CT2000ES Manual English Version 1.0
CT2000ES Manual English Version 1.0
Thank you for choosing the CT-2000ES inverter unit, this inverter unit is suitable for operating squirrel cage
induction motors. Please read this instruction manual carefully before actual usage in order to ensure proper
operation and suit your needs.
Table of Contents
1. Inspection upon receiving………………………………………………………………………………….. 2
2. Installation and Storage……………………………………………………………………………….. 2
A. Installation …………………………………………………………………………………………….. 2
B. Storage………………………………………………………………………………………………… 2
C. Outline dimension…………………………………………………………………………………….. 3
3. Application notes…………………………………………………………………………………………….. 4
4. Block diagram and wring ………………………………………………………………………………….. 4
A. Wiring of main and control circuit …………………………………………………………………... 4
B. Signal circuit…………………………………………………………………………………….. 4
C. Connecting the power supply and the AC motor……………………………………………. 4
D. R.S.T. for Power source reactor…………………………………………………………………... 5
E. Brake resistor standard of usage……………………………………………………….. 5
F. Standard external connection diagram……………………………………………………….……. 6
G. Control circuit specification…………………………………………..…………………………….. 7
H. Terminal specifications……………………………………………………………………………... 8
5. Operation Test……………………………………………………………………………………….... 9
1
1. Inspection upon receiving
A. Check that the model, the capacity and power voltage specifications are as
ordered.
B. Check that no damage has occurred during transportation.
C. Check that none of the internal parts have been damaged or have fallen off.
D. Check that none of the connectors have been damaged or have fallen off.
E. Check that there is no loosening of the terminals or screws of each of the parts.
A. Storage:
If the equipment is not to be installed immediately, it should be stored in a clean and
dry location at ambient temperatures from 20℃to 55℃. The surrounding air must
be free of corrosive contaminants.
B. Installation place:
Places where the peripheral temperature is from -10℃to 40℃, and where the
relative humidity is 90% or less. Avoid installing at places where there is dust, iron
particles, corrosive gas, water spray, direct sunlight or too much vibration. And
places where has good ventilation.
10cm min
10cm 10cm
min min
FN-800
CT2000ES
10cm min
2
C. Outline Dimension:
CT2002ES-A75、CT2002ES-1A5、CT2004ES-A75、CT2004ES-1A5
CT2002ES-2A2、CT2002ES-3A7、CT2004ES-2A2、CT2004ES-3A7
3
3. Application notes
4
D. Instantaneous current and to improve power ratio, it should be fitted the A.C.L. to R.S.T.
input side under the following circumstance:
CT2004ES-1A5 5A 4.2mH
380 CT2004ES-2A2 7.5A 3.6mH
/ CT2004ES-3A7 10A 2.2mH
460
Notes: The A.C.L. for 220V and 380V/460V have different induction values, please does
not mix up.
CT2000ES series inverter contain brake resistor,P、PR terminal can connect external
brake resistor. The sizes of brake resistors take the table for reference.
If inertia is too large or cycle of discharge is higher, user can increase wattage of resistor.
Brake resistor
Voltage (V) Type Mark
standard
CT2002ES-A75 120Ω 80W
CT2002ES-1A5 80Ω 160W
220 CT2002ES-2A2 60Ω 250W
CT2002ES-3A7 36Ω 400W
5
F. Standard external connection diagram
(Note: While external is required for DBR, disconnect inter DBR first)
TM
DBR
3-phase power
P PR N
200V/50Hz
200~230V/50,60Hz
400V/50Hz
400~460V/50,60Hz ACL Adaptor Transformer
R U
V
S
IM
T W
E
Voltage detect
Current detect
Terminal DI1
Terminal DI2
C1
Terminal DI3 Multi-function
NO Relay
Terminal DI4
Output terminal
Reverse operation RR NC
Forward operation
FR
COM
RJ45
Twisted or shield wires A+ A- B+ B-
REMOTE
6
G. Control circuit
7
H. Terminal Specifications
Main R.S.T AC power input terminal Connect 3∮AC with Single∮200-230V/50,60Hz
Circuit with 3∮380-460V/50,60Hz
U.V.W Inverter output terminal 3-phase induction motor
E Ground terminal Ground terminal of inverter chassis
P.PR Brake resistor connecting Connected proper brake resistor according to
terminal rated ampere
Control VC Power speed output setting DC +10V
Terminal IN1 Current speed input setting DC 4~20mA, CD01=2 or 4
(1) IN2 Voltage speed input setting DC 0~10V/ 5KΩVR, CD01=1,3
VOUT Operation (Frequency /Current) Analog Output 0~10V DC, Frequency/Current set
output indication by CD54
CC Common input control terminal Ground terminal for speed setting
Control COM Sequence control common Ground terminal for sequence control
Terminal terminal
(2) FR Forward operation input terminal Forward operation by FR-COM shorted
RR Reverse operation input terminal Reverse operation by RR-COM shorted
DI1 2nd acceleration input terminal Select 2nd acceleration time mode by shorting 1-
(AC2) COM, set CD10
DI2 2nd deceleration input terminal Select 2nd deceleration time mode by shorting 2-
(DC2) COM, set CD11
DI3 JOG Shorting 3-COM
DI4 RST Shorting 4-COM
C1, NC1, Control output terminal Multifunctional relay output terminal
NO1 NO Connector capacity AC 220V, 0.1A
While normal C□closed and NC□Closed
NC While operating C□open and NO□closed
C Functions of C1, NC1, NO1 are set by CD47
8
5. Operational Test
B. Operation Method
CT-2000 series inverter unit has both operator panel and external operation
methods.
(1) Operator panel
MCB
CT2000ES
Panel input
MCB
CT2000ES
Switch control
9
C. Operational test
Note:
1. Is motor operation direction correct? (Changing any two of U.V.W output
terminals to change motor operation direction)
2. Is there any noise or vibration on motor?
3. Is it run smoothly during acceleration and deceleration?
4. Is there any power failure?
10
6. Adjust and Function Specification
A. Keypad operation
Hz I FWD REV
Display
PROG
FWD SET
REV READ ▲
STOP ▼
1.Hz、I LED
: Hz LED means of recent revolution frequency.
