Bosch Service Quality

The Bosch CD-ROM service information system

provides information on Bosch power tools – including spare
parts lists and exploded drawings and saves you time and money
in spare parts management.

The Bosch online catalogue

offers everything that customers need to know about Bosch
­production tools. Furthermore, they can find out the latest
news about trade-fair dates and innovations from the Bosch
­Production Tools Division.

The Bosch spare parts service

guarantees, in 99% of all cases, that the spare part you require
is in stock, ensuring you can quickly return to your work.

The Bosch recycling service

offers environmental protection that anybody can actively take
part in. Bosch production tools, cordless tools and battery
packs that are past their lifetime are taken back at no charge
via specialist retailers or directly and sent for recycling.

Bosch Powertools 1618DY3Z30

EXACT
Cordless and electric screwdrivers for industry
Robert Bosch Ltd
PO box 98
Uxbridge
UB9 5HN
UK Subject to technical alterations. No
+ 44 (0) 344 7360 109* liability is accepted for printing errors.
E-mail: [email protected]
www.boschproductiontools.com

*C
 alls to 03 numbers cost the same as 01/02 prefix calls and are included
in inclusive minutes and discount schemes in the same way
www.boschproductiontools.com
2 | Cordless and electric screwdrivers for industry  Cordless and electric screwdrivers for industry | 3

Cordless and electric screwdrivers Summary of contents

for industry

Big in performance – Product features 4

Online support for production tools 5

1 | Electric screwdrivers for industry 6

C-EXACT electric screwdrivers and PUC-EXACT power supply 10

2 | Cordless shut-off screwdrivers for industry 12

Wireless Charging 14
EXACT ION 18
EXACT ION WK 20
ANGLE EXACT ION 22

3 | Cordless screwdrivers for industry 24

EXACT cordless centre grip screwdrivers 28
ANGLE EXACT cordless angle wrenches 30
ANGLE EXACT & ANGLE EXACT CF cordless angle wrenches 32

4 | Cordless screwdrivers with Bluetooth connection 34

System software 38
EXAConnecT screwdriver controller 40
Digital I/O module 41
BT-EXACT cordless centre grip screwdrivers 42
BT-ANGLE EXACT cordless angle wrenches 44

5 | Accessories 46
Wireless Charging 48
Li-Ion batteries + chargers 49
Battery packs and smart chargers 51
Accessories and dimensional drawings 52
4 | Cordless and electric screwdrivers for industry  Cordless and electric screwdrivers for industry | 5

Big in performance, An overview with a single click:

compact in size All production tools online

E X A C T
Ergonomic EXtremely Light Accurate Cmk proven Tool

The EXACT and ANGLE EXACT tools from BOSCH are cordless
shut-off screwdrivers for industry – offering the greatest accuracy,
longevity and energy efficiency.

In assembly situations where cables or pneumatic hoses get in

the way, the EXACT series enables you to optimise processes,
build better products and reduce your costs.

▶ Bright LED light for illuminating the work area

▶ Coloured marking rings for easy identification
▶ Right-hand/left-hand rotation change with one hand
▶ Repeat protection
▶ Low weight, balanced weight distribution for better
­ergonomics
▶ Industrial battery design for longest lifetime
An extensive online catalogue including applications Furthermore, you will find the latest information
▶ Torque setting only with a special tool is available at www.boschproductiontools.com. about measurement data, innovations and new
▶ Highest repeatability due to Bosch clutch design ­developments from Bosch Production Tools. You can
The tool selection is made easier by the ability to run quickly obtain all relevant information needed to
▶ Easy service due to plug connectors and common parts
comparisons between screwdrivers. For example, select the correct tools for your production.
▶ Bosch SEC motor: brushless motor technology you can create a display of different tools and com-
▶ Visual and audible signals provide information about pare data such as power output or rpm.
­battery status and screwdriving quality
▶ Cordless quality control with the Bosch Bluetooth
wireless system

Dimensional drawings, 3D data,

homologation data, user manuals,
pictures and exploded drawings
can be downloaded directly from
the internet.

A spare parts service informs users

about which spare parts they need.

All specifications in this catalogue are based on the exclusive use of Bosch production tool battery packs. All weight data corresponds to EPTA 01/2003.
 6 | C-EXACT | Electric screwdrivers for industry Electric screwdrivers for industry | C-EXACT | 7

1
C-EXACT
Production screwdrivers

Hopefully, you will not

run out of screws
C-EXACT and PUC-EXACT. The production screwdriver system from Bosch.
The new C-EXACT electric screwdrivers offer much more than just a robust housing.
High accuracy and repeatability are guaranteed, even after driving 1 million* screws.

