsystems. On the EMCP 4
GSC, we provide SCADA interfaces to allow any SCADA systems to connect and
collect data about the operations of the control and the generator set(s).
RTU Remote Terminal (or Transmitter) Unit. This term refers to a Slave device in a SCADA
network that interfaces real-world objects with a system Master. The EMCP 4 GSC
functions as an RTU on a SCADA system.
SPN Suspect Parameter Number. Any parameter whose data is transmitted over a CAN
network, such as the EMCP 4 Primary or Accessory Data Link. For a complete list of
SPNs supported by the EMCP 4, refer to the Diagnostic Trouble Code List in the
Systems Operation Troubleshooting Testing and Adjusting guide.
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The limits on the length are 4000ft (1200m) between extreme ends, and 10ft (3m) for each drop.
Sometimes it’s not clear what the “extreme ends” of the bus are. The “extreme ends” are defined by the
longest distance between any two points on the bus. Look at Figure 2-2 for example. The distance from
A-B is 13ft, A-C is 35ft, etc. The longest distance is from B-C at 38ft. Therefore the bus length is 38ft, and
B and C are the extreme ends of the bus, and would get termination (see section 2.2 under Termination).
The RS-485 SCADA Data Link is a Master-Slave (RTU) data link. This means there is only one Master
allowed, and multiple RTUs. The EMCP 4 series are all RTUs on the RS-485 SCADA Data Link. A Master
may be:
1
Schneider and Modicon PLCs support Modbus Plus natively also, which is not the same as Modbus.
The EMCP 4 platform does not support Modbus Plus.
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2.2 WIRING
The RS-485 SCADA data link uses optically isolated half-duplex communications. It requires two twisted
conductors (Rx/Tx+ and Rx/Tx-) and one reference or common conductor (REF). It is recommended to
use a third conductor for the reference, instead of the shield. Therefore the RS-485 SCADA Data Link
requires three conductors, plus a shield. See Table 2-1 for the pins on the EMCP 4.2, and Table 2-2 for
the pins on the EMCP 4.3 and 4.4.
Proper implementation of Modbus on EMCP 4 requires 3 conductors, plus a shield. Using a 2-wire
unshielded cable is not recommended; however, if needed for low-noise environments and short
distances, connect MB+ and MB- only. In cases where noise is present on the shield, improved
performance may be achieved by not using the shield as a Reference. Refer to the Shielding section
below.
Figures below show connections to half-duplex (also called 2-wire, Figure 2-3) and full-duplex (also called
4-wire, Figure 2-4) devices.
Half
Duplex
EMCP
RS-485
RS-485
Device
SCADA
Tx/Rx-
MB-
(A)
120 120
Tx/Rx+
MB+
(B)
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SHIELDING
It is also recommended to connect all the shields (if daisy-chaining more than two devices, you will have
multiple cables) together and ground them at a SINGLE Battery negative point, to drain noise while
preventing ground loop currents.
TERMINATION
RS-485 requires termination on the extreme ends of the bus, to prevent signal reflections. Although the
communication may work properly on short buses or under certain conditions, it is good practice to
always use termination. There is NO termination internal to the EMCP 4.
NOTE: Some devices, such as PLCs or converters, may already have termination built-in.
Consult your device documentation.
EXTENDING RANGE
The RS-485 SCADA data link distance limitations may be overcome by using repeaters. However,
depending on the design of the Modbus Master, the performance may decrease. The key factor here is
the Modbus Master timeout, which is the amount of time the Modbus Master will wait until it thinks that the
RTU (the EMCP) will not respond. Consult the documentation for your Modbus Master device for more
details.
BAUD RATE
The baud rate is the speed of communication. However, it will not significantly change overall system
response time. The EMCP 4 supports baud rates of 9600, 14400, 19200, 28800, 38400, and 57600 baud.
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The default (and recommended) baud rate is 19200. Higher rates can be used, but may be more
susceptible to noise, wiring issues, improper or missing termination, etc.
The baud rate must match for all devices on the network. If any device has a different baud rate, it will not
communicate, and it may trigger an RS-485 SCADA Data Link Fault event. Consult the EMCP 4
Application and Installation Guide for information on disabling or resetting events.
This is configured on the EMCP 4 via the setpoint “SCADA DATA LINK BAUD RATE”.
PARITY
Parity is an obsolescent error-checking mechanism. The EMCP 4 supports parity settings of ODD, EVEN,
or NONE (default). This setting has no impact on system performance, noise rejection, or anything else.
Some devices do not support all of these settings; the Modbus standard requires ODD parity to be
supported at a minimum.
The parity must match for all devices on the network. If they do not match, the Modbus Master may see
intermittent communications from the offending device.
This is configured on the EMCP 4 via the setpoint “SCADA DATA LINK PARITY”.
SLAVE ADDRESS
Slave Address is a unique identifier held by each RTU on the network. Up to 247 RTUs are allowed on a
Modbus network, and each must have a unique identifier from 1 to 247. If two RTUs share the same
Slave Address, the Master will most likely not be able to communicate with one or both of the RTUs. The
default Slave Address for all EMCP 4 modules is 1, so this setting must be changed in order to set up a
network with multiple EMCP 4s.
This is configured on the EMCP 4 via the setpoint “SCADA DATA LINK SLAVE ADDRESS”.
STOP BITS
Stop bits need to be configured on some devices, but not on the EMCP 4. Stop bits for other devices
should be set per the following table:
Parity Stop Bits
NONE 2
EVEN 1
ODD 1
Stop bits should be configured the same for all devices on the network. This is one of the most difficult
mismatches to troubleshoot, because there is no consistent failure mode. Communication may work
intermittently, or it may work only between certain devices, or all, or none. If a certain device has no
configuration for stop bits, it may have a configuration for “Frame Length”. EMCP 4 frame length is always
10 bits, never 11 bits.
BIAS RESISTORS
Bias resistors are used to keep the network voltages at well-defined levels during silent times, to prevent
potential false diagnostics and communication failure. They are almost always software-configured,
including on the EMCP 4. This is unique from Termination resistors, which must be user-installed outside
of the EMCP 4. There should only be one device on the network with bias resistors enabled.
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NOTE: Some devices, such as PLCs or converters, may already have termination built-in.
Consult your device documentation.
This is configured on the EMCP 4 via the setpoint “RS-485 BIAS RESISTOR ENABLE STATUS”.
A detailed description as well as sample code and a calculation example are given in the Modbus over
Serial Line Specification and Implementation Guide.
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The limits on the length are 330ft (100m) between farthest devices unless separated by a hub, switch, or
repeater. Those extend the network, and the TCP/IP data link allows for an unlimited number of such
extensions.
CROSSOVER CABLES
Because the receiving lines on one device need to be connected to the sending lines on another, it is
possible, if connecting directly to only one device, that a crossover cable will be required. Fortunately,
many PC Ethernet adapters automatically detect and internally crossover; the EMCP 4 also automatically
detects and does internal crossover. If unsure, either try an Ethernet crossover cable, or consult the
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device documentation. Note that a crossover cable is not required if connecting through a hub, switch, or
repeater. See below for an illustration of the difference between a standard (straight through) and
crossover cable.
Before devices will communicate, there are some software configuration steps on the EMCP 4 and on
any other devices on the Ethernet network. Consult your network administrator for the proper or allowed
settings for a shared network. Consult the EMCP 4 Application and Installation Guide for more details on
configuring setpoints via the display or ET. The EMCP 4 setpoints are located in the menu structure
under CONFIGURE > ALL SETPOINTS > NETWORK > TCP/IP SCADA.
IP ADDRESS
The IP address is a unique identifier for each device on an Ethernet network. The default setting for the
EMCP 4 is 0.0.0.0.
NOTE: The default IP address is not valid, and MUST be changed before the EMCP 4 will
communicate.
The TCP/IP data link on the EMCP 4 supports static IP addressing only. If connecting to a network that
doesn’t support (or allow) static IP, a gateway device (such as a router or switch) must be used between
the EMCP 4 and the network.
NETWORK MASK
The network mask is a property of each Ethernet network. Consult your network administrator for the
proper network mask to use. The default setting for the EMCP 4 is 0.0.0.0. Every device on the network
should have the same network mask (although it is not absolutely required). Common values are
255.255.255.0 and 255.255.0.0.
DEFAULT GATEWAY
The default gateway is the IP address of a gateway device, if one exists on the network. If not, the default
gateway can be set to any IP address; however, in that case it is important to set it to a unique IP address
– one that is not addressed to any device on the network. The default setting for the EMCP 4 is 0.0.0.0.
Every device on the network should have the same default gateway setting (although it is not absolutely
required).
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than compensated for by the high data transmission rate of 10baseT Ethernet (which is 10Mbps for
EMCP 4, as opposed to 56kbps on RS-485 for EMCP 4).
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4.1 ADDRESSING
Modbus addresses reference registers called Holding Registers that are each 2 bytes long. Larger pieces
of data occupy consecutive registers, with the most significant word (pair of bytes) in the lowest address
register, and the least significant word (pair of bytes) in the highest address register.
EMCP 4 Modbus addresses are described throughout this document, and are normally referenced by the
name and decimal address, like this: Write Access Password (700). However, there is a different
addressing model called “PDU Addressing” in which Modbus addresses for Holding Registers are in the
range 40,000-49,999. For applications using PDU Addressing, simply add 40,000 to the addresses given
in this document.
Modbus addresses given in this document are different from the address numbers transmitted over the
data link. The address of 1 is the lowest address, but is transmitted as 0x0000. Therefore, when register
addresses are given in hexadecimal, note that the decimal value must be decreased by 1 and then
converted to hex. So Write Access Password (700) is actually transmitted over the data link as 700-1 =
699 0x02BB.
Send this Function Code to read data, single or up to 125 consecutive registers, from the EMCP 4. Note
that the query will contain the register count, while the response will contain the byte count (byte count =
register count x 2). Note also that the query has a fixed length of 8 bytes, whereas the response has a
variable length depending on the number of registers requested, with a minimum of 7 bytes.
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Send this Function Code to write data to a single register on the EMCP 4. Note that the EMCP 4 will
attempt to write the data, and then respond with the new value in the register. If the query inadvertently
attempted to write data to a Read register, an Exception response will be sent. This Function Code may
be broadcast (addressed to Slave Address 0), in which case no response will be sent by any slave
(EMCP 4 or otherwise).