I LED means of recent revolution current.
Hz and I LED mean of recent revolution voltage on the display.
2.FWD、REV : FWD means motor operate at forward direction.
REV means motor operate at reverse direction.
1. FWD and REV: Push keypad to control reverse of motor, and screen display main
display content (Cd02 setting).
Push keypad to control reverse of motor, and screen display main
display content (Cd02 setting).
2.STOP:STOP function: Stop motor revolution when push STOP key, and on the mean
time screen flashing with commanding instruction.
RESET function:While failure occurred, press STOP key to re-start inverter
and save failure in failure memory.
11
3.PROG/SET:FUNC switch: In display mode,PROG/SET key and screen shows Cd00
(General parameter input area).,Press PROG key again
and screen shows CE-00 (failure and engineering mode). If
pressed PROG key now, screen would return to display
mode.
SAVE function: In parameter input mode, press PROG/SET key will save
new parameter just input.
6.▼、▲ key: Item of display changing:Press▲, ▼ key at display mode, select required
item.
Parameter selection:Press ▲,▼ key to change value when screen
shows Cd- (General parameter input area) or CE-
(Failure display and engineering mode). Press and
hold ▲,▼ key can progressively increase or
decrease value.
Parameter modification:Press ▲,▼ key at parameter input mode can
change parameter. Using with SET key to
modify parameter.
12
D. Function Code
There are 5 methods to change set frequency. Items A~C are methods of panel key
operation, items D-E are methods of external terminal input.
A. At display function, press READ and setting (Cd01=0)
B. Use PROG key to input data (Cd01=0)
C. Set VR on faceplate (Cd01=5)
D. Set external voltage (Cd01=1 or 3)
E. Set external voltage (Cd01=2 or 4)
Note:
1. Set value should be in accordance with V/F slope (Cd05) and upper limit
frequency (Cd17).
1 0. 0 0
READ 1 0. 0 0
1 0. 0 0
1 0. 0 0
▲ 1 1. 0 0
Meanwhile the operation speed (Cd00) has been changed but not saved yet (power
cut off and supply again Cd00 still be10.00 ),press PROG/SET and save data.
READ 1 1. 0 0
13
B. Use PROG key to input procedure (Cd01=0)
1 0. 0 0
PROG/ C d 0 0
SET
READ 1 0. 0 0
1 0. 0 0
▲ 1 0. 1 0
SET 1 0. 1 0
C d 0 0
1 0. 1 0
READ C d 0 0
Setting procedure of frequency is to select either panel key or external analog signal.
14
§ Cd02 Select Main monitor display (Selective range 0~10)
The monitor is consisted of four 7-segment LEDs, displays frequency, current and
various data by digital number and character.
Cd02=0 Display the frequency, LED HZ active
Cd02=1 Display the current, LED A active
Cd02=2 Display Ultimate speed, Hz and A LED de-active.
Cd02=3 Display DC voltage of DC BUS, showing d in front of value
Cd02=4 Display rms value of U.V.W. AC output,LED HZ, A active
Cd02=5 Display external control terminal status, showing E in front of value
Cd02=6 Display temperature rising of PIM module, showing b in front of value
Cd02=7 Display speed feedback. Check if MCK circuit working properly, then the
restart and free run start function (Cd28) will working normally.
Cd02=8 Display current step of multi-step function (step)
Cd02=9 Display current time of multi-step function (minutes)
Cd02=10 Display motor vibration
15
§ Cd05 Set V/F pattern (Selective range 1~14)
The function cannot be modified during revolution
V V V V
1 2 3 4
F F F F
50HZ 60HZ 50HZ 100HZ 60HZ 120HZ
V V V V
5 6 7 8
F F F F
50HZ 150HZ 60HZ 180HZ 50HZ 200HZ 60HZ 240HZ
V V
9 10
F F
87HZ 174HZ 103HZ 206HZ
F
60HZ
16
§ Cd06 Motor current rate (Settable range 25~100)
Set motor overload protective current, in order to avoid motor failure because of
overload. Set value=100, please calculate the following formula:
100%
Output Voltage
50%
15%
VB
FS
0% Output Frequency (HZ)
17
§ Cd12, 13, 14 Speed setting (Settable range 0.5~240)
This function has 4 kinds of speed setting
The 2nd, 3rd, 4th speeds are set from external terminal FR (or RR) which accommodate
terminal 3, 5, the setting value cannot exceed the allowed range.
Cd12 = 2nd speed setting
Cd13 = 3rd speed setting
Cd14 = 4th speed setting
Note: When apply to multi-speed setting, use external control (e.g. Cd04=1) to start
and use panel to pre-input to set frequency.
To control jogging, use external terminal DI3 accommodate FR or RR with COM shorted.
Set running direction
FR or RR
DI3
Running mode
Jogging
Forward(reverse)
Note: Jogging operation is valid only when operation command selects the
external operation signal mode (e.g. Cd04=1) and Cd59=0 or 1.
Jogging operation procedures:
1. First put in DI3, and then FR (or RR).
2. Put in DI3 and FR (or RR) simultaneously.
Be sure always to put in DI3 before FR (or RR).
Frequency
Start
Frequency
Time
Note: The most appropriate range for start frequency is 0.5Hz to 10Hz.
18
§ Cd17 Upper limiter of frequency (Selective range 10~240)
Upper
Limiter
Lower
Limiter
Set Frequency Operation
Output
Frequency
Cd21
Cd22
Cd20
Cd22
Time
19
§ Cd22 Jump frequency width (Settable range 0-6)
20
§ Cd26 DC braking time (Settable range 1~60)
Start Braking
Frequency Frequency
Time
Braking Voltage
Braking
Rate
Time
Braking Time
Note:
1. DC braking time too long or too many times is possible to cause motor damage
because of overheating.
2. Set Cd23=0 when DC braking is not required.
21
§ Cd28 Restart / Free run start (Settable range 0~3)
External
Switch
2 sec. 2 sec.