* according to Bosch endurance tests

8 | C-EXACT | Electric screwdrivers for industry Electric screwdrivers for industry | C-EXACT | 9

Never lets you down

even after 1 million screws

Robust, efficient and user-friendly C-EXACT electric screwdrivers

Low-voltage operation, brushless EC motor technology The C-EXACT screwdrivers are the first in a family of
and key components from the EXACT cordless screw- electric straight screwdrivers. They are equipped with
driver series make the C-EXACT electric screwdrivers a combination of great features and therefore set new
cost-effective tools with innovative performance fea- standards for accuracy and longevity.
tures. When required, the clutch offers 15% more ▶ Brushless EC motor technology
torque in left-hand rotation for loosening screws. The ▶ Right-hand/left-hand rotation change with one
clutch is adjusted using a special tool. If the adjust- hand
ment tool is stored in a location inaccessible to the user, ▶ ESD (ElectroStatic Discharge) compliant
the torque cannot be adjusted unintentionally. Colour
marking rings enable quick identification of different PUC-EXACT power supplies
screwdrivers in the assembly line. The C-EXACT electric screwdrivers use the PUC-EXACT
power supply unit as a clean, silent energy source for
Precise and stable under load the brushless EC motor.
Whether assembling computer drives, electronics or
precision mechanical equipment, the C-EXACT is the The power supply unit contributes to a reduction in
right choice when precision is what matters most. operating costs by efficiently supplying the tool with
low voltage.
Bosch quality testing for the C-EXACT family is ex-
tremely rigorous. In endurance testing, the C-EXACT
tools must survive 1 million* cycles without failure
­before being released for production. During continu-
ous operation, they must maintain an ISO 5393
­standard Cmk value greater than 1.67 with a tolerance
of ± 10%.

Our production tools are therefore among the most

accurate on the planet.

The electric screwdrivers in ElectroStatic Discharge

the C-EXACT series (electric (ESD) compliant means the
screwdrivers with 3.5 Nm or screwdriving system is ideal
31 in/lbs of maximum torque) for use in the electronics
are available as a lever start or and electrical industries.
push start driver.

The PUC-EXACT power supply

safely generates the low-voltage
electricity needed for efficient
operation.

* according to Bosch endurance tests

10 | C-EXACT | Electric screwdrivers for industry Electric screwdrivers for industry | C-EXACT | 11

C-EXACT
Electric screwdrivers

Part number Torque, Torque, No-load speed Voltage Power Direction of Weight Features and Included accessories
▶ Bosch proves robustness hard soft (rpm) (V) (W) rotation as per EPTA functions
as per ISO 5393 as per ISO 5393 (kg )
and longevity by means of (Nm) (Nm)
endurance tests with over
Electric screwdrivers 0 602 495 202 0.2 – 0.8 0.2 – 0.8 1,000 36 DC 360 R / L 0.65  Lever start Connecting cable 2.5 m
one million work cycles C-EXACT 1 Suspension hook
Green colour ring
▶ Bosch SEC motor 0 602 495 207 0.2 – 0.8 0.2 – 0.8 1,000 36 DC 360 R / L 0.65 Push start Torque adjustment tool
All models feature brush-
less EC motor technology Electric screwdrivers 0 602 495 203 0.5 – 2 0.5 – 2 500 36 DC 360 R / L 0.65 Lever start Connecting cable 2.5 m
▶ High shut-off accuracy with C-EXACT 2 Suspension hook
White colour ring
very low tolerance 0 602 495 208 0.5 – 2 0.5 – 2 500 36 DC 360 R / L 0.65 Push start Torque adjustment tool
▶ Large torque range
▶ Visual and audible shut-off Electric screwdrivers 0 602 495 200 0.5 – 3.5 0.5 – 3.5 1,000 36 DC 360 R / L 0.65  Lever start Connecting cable 2.5 m
C-EXACT 4 Suspension hook
signals Grey colour ring
0 602 495 205 0.5 – 3.5 0.5 – 3.5 1,000 36 DC 360 R / L 0.65 Push start Torque adjustment tool

Electric screwdrivers 0 602 495 210 1–6 1–6 1,000 36 DC 360 R / L 0.65  Lever start Connecting cable 2.5 m
C-EXACT 6 Suspension hook
Black colour ring
Torque adjustment tool