Slave addr. 0x06 Reg address Data to write CRC16 error checking
Send this Function Code to write data to up to 123 contiguous registers on the EMCP 4. Note that the
query will contain both the register count and the byte count (byte count = register count x 2). Note, also,
that the query has a variable length depending on the number of registers being written, whereas the
response has a fixed length of 4 bytes. The EMCP 4 will not respond with any data, only the starting
address and the register count as sent in the query. If any register in this span is a Read register, the
entire Write will fail, and the slave will return an Exception Response. This Function Code may be
broadcast (addressed to Slave Address 0), in which case no response will be sent by any slave (EMCP 4
or otherwise).
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• Numerical data
• State-based data
• Complex data
On PC systems, register data is converted to numbers according to predefined data types. The EMCP 4
data should always be converted to unsigned data types. The specific data type depends on the PC
system architecture. For example, if UINT data type is 16-bit, then it can be used for single register reads.
For data points that span 2 registers, they must use a longer data type (or calculate the value manually
from two separate UINTs), such as ULONG. But again, the data types available and their length are
system-specific. ULONG may be 32-bit or 64-bit or may not even be supported at all.
If converting the data manually, in order to interpret the data, first the bits must be converted to a raw
number, where the number represents the decimal (base-10) representation of the raw data. Modbus
data is sent most-significant-bit first and most-significant-byte first, and for data spanning multiple
registers, the lowest number register is most significant. The EMCP 4 uses unsigned integer
representations of all the data. Negative values for numerical data are calculated (see Numerical Data
section below) by doing math operations on the unsigned integer value.
Two-register data points should be treated as 4-byte unsigned integers. Example of data received from a
two-register read (spaces added for readability). Note that the response sends the lower number register
first, followed by the higher number register. Therefore, the lower number register is more significant:
Binary data received (in order of receipt): 0b 0000 0000 0000 0000 0000 0110 1000 1111
Raw data in hexadecimal: 0x 0000 068F
Raw data in decimal: 1,679
The rest of the interpretation process depends on the type of data being read.
NUMERICAL DATA
Numerical data is continuous real-world measurement data, such as temperatures, levels, pressures,
power, voltage, time, etc. In order to convert the bits of the received data into real-world data, the
following factors must be known:
• Resolution (or scaling) – multiply the raw data by this first, to get scaled data
• Offset – add this to the scaled data to get the correct measurement data
• Data range – valid measurement data is within this range
To troubleshoot or determine why certain data is outside of the data range, see section Error! Reference
source not found..
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STATE-BASED DATA
State-based data represents a fixed set of states, such as True, False, Run, Auto, Stop, etc. For each
data point, each state must be assigned a value. The bits of the data correspond to one of those values.
A special case of state-based data is bitwise data, where each bit corresponds to a two-state value
(true/false, on/off, open/closed, etc). In this case, each register could represent as many as 16
independent two-state values.
The states and their values for each state-based data are given in Appendix A.
COMPLEX DATA
Complex data is aggregate data that is actually made up of multiple pieces of data. Those pieces, in turn,
can be numerical data, state-based data, or even complex data themselves. One example is time; time is
made up of years, months, days, hours, minutes, and seconds. Each of those pieces of data are
numerical in nature.
4.4 SECURITY
Security in SCADA is separate from security on the EMCP 4 display, but the access levels are parallels of
each other, and the passwords are shared. Data link security uses a different set of passwords than the
local security at the display. The EMCP 4 supports five levels of SCADA access, with increasing
permissions. Figure 4-1 below illustrates the different security levels.
NOTE: The display and SCADA can be at different access levels at the same time.
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NOTE: If the level above the current level does not have a password configured, the EMCP 4
will automatically grant that next level of access. For example, by default there is no
SCADA Password, Level 1 Password, or Level 2 Password configured; so when first
powered up, Level 2 access is granted.
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CHANGING PASSWORDS
The SCADA, Level 1, or Level 2 passwords can be changed by writing the new password to the SCADA
Password (724), Level 1 Password (708), or Level 2 Password (716) register, as long as the appropriate
access level is obtained:
NOTE: The SCADA password can be a maximum of 8 digits long. The others may be as long
as 16 digits.
• A password can be disabled by setting it to a single zero. The Level 3 password cannot be
changed or disabled.
TIMEOUTS
SCADA Access timeout, which resets SCADA access completely below the SCADA security level (or the
lowest unprotected level) after 30 seconds without any read/write requests on the SCADA data link.
Level 1, 2, and 3 timeout, which resets the SCADA access level to level 0 (or the lowest unprotected level
above level 0) after 10 minutes without any successful write requests over the SCADA data link. To
prevent this fixed timer from expiring without risking affecting functions of the EMCP 4, writing to the Key
Press (310) register will reset this timer.
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VOLTAGE DATA
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• Generator Total Percent Current (174) – sum of phase currents, as a percent of generator rated
current, calculated from Generator Rated Voltage (setpoint) and Generator Rated Power
(setpoint)
FREQUENCY DATA
• Generator Total Percent Real Power (105) – percent of Generator Rated Power (setpoint)
• Generator Total Real Power (106)
• Generator Phase A Real Power (117)
• Generator Phase B Real Power (119)
• Generator Phase C Real Power (121)
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• Generator Front Bearing Temperature from Data Link (149) – also called bearing #2 or right
bearing
• Generator Rear Bearing Temperature from Data Link (150) – also called bearing #1 or left
bearing
• Generator Phase A Winding Temperature from Data Link (151)
• Generator Phase B Winding Temperature from Data Link (152)
• Generator Phase C Winding Temperature from Data Link (153)
• Generator Rear Bearing Temperature from I/O Pin (162) – for legacy use only
• Battery Voltage (202) – measured at the input to the EMCP 4, which may be lower than the
voltage at the battery terminals; see Chapter 7 for reading example
• Generator Excitation Field Voltage from Data Link (338)
• Generator Excitation Field Current from Data Link (340)
VOLTAGE DATA
FREQUENCY DATA
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Note: Either this SCADA command OR a digital input Remote Initiate Command will start
the engine – sending False to this register doesn’t prevent the digital input Remote
Initiate from taking effect, and vice versa.
• Emergency Stop Command (1056) – will cause the engine to immediately stop without cooling
down.
Note: Either this SCADA command OR the Emergency Stop digital input will stop the
engine – sending False to this register doesn’t prevent the digital input from taking
effect, and vice versa.
There are a few registers defined for reading and controlling the target engine speed, as well as
determining whether forced idle is active and whether the engine is actually running in idle. See Chapter 7
for a programming example.
• Requested Engine Speed (1060) – speed being requested by the EMCP 4 to the engine
• Total Speed Bias Percent (1061) - Read the percentage bias being applied to the speed
command output. This is a percent of 200 rpm. This will increment by 0.5% each time the
Speed Adjust left or right arrow is pressed on the EMCP 4 GSC, or any time the Speed Bias
Percent Increment Command (1062) is written. The min/max values for this data are ± 100%.
• Speed Bias Percent Increment Command (1062) - Increments the percentage bias being applied
to the speed command output. This value gets added to the Speed Bias Percent register (the
bias decreases if a negative value is written). The formula is:
TOTAL SPEED BIAS PERCENT = TOTAL SPEED BIAS PERCENT + SPEED BIAS PERCENT INCREMENT COMMAND
There are a few registers defined for reading and controlling the target output voltage of the generator.
See Chapter 7 for a programming example.
• Desired Genset Output Voltage (1057) – the voltage being commanded to the voltage regulator.
The output voltage is limited to being RATED ± 40%. However, voltage regulators may have an
even tighter range (e.g. the CDVR is RATED ± 15%). When the EMCP 4 is operating in manual
voltage control mode, the formula for calculating the desired output voltage is:
DESIRED GENSET OUTPUT VOLTAGE = 1 + 0.4 × (1 + TOTAL_VOLTAGE_BIAS_PERCENT)
• Total Voltage Bias Percent (1058) – The percentage bias being applied to the voltage regulator
desired genset output voltage, as a percentage of 40% of rated, The value will increment by
0.5% each time the Voltage Adjust up or down arrow is pressed on the EMCP 4 GSC, or any
time the Voltage Bias Percent Increment Command (1059) is written. The min/max values for
this data are:
± MAXIMUM_GENERATOR_VOLTAGE_OUTPUT_BIAS_PERCENTAGE_SETPOINT / 40%
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Since the setpoint is limited to 0-100%, the absolute minimum and maximum are ± 250%.
Output voltage biasing is limited to ± 40% of rated, however, and voltage regulators may have an
even tighter range (the CDVR is ± 15%).
• Voltage Bias Percent Increment Command (1059) – Increments the percentage bias to be
applied to the Automatic Voltage Regulator. This value gets added to the Total Voltage Bias
Percent register (the bias decreases if a negative value is written). The formula is:
TOTAL_VOLTAGE_BIAS_PERCENT = TOTAL_VOLTAGE_BIAS_PERCENT + VOLTAGE_BIAS_PERCENT_INCREMENT_COMMAND
• Fuel Unload Pump Active (321) (EMCP 4.2 and 4.4 only) – status
• Fuel Load Pump Active (322) – status
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SPEED
• Engine Speed (203) – actual engine speed in rpm, calculated over a minimum crankshaft angle of
720 degrees divided by the number of cylinders
FUEL
• Fuel Level (198) – independent of source (only analog input supported currently)
• Fuel Level (258) – for legacy support only; for new applications, use (198)
• Fuel Level from I/O Pin (804) – read from analog input (recommend using 198 instead)
• External Tank Fuel Level from I/O Pin (805) – read from analog input
• Engine Fuel Temperature from Data Link (246)
• Fuel Pressure from Data Link (247)
OIL
• Engine Oil Temperature (199) – independent of source; i/o pin (if configured) takes precedence
over datalink
• Engine Oil Temperature from Data Link (245)
• Engine Oil Temperature from I/O Pin (800) – for legacy purposes only; for new applications, use
(199)
• Engine Oil Pressure (200)
• Engine Oil Pressure from Data Link (217) – for legacy support only; for new applications, use
(200)
• Engine Oil Level from I/O Pin (806) – for legacy purposes only; this will always read zero; for new
applications, use Custom Parameters instead
COOLANT
EXHAUST
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INTAKE
TURBOCHARGERS
FILTERS
AFTERTREATMENT
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• Urea Injection Air Pressure (379) – read from CAN data link
• Catalyst Intake Temperature (381) – read from CAN data link
• Aftertreatment 1 SCR Catalyst Exhaust Gas Differential Pressure (382) – read from CAN data link
OTHER
Some of the most common events are supported as individual bits (0b1 means the event is Active, 0b0
means the event is Inactive). See Appendix A for full definition of these registers.