Note:
(1) Free run direction must be the same as setting direction.
(2) After power recovery, there is about 2 sec. delay time (motor frequency detect)
for start.
Restart after power recovery, the inverter will output a frequency signal first to
detect if it conforms the frequency of free run, if the two frequencies are equal,
the inverter output rated voltage then. The purpose is to prevent over current to
happen.
22
2. Restart after instantaneous power failure
This function if different from free run restart, the inverter control power is
maintained above 5V.
Restart after instantaneous When it detects low voltage “PLU”, it activates “STOP”,
“PLU”. After recovery of voltage, “PLU” are de-active,
power failure: no function “STOP” remains the same, and it will have to switch
“ON” again to restart if you select external control, if
you select panel control, just press “FWD” or “REW”
key to restart.
Restart after instantaneous Restart motor under free run.
power failure: with function
Instantaneous power
failure, Voltage loss
Power Supply
External Switch
Inverter Power
15msec.
Motor Speed
Note: The inverter will be de-active when control voltage is less than 5V.
Apply with free run restart function when it is required.
Cd30=0 No function
Cd30=1 with function
23
§ Cd31 Initial factory setting (Settable range 0,1)
The function cannot be modified during revolution.
Note: After this function is active, content value returns to “0”, readable value is always “0”.
Setting external terminal by operator request, after external terminal put in, according to
Cd32 is DI1 function setting、Cd33 is DI2 function setting、Cd34 is DI3 function
setting、Cd35 is DI4 function setting.
0: No motion
1: Two kinds of speed order﹝2DF﹞
2: Three kinds of speed order﹝3DF﹞
3: Five kinds of speed order﹝5DF﹞
4: Two kinds of acceleration time﹝2AC﹞
5: Two kinds of deceleration time﹝2DC﹞
6: JOG
7: Inertia stop operation﹝MBS﹞
8: Failure clear and Programable Logic Controller﹝PLC﹞time reset﹝RST﹞
Notice: When setting is 7﹝MBS﹞or 8﹝RST﹞,directly set the external terminal short
to act without assume external operation pattern.
Clear the failure record content of Code 32, 33, 34, and 35.
Cd36=0 No change
Cd36=1 All of the contents of data will be “nOnE”, display of “LoAd” after setting
Note: After this function is active, content value automatically returns to “0”, thus
readable value is always “0”.
24
§ Cd37 Frequency gain setting (Settable range 20~200)
Ex. Under the mode of external voltage (0-10V) frequency setting, frequency gain =
100%, set voltage to 2V,MAX. Frequency (FH) is 120Hz:
Output Frequency = (2V/10V) ×120Hz ×100% = 24Hz
If change frequency gain to 150%, then
Output Frequency = (2V/10V) ×120Hz ×150% = 36Hz
200%
100%
200 100
20% 20
0V 10V
4mA 20mA
Analog Setting Signal
Note: If the maximum frequency (FH) exceeds more than 120Hz, gain setting of larger
than 100% is ignored and fixed at 100% and input data of Cd37 will not be
changed.
25
§ Cd39 Frequency command bias (Settable range 0~250)
Output Frequency %
250
Frequency
Setting range 125
0V directive
10V
0
Note: Apply to multi-speed setting external control is required for operation control
mode (e.g. Cd04=1).
26
§ Cd44 Stop mode (Settable range 0~2)
Hz OUTPUT
CD45
Time
The function shows revolution speed multiplied by a scaling factor on the Display.
27
§ Cd48 Detect current level(Settable range 40~150)
The function is RELAY output terminal function selection Cd47=7, Cd48 allocate motion
calibration, Cd59 set reset.
I OUTPUT
CD48
Time
No -Nc
OPEN
CLOSE
Time
28
§ Cd51 Motor rated voltage setting Vr (Settable range 10~450)
This function cannot be modified during revolution.
RMS Setting
A. 220V Series: Value of Cd51 = Motor rated voltage / 1
A. 380V Series: Value of Cd51 = Motor rated voltage / 1.73
B. 460V Series: Value of Cd51 = Motor rated voltage / 2
Ex.
a. If the motor rated voltage 220Vrms. Power supply voltage 220Vrms, then setting
Cd51=220/1=220, then the inverter output Vrate=220Vrms.
b. If the motor rated voltage 380Vrms. Power supply voltage 380Vrms, then setting
Cd51=380/1.73=220, then the inverter output Vrate=380Vrms.
c. If the motor rated voltage 460Vrms. Power supply voltage 460Vrms, then setting
Cd51=460/2=230, then the inverter output Vrate=460Vrms.
Voltage Output
V
Vr
(HZ)
Frequency Output
1. Vin >Vrate when Fr <Fb Vout = Fr / Fb ×Vrate
when Fr >Fb Vout = Vrate
2. Vin <Vrate when Vout <Vin Vout = Fr / Fb ×Vrate
when Vout >Vin Vout = Vin
Vin: Power supply voltage
Vout: Inverter output voltage
Vrate: Motor rated voltage
Fr: Inverter revolution frequency
Fb: base frequency
29
§ Cd52 Auto voltage compensation (settable range 0.5%~15.0%)
The function cannot be modified during revolution.
The function is to compensate torque of motor in low r.p.m. Auto voltage compensation
parameter is to increase torque to increase output voltage
This function must accommodate the content of Cd03、Cd63
Load
variation
Time
Without slip
Motor differential
speed compensation
With slip
Motor differential
speed compensation
With slip
Output differential
frequency compensation
30
§ Cd54 External analog output selection (Settable range 0~1)
Setting IN1、IN2
value
0 0V indicate 0HZ,10V indicate operation
highest frequency。
1 0V indicate operation highest frequency,10V
indicate 0HZ。
This function is to prevent when motor current exceeds stall current from stall.
There are 2 kinds of acceleration time slopes when motor acceleration current
exceeding stall current occurs:
Instantaneous load increase during steady operation and current exceeding over
current stall, revolution frequency will drop till current dropped to within stall current
level.