Electric screwdrivers 0 602 495 211 1–6 1–6 500 36 DC 360 R / L 0.65  Lever start Connecting cable 2.5 m
C-EXACT 6 Suspension hook
Black colour ring
Torque adjustment tool

Electric screwdrivers 0 602 495 215 1–6 1–6 1,000 36 DC 360 R / L 0.65  Push start Connecting cable 2.5 m
C-EXACT 6 Suspension hook
Black colour ring
Torque adjustment tool

Electric screwdrivers 0 602 495 216 1–6 1–6 500 36 DC 360 R / L 0.65  Push start Connecting cable 2.5 m
C-EXACT 6 Suspension hook
Black colour ring
Torque adjustment tool

Part number Input voltage Input frequency Power input Output voltage Features and functions Included accessories
▶ Robust and durable design (V) (Hz) (W) (V)

▶ Indicators for operational

readiness and overload
Power supply PUC-EXACT 3 0 602 495 003 100 – 240 AC 50 – 60 400 36 DC Power supply for up to Power cable 3 m
▶ Available with connections three C-EXACT tools
for 1 – 3 screwdrivers simul-
taneously
▶ Temperature-controlled
cooling fan
 12 | EXACT ION and ANGLE EXACT ION | Now with lithium-ion technology Now with lithium-ion technology | EXACT ION and ANGLE EXACT ION | 13

2
EXACT ION and ANGLE EXACT ION
Now with lithium-ion technology

Better than ever before!

With Bosch Premium lithium-ion
technology and Wireless Charging
The handy Bosch cordless shut-off screwdrivers in the EXACT range are now more
powerful and efficient than ever before.

Enabling the highest repeatability, they are especially suitable for driving rows of screws
and completing assembly applications with maximum performance whilst meeting
very high quality demands. Thanks to Bosch lithium-ion battery technology, they deliver
maximum power for high torques and speeds. They are also extremely resilient with
minimal energy loss, so they additionally reduce your costs with their superior lifetime.
Their low weight of only 1.3 kg (EXACT ION) also ensures impressively comfortable
working in shift operations.

Now also with:

14 | EXACT ION and ANGLE EXACT ION | Now with lithium-ion technology Now with lithium-ion technology | EXACT ION and ANGLE EXACT ION | 15

Wireless Charging
Always power ready

▶J
 ust put the cordless tool down and the battery will charge.
▶Y
 our tool is always ready to use with only one battery.
1. I nduction generates charging current
▶Y
 ou save time and the extra costs for a second battery to in battery
­alternate with.
▶T
 he worldwide unique Bosch Wireless Charging System
­consists of the charging station and a special battery. 2. Inductive coil in battery

3. Magnetic field

4. Inductive coil in charger

Greater user-friendliness and productivity:

▶ Batteries can stay in the tool
▶ Charging takes place automatically when the tool
is placed on the charger, so it requires no effort
▶ Flexible mounting frame on the charger allows
for a wide range of ergonomic positions – easy
Wireless Charging packs of 5
to mount at the workplace
Weight as per EPTA
Pack of 5 chargers Part number Description Voltage (V)
(kg)
GAL 1830 W Professional + 0 602 494 024 Pack of 5 chargers 230 5 x 0.55
mounting frame

Complete flexibility:
Wireless Charging battery GBA 1.
Weight as per EPTA
Pack of 5 batteries Part number Description Voltage (V) Capacity (Ah)
(18 V 2.0 Ah MW-B) is compatible with 2. (kg)
all 18 volt Bosch cordless tools GBA 18 V 2,0 Ah MW-B 0 602 494 021 Pack of 18 2.0 5 x 0.5
Professional 5 batteries
3.

4.

Very robust charging ­station: GBA 18 V 4,0 Ah MW-B 0 602 494 027 Pack of 18 4.0 5 x 0.8
No contact points and durable Professional 5 batteries

against water, dust and dirt

16 | EXACT ION and ANGLE EXACT ION | Now with lithium-ion technology Now with lithium-ion technology | EXACT ION and ANGLE EXACT ION | 17

EXACT ION and ANGLE EXACT ION

Now with lithium-ion technology

Multi-stage screwdriving process

1/4" quick-release chuck, Brushless motor:

500
for fast bit changes Made by BOSCH,
400
for maintenance-free operation
Stage 2: e.g. high
300
Stage 1: e.g. speed for fast Stage 3: e.g. low
counterclockwise driving of thread speed to increase
200 turns accuracy further
rotation to find the
screw head and
100
bit faster
Visual and audible
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Lighting LED, indication of
-100 for optimum illumination screwdriving
-200 Shut-off clutch: of the work area results and battery
Target torque reached
-300 status, for the
Stages 1, 2 (and 4) can be activated as required. Stage 3 is the standard stage in which the speed can
be set between 50 and 100% as required.
greatest process
The proven Bosch shut-off clutch reliability
is adjustable with a special tool,
Greater process reliability: Greater comfort: for the highest accuracy
•P
 recision shut-off clutch with Cmk > 1.67 • NEW! New ergonomic design and lower weight for
New switch module and
(at a tolerance of ± 10% in accordance with ISO 5393) even more comfortable working
new handle design, for even
•N
 EW! Multi-stage screwdriving process, adjustable
more ergonomic use
to your individual application via USB interface Lower costs:
New type of modular
• NEW! Higher rotational speeds (compared to
electronics, for even easier
Greater efficiency: SEC-EXACT) and the screwdriving stages reduce
maintenance
•N
 EW! Bosch Premium lithium-ion technology for long production times and improve quality USB interface for configur-
lifetime and runtime ing speed of screwdriving
•N
 EW! Brushless (EC) motor for 30% more efficiency stages, adjustable to your
(compared to conventional DC motors) and extremely specific application
long lifetime

Flexible Power System ▶ Patented new interface, to prevent mix-ups

▶ Temperature monitoring and overload
­protection, for extremely long lifetime
▶ Double locking, to prevent falling out
▶ Charge level indicator, to identify the
­charging state Lighting LED adjustable,
Angle head adjustable, for optimum illumination
▶ Bosch high-performance battery cells,
for even more of the work area
with low energy loss, for the highest speeds
ergonomic use
and torques
The safest 18 volt Li-Ion
▶ Integrated cooling, for extremely long ­battery pack, with extremely
lifetime long lifetime
18 | EXACT ION and ANGLE EXACT ION | Now with lithium-ion technology Now with lithium-ion technology | EXACT ION and ANGLE EXACT ION | 19

EXACT ION
Now with lithium-ion technology

Part number Torque, Speed Bit holder Battery specifications Direction of rotation Weight Included accessories
▶ Precision shut-off clutch hard / soft (no-load) (V) as per EPTA
as per ISO 5393 (kg)
with Cmk > 1.67 (Nm)
(at a tolerance of ± 10% in
EXACT ION 0 602 494 400 0.5 – 2 70 – 700 1/4" 18 V/2.0 Ah * R / L 1.3 (including battery) Light green colour ring
accordance with ISO 5393) 2-700 quick-release chuck Torque adjustment tool
Suspension hook
▶ Multi-stage screwdriving
possible
process, adjustable to your
individual application via
USB interface
▶ Bosch Premium lithium-ion EXACT ION 0 602 494 401 1–4 200 – 2,000 1/4" 18 V/2.0 Ah * R / L 1.3 (including battery) Grey colour ring
technology for long lifetime 4-2000 quick-release chuck Torque adjustment tool
Suspension hook
and runtime
possible
▶ Brushless (EC) motor
for 30% more efficiency
­(compared to conventional
DC motors) and extremely EXACT ION 0 602 494 402 1–6 150 – 1,500 1/4" 18 V/2.0 Ah * R / L 1.3 (including battery) Black colour ring
6-1500 quick-release chuck Torque adjustment tool
long lifetime Suspension hook
▶ New ergonomic design and possible
lower weight for even more
comfortable working
▶ Higher rotational speeds
(compared to SEC-EXACT) EXACT ION 0 602 494 403 1.5 – 8 110 – 1,100 1/4" 18 V/2.0 Ah * R / L 1.3 (including battery) Orange colour ring
8-1100 quick-release chuck Torque adjustment tool
and the screwdriving Suspension hook
stages reduce production possible

times and improve quality

EXACT ION 0 602 494 404 1.5 – 12 70 – 700 1/4" 18 V/2.0 Ah * R / L 1.3 (including battery) Red colour ring
12-700 quick-release chuck Torque adjustment tool
Suspension hook
possible

EXACT ION 0 602 494 405 1.5 – 12 45 – 450 1/4" 18 V/2.0 Ah * R / L 1.3 (including battery) Black colour ring
12-450 quick-release chuck Torque adjustment tool
Suspension hook

possible

*B
 attery not included
in scope of delivery
20 | EXACT ION and ANGLE EXACT ION | Now with lithium-ion technology Now with lithium-ion technology | EXACT ION and ANGLE EXACT ION | 21