For legacy use only. For new applications, see “Module Event Log Data” section.
The EMCP 4 provides information on both internal events and those transmitted over the J1939 data link.
The status of the warning and shutdown lamps on the display can be viewed, and events can be
acknowledged. Events can be acknowledged individually or as a group, and the event count can be read.
Details of both EMCP 4 GSC and supported additional module events can be read over SCADA.
The event log data as accessible over SCADA is very similar to the data visible on the EMCP 4 display.
However, there is one significant difference: The list of events as read over SCADA is not sorted in order
of event priority. Therefore, in order to find the details of any particular event, all 40 registers must first be
read and the particular event must be found.
Event data in the EMCP 4 is stored in logs, where each physical module on the EMCP 4 network is
assigned a separate log. To read events from a log, first the Event Log Module Selection must be set.
Next, the entries can be read. Repeat for all valid logs. All modules share the same data format, which is
given below the list.
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• Acknowledge All Events Command (304) – when True is sent, all events are momentarily
acknowledged
• SCR System Check Required Status (319)
• System Event Count (334) – number of Present or Active events
• System Event Lamp Status (335) – status of the Red and Amber lamps on the EMCP 4 display
(flashing is not distinguished from solid)
• Bell Alarm Active Status (DIDI-02) (642)
• Reset Event (1048) – in order to reset a latched event, first the condition must be gone; then the
SPN and FMI of the target event must be written to this register:
Bits 31:24 = UNUSED, set to zeros
Bits 23:5 = SPN (0 to 524287)
Bits 4:0 = FMI (0 to 31)
• Generator Frequency within Limits (1067) – indicates whether the generator frequency is within
the underfrequency shutdown and overfrequency shutdown limits
• Generator Voltage within Limits (1068) – indicates whether the generator voltage is within the
undervoltage shutdown and overvoltage shutdown limits
• Bus Voltage within Limits (1069)
• Engine Protection has Shut Down Engine (1275) – indicates that the engine ECM has shut down
the engine based on its protective logic, rather than based on a command from the EMCP 4
ENERGY DATA
The EMCP 4 calculates real and reactive energy provided by the generator set by measuring the power
provided by the generator set over the amount of time the generator set is providing the power.
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Both of these register sets share the same data format, which is given below.
SERVICE METERING
The EMCP 4 counts down to a recommended service interval, and reports the countdown in weeks, days,
and hours. Service personnel can reset the service interval counter to restart the countdown at the end of
a service call.
CRANK/START COUNTERS
The EMCP 4 provides service-related information such as the number of crank and start attempts and
successes.
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• Genset Control Online (1090) – this refers to the EMCP 4 GSC, and will always return True
• Engine Control Online (1091) – this refers to the ADEM engine ECM, and will return True only if
the ADEM supports CAN communications
• Secondary Engine Control Online (1092)
• External I/O #1 Online (1093) – this refers to a Discrete I/O module configured for Instance #1
• External I/O #2 Online (1094) – this refers to a Discrete I/O module configured for Instance #2
• External I/O #3 Online (1095) – this refers to a Discrete I/O module configured for Instance #3
• External I/O #4 Online (1096) – this refers to a Discrete I/O module configured for Instance #4
• Digital AVR Online (1097) – this refers to a CDVR module
• RTD Module Online (1098)
• Thermocouple #1 Online (1099) – this refers to a Thermocouple module on the Accessory Data
Link
• Thermocouple #2 Online (1100) – this refers to a Thermocouple module on the Primary Data Link
• SCR Module Online (1103) – this refers to an SCR (aftertreatment control) module
NETWORK STATUS
These registers indicate the fault status (ok or fault) of the associated networks.
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OTHER
• Lamp Test Command (303) – write True to begin lamp test, False to cancel
• Control Serial Number (1276) – reads the serial number of the EMCP 4 GSC; this is the number
printed on the back cover of the module; see Chapter 7 for reading example
• Software Build Version (2188)
ANALOG INPUTS
• Spare Analog Input Percent (207) – for legacy purposes only; this will always read 0xFFFF; for
new applications, use other percent registers
• Spare Analog Input Temperature (208) – for legacy purposes only; reads the temperature
associated with analog input #3; for new applications, use other temperature registers
• Spare Analog Input Pressure (209) – for legacy purposes only; reads the pressure associated
with analog input #3; for new applications, use other pressure registers
• Analog Input #1 Sensor Value (648) – sensor reading in Ω, V, %, or mA units
• Analog Input #2 Sensor Value (649) – sensor reading in Ω, V, %, or mA units
• Analog Input #3 Sensor Value (650) – sensor reading in Ω, V, %, or mA units
• Analog Input #4 Sensor Value (651) – sensor reading in Ω, V, %, or mA units
• Analog Input #1 Data Value (652) – converted data value, in Data Identification (setpoint) units
• Analog Input #2 Data Value (654) – converted data value, in Data Identification (setpoint) units
• Analog Input #3 Data Value (656) – converted data value, in Data Identification (setpoint) units
• Analog Input #4 Data Value (658) – converted data value, in Data Identification (setpoint) units
Analog outputs are supported on EMCP 4.3 and 4.4. An example of interpreting and writing analog
outputs is provided in Chapter 7
• Analog Output #1 Data Value (660) – assigned data value, in Output Type (setpoint) units
• Analog Output #2 Data Value (662) – assigned data value, in Output Type (setpoint) units
• Analog Output #3 Data Value (664) – assigned data value, in Output Type (setpoint) units
• Analog Output #1 Data Command (681) – output pin reading in Ω, V, or mA units
• Analog Output #2 Data Command (683) – output pin reading in Ω, V, or mA units
• Analog Output #3 Data Command (685) – output pin reading in Ω, V, or mA units
DIGITAL INPUTS
These registers indicate whether the input pin is active or not. The EMCP 4.2 only has 6 digital inputs.
The rest are supported by EMCP 4.3 and 4.4 only.
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DIGITAL OUTPUTS
The status registers indicate whether the output pin is active or not. The command registers activate the
output, but only if the Usage Type (setpoint) is set to SCADA Data Link. The EMCP 4.2 only has 2 digital
outputs, the EMCP 4.3 has 16.
• PWM Output #1 Data Value (672) – assigned data value, in Output Type (setpoint) units
• PWM Output #2 Data Value (674) – assigned data value, in Output Type (setpoint) units
• PWM Output #1 Data Command (687) – output pin reading, in % units
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6 TROUBLESHOOTING
There are several categories of problems that can occur with the SCADA data links. The first is
intermittent or no communication. If communication is well-established, there may be Modbus error
messages, which are called Exception Responses. And finally, the EMCP 4 may return data which is
outside of the valid data range.
Along with checking the physical connections and EMCP 4 software configuration, the use of a known
software package to test the connection is recommended. A good choice is the EMCP 3 Monitoring
Software, which is available for download from Cat PowerNet.
There are many factors which can cause poor or no communication. Some may cause a SCADA Data
Link Fault event on the EMCP 4. Others may be observed by the client only.
Certain conditions may activate a SCADA Data Link Fault event. This fault may be viewed on the EMCP 4
display, via ET, or even via Modbus (see section 5.7). The causes and troubleshooting procedure differ
somewhat between data links. For the RS-485 SCADA Data Link, check the following:
Other symptoms may be observed at the client only. These may be indicative of poor communication or
no communication:
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OTHER 128 AND ABOVE (0X80 AND ABOVE) – EXCEPTION RESPONSE TO UNSUPPORTED QUERIES
The EMCP 4 does not support any function codes not listed above in the Supported Function Codes
Chapter. Such queries will return an exception response with this 1-byte exception code.
Code Reason
01 Unsupported function code
• The data is expected over either the Primary or Accessory Data Link, and is not being received
• The sensing inputs providing the data is detecting a fault (e.g., open circuit, short circuit)
• The EMCP 4 has determined a logical flaw with the data being detected (e.g., generator circuit
breaker aux A and aux B either both closed or both open)
• The data is expected over an input, but no input is configured to provide it
• The data is expected over either the Primary or Accessory Data Link, and is being received as a
fault due to problems with the module or the connection
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When invalid data is suspected, the following troubleshooting steps should be followed:
1. Check whether the feature being tested is actually supported on this package
2. Check the definition of the data in this document, and determine whether the data may be unavailable
due to certain conditions not having been met (e.g. cooldown duration remaining is only available
while cooldown is underway)
3. Confirm that the data is actually invalid, rather than being user error. This can be done in a few
different ways:
a. If same data is available on EMCP 4 display, check value there; invalid data should show up
as asterisks (****)
b. If the data is available via ET from either the EMCP 4 or directly from the source device (if not
the EMCP 4 GSC), connect ET and check using the Status Data option
c. If known working Modbus software is available, such as the EMCP 3 Monitoring Software,
connect that and check the value shown (Grid Data view in the EMCP 3 Monitoring
Software).
4. Once the invalid data is confirmed, determine the source of the data; the definition of that data in this
document will help. Sometimes there are multiple sources (e.g., engine speed can come from
either the engine ECM over the Primary Data Link, or from a magnetic pickup sensor, and the
selected source must be configured as an EMCP 4 setpoint).
5. Once the source is determined, troubleshoot the sensor input(s) that generate this data. Common
problems are:
a. Poor or incorrect wiring, including the signal reference
b. Mismatched sensor type (either plugging the sensor in to the wrong input, or configuring the
input for a different sensor type or ma
6. Try disconnecting the sensor from the ECM and wiring separately to the sensor, or even to a
duplicate sensor that is not connected into the sensor port
7. Try a new sensor, or one that is known to be working
8. If the sensor can be connected to multiple places, try connecting to a different place (such as a
configurable digital or analog input on the EMCP 4), temporarily disabling the normal setting; if
that works, it may indicate a hardware fault with the sensing circuit
If none of these steps resolves the issue, contact your Caterpillar technical support representative.