Frequency
Frequency
Normal
Status
Stall
preventive
Stall
mode
preventive
mode
Time Time
Inverter current
Inverter current
Stall Stall
current current
level level
31
§ Cd57 Maximum frequency setting FH (Settable range 10~240)
This function cannot be modified during revolution.
150
15%
Cd7 VB 0
(HZ)
0% FC Fb FH
Output Frequency
Cd60 Cd58 Cd57
32
Description of alarm display indications
This function is the point of motion to assume auto compensation voltage start
frenquency.
This function accommodate the content of Cd03、Cd52
33
Description of alarm display indications
This function is to adjust instant initial field current of motor. Shorter of the time is
higher of the field current.
Start frequency
Cd16
t
Output voltage of
set frequency
Output voltage of
start frequency
DC braking voltage
Cd25 t
34
Description of alarm display indications
This is function is active as digital filter while invert with external analogue input.
Increasing the figure to stabilized frequency while noise of external analogue input is
higher. Decrease the figure when inverter required to response faster.
This function is being modified vibration when the motor spin out, set Cd03=0
When the motor vibrates and know the value of vibration by Cd02=10
E.g.: cause Cd02=10 indicate 160 〜 210,assume Cd68 = 200
Adding Function
Note:
220V series: protection point voltage (VDC)= Cd70 ×200V ×% ×√2
400V series: protection point voltage (VDC)= Cd70 ×400V ×% ×√2
35
Description of alarm display indications
§ Cd71 Over Voltage prevention function active point (Settable range 130~150)
This function cannot be modified during revolution
This is to adjust the over voltage protection active point when over voltage occurred.
Note:
220Vseries:active voltage (VDC)= setting value ×200V ×% ×√2
400Vseries:active voltage (VDC)= setting value ×400V ×% ×√2
§ Cd80 Modbus Protocol and communication mode setting (settable range 0-6)
This function can’t be modified during revolution.
36
Description of alarm display indications
Setting waiting time for response when inverter receive correction data.
MODBUS RESPONE TIME=4ms * CD83
Cd90=0 unstore
Cd90=1 store one data and reset 0
37
Description of alarm display indications
Maximum 16 steps.
CE05 1st step speed setting
CE06 2nd step speed setting
CE07 3rd step speed setting
CE08 4th step speed setting
CE09 5th step speed setting
CE10 6th step speed setting
CE11 7th step speed setting
CE12 8th step speed setting
CE13 9th step speed setting
CE14 10th step speed setting
CE15 11th step speed setting
CE16 12th step speed setting
CE17 13th step speed setting
CE18 14th step speed setting
CE19 15th step speed setting
CE20 16th step speed setting
38
Description of alarm display indications
Select operation modes on speed variation when process control switch from previous
step to next step.
CE47=0 Liner operation
CE47=1 Gradually operation. (Perform time can set to zero, when perform time set to 0,
perform time will according to CD08, CD09 increase or decrease. If the step
frequency set to 0, the step will be ended.)
Liner operation
Gragually operation
39
Description of alarm display indications
Memorized of current operation step and time (in sec) while shut down or power failure.
Step and time reset to 0 when set CE48=1.
Note: External terminal 6 set to RST function, when RST connect with COM, it will reset
the records and steps time to 0.
Selection of shut down or start from 1st step while entire operation procedure finished.
CE49=0 Not continuous operation.
CE49=1 Continuous operation. From 1st steps’ speed continuous operation.
CE49=2 Continuous operation, perform speed as the last speed in the step, till the
RST or CE48 set to1, then change to first step’s speed.
Not continuous
F re q u e n c y
operation
la s t s te p
F irs t s te p
Continuous
operation frequency From 1st step speed
continuous operation.
last step
First step
t
Continuous P erform speed as the last speed in the step,
operation, perform frequency till the R S T or C E 48 set to 1, then change
to first step’s speed to continuous operation
speed as the last
speed in the step,
till the RST or CE48 Last step
set to1 F irst ste p
40
Description of alarm display indications
§ CE61 Input terminal for Set Point and PI feedback (settable range 0~7)
The function cannot be modified during revolution
Note:
1. IN1(4~20mA) scale to 0~100.0 %, IN2、IN3(0~10V) scale to 0~100.0 %
2. Output frequency = PI output frequency + set frequency
3. Make sure this parameter setting does not conflict with the setting for Cd01
(Set frequency source).
Ex: If Cd01=1 then the parameter CE61 cann’t be modify to 2, 4 or 7.
41
Description of alarm display indications
Bottom freq .
Cd58
CE67
+ + Output limit PI
IN1 _ P CE65 Output freq.
CE62 +
IN3
I
CE63
CE61
IN1
IN2
This parameter specifies integral control (continual sum of the deviation) and
associated gain (I).
This parameter defines the percentage of output limit during the PID control.
42
Description of alarm display indications
43
8. Troubleshooting
Description of trouble Possible cause Solution
The motor does not 1. Wiring error Refer to the wiring diagram
run at all 1. Check the power input wiring
2. Is there a voltage for U.V.W output
2. Wrong settings at operator panel The function code No.04 is as follows
0: Panel key operation
1: External signals
3. Inverter displays fault indication Refer to “Protect Function”
4. Motor cannot start due to overload Exchange a higher capacity one
5. Motor breaks down Repair motor
6. Inverter breaks down Please contact us
“OCPA” is indicated 1. Motor wiring error Refer to the wiring diagram
as soon as the motor 2. Terminals of inverter and motor Banish circuit shorted or ground connection
is started. (U.V.W.) circuit shorted or ground
(Overcurrent protects connection
operation during 3. Overload Reduce the load or increase inverter
acceleration.) capacity
4. Is V/F slope appropriate Check Code 05 V/F slope is appropriate
with motor specification
5. Is start torque appropriate Adjust Code 07 torque boost to over come
steady friction but not over current trip.
6. Is the acceleration time too short Lengthen acceleration time by apply Code
when compared to load GD2 08 and Code 10 or increase inverter
capacity
7. The inverter is starting during Refers to Code 28, change the value from 0
motor free-run to 1
“OCPd” is indicated 1. Deceleration time too short, unable Apply Code 09 and Code 11 to lengthen
as the motor is to be loaded deceleration time or increase inverter
decelerating. (Over capacity
current protects
operation during
deceleration).
