Quality Management System

STAR WORTH INFRASTRUCTURE & CONSTRUCTION LTD

Quality Inspection Test Format
PROJECT: Architectural Finishing Works & Public Health Engineering Works For 6 No’s stations in Reach 2 Extension (R2A & R2B) of
East-West Corridor for Bangalore Metro Rail Project, Phase-2
INSPECTION AND TEST PLAN

FIELD LABORATORY THIRD PARTY MANUFACTURER RESPONSIBILITY

Code of Test DOCUMENT
Sl. No Material/ Test to be conducted SPECIFIED LIMITS Format No REMARKS
Procedure/Spec Starworth Starwoth REFERENCE
Frequency of Test Frequency of Test Frequency of Test BMRCL
Execution QA/QC
A CEMENT (OPC) R W W
I PHYSICAL ANALYSIS
1 VISUAL INSPECTION
2 DRY SIEVE THRO 90 MICRON
IS 4031/IS 12269/ IS
3 INITIAL SETTING TIME 30 mins (Min) One sample of
1489
1000 MT of each brand /
IS 4031/IS 12269/ IS MTC/BATCH
4 FINAL SETTING TIME 600 mins ( Max) Any change in the brand of
1489
the cement
IS 4031/IS 1489 For PPC (33 grade) : 16/22/33 at 3/7/28 days
5 COMPRESSIVE STRENGTH AT 3, 7 & 28 DAYS
IS 4031/IS 12269 For 53 grade: 27/37/53 Mpa at 3/7/28 days
IS 4032/IS 12269/ IS
II CHEMICAL ANALYSIS As per IS 12269/IS 8112
1489

B FINE AGGREGATE R W W
1 INCOMING MATERIALS TEST PHYSICALLY, VISUAL AS PER LAB WP 001 DAILY EACH TRIP

Once Source (At the time

of Approval) OR Once in a
One Sample for Every 100
2 SIEVE ANALYSIS - GRADING IS 2386/ IS 383 As per IS 383 table-2 year. If any change in the
Cum or Twice weekly
source of the supply
material, to be tested.

Only Manufactured Sand

(M.Sand). No
SILT CONTENT - WET SIEVE THRO 75 MICRON OR
3 IS 2386/ IS 383 3% max River Sand or Any other
VOLUME
sand.

4 SPECIFIC GRAVITY IS 2386/ IS 383

NA
5 WATER ABSORPTION IS 2386/ IS 383 NA ONCE IN A MONTH
6 MOISTURE CONTENT IRC/36/IS 2386 NA DAILY

C COARSE AGGREGATE R W W
INCOMING MATERIALS TEST PHYSICALLY, VISUAL
1 AS PER LAB WP 001 As per IS 383 table-2 DAILY EACH TRIP
FOR SIZE AND SHAPE
Once in Source (At the time
of Approval) or Once
One Sample for Every 100 in a year. If any
2 SIEVE ANALYSIS - GRADING IS 2386/ IS 383 3% max
Cum or Twice weekly change in the source of
supply material, to be
tested.
Only Manufactured Sand
3 SILT CONTENT - WET SIEVE IS 2386/ IS 383 (M.Sand). No
NA
River Sand or Any other
ELR to be submitted during
source change/ source
4 FLAKINESS INDEX IS 2386/ IS 383 NA approval to PL

ONCE IN A MONTH
Once in Source (At the time
5 ELONGATION INDEX IS 2386/ IS 383 NA of Approval) OR
(Once in a year). If any
change in the source of
6 AGGREGATE IMPACT VALUE IS 2386/ IS 383 supply material to be
Max 30% (Wearing surface); Max 45% (for non-wearing surface) tested.
7 AGGREGATE CRUSHING VALUE IS 2386/ IS 383
Max 30% (Wearing surface); Max 45% (for non-wearing surface)
 Once in Source (At the time
of Approval) OR
(Once in a year). If any
change in the source of
supply material to be
tested.

8 LOS ANGELE'S ABRASION VALUE IS 2386/ IS 383

Max 30% (Wearing surface); Max 50% (for non-wearing surface)
9 SPECIFIC GRAVITY IS 2386/ IS 383 NA
10 WATER ABSORPTION IS 2386/ IS 383 ONCE IN A MONTH
NA
11 MOISTURE CONTENT IRC/36/IS 2386 NA DAILY
Once in Source (At the time
12 PETROGRAPHIC ANALYSIS IS 2386/ IS 383
of Approval)
13 ALL IN AGGREGATE SIEVE ANALYSIS TIP NO 7/IS 383 As per IS 383 table-2 WEEKLY

D WATER R W W
1 EACH TRIP
VISUAL INSPECTION
Once in 1 year or Any
2 CHEMICAL ANALYSIS
IS 3025/IS 456 As per IS 456 Source / supply changes

E FRESH CONCRETE R W W
EVERY GRADE Once at starting of
1 FRESH CONCRETE (SLUMP) IS 1199
pour and at the time of sampling
6 cubes (set/grade/for addition
2 CUBE PREPARATION (150X150X150)mm IS 1199
every 50cum 1 set)