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These are only examples of specific conditions and the responses from the control under those
conditions, and are not intended to represent the complete functionality of the control or all the possible
conditions that can result in these responses. In particular, Exception Responses or all error conditions
are not reflected here.
BATTERY VOLTAGE
Request: 0x 01 03 00 c9 00 01 xx xx
Response: 0x 01 03 02 01 FD xx xx
Request: 0x 01 03 00 66 00 01 xx xx
Response: 0x 01 03 02 80 00 xx xx
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Request: 0x 01 03 00 CB 00 02 xx xx
Response: 0x 01 03 04 00 01 12 1A xx xx
An alternate approach to finding the value is to find the numeric value for each register separately, and
then multiply the lower number register value by 2^16 and then add the result to the higher number
register value:
Request: 0x 01 03 00 C7 00 01 xx xx
Response: 0x 01 03 02 FF FF xx xx
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But the data range for Engine Oil Pressure (200) is 0 to 8031.875 kPa (see Appendix A). Therefore this
data is invalid. Now suppose the Engine Oil Pressure Sensor Configuration setpoint is changed to
Sensor. If the input is configured correctly, and the oil pressure is reading correctly on the Engine
Overview screen (refer to the EMCP 4 Application and Installation Guide for information on using the
EMCP 4 display). Now re-reading while the engine is stopped:
Request: 0x 01 03 00 C7 00 01 xx xx
Response: 0x 01 03 02 00 00 xx xx
This value is within the data range of 0 to 8031.875 kPa. Therefore this data is valid.
Assume the EMCP 4 contains default values – all three user-configurable passwords (SCADA, Level 1,
and Level 2) are disabled.
Request: 0x 01 03 02 DB 00 01 xx xx
0x 01 = slave address of EMCP 4
0x 03 = function code (Read Registers)
0x 02 DB = Current Security Level
Response: 0x 01 03 02 00 02 xx xx
This is correct. It should be at level 2, because no passwords exist. Now, enter a level 1 password of 1,
which is 0x31, and then set the SCADA password to 123, which is 0x31 32 33.
Request: 0x 01 10 02 C3 00 08 10 31 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 xx xx
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Response: 0x 01 10 02 C3 00 08 xx xx
0x 02 C3 = Level 1 Password
0x 00 08 = register count (8)
Response: 0x 01 10 02 C3 00 08 xx xx
0x 02 C3 = Level 1 Password
0x 00 08 = register count (8)
Now, wait for the duration of the Level 0 Timeout, which is 10 minutes, without doing any writes over
SCADA. Repeat Step 1 to verify that the current security level is now zero. The response should be as
follows:
Response: 0x 01 03 02 00 00 xx xx
The level is now zero. Now, disconnect from SCADA completely (i.e. no reads nor writes) for at least 30
seconds, and then reconnect. Repeating Step 1, the response should be as follows:
Response: 0x 01 03 02 FF FF xx xx
This is the correct response. No read or write can be done to any register since the SCADA access has
timed out, with a couple of exceptions such as the Write Access Password register. Knowing the
password to any level, it can be entered and therefore, be granted access to SCADA. Now, enter the
SCADA password that we set in Step 3:
Request: 0x 01 10 02 BB 00 08 10 31 32 33 20 20 20 20 20 20 20 20 20 20 20 20 20 xx xx
Response: 0x 01 10 02 BB 00 08 xx xx
Response: 0x 01 03 02 00 00 xx xx
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This verifies that the SCADA password worked, and did indeed give access to level 0 security. Notice
that the level did not increase to 1 or 2 because a level 1 password is set. If the level 1 password is
entered, access level 2 would be granted because there is no level 2 password set.
Note that the SCADA password is stored as a numeric value. The password is right-justified in the field
shown on the EMCP 4 display, and left-justified when set/written over SCADA. So for example, if the
password is set on the EMCP 4 to be 00000020, when the security access is requested via SCADA, the
value sent must be 20______ (20 with six spaces after it), Just as with any number, leading zeros get
dropped, and trailing zeros are kept (so 01 is stored as 1, but 10 is stored as 10).
Also, the first space terminates the string, so an entry of 12_3 (space between the 2 and the 3) will return
an exception because only spaces (or nulls, after the first 8 bytes) are accepted after the first space.
Zero hour offset implies that 0x00 in byte 2 translates to 12:00 midnight, and with the 24-hour format,
0x0D translates to 13:00 or 1:00 pm. Zero minute offset implies that 0x05 in byte 1 translates to 5
minutes past the hour (i.e. 12:05pm). Zero second offset implies that 0x4D (77) in byte 0 translates to 19
and a quarter seconds past the minute (i.e. 12:05:19 pm).
Bytes 1-11: ASCII data, characters 0x30 through 0x5A valid (numbers and capital letters). String
terminates with a NULL character (0x00).
Example: Reading the Control Serial Number would return the following:
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Check the Maximum Generator Voltage Output Bias Percentage setpoint (via the EMCP 4 display, or
using ET). For this example, assume that the Maximum Generator Voltage Output Bias Percentage is
20%. Read the Total Voltage Bias Percent and the Desired Genset Output Voltage before any bias is
applied.
Request: 0x 01 03 04 21 00 01 xx xx
Response: 0x 01 03 02 7D 80 xx xx
Request: 0x 01 03 04 20 00 01 xx xx
Response: 0x 01 03 02 01 E0 xx xx
To adjust the voltage, navigate to the Control menu and press the up arrow ten times, re-read the Total
Voltage Bias Percent register.
Request: 0x 01 03 04 21 00 01 xx xx
Response: 0x 01 03 02 80 00 xx xx
This verifies that each key-press adjusts the percentage by 0.5% (since we did ten key-presses). Now we
can check the actual voltage command that is sent to the AVR by reading the Desired Genset Output
Voltage register.
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Request: 0x 01 03 04 20 00 01 xx xx
Response: 0x 01 03 02 01 EA xx xx
This is correct. because the Total Bias Percent represents a percentage of 40% of rated, which is 192,
the overall bias percentage is 5% of 192, which is 9.6 and rounds up to 10. 480 + 10 = 490V.
Using the Total Voltage Bias Percent Increment Command Modbus register, re-adjust the desired voltage
to nominal, which is 480V. This time however, we want to increment the bias by -5% (negative five
percent) since the current bias is 5%.
Request: 0x 01 06 04 22 7B 00 xx xx
Response: 0x 01 06 04 22 7B 00 xx xx
0x 04 22 – echo of address
0x 7B 00 – echo of data
Finally, re-check the Total Voltage Bias Percent to verify that the bias has returned to zero.
Request: 0x 01 03 04 21 00 01 xx xx
Response: 0x 01 03 02 7D 80 xx xx
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Over Modbus, both the sensor reading and the converted measurement data can be read. For analog
input #1, the sensor reading is found in the Analog Input #1 Sensor Value (648) register, and the
measurement data in Analog Input #1 Data Value (652-653) registers.
Also suppose that the actual oil pressure is 30 kPa. First reading the sensor value…
Request: 0x 01 03 02 87 00 01 xx xx
Response: 0x 01 03 02 01 10 xx xx
This indicates that the sensor reading was 1 Volt. Next reading the data value…
Request: 0x:01 03 02 8B 00 02 xx xx
Response: 0x 01 03 04 7D 80 1E 00 xx xx
This indicates that the data value, which is oil pressure, is 30 kPa. The below figure graphically confirms
that this is correct, based on the analog input configuration.
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FIGURE 7-2: RELATIONSHIP BETWEEN ANALOG INPUT SENSOR AND MEASURED VALUE
The procedure and approach to reading analog outputs is similar to that of reading analog inputs.
In this section, examples of both using the user-configurable and the fixed alarm groups are be given. For
the purpose of these examples, let’s say that Alarm Group 1 is being used by existing RS-485
Annunciator modules; therefore we wish to use Alarm Group 2.
Note: the same configuration is used for configuring the SCADA Alarm Groups 1 and 2, and
for RS-485 Annunciator configuration. Therefore, care should be taken to avoid
misconfiguring the RS-485 Annunciator.
Suppose we wish to annunciate, and turn on an audible alarm, when we get the following alarms:
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First of all, note that these events must be enabled (i.e. they will show up in the event log when the event
occurs) in order for them to show up in the alarm group data registers. Some of these events may not be
enabled by default. Refer to the EMCP 4 Application and Installation Guide for instructions on enabling
events and setting thresholds to the appropriate levels for triggering them.
A quick explanation of how the alarm group data is arranged. The data is grouped into “columns”, which
indicate which column and row (LED Pair #) would be lit on the RS-485 Annunciator module. There is
also a “horn” register, which indicates which row(s) would trigger a horn on the RS-485 Annunciator
module. E.g., if the Alarm Group 2 Column 1 register has a 1 in the bit 2 position (defined as Row 3), then
an RS-485 Annunciator module configured for Alarm Group 2 would have the third row left LED lit.
In this case, there are only eight events that we want to read. However, they can be placed in a
row/column position only if the correct color LED is available for that position. For example, for row 1,
column 1 is red and column 2 is amber. Therefore a shutdown event on row 1 will turn on column 1,
whereas a warning event on row 1 will turn on column 2.
All event types are not valid on all row/column positions. Table 7-1 indicates which event types are
available on which row/column position. Note that events with a severity level of “specific diagnostic” are
available on any row/column, and events with a severity level starting with “condition exists” or “condition
does not exist” indicate the color (which specifies the column) that will activate upon event activation.
One possible configuration for Alarm Group #2 is given in Figure 7-3. Note that row 6 was skipped,
because it cannot contain warning-type events, whereas all the desired events included warnings.
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This has configured the Alarm Group 2 Column 1 and Alarm Group 2 Column 2 registers as follows:
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Request: 0x 01 03 01 59 00 02 xx xx
Response: 0x 01 03 04 00 02 00 21 xx xx
To decode Column 1, note that 0x0002 is 0b0000000000000010, which means bit 1 (second from the
end) is 1, which means Engine Underspeed Shutdown is active (see Table 7-2 above). To decode
Column 2, note that 0x0021 is 0b0000000000100001, which means bits 6 and 0 (the last bit) are 1, which
means Generator Control Not in Automatic Warning and Low Fuel Level Warning are active.