“OC” or “OCS” is 1. Short circuit on U.V.W or Exclude short circuit or grounding
indicated during grounding for motor
operation. (Over 2. Instantaneously mechanical load Reduce load or increase inverter capacity
current) on motor
3. Motor breaks down Repair motor
4. Inverter breaks down Please contact us
“OU” is displayed 1. Is power voltage with the Improve power voltage condition
during inverter specification
operation 2. Braking resistor not applied Apply braking resistor, increase braking
ratio
3. Deceleration time too short, unable Apply Code 09 and Code 11 to lengthen
to be loaded deceleration time
“PLU” is displayed 1. Is power voltage with the Improve power voltage condition
during inverter specification
operation 2. Instantaneous power voltage Check the capacity of the power facilities
failure
3. Power dropped and the protector Check the capacity of the power facilities
function has operated
“OL” is displayed 1. Overload Reduce load or increase inverter capacity
during inverter 2. Is inverter over current limiter Apply Code 06 to re-set motor rated current
operation appropriate
“OH” is displayed 1. Check if the cooling fan is still Change cooling fan and clean dirt
during inverter working
operation 2. Is ambient temperature too hot Improve ambient temperature condition
No any indication, 1. Power failure Check the capacity of the power facilities
the output frequency 2. Is there loosen part on external Check external control terminal
displayed “0” control terminal
44
9. Maintenance and Inspection
Inspection items:
(1) Please check the following items
A. Motor runs as expected.
B. Avoid installing on circumstances like acid, alkaloid.
C. No trouble is recognized in the cooling system and irregular vibration or
noise.
D. No parts is overheated or burned.
(2) Periodic inspection
45
10. STANDARD SPECIFICATION
A. 200Vseries 1 phase
Motor rating (KW) 0.375* 0.75 0.75* 1.5 1.5*
Model CT2001 ES-A37 ES-A75 ESe-A75 ES-1A5 ESe-1A5
Rated current (A) 2.4 4.2 4.2 6.2 6.2
Rated capacity (KVA) 0.96 1.8 1.8 2.9 2.9
Power supply 1ψ200~230V ±10% 50HZ±5% or 1ψ200~230V ±10% 60HZ±5%
Output voltage 3∮ 200V、220V、230V
Control method Sine P.W.M. Control
Frequency accuracy Digital setting: ±0.1% Analog setting: ±0.5% (35℃)
Frequency resolution Digital setting: 0.5〜100Hz→0.01Hz 100Hz〜240Hz→0.1Hz
Analog setting: (setting value/ 1000) Hz
Frequency range 0.5〜240HZ(Initial frequency 0.5〜30Hz)
V/F ratio 10 patterns, or any V/F patterns
Torque compensation 0〜15.0% voltage compensation, automatic voltage compensation
Acceleration/ 0.1〜6000 sec(linear, two-step setting)
Deceleration time
Motor Braking No DB Transistor
DC Braking DC Injection Braking(Setting mode, torque, time, active frequency)
Standard feature Free run restart, jogging speed, upper/lower frequency limit setting, jump frequency setting,
8-step speed setting, frequency indicated output (DC0〜10V), operation direction setting,
forward/reverse prohibit, voltage/current limit, data lock, EMI (with CT2000ESe only)
Relay Output Arrival with timer, failure, stop, acceleration, frequency equal, deceleration, over frequency
Frequency setting Digital setting by keypad, or external analog signal(DC0〜10V,DC4〜20mA)
Display 7-segment LED display: Frequency, current, voltage, setting value, function, failure status,
Temperature of PIM module
Protection Low voltage, over voltage, instantaneous power failure, over voltage stall, overload, over
current stall, instantaneous over current, acceleration over current, deceleration over
current, over heat.
Overload capacity 150% for 1 min, anti-time limit function, adjustable ( 25〜100﹪)
Altitude Altitude 1,000m or lower, keep from corrosive gasses, liquid and dust
Ambient Temperature -10℃〜50℃ (Non-condensing and not frozen)
Storage Temperature -20℃〜60℃
Humidity Relative between 45﹪to 90% (No condensing)
Cooling system Forced air-cooling
Weight (Kgs) 1.6* 1.6 1.6* 2.5 2.5*
Note 1: Braking resistor specification refer to page 6
*: Under development
46
B. 200Vseries 3 phase
Motor rating (KW) 0.375* 0.75 0.75* 1.5 1.5* 2.2 2.2* 3.7 3.7*
Model CT2002 ES-A37 ES-A75 ESe-A75 ES-1A5 ESe-1A5 ES-2A2 ESe-2A2 ES-3A7 ESe-3A7
Rated current (A) 2.4 4.2 4.2 7.4 7.4 11.1 11.1 18 18
Rated capacity (KVA) 0.96 1.8 1.8 2.9 2.9 4.4 4.4 7.1 7.1
Power supply 3ψ200~230V ±10% 50HZ±5% or 3ψ200~230V ±10% 60HZ±5%
Output voltage 3∮ 200V、220V、230V
Control method Sine P.W.M. Control
Frequency accuracy Digital setting: ±0.1% Analog setting: ±0.5% (35℃)
Frequency resolution Digital setting: 0.5〜100Hz→0.01Hz 100Hz〜240Hz→0.1Hz
Analog setting: (setting value/1000)Hz
Frequency range 0.5〜240HZ(Initial frequency 0.5〜30Hz)
V/F ratio 10 patterns, or any V/F patterns
Torque compensation 0〜15.0% voltage compensation, automatic voltage compensation
Acceleration/ 0.1〜6000 sec(linear, two-step setting)
Deceleration time
Motor Braking DB Transistor built-in, connect braking resistor to reach 100% regeneration braking (Note 2)
DC Braking DC Injection Braking(Setting mode, torque, time, active frequency)
Standard feature Free run restart, jogging speed, upper/lower frequency limit setting, jump frequency setting,
8-step speed setting, frequency indicated output (DC0〜10V), operation direction setting,
forward/reverse prohibit, voltage/current limit, data lock, EMI (with CT2000ESe only)
Relay Output Arrival with timer, failure, stop, acceleration, frequency equal, deceleration, over frequency
Frequency setting Digital setting by keypad, or external analog signal(DC0〜10V,DC4〜20mA)
Display 7-segment LED display: Frequency, current, voltage, setting value, function, failure status,
Temperature of PIM module
Protection Low voltage, over voltage, instantaneous power failure, over voltage stall, overload, over
current stall, instantaneous over current, acceleration over current, deceleration over
current, over heat.