F HARDENED CONCRETE R W W
3 CUBES OF EACH SET FOR 7
1 COMPRESSIVE STRENGTH IS 516/ IS 456
DAYS & 28 DAYS

G STEEL REINFORCEMENTS R W W
I Fe 500 steel bars Grade as per IS 1786, Approved drawings
1 Diameter As per approved drawing
2 Unit weight plus/ minus 8%
3 Ultimate tensile stress IS 1608 Min 545 N/mm2 One Sample for 100 MT of
2
4 0.2% proof stress IS 1608 Min 500 N/mm each diameter from each
MTC / Lot
5 % elongation IS 1608 12% on gauge length of 5mm dia supplier
o
No fracture when cold bent to 45 degree 7 bent back by 22.5
6 Rebend test IS 1599
around mandrel of min.(7 dia)
7 Chemical composition IS 2062 Carbon content (max) : 0.3 % max
II On Field R W W
1 Shape and size
2 Diameter As per approved
As per approved drawing For Every Activity
3 Spacing drawing
4 Cover

H CEMENT CONCRETE SOLID BLOCK R W W

1 Water Absorption IS:2185 As per Standard Once in Source (At the time
2 Compressive Strength IS:2185 5n/mm2 of Approval)
3 Dry Density IS:2185 As per Standard

On Field R W W
1 As per Approved
Setting Out & Completed Block Work inspection Each Location
Drawing & Checklist

I AAC BLOCKS
1 Water Absorption IS:2185 As per Standard Once in Source (At the time R W W
2 Compressive Strength IS:2185 3n/mm2 of Approval)
3 Dry Density IS:2185 As per Standard

On Field R W W
1 As per Approved
Each Location
Setting Out & Completed Block Work inspection Drawing & Checklist

J PERFORATED CLAY BRICKS R W W

1 Water Absorption IS 3952-2013 15% Once in Source (At the time
2 Compressive Strength IS 3952-2013 3.5n/mm2 of Approval)
3 Dry Density IS 3952-2013 not less than 700-800 kg/m3

On Field As per Approved R W W

Each Location
1 Setting Out & Completed Block Work inspection Drawing & Checklist
K Hollow Metal Door R W W
1 Once in Source (At the time
MTC / Lot
Stalibility ,Integrity, Insulation, Fire rtaed BS-476 Part-22 & As per NFPA 80 & NFPA-252, UL 10B & UL10C of Approval)
IS:3614 Part-11
On Field As per Approved R W W
Each Location
1 Setting Out & Door Installation Drawing & Checklist

L Aluminium Door & Windows R W W

1 Once in Source (At the time
MTC / Lot
Coating Thickness, Tensile, Chemical IS:6012, IS:11035 As per Cleint Requirement & Specification of Approval)

On Field R W W
Each Location
1 installation

M Stainless Steel (Grade-304) R W W

1 Once in Source (At the time
MTC / Lot
Tensile, Chemical IS:9879 & IS:1608 As per Cleint Requirement & Specification of Approval)

On Field R W W
Each Location
1 installation

N Waterproofing R W W
1
MTC / Lot
As per manufacture Recommnedation IS:2645 As per Cleint Requirement & Specification

On Field R W W
Each Location
1 installation & Water leak test

O Ceramic & Vitrified Tiles R W W

1 Dimension , Straightness, Rectangularity, Once in Source (At the time
Warpage, Deviation in Center curvature, Edge IS:13630,Part-2, Part- MTC / Lot
As per Cleint Requirement & Specification & IS:15622 of Approval)
Curvature, Water Absorption, Modulus of 6
Rupture, Breaking Strength
On Field R W W
Each Location
1 Settingout & Installation

P Granite R W W
1 Once in Source (At the time
IS:1121, IS:1122, MTC / Lot
Dimension ,Water absorption, Breaking Strength. As per Cleint Requirement & Specification of Approval)
IS:1124

On Field R W W
Each Location
1 Settingout & Installation

Q Pavers & Kerbstone R W W

1 Once in Source (At the time
Dimension , Water Absorption, Compressive MTC / Lot
IS:15658 & IS:5758 As per Cleint Requirement & Specification of Approval)
Strength

On Field R W W
Each Location
1 Settingout & Installation

R Painting R W W
1 Volume of solids, Volatile matter, PH value,
MTC / Lot
Drying time, Accelerated Storage stability, IS:101 & IS:15489 As per Cleint Requirement & Specification
Consitency
On Field R W W
1 Surface preparation, 1st Coat, Second coat Each Location
inspection

S Pluming Works R W W
1
MTC / Lot
As per Client Requirement As per Cleint Requirement & Specification

On Field R W W
Each Location
1 Installation

NOTE:
P- PERFORM W- WITNESSED FLR- FIELD LABORATORY REPORT
RW- RANDOM WITNESS R- REVIEWED TPR- THIRD PARTY REPORT