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Holding Sec
Parameter Name R/W Ct 4.2 4.3 4.4 Data Interpretation
Register Lvl
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Holding Sec
Parameter Name R/W Ct 4.2 4.3 4.4 Data Interpretation
Register Lvl
Scaling: 1/128 Hz/bit, Offset: 0 Hz, Data
Bus Average AC RMS Frequency R 165 0x00A4 1 0 ● range: 0 to 501.9922 Hz
Scaling: 1 V/bit, Offset: 0 V, Data range: 0
Bus Phase A Line-Line AC RMS Voltage R 166 0x00A5 1 0 ● to 64255 V
Scaling: 1 V/bit, Offset: 0 V, Data range: 0
Bus Phase B Line-Line AC RMS Voltage R 167 0x00A6 1 0 ● to 64255 V
Scaling: 1 V/bit, Offset: 0 V, Data range: 0
Bus Phase C Line-Line AC RMS Voltage R 168 0x00A7 1 0 ● to 64255 V
Bus Phase A Line-Neutral AC RMS Scaling: 1 V/bit, Offset: 0 V, Data range: 0
Voltage
R 169 0x00A8 1 0 ● to 64255 V
Bus Phase B Line-Neutral AC RMS Scaling: 1 V/bit, Offset: 0 V, Data range: 0
Voltage
R 170 0x00A9 1 0 ● to 64255 V
Bus Phase C Line-Neutral AC RMS Scaling: 1 V/bit, Offset: 0 V, Data range: 0
Voltage
R 171 0x00AA 1 0 ● to 64255 V
Bus Average Line-Neutral AC RMS Scaling: 1 V/bit, Offset: 0 V, Data range: 0
Voltage
R 172 0x00AB 1 0 ● to 64255 V
Bus Average Line-Line AC RMS Voltage Scaling: 0.0078125 %/bit, Offset: -251 %,
Percent
R 173 0x00AC 1 0 ● Data range: -251 to 250.99 %
Scaling: 0.0078125 %/bit, Offset: -251 %,
Generator Total Percent Current R 174 0x00AD 1 0 ● ● ● Data range: -251 to 250.99 %
Scaling: 1 W/bit, Offset: -2,000,000,000
Utility Total Real Power R 175 0x00AE 1 0 ● W, Data range: -2,000,000,000 to
+2,211,081,215 W
Scaling: 1 VAr/bit, Offset: -2,000,000,000
Utility Total Reactive Power R 176 0x00AF 1 0 ● VAr, Data range: -2,000,000,000 to
+2,211,081,215 VAr
Scaling: 1/16384 /bit, Offset: -1.0, Data
Utility Overall Power Factor R 177 0x00B0 1 0 ● range: -1.0 to 1.0
Scaling: 1/16384 /bit, Offset: -1.0, Data
Generator Desired Power Factor R 178 0x00B1 1 0 ● range: -1.0 to 1.0
Scaling: 1 W/bit, Offset: -2,000,000,000
Desired Base Load R 179 0x00B2 1 0 ● W, Data range: -2,000,000,000 to
+2,211,081,215 W
Scaling: 0.0078125 %/bit, Offset: -251 %,
Load Share Line Total Percent kW R 181 0x00B4 1 0 ● Data range: -251 to 250.99 %
Scaling: 0.0078125 %/bit, Offset: -251 %,
Load Share Line Total Percent kVAr R 182 0x00B5 1 0 ● Data range: -251 to 250.99 %
Generator Average AC RMS Frequency Scaling: 0.0078125 %/bit, Offset: -251 %,
Percent
R 183 0x00B6 1 0 ● ● ● Data range: -251 to 250.99 %
Scaling: 0.0078125 %/bit, Offset: -251 %,
Fuel Level R 198 0x00C5 1 0 ● ● ● Data range: -251 to 250.99 %
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Application and Installation Guide EMCP 4 SCADA Data Links
Holding Sec
Parameter Name R/W Ct 4.2 4.3 4.4 Data Interpretation
Register Lvl
0 = INIT
1 = PRE_CRANK
2 = STARTING
3 = RUNNING
Automatic Start/Stop State R 206 0x00CD 1 0 ● ● ● 4 = PRE_COOLDOWN
5 = COOLDOWN
6 = STOPPING
7 = STOPPED
8 = IDLING
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Application and Installation Guide EMCP 4 SCADA Data Links
Holding Sec
Parameter Name R/W Ct 4.2 4.3 4.4 Data Interpretation
Register Lvl
Cylinder #15 Exhaust Port Temperature Scaling: 0.03125 C/bit, Offset: -273 C,
from Data Link
R 235 0x00EA 1 0 ● ● ● Data range: -273 to 1735 C
Cylinder #16 Exhaust Port Temperature Scaling: 0.03125 C/bit, Offset: -273 C,
from Data Link
R 236 0x00EB 1 0 ● ● ● Data range: -273 to 1735 C
Cylinder #17 Exhaust Port Temperature Scaling: 0.03125 C/bit, Offset: -273 C,
from Data Link
R 237 0x00EC 1 0 ● ● ● Data range: -273 to 1735 C
Cylinder #18 Exhaust Port Temperature Scaling: 0.03125 C/bit, Offset: -273 C,
from Data Link
R 238 0x00ED 1 0 ● ● ● Data range: -273 to 1735 C
Cylinder #19 Exhaust Port Temperature Scaling: 0.03125 C/bit, Offset: -273 C,
from Data Link
R 239 0x00EE 1 0 ● ● ● Data range: -273 to 1735 C
Cylinder #20 Exhaust Port Temperature Scaling: 0.03125 C/bit, Offset: -273 C,
from Data Link
R 240 0x00EF 1 0 ● ● ● Data range: -273 to 1735 C
Exhaust Manifold #1 (Left) Temperature Scaling: 0.03125 C/bit, Offset: -273 C,
from Data Link
R 241 0x00F0 1 0 ● ● ● Data range: -273 to 1735 C
Exhaust Manifold #2 (Right) Temperature Scaling: 0.03125 C/bit, Offset: -273 C,
from Data Link
R 242 0x00F1 1 0 ● ● ● Data range: -273 to 1735 C
Intake Manifold #1 Temperature from Scaling: 0.03125 C/bit, Offset: -273 C,
Data Link
R 243 0x00F2 1 0 ● ● ● Data range: -273 to 1735 C
Intake Manifold #2 Temperature from Scaling: 0.03125 C/bit, Offset: -273 C,
Data Link
R 244 0x00F3 1 0 ● ● ● Data range: -273 to 1735 C
Scaling: 0.03125 C/bit, Offset: -273 C,
Engine Oil Temperature from Data Link R 245 0x00F4 1 0 ● ● ● Data range: -273 to 1735 C
Scaling: 0.03125 C/bit, Offset: -273 C,
Engine Fuel Temperature from Data Link R 246 0x00F5 1 0 ● ● ● Data range: -273 to 1735 C
Scaling: 0.125 kPa/bit, Offset: 0 kPa, Data
Fuel Pressure from Data Link R 247 0x00F6 1 0 ● ● ● range: 0 to 8031.875 kPa
Scaling: 1/128 kPa/bit, Offset: -250 kPa,
Crankcase Pressure from Data Link R 248 0x00F7 1 0 ● ● ● Data range: -250 to 251.99 kPa
Scaling: 0.125 kPa/bit, Offset: 0 kPa, Data
Boost Pressure from Data Link R 249 0x00F8 1 0 ● ● ● range: 0 to 8031.875 kPa
Oil Filter Differential Pressure from Data Scaling: 0.5 kPa/bit, Offset: 0 kPa, Data
Link
R 251 0x00FA 1 0 ● ● ● range: 0 to 125 kPa
Fuel Filter Differential Pressure from Scaling: 0.125 kPa/bit, Offset: 0 kPa, Data
Data Link
R 252 0x00FB 1 0 ● ● ● range: 0 to 8031.875 kPa
Air Filter 1 Differential Pressure from Scaling: 1/128 kPa/bit, Offset: -250 kPa,
Data Link
R 253 0x00FC 1 0 ● ● ● Data range: -250 to 251.99 kPa
Instantaneous Fuel Consumption from Scaling: 0.05 L/h per bit, Offset: 0 L/h,
Data Link
R 256 0x00FF 1 0 ● ● ● Data range: 0 to 3212.75 L/h
Scaling: 0.125 kPa/bit, Offset: 0 kPa, Data
Atmospheric Pressure from Data Link R 257 0x0100 1 0 ● ● ● range: 0 to 8031.875 kPa
Scaling: 0.0078125 %/bit, Offset: -251 %,
Fuel Level R 258 0x0101 1 0 ● ● ● Data range: -251 to 250.99 %
Service Maintenance Interval Weeks Scaling: 1 week/bit, Offset: -125 weeks,
Remaining
R 299 0x012A 1 0 ● ● ● Data range: -125 to 125 weeks
0 = FALSE
Bypass Cooldown W 300 0x012B 1 0 ● ● ● 1 = TRUE
0 = STOP
Engine Control Switch Position R 301 0x012C 1 0 ● ● ● 1 = AUTO
2 = RUN
0 = STOP
Engine Control Switch Command W 302 0x012D 1 0 ● ● ● 1 = AUTO
2 = RUN
0 = FALSE
Lamp Test Command W 303 0x012E 1 0 ● ● ● 1 = TRUE
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Application and Installation Guide EMCP 4 SCADA Data Links
Holding Sec
Parameter Name R/W Ct 4.2 4.3 4.4 Data Interpretation
Register Lvl
0 = FALSE
Acknowledge All Events Command W 304 0x012F 1 0 ● ● ● 1 = TRUE
0 = FALSE
Auto Start/Stop Fuel Control Enabled R 307 0x0132 1 0 ● ● ● 1 = TRUE
0 = FALSE
Key Press W 310 0x0135 1
1 = TRUE
0 = FALSE
1 = TRUE
SCR System Check Required Status R 319 0x013E 1 0 ● ● ● 2 = ERROR
3 = DISABLED OR NOT AVAILABLE
0 = FALSE
1 = TRUE
Fuel Unload Pump Active R 321 0x0140 1 0 ● ● 2 = ERROR
3 = DISABLED OR NOT AVAILABLE