Overload capacity 150% for 1 min, anti-time limit function, adjustable ( 25〜100﹪)
Altitude Altitude 1,000m or lower, keep from corrosive gasses, liquid and dust
Ambient Temperature -10℃〜50℃ (Non-condensing and not frozen)
Storage Temperature -20℃〜60℃
Humidity Relative between 45﹪to 90% (No condensing)
Cooling system Forced air-cooling
Weight (Kg) 1.6 1.6 1.6 1.6 1.6 2.5 2.5 2.5 2.5
Note 2: Braking resistor specification refer to page 6
*: Under development
47
C. 400Vseries 3 phase
Motor rating (KW) 0.75 0.75 1.5 1.5 2.2 2.2 3.7 3.7*
Model CT2004 ES-A75 ESe-A75 ES-1A5 ESe-1A5 ES-2A2 ESe-2A2 ES-3A7 ESe-3A7
Rated current (A) 2.2 2.2 4.0 4.0 6.2 6.2 9 9
Rated capacity (KVA) 1.7 1.7 3.2 3.2 4.9 4.9 7.1 7.1
Power supply 3ψ380~460V±10% 50HZ±5% or 3ψ380V-460V±10% 60HZ±5%
Output voltage 3∮ 380V、400V、415V、440V、460V
Control method Sine P.W.M. Control
Frequency accuracy Digital setting: ±0.1% Analog setting: ±0.5% (35℃)
Frequency resolution Digital setting: 0.5〜100Hz→0.01Hz 100Hz〜240Hz→0.1Hz
Analog setting: (setting value/1000)Hz
Frequency range 0.5〜240HZ(Initial frequency 0.5〜30Hz)
V/F ratio 10 pattern, or any V/F pattern
Torque compensation 0〜15.0% voltage compensation, automatic voltage compensation
Acceleration/ 0.1〜6000 sec(linear, two-step setting)
Deceleration time
Motor Braking DB built-in, connect extra braking resistor to reach 100% braking (Note 3)
DC Braking DC Injection Braking(Setting mode, torque, time, active frequency)
Standard feature Free run restart, jogging speed, upper/lower frequency limit setting, jump frequency setting,
8-step speed setting, frequency indicated output (DC0〜10V), operation direction setting,
forward/reverse prohibit, voltage/current limit, data lock, EMI (with CT2000ESe only)
Relay Output Arrival with timer, failure, stop, acceleration, frequency equal, deceleration, over frequency
Frequency setting Digital setting by keypad, or external analog signal(DC0〜10V,DC4〜20mA), frequency
setting knob
Display 7-segment LED display: Frequency, current, voltage, setting value, function, failure status,
Temperature of PIM module
Protection Low voltage, over voltage, instantaneous power failure, over voltage stall, overload, over
current stall, instantaneous over current, acceleration over current, deceleration over
current, over heat.
Overload capacity 150% for 1 min, anti-time limit function, adjustable ( 25〜100﹪)
Altitude Altitude 1,000m or lower, keep from corrosive gasses, liquid and dust
Ambient Temperature -10℃〜50℃ (Non-condensing and not frozen)
Storage Temperature -20℃〜60℃
Humidity Relative between 45﹪to 90% (No condensing)
Cooling system Forced air-cooling
Weight (Kg) 1.6 1.6 1.6 1.6 2.5 2.5 2.5 2.5
Note 3: Braking resistor specification refer to page 5
*: Under development
48
11. Function Code Table
NO Function Detail of Data Initial factory MODBUS
setting Address
0 Set frequency 0~240Hz 10 128
1 Frequency setting 0: Operation panel Cd00 5 129
procedure 1: External IN2 (0-10V)
2: External IN1 (4-20mA)
3: External IN2 (0-10V) hysteresis
4: External IN1 (4-20mA) hysteresis
5: Keypad VR
6: Multi-steps control
2 Select monitor display 0: Frequency (HZ) 0 130
data 1: Current (I)
2: RPM
3: DC Voltage (d)
4: Output AC Voltage (V)
5: External I/O status (E)
6: Temperature of PIM module (b)
7: MCK operation frequency feedback
8: Current step of multi-step function
9: Current time of multi-step function (min)
10: Motor vibration
3 Torque mode 0: Without auto boost 0 131
1: Auto boost
4 Operation command 0: Operation panel 1 2 132
1: External signal
2: Operation panel 2
5 V/F pattern 1-10 fixed Modes 2 133
11: Set by Cd57, Cd58
12: V/F 1.5 power curve
13: V/F 1.7 power curve
14: V/F square curve
6 Motor rated current 25~100% 100
7 Torque boost 0.0~15.0% 2
8 1st acceleration time 0.1~6000 (S/50HZ) 5
st
9 1 deceleration time 0.1~6000 (S/50HZ) 5
nd
10 2 acceleration time 0.1~6000 (S/50HZ) 10
nd
11 2 deceleration time 0.1~6000 (S/50HZ) 10
12 No.2 frequency HZ 20
13 No.3 frequency HZ 30
14 No.4 frequency HZ 40
15 Jogging frequency 0.5HZ~30HZ 5
16 Start frequency 0.5HZ~60HZ 1
17 Upper limit frequency 10~240HZ 60
18 Lower limit frequency 0.5~100HZ 0
19 Jogging acceleration / 0.1~10 (S/50HZ) 1
deceleration time
20 Jump frequency 1 HZ 0
21 Jump frequency 2 HZ 0
22 Jump frequency width 0~6HZ 0
23 Braking mode 0: de-active 0
1: Active when stop
2: Active when start
3: Active both stop and start
24 DC braking frequency 1~60HZ 1
25 DC braking voltage 0~15 5
49
Function Detail of Data Initial factory MODBUS
setting Address
26 DC braking time 1~60S 1
27 Operation direction setting 0: Both forward and reverse, stop before 0
changing direction
1: Both forward and reverse, no stop
required
2:Forward only
3: Reverse only
28 Restart in instantaneous 0: Without / Without 0
power failure / Free run 1: With / Without
start 2: Without / With
3: With / With
29 Time 1~9000(sec) 5
30 “Stop” function at panel key 0: Impossible 1
under the operation of 1: Possible
external sequence
31 Initialize data 0: No change 0
1: Data at the time of shipment