0 = FALSE
1 = TRUE
Fuel Load Pump Active R 322 0x0141 1 0 ● ● ● 2 = ERROR
3 = DISABLED OR NOT AVAILABLE
Scaling: 1 /bit, Offset: 0, Data range: 0 to
System Event Count R 334 0x014D 1 0 ● ● ● 255 events
0 = no lamp active
1 = Red lamp active
System Event Lamp Status R 335 0x014E 1 0 ● ● ● 4 = Amber lamp active
5 = Amber and Red lamp active
0 = FALSE
Forced Idle Command Active R 337 0x0150 1 0 ● ● ● 1 = TRUE
Generator Excitation Field Voltage from Scaling: 0.05 V/bit, Offset: -1606.0, Data
Data Link
R 338 0x0151 1 0 ● ● ● range: -1606.0 to 1606.75 V
Generator Excitation Field Current from Scaling: 0.05 A/bit, Offset: 0 A, Data
Data Link
R 340 0x0153 1 0 ● ● ● range: 0 to 3212.75 A
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Application and Installation Guide EMCP 4 SCADA Data Links
Holding Sec
Parameter Name R/W Ct 4.2 4.3 4.4 Data Interpretation
Register Lvl
BIT 15 = Aftertreatment Shutdown Event
Active
BIT 14 = not used
BIT 13 = not used
BIT 12 = not used
BIT 11 = not used
BIT 10 = not used
BIT 9 = High Battery Voltage Shutdown
Event Active
BIT 8 = not used
BIT 7 = Low Fuel Level Shutdown or Low
Gas Pressure Shutdown Event Active
Alarm Group 3 Column 1 R 350 0x015D 1 0 ● ● ● BIT 6 = Low Coolant Level Shutdown
Event Active
BIT 5 = Overspeed Shutdown Event
Active
BIT 4 = Low Oil Pressure Shutdown Event
Active
BIT 3 = not used
BIT 2 = High Coolant Temperature
Shutdown Event Active
BIT 1 = Engine Failure to Start
(Overcrank) Shutdown Event Active
BIT 0 = Emergency Stop Shutdown Event
Active
BIT 15 = Aftertreatment Warning Event
Active
BIT 14 = Engine Running Condition Active
BIT 13 = Emergency Power System
Supplying Load Condition Active
BIT 12 = Battery Charger AC Failure
Event Active
BIT 11 = Low Cranking Voltage Warning
Event Active
BIT 10 = Low Battery Voltage Warning
Event Active
BIT 9 = High Battery Voltage Warning
Event Active
BIT 8 = Engine Control Switch Not in
Alarm Group 3 Column 2 R 351 0x015E 1 0 ● ● ● Automatic Event Active
BIT 7 = Low Fuel Level Warning or Low
Gas Pressure Warning Event Active
BIT 6 = Low Coolant Level Warning Event
Active
BIT 5 = not used
BIT 4 = Low Oil Pressure Warning Event
Active
BIT 3 = Low Coolant Temperature
Warning Event Active
BIT 2 = High Coolant Temperature
Warning Event Active
BIT 1 = not used
BIT 0 = Emergency Stop Diagnostic Event
Active
©2010 Caterpillar
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Application and Installation Guide EMCP 4 SCADA Data Links
Holding Sec
Parameter Name R/W Ct 4.2 4.3 4.4 Data Interpretation
Register Lvl
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Application and Installation Guide EMCP 4 SCADA Data Links
Holding Sec
Parameter Name R/W Ct 4.2 4.3 4.4 Data Interpretation
Register Lvl
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Application and Installation Guide EMCP 4 SCADA Data Links
Holding Sec
Parameter Name R/W Ct 4.2 4.3 4.4 Data Interpretation
Register Lvl
Scaling: 8 kPa/bit, Offset: 0 kPa, Data
Urea Injection Air Pressure R 379 0x017A 1 0 ● ● ● range: 0 to 2000 kPa
Scaling: 0.03125 C/bit, Offset: -273 C,
Catalyst Intake Temperature R 381 0x017C 1 0 ● ● ● Data range: -273 to 1735 C
Aftertreatment 1 SCR Catalyst Exhaust Scaling: 0.1 kPa/bit, Offset: 0 kPa, Data
Gas Differential Pressure
R 382 0x017D 1 0 ● ● ● range: 0 to 6425.5 kPa
©2010 Caterpillar
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Application and Installation Guide EMCP 4 SCADA Data Links
Holding Sec
Parameter Name R/W Ct 4.2 4.3 4.4 Data Interpretation
Register Lvl
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Application and Installation Guide EMCP 4 SCADA Data Links
Holding Sec
Parameter Name R/W Ct 4.2 4.3 4.4 Data Interpretation
Register Lvl
Update Real Time Clock Command W 903 0x0386 3 1 ● ● ● see section 5.8
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Application and Installation Guide EMCP 4 SCADA Data Links
Holding Sec
Parameter Name R/W Ct 4.2 4.3 4.4 Data Interpretation
Register Lvl
Scaling: 1 /bit, Offset: 0, Data range: 0 to
Log Entry Index W 1033 0x0408 1 0 ● ● ● 39
Log Entry R 1034 0x0409 14 0 ● ● ● see section 5.7
Reset Event W 1048 0x0417 2 1 ● ● ● see section 5.7
Scaling: 1 second/bit, Offset: 0 seconds,
Cooldown Duration Remaining R 1054 0x041D 1 0 ● ● ● Data range: 0 to 64255 seconds
0 = FALSE
Remote Initiate Command W 1055 0x041E 1 0 ● ● ● 1 = TRUE
0 = FALSE
Emergency Stop Command W 1056 0x041F 1 0 ● ● ● 1 = TRUE
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Application and Installation Guide EMCP 4 SCADA Data Links
Holding Sec
Parameter Name R/W Ct 4.2 4.3 4.4 Data Interpretation
Register Lvl
0 = FALSE
RTD Module Online R 1098 0x0449 1 0 ● ● ● 1 = TRUE
0 = FALSE
Thermocouple #1 Online R 1099 0x044A 1 0 ● ● ● 1 = TRUE
0 = FALSE
Thermocouple #2 Online R 1100 0x044B 1 0 ● ● ● 1 = TRUE
0 = FALSE
SCR Module Online R 1103 0x044E 1 0 ● ● ● 1 = TRUE
0 = OFF
1 = AUTOMATIC
Sync Mode Switch State R 1108 0x0453 1 0 ● 2 = MANUAL
3 = CHECK
0 = DBA DISABLED
1 = DBA ENABLED
2 = REQUESTING
3 = CAPTURING
4 = ARB CHECK
5 = CLOSE GRANTED
6 = GEN ONLINE
7 = DBA FAILURE #1
8 = DBA FAILURE #2
9 = DBA FAILURE #3
Dead Bus Arbitration State R 1111 0x0456 1 0 ● 10 = FAILURE WAIT
11 = MAX FAILURES
12 = LIVE BUS
13 = BRKR CLOSED
14 = LINE FAULT #1
15 = LINE FAULT #2
16 = LINE FAULT #3
17 = DBA FAILURE #1
18 = DBA FAILURE #2
19 = DBA FAILURE #3
20 = DBA FAILURE #4
0 = LSLD OFF
1 = LSLD WAIR
2 = ANALYZING KW
3 = ARBITRATION
Load Sense Load Demand State R 1120 0x045F 1 0 ● 4 = RAMP UP
5 = LAST UNIT CHECK
6 = RAMP DOWN
7 = LSLD STANDBY
0 = INACTIVE
Load Shed Command Active Status R 1129 0x0468 1 0 ● ● 1 = ACTIVE
3 = DISABLED
0 = FALSE
Load Shed Command Reset W 1130 0x0469 1 0 ● ● 1 = TRUE
0 = OK
Primary Data Link Status R 1140 0x0473 1 0 ● ● ● 1 = FAULT
0 = OK
Accessory Data Link Status R 1141 0x0474 1 0 ● ● ● 1 = FAULT
0 = OK
RS-485 SCADA Data Link Status R 1142 0x0475 1 0 ● ● ● 1 = FAULT
0 = OK
TCP/IP SCADA Data Link Status R 1143 0x0476 1 0 ● ● 1 = FAULT
3 = DISABLED OR NOT AVAILABLE
0 = OK
RS-485 Annunciator Data Link Status R 1144 0x0477 1 0 ● ● ● 1 = FAULT
©2010 Caterpillar
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Application and Installation Guide EMCP 4 SCADA Data Links
Holding Sec
Parameter Name R/W Ct 4.2 4.3 4.4 Data Interpretation
Register Lvl
0 = FALSE
1 = TRUE
Low Idle State from ADEM R 1263 0x04EE 1 0 ● ● ● 2 = ERROR
3 = DISABLED OR NOT AVAILABLE
0 = FALSE
1 = TRUE
Engine Protection has Shut Down Engine R 1275 0x04FA 1 0 ● ● ● 2 = ERROR
3 = DISABLED OR NOT AVAILABLE
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Application and Installation Guide EMCP 4 SCADA Data Links
Holding Sec
Parameter Name R/W Ct 4.2 4.3 4.4 Data Interpretation
Register Lvl
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Application and Installation Guide EMCP 4 SCADA Data Links
Holding Sec
Parameter Name R/W Ct 4.2 4.3 4.4 Data Interpretation
Register Lvl
Programmable Cycle Timer 4 Output 2 activated by this timer.
Status
R 2070 0x0815 1 0 ● ● ●
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Application and Installation Guide EMCP 4 SCADA Data Links
Holding Sec
Parameter Name R/W Ct 4.2 4.3 4.4 Data Interpretation
Register Lvl
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Application and Installation Guide EMCP 4 SCADA Data Links
5.12 Analog Output #3 Data Value 664 Cylinder #14 Exhaust Port
5.6 234
Temperature from Data Link
Arbitration Relay Active Status (DDO-
5.5 645 Cylinder #15 Exhaust Port
01) 5.6 235
Temperature from Data Link
5.6 Atmospheric Pressure from Data Link 257 Cylinder #16 Exhaust Port
5.6 236
Temperature from Data Link
5.5 Auto Start/Stop Fuel Control Enabled 307 Cylinder #17 Exhaust Port
5.6 237
Temperature from Data Link
5.5 Automatic Start/Stop State 206
Cylinder #18 Exhaust Port
5.6 238
5.3 Battery Voltage 202 Temperature from Data Link
5.5 Bell Alarm Active Status (DIDI-02) 642 Cylinder #19 Exhaust Port
5.6 239
Temperature from Data Link
5.6 Boost Pressure from Data Link 249
Cylinder #2 Exhaust Port Temperature
5.4 Bus Average AC RMS Frequency 165 5.6 222
from Data Link
Bus Average Line-Line AC RMS Cylinder #20 Exhaust Port
5.4 164 5.6 240
Voltage Temperature from Data Link
Bus Average Line-Line AC RMS Cylinder #3 Exhaust Port Temperature
5.4 173 5.6 223
Voltage Percent from Data Link
Bus Average Line-Neutral AC RMS Cylinder #4 Exhaust Port Temperature
5.4 172 5.6 224
Voltage from Data Link
5.5 Bus Live Status 1070 Cylinder #5 Exhaust Port Temperature
5.6 225
from Data Link
Bus Phase A Line-Line AC RMS
5.4 166
Voltage Cylinder #6 Exhaust Port Temperature
5.6 226
from Data Link
Bus Phase A Line-Neutral AC RMS
5.4 169
Voltage
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Application and Installation Guide EMCP 4 SCADA Data Links
5.12 Digital Output #12 Command 2243 5.6 Engine Oil Temperature from I/O Pin 800
5.12 Digital Output #13 Active Status 636 5.8 Engine Operating Hours 204
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Application and Installation Guide EMCP 4 SCADA Data Links
5.6 External Tank Fuel Level from I/O Pin 805 5.8 Generator Phase A Power Factor 135
Generator Phase A Power Factor
5.5 Forced Idle Command Active 337 5.8 159
Lagging
Fuel Filter Differential Pressure from 5.8 Generator Phase A Reactive Power 129
5.6 252
Data Link
5.8 Generator Phase A Real Power 117
Fuel Filter Differential Pressure from
5.6 811 Generator Phase A Winding
I/O Pin 5.3 151
Temperature from Data Link
5.6 Fuel Level 198
5.1 Generator Phase B AC RMS Current 112
5.6 Fuel Level 258
5.8 Generator Phase B Apparent Power 125
5.6 Fuel Level from I/O Pin 804
Generator Phase B Line-Line AC RMS
5.5 Fuel Load Pump Active 322 5.1 109
Voltage
5.6 Fuel Pressure from Data Link 247 Generator Phase B Line-Neutral AC
5.1 115
RMS Voltage
5.5 Fuel Pump Primer Status 2087
5.8 Generator Phase B Power Factor 136
5.5 Fuel Unload Pump Active 321
Generator Phase B Power Factor
5.8 160
5.5 Gen CB Close Active Status (DDO-02) 646 Lagging
5.8 Generator Phase B Reactive Power 131
Gen CB Close Command Active
5.5 644
Status (DIDI-04) 5.8 Generator Phase B Real Power 119
5.5 Gen CB Trip Active Status (DDO-03) 647 Generator Phase B Winding
5.3 152
Gen CB Trip Command Active Status Temperature from Data Link
5.5 643
(DIDI-03) 5.1 Generator Phase C AC RMS Current 113
5.1 Generator Average AC RMS Current 101 5.8 Generator Phase C Apparent Power 127
Generator Average AC RMS Generator Phase C Line-Line AC RMS
5.1 102 5.1 110
Frequency Voltage
Generator Average AC RMS Generator Phase C Line-Neutral AC
5.1 183 5.1 116
Frequency Percent RMS Voltage
Generator Average Line-Line AC RMS 5.8 Generator Phase C Power Factor 137
5.1 100
Voltage
Generator Phase C Power Factor
Generator Average Line-Line AC RMS 5.8 161
5.1 163 Lagging
Voltage Percent
5.8 Generator Phase C Reactive Power 133
Generator Average Line-Neutral AC
5.1 148
RMS Voltage 5.8 Generator Phase C Real Power 121
5.5 Generator Circuit Breaker Status 1065 Generator Phase C Winding
5.3 153
Temperature from Data Link
5.5 Generator Desired Power Factor 178
Generator Rear Bearing Temperature
Generator Excitation Field Current 5.3 150
5.3 340 from Data Link
from Data Link
Generator Rear Bearing Temperature
Generator Excitation Field Voltage 5.3 162
5.3 338 from I/O Pin
from Data Link
5.8 Generator Total Apparent Power 138
5.5 Generator Frequency within Limits 1067
Generator Total Percent Apparent
Generator Front Bearing Temperature 5.8 140
5.3 149 Power
from Data Link
5.1 Generator Total Percent Current 174
5.8 Generator Overall Power Factor 103
5.8 Generator Total Percent kW 105
Generator Overall Power Factor
5.8 104 Generator Total Percent Reactive
Lagging 5.8 143
Power
5.1 Generator Phase A AC RMS Current 111
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Application and Installation Guide EMCP 4 SCADA Data Links
5.8 Generator Total Real Power 106 5.7 Module Event Log Entry 19 1752
5.5 Generator Voltage within Limits 1068 5.7 Module Event Log Entry 2 1514
5.5 Generator/Bus Phase Difference 1064 5.7 Module Event Log Entry 20 1766
5.11 Genset Control Online 1090 5.7 Module Event Log Entry 21 1780
5.5 Group Start Active Status (DIDI-01) 641 5.7 Module Event Log Entry 22 1794
Instantaneous Fuel Consumption from 5.7 Module Event Log Entry 23 1808
5.6 256
Data Link
5.7 Module Event Log Entry 24 1822
Intake Manifold #1 Temperature from
5.6 243 5.7 Module Event Log Entry 25 1836
Data Link
Intake Manifold #2 Temperature from 5.7 Module Event Log Entry 26 1850
5.6 244
Data Link 5.7 Module Event Log Entry 27 1864
5.12 Isolated Digital Input #1 Active Status 608 5.7 Module Event Log Entry 28 1878
5.7 Module Event Log Entry 29 1892
5.12 Isolated Digital Input #2 Active Status 609
5.7 Module Event Log Entry 3 1528
5.12 Isolated Digital Input #3 Active Status 610 5.7 Module Event Log Entry 30 1906
5.7 Module Event Log Entry 31 1920
5.12 Isolated Digital Input #4 Active Status 611 5.7 Module Event Log Entry 32 1934
4.4 Key Press 310 5.7 Module Event Log Entry 33 1948
5.11 Lamp Test Command 303 5.7 Module Event Log Entry 34 1962
5.6 Left Manifold Exhaust Temperature 802 5.7 Module Event Log Entry 35 1976
4.4 Level 1 Password 708 5.7 Module Event Log Entry 36 1990
4.4 Level 2 Password 716 5.7 Module Event Log Entry 37 2004
4.4 Level 3 Password Phone In Prompt 734 5.7 Module Event Log Entry 38 2018
5.5 Load Sense Load Demand State 1120 5.7 Module Event Log Entry 39 2032
5.5 Load Share Line Total Percent kVAr 182 5.7 Module Event Log Entry 4 1542
5.5 Load Share Line Total Percent kW 181 5.7 Module Event Log Entry 40 2046
5.13 Load Shed Command Active Status 1129 5.7 Module Event Log Entry 5 1556
5.13 Load Shed Command Reset 1130 5.7 Module Event Log Entry 6 1570
5.7 Log Entry 1034 5.7 Module Event Log Entry 7 1584
5.7 Log Entry Index 1033 5.7 Module Event Log Entry 8 1598
5.5 Low Idle State from ADEM 1263 5.7 Module Event Log Entry 9 1612
5.6 Main Tank Urea Level from I/O Pin 812 5.8 Number of Crank Attempts 213
Manual Fuel Priming Duration 5.8 Number of Successful Starts 215
5.5 2091
Remaining
Oil Filter Differential Pressure from
5.6 251
5.7 Module Event Log Entry 1 1500 Data Link
5.7 Module Event Log Entry 10 1626 Oil Filter Differential Pressure from I/O
5.6 809
Pin
5.7 Module Event Log Entry 11 1640
5.11 Primary Data Link Status 1140
5.7 Module Event Log Entry 12 1654
Programmable Cycle Timer 1 Output 1
5.7 Module Event Log Entry 13 1668 5.10 2060
Status
5.7 Module Event Log Entry 14 1682
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Application and Installation Guide EMCP 4 SCADA Data Links
5.12 PWM Output #1 Data Value 672 5.11 RS-485 SCADA Data Link Status 1142
5.12 PWM Output #2 Data Command 689 5.11 RTD Module Online 1098
5.12 PWM Output #2 Data Value 674 4.4 SCADA Password 724
5.12 Real Time Clock 900 5.11 SCR Module Online 1103
5.12 Relay Output #1 Active Status 616 5.5 SCR System Check Required Status 319
5.12 Relay Output #1 Command 2252 5.11 Secondary Engine Control Online 1092
5.12 Relay Output #2 Active Status 617 Service Maintenance Interval Days
5.8 212
Remaining
5.12 Relay Output #2 Command 2253
Service Maintenance Interval Hours
5.8 210
5.12 Relay Output #3 Active Status 618 Remaining
5.12 Relay Output #3 Command 2254 Service Maintenance Interval Weeks
5.8 299
Remaining
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Application and Installation Guide EMCP 4 SCADA Data Links
5.11 TCP/IP SCADA Data Link Status 1143 Turbocharger 4 Turbine Inlet
5.6 2084
Temperature
5.11 Thermocouple #1 Online 1099
Turbocharger 4 Turbine Outlet
5.6 2085
5.11 Thermocouple #2 Online 1100 Temperature
5.5 Total Speed Bias Percent 1061 5.8 Update Real Time Clock Command 903
5.5 Total Voltage Bias Percent 1058 5.6 Urea Injection Air Pressure 379