32 DI1 External terminal 0: No motion 4
setting 1: 2DF 5:2DC
33 DI2 External terminal 2: 3DF 6:JOG 5
setting 3: 5DF 7:MBS
34 DI31 External terminal 4: 2AC 8:RST 6
setting
35 DI4 External terminal 8
setting
36 Memory clear for fault 1: Memory clear 0
annunciation
37 Frequency gain setting 20~200% 100
38 Analog output calibrate 90~110% 100
39 Frequency command bias 0~250 125
40 No.5 Frequency HZ 45
41 No.6 Frequency HZ 50
42 No.7 Frequency HZ 55
43 No.8 Frequency HZ 60
44 Stop mode 0: Decelerate stop 0
1: Free run stop
2: Free run stop after deceleration time is
reached
45 Detect frequency level 0.5~240HZ 0.5
46 Speed multiplier 0.01~500 1
47 Relay 1 output select 0-7 1
48 Detec current level 40~150% 100
49 Lock data 0: Data change capable 0
1: Data change not capable
50 Software version Read only X
51 Motor rated voltage 10-450 220
200V Series = 1
380V Series = 1.73
400V Series = 2
52 Auto voltage compensation 0.5%~15.0% 50
53 Motor slip differential boost 0.0~10.0% 0
54 External analog output 0: Display output frequency 0
select 1: Display output current
55 External analog input select 0: 0~10V normal pattern 0
1: 10~0V reverse pattern
56 Current stall preventive 10~200% 150
57 Max. Frequency FH setting 10~240HZ (FH) 60
50
NO Function Detail of Data Initial factory MODBUS
setting Address
58 Motor rated frequency Fb 10~240HZ (Fb) 60
FH≧Fb
59 Stagnancy of current 2~10% 2
detected
60 V/F Frequency FC 0.5~240HZ 20
61 P.W.M. Frequency 1 0: P.W.M. Frequency set by Cd62 2
1: 4KHZ
2: 5KHZ
3: 6KHZ
4: 7KHZ
5: 8KHZ
6: 9KHZ
7: 10KHZ
62 P.W.M. Frequency 2 15~160 30
63 Start frequency of auto 3.0~20.0HZ 10
voltage compensation
64 Dynamic braking mode 0~1 1
65 Instant initial field time 1~7 1
66 Digital filter function 1~6 5
67 Power source positioning 0~30 0
accuracy calibration
68 Motor vibration 100~500 200
compensation
69 Motor speed search time
70 Dynamic braking active 120~140% 130
level
71 Over Voltage prevention 130~150% 140
function active point
79 Auto record when power 0: unuse 1
off 1: use
80 Modbus protocol data 0
frame and
Communications mode
setting
81 RS485 Communication ID 1~240 240
Setting
82 RS485 Baud rate 0:2400 bps 2
1:4800 bps
2:9600 bps
3:19200 bps
83 Series communication 5
5~15
response time.
90 Series communication Cd90=0 unstore
Parameter store eeprom Cd90=1 store one data and reset 0
51
NO Function Detail of Data Initial factory MODBUS
setting Address
CE00 Fault annunciation (The last) None 228
CE01 Fault annunciation (Before the last) None 229
Fault annunciation (The 2nd before the
CE02 None 230
last)
Fault annunciation (The 3rd before the
CE03 None 231
last)
CE04 Input code 0 232
CE05 1st step speed setting 0~240Hz 0 233
CE06 2nd step speed setting 0~240Hz 0 234
CE07 3rd step speed setting 0~240Hz 0 235
CE08 4th step speed setting 0~240Hz 0 236
CE09 5th step speed setting 0~240Hz 0 237
CE10 6th step speed setting 0~240Hz 0 238
CE11 7th step speed setting 0~240Hz 0 239
CE12 8th step speed setting 0~240Hz 0 240
CE13 9th step speed setting 0~240Hz 0 241
CE14 10th step speed setting 0~240Hz 0 242
CE15 11th step speed setting 0~240Hz 0 243
CE16 12th step speed setting 0~240Hz 0 244
CE17 13th step speed setting 0~240Hz 0 245
CE18 14th step speed setting 0~240Hz 0 246
CE19 15th step speed setting 0~240Hz 0 247
CE20 16th step speed setting 0~240Hz 0 248
CE21 1st step time setting 0~100Min 0 249
CE22 2nd step time setting 0~100Min 0 250
CE23 3rd step time setting 0~100Min 0 251
CE24 4th step time setting 0~100Min 0 252
CE25 5th step time setting 0~100Min 0 253
CE26 6th step time setting 0~100Min 0 254
CE27 7th step time setting 0~100Min 0 255
CE28 8th step time setting 0~100Min 0 256
CE29 9th step time setting 0~100Min 0 257
CE30 10th step time setting 0~100Min 0 258
CE31 11th step time etting 0~100Min 0 259
CE32 12th step time setting 0~100Min 0 260
CE33 13th step time setting 0~100Min 0 261
CE34 14th step time setting 0~100Min 0 262
CE35 15th step time setting 0~100Min 0 263
CE36 16th step time setting 0~100Min 0 264
CE47 Multi-step function mode selection 0~1 0 275
CE48 Multi-step function reset 0~1 0
Multi-step function continuous
CE49 0~2 0 277
operation selection
CE52 Multi-step function time error adjust 1~2 1
CE53 All Files Restore 0~1 0
CE54 File copy 0~2 0
Set Target Feedback
0 De-active
1 CE67 IN1
PI control
CE61 2 CE67 IN2 0
Target value/feedback terminal select
3 KEYPAD IN1
4 KEYPAD IN2
5 IN1 IN2
CE62 P gain 0~10.0 0
CE63 I gain 0.2~1000.0 sec. 1
CE64 Reserved
CE65 Output limit 0~100.0 % 100
CE67 Target value Setting 0~100.0 % 100
52
12. Modbus Address of Display Data
MODBUS
Description Notes Range Unit Address
53
13. Serial Communications User Manual
This product built in with standard RS422/RS485 communicate port, support international
standard MODBUS protocol, user can monitor single or many inverters by using PLC, PC,
industrial computer or other equipment which support MODBUS protocol
JP4 Figure
Single RS422 Pin 1-2 short 13-1
Single RS485 Pin 2-3 short 13-2
INVERTER INVERTER
………………..
A+ A- B+ B- A+ A- B+ B- 1/2W 150Ω
R
R+
R-
Master
T+
T-
R
R R 1/2W 150Ω
1/2W 150Ω
Fig.13-1
INVERTER INVERTER
………………..
A+ A- B+ B- A+ A- B+ B- 1/2W 150Ω
R
Data+
Data-
Master
R 1/2W 150Ω
Fig.13-2
Note:a. When use RS422 (4wires), The ‘REMOTE’ socket cannot connect to any device.
b. Single transaction can read up to 10 continuous data from slave device.
c. It can connect up to 32 devices in single net.
d. The R in wiring diagram is terminal resister, only used on the device in the end of
communication line.
54
B. Data structure in communication
Char ‘:‘ CR LF
ASCII code 3AH 0DH 0AH
55
C. Function code in Modbus
This product supports Function code 03H and 06H in MODBUS protocol.
(1) Function 03H:Read holding register
Read the binary contents of holding registers (4 x references) in the slave. Broadcast is
not supported. The maximum parameters supported by various controller models are
listed on page.
Ex: Read data from 3 continuous addresses in register. The beginning address is 0080H,
the data frame are listed as follow.
Query
Field Name Example (hex) ASCII code RTU 8-Bit Field
Header ‘ : ’ (Colon) None
Slave Address F0 F0 1111 0110
Function 03 03 0000 0011
Start Address Hi 00 00 0000 0000
Start Address Lo 80 80 1000 0000
No. of Register Hi 00 00 0000 0000
No. of Register Lo 03 03 0000 0011
Error Check LRC (2 chars) CRC (16 bits)
Trailer CR LF None
Total Bytes 17 8
Response
Field Name Example (hex) ASCII code RTU 8-Bit Field
Header ‘ : ’ (colon) None
Slave Address F0 F0 1111 0000
Function 03 03 0000 0011
Byte Count 06 06 0000 0110
1st Data Hi 03 03 0000 0011
1st Data Lo E8 E8 1110 1000
2nd Data Hi 00 00 0000 0000
2nd Data Lo 07 07 0000 0111
3rd Data Hi 00 00 0000 0000
3rd Data Lo 00 00 0000 0000
Error Check LRC (2 chars) CRC (16 bits)
Trailer CR LF None
Total Bytes 23 11
56
(2) Function 06H:preset signal register
Presets a value into a single holding register (4 x reference). When broadcast, the function
presets the same register reference in all attached slaves. The maximum parameters
supported by various controller models are listed on page.
Ex. To inverter in F0H address protocol, pre set data 6000(1770H) into 0080H register, the
protocol frame will listed as below.
Query
Field Name Example (hex) ASCII code RTU 8-Bit Field
Header ‘ : ’ (colon) None
Slave Address F0 F0 1111 0110
Function 06 06 0000 0110
Register Address Hi 00 00 0000 0000
Register Address Lo 80 80 1000 0000
Preset Data Hi 17 17 0001 0111
Preset Data Lo 70 70 0777 0000
Error Check LRC (2 chars) CRC (16 bits)
Trailer CR LF None
Total Bytes 17 8
Response
Field Name Example (hex) ASCII code RTU 8-Bit Field
Header ‘ : ’ (colon) None
Slave Address F0 F0 1111 0110
Function 06 06 0000 0110
Register Address Hi 00 00 0000 0000
Register Address Lo 80 80 1000 0000
Preset Data Hi 17 17 0001 0111
Preset Data Lo 70 70 0777 0000
Error Check LRC (2 chars) CRC (16 bits)
Trailer CR LF None
Total Bytes 17 8
57
D. Error check Generation
(1) LRC Generation
Add all bytes in the message, excluding the starting colon and ending CRLF. Add them
into an eight-bit field, so that carries will be discarded.
Subtract the final field value from FF hex (all 1's), to produce the ones complement.
Add 1 to produce the two's-complement. Ex. The query data is F0H + 06H + 00H + 80H +
17H + 70H = FDH, the two’s complement is 03H. The ‘0’ & ‘3’ will be the LRC.
58
E. Group and Global Broadcast
Group and Global broadcast address should be recognized refer to table as below, when
the group and global broadcast address is in use.
There are 240 addresses in total for inverter setting, which means it can connect up to
240 inverters at the same time, and provide 1 Global Broadcast address 15-group
address. Each group address can control up to 16 inverters, and user can set it.
Individual
Group Group address Global address
Address
Group 1 1…16 241 0
Group 2 17…32 242 0
Group 3 33…48 243 0
Group 4 49...64 244 0
Group 5 65...80 245 0
Group 6 81…96 246 0
Group 7 97…112 247 0
Group 8 113...128 248 0
Group 9 129...144 249 0
Group 10 145...160 250 0
Group 11 161...176 251 0
Group 12 177...192 252 0
Group 13 193...208 253 0
Group 14 209...224 254 0
Group 15 225...240 255 0
59