Turbocharger 1 Compressor Inlet 5.6 Urea Tank Level 377
5.6 2074
Temperature
5.9 Utility Overall Power Factor 177
Turbocharger 1 Turbine Inlet
5.6 2078 5.9 Utility Total Reactive Power 176
Temperature
Turbocharger 1 Turbine Outlet 5.9 Utility Total Real Power 175
5.6 2079
Temperature Voltage Bias Percent Increment
5.5 1059
Turbocharger 2 Compressor Inlet Command
5.6 2075
Temperature 4.4 Write Access Password 700
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Application and Installation Guide EMCP 4 SCADA Data Links
5.8 143 Generator Total Percent Reactive Power 5.9 177 Utility Overall Power Factor
5.5 178 Generator Desired Power Factor
5.8 144 Generator Total Real Energy Exported
5.5 179 Desired Base Load
5.5 181 Load Share Line Total Percent kW
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Application and Installation Guide EMCP 4 SCADA Data Links
5.5 206 Automatic Start/Stop State Cylinder #20 Exhaust Port Temperature
5.6 240
from Data Link
5.12 207 Spare Analog Input Percent
Exhaust Manifold #1 (Left) Temperature
5.6 241
5.12 208 Spare Analog Input Temperature from Data Link
5.12 209 Spare Analog Input Pressure Exhaust Manifold #2 (Right)
5.6 242
Temperature from Data Link
Service Maintenance Interval Hours
5.8 210 Intake Manifold #1 Temperature from
Remaining 5.6 243
Data Link
Service Maintenance Interval Days
5.8 212 Intake Manifold #2 Temperature from
Remaining 5.6 244
Data Link
5.8 213 Number of Crank Attempts
5.8 215 Number of Successful Starts 5.6 245 Engine Oil Temperature from Data Link
5.6 217 Engine Oil Pressure from Data Link Engine Fuel Temperature from Data
5.6 246
Link
Engine Coolant Temperature from Data
5.6 219
Link 5.6 247 Fuel Pressure from Data Link
Cylinder #1 Exhaust Port Temperature 5.6 248 Crankcase Pressure from Data Link
5.6 221
from Data Link
5.6 249 Boost Pressure from Data Link
Cylinder #2 Exhaust Port Temperature
5.6 222 Oil Filter Differential Pressure from Data
from Data Link 5.6 251
Link
Cylinder #3 Exhaust Port Temperature
5.6 223 Fuel Filter Differential Pressure from
from Data Link 5.6 252
Data Link
Cylinder #4 Exhaust Port Temperature
5.6 224 Air Filter 1 Differential Pressure from
from Data Link 5.6 253
Data Link
Cylinder #5 Exhaust Port Temperature
5.6 225 Instantaneous Fuel Consumption from
from Data Link 5.6 256
Data Link
Cylinder #6 Exhaust Port Temperature
5.6 226
from Data Link 5.6 257 Atmospheric Pressure from Data Link
Cylinder #7 Exhaust Port Temperature
5.6 227 5.6 258 Fuel Level
from Data Link
Cylinder #8 Exhaust Port Temperature Service Maintenance Interval Weeks
5.6 228 5.8 299
from Data Link Remaining
Cylinder #9 Exhaust Port Temperature 5.5 300 Bypass Cooldown
5.6 229
from Data Link
5.5 301 Engine Control Switch Position
Cylinder #10 Exhaust Port Temperature
5.6 230 5.5 302 Engine Control Switch Command
from Data Link
Cylinder #11 Exhaust Port Temperature 5.11 303 Lamp Test Command
5.6 231
from Data Link 5.7 304 Acknowledge All Events Command
Cylinder #12 Exhaust Port Temperature
5.6 232 5.5 307 Auto Start/Stop Fuel Control Enabled
from Data Link
Cylinder #13 Exhaust Port Temperature 4.4 310 Key Press
5.6 233
from Data Link
5.5 319 SCR System Check Required Status
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Application and Installation Guide EMCP 4 SCADA Data Links
5.7 335 System Event Lamp Status Dedicated Digital Input #1 (E-Stop)
5.5 612
Active Status
5.5 337 Forced Idle Command Active
Dedicated Digital Input #2 (Initiate
Generator Excitation Field Voltage from 5.5 613
5.3 338 Command) Active Status
Data Link
Dedicated Digital Input #3 (Gen CB Aux
Generator Excitation Field Current from 5.5 614
5.3 340 A) Active Status
Data Link
Dedicated Digital Input #4 (Gen CB Aux
5.5 615
5.7 342 RS-485 Ann Alarm Group 1 Column 1 B) Active Status
5.12 616 Relay Output #1 Active Status
5.7 343 RS-485 Ann Alarm Group 1 Column 2
5.12 617 Relay Output #2 Active Status
5.7 344 RS-485 Ann Alarm Group 1 Horn 5.12 618 Relay Output #3 Active Status
5.7 346 RS-485 Ann Alarm Group 2 Column 1 5.12 619 Relay Output #4 Active Status
5.12 620 Relay Output #5 Active Status
5.7 347 RS-485 Ann Alarm Group 2 Column 2
5.12 621 Relay Output #6 Active Status
5.7 348 RS-485 Ann Alarm Group 2 Horn 5.12 622 Relay Output #7 Active Status
5.12 623 Relay Output #8 Active Status
5.7 350 RS-485 Ann Alarm Group 3 Column 1
5.12 624 Digital Output #1 Active Status
5.7 351 RS-485 Ann Alarm Group 3 Column 2 5.12 625 Digital Output #2 Active Status
5.7 352 RS-485 Ann Alarm Group 3 Horn 5.12 626 Digital Output #3 Active Status
5.12 627 Digital Output #4 Active Status
5.7 354 RS-485 Ann Alarm Group 4 Column 1
5.12 628 Digital Output #5 Active Status
5.7 355 RS-485 Ann Alarm Group 4 Column 2 5.12 629 Digital Output #6 Active Status
5.7 356 RS-485 Ann Alarm Group 4 Horn 5.12 630 Digital Output #7 Active Status
5.6 377 Urea Tank Level 5.12 631 Digital Output #8 Active Status
Aftertreatment #1 SCR Catalyst Reagent 5.12 632 Digital Output #9 Active Status
5.6 378
Tank #1 Temperature 5.12 633 Digital Output #10 Active Status
5.6 379 Urea Injection Air Pressure 5.12 634 Digital Output #11 Active Status
5.6 381 Catalyst Intake Temperature 5.12 635 Digital Output #12 Active Status
Aftertreatment 1 SCR Catalyst Exhaust 5.12 636 Digital Output #13 Active Status
5.6 382
Gas Differential Pressure
5.12 637 Digital Output #14 Active Status
5.12 600 Digital Input #1 Active Status
5.12 638 Digital Output #15 Active Status
5.12 601 Digital Input #2 Active Status
5.12 639 Digital Output #16 Active Status
5.12 602 Digital Input #3 Active Status
5.12 640 Digital Output #17 Active Status
5.12 603 Digital Input #4 Active Status
5.5 641 Group Start Active Status (DIDI-01)
5.12 604 Digital Input #5 Active Status
5.5 642 Bell Alarm Active Status (DIDI-02)
5.12 605 Digital Input #6 Active Status
Gen CB Trip Command Active Status
5.12 606 Digital Input #7 Active Status 5.5 643
(DIDI-03)
5.12 607 Digital Input #8 Active Status Gen CB Close Command Active Status
5.5 644
(DIDI-04)
5.12 608 Isolated Digital Input #1 Active Status
5.5 645 Arbitration Relay Active Status (DDO-01)
5.12 609 Isolated Digital Input #2 Active Status
5.5 646 Gen CB Close Active Status (DDO-02)
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Application and Installation Guide EMCP 4 SCADA Data Links
©2010 Caterpillar
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Application and Installation Guide EMCP 4 SCADA Data Links
5.7 1598 Module Event Log Entry 8 Programmable Cycle Timer 7 Output 1
5.10 2066
Status
5.7 1612 Module Event Log Entry 9
Programmable Cycle Timer 1 Output 2
5.10 2067
5.7 1626 Module Event Log Entry 10 Status
5.7 1640 Module Event Log Entry 11 Programmable Cycle Timer 2 Output 2
5.10 2068
Status
5.7 1654 Module Event Log Entry 12
Programmable Cycle Timer 3 Output 2
5.7 1668 Module Event Log Entry 13 5.10 2069
Status
5.7 1682 Module Event Log Entry 14 Programmable Cycle Timer 4 Output 2
5.10 2070
Status
5.7 1696 Module Event Log Entry 15
Programmable Cycle Timer 5 Output 2
5.7 1710 Module Event Log Entry 16 5.10 2071
Status
5.7 1724 Module Event Log Entry 17 Programmable Cycle Timer 6 Output 2
5.10 2072
5.7 1738 Module Event Log Entry 18 Status
5.7 1752 Module Event Log Entry 19 Programmable Cycle Timer 7 Output 2
5.10 2073
Status
5.7 1766 Module Event Log Entry 20
Turbocharger 1 Compressor Inlet
5.6 2074
5.7 1780 Module Event Log Entry 21 Temperature
5.7 1794 Module Event Log Entry 22 Turbocharger 2 Compressor Inlet
5.6 2075
Temperature
5.7 1808 Module Event Log Entry 23
Turbocharger 3 Compressor Inlet
5.7 1822 Module Event Log Entry 24 5.6 2076
Temperature
5.7 1836 Module Event Log Entry 25 Turbocharger 4 Compressor Inlet
5.6 2077
Temperature
5.7 1850 Module Event Log Entry 26
Turbocharger 1 Turbine Inlet
5.7 1864 Module Event Log Entry 27 5.6 2078
Temperature
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Application and Installation Guide EMCP 4 SCADA Data Links
5.6 2086 Exhaust Temperature from Data Link 5.12 2248 Digital Output #17 Command
5.12 2252 Relay Output #1 Command
5.5 2087 Fuel Pump Primer Status
5.12 2253 Relay Output #2 Command
Manual Fuel Priming Duration
5.5 2091 5.12 2254 Relay Output #3 Command
Remaining
5.11 2188 Software Build Version 5.12 2255 Relay Output #4 Command
5.12 2232 Digital Output #1 Command 5.12 2256 Relay Output #5 Command
5.12 2233 Digital Output #2 Command 5.12 2257 Relay Output #6 Command
5.12 2234 Digital Output #3 Command 5.12 2258 Relay Output #7 Command
5.12 2235 Digital Output #4 Command 5.12 2259 Relay Output #8 Command
5.12 2236 Digital Output #5 Command
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LEBE0010-00 ©2010 Caterpillar Inc. All rights reserved.