EXACT ION WK
Now with lithium-ion technology

Part number Torque, Speed Bit holder Battery specifications Direction of rotation Weight Included accessories
▶ Precision shut-off clutch hard / soft (no-load)* (V) as per EPTA
as per ISO 5393 (kg)
with Cmk > 1.67 (Nm)*
(at a tolerance of ±10% in
EXACT ION 6-1500 WK 0 602 494 406 2–8 105 – 1,050 Flange for 18 V/2.0 Ah *** R / L 1.4 (including battery) Black colour ring
accordance with ISO 5393) angle head ** Torque adjustment tool
Suspension hook
▶ Multi-stage screwdriving
possible
process, adjustable to your
individual application via
USB interface
▶ Bosch Premium lithium-ion EXACT ION 8-1100 WK 0 602 494 407 2 – 11 75 – 750 Flange for 18 V/2.0 Ah *** R / L 1.4 (including battery) Orange colour ring
technology for long lifetime angle head ** Torque adjustment tool
Suspension hook
and runtime
possible
▶ Brushless (EC) motor
for 30% more efficiency
(compared to conventional
DC motors) and extremely EXACT ION 12-700 WK 0 602 494 408 2 – 16 50 – 500 Flange for 18 V/2.0 Ah *** R / L 1.4 (including battery) Red colour ring
angle head ** Torque adjustment tool
long lifetime Suspension hook
▶ New ergonomic design and
possible
lower weight for even more
comfortable working
▶ Higher rotational speeds
(compared to SEC-EXACT) EXACT ION 12-450 WK 0 602 494 409 2 – 16 32 – 320 Flange for 18 V/2.0 Ah *** R / L 1.4 (including battery) Light blue colour ring
angle head ** Torque adjustment tool
and the screwdriving Suspension hook
stages reduce production possible
times and improve quality

*m
 easured with Bosch angle ** A
 ngle head not *** B
 attery not included
screwdriving head included in scope in scope of delivery
of delivery
22 | EXACT ION and ANGLE EXACT ION | Now with lithium-ion technology Now with lithium-ion technology | EXACT ION and ANGLE EXACT ION | 23

ANGLE EXACT ION

Now with lithium-ion technology

Part number Torque, Speed Bit holder Battery specifications Direction of rotation Weight Included accessories
▶ Precision shut-off clutch hard / soft (no-load) (V) as per EPTA
as per ISO 5393 (kg)
with Cmk > 1.67 (at a toler- (Nm)
ance of ±10% in accord-
ANGLE EXACT ION 0 602 494 608 0,7 – 3 50 – 520 Flange for angle head* 18 V/2.0 Ah ** R / L 1.7 (including battery) Light green colour ring
ance with ISO 5393) 3-500 Torque adjustment tool
possible Suspension hook
▶ Multi-stage screwdriving
process, adjustable to your
ANGLE EXACT ION 0 602 494 600 2–8 110 – 1,100 Flange for angle head* 18 V/2.0 Ah ** R / L 1.7 (including battery) Light blue colour ring
individual application via 8-1100 Torque adjustment tool
Suspension hook
USB interface possible
▶ Bosch Premium lithium-ion
ANGLE EXACT ION 0 602 494 601 2 – 15 50 – 520 Flange for angle head* 18 V/2.0 Ah ** R / L 1.7 (including battery) Light green colour ring
technology for long lifetime 15-500 Torque adjustment tool
and runtime possible Suspension hook

▶ Brushless (EC) motor for

30% more efficiency (com- 0 602 494 60A 2 – 15 50 – 520 3/8" square 18 V/2.0 Ah ** R / L 1.7 (including battery) Light green colour ring
Torque adjustment tool
pared to conventional DC possible Suspension hook
Angle screwdriving head 3/8"
motors) and extremely long
lifetime ANGLE EXACT ION 0 602 494 602 10 – 23 38 – 380 Flange for angle head* 18 V/4.0 Ah ** R / L 2.2 (including battery) White colour ring
23-380 Torque adjustment tool
▶ New ergonomic design and possible Suspension hook
lower weight for even more
comfortable working ANGLE EXACT ION 0 602 494 607 10 – 30 29 – 290 Flange for angle head* 18 V/4.0 Ah ** R / L 2.2 (including battery) Grey colour ring
30-290 Torque adjustment tool
▶ Higher rotational speeds possible Suspension hook
(compared to SEC-EXACT)
and the screwdriving 0 602 494 60B 10 – 30 29 – 290 3/8" square 18 V/4.0 Ah ** R / L 2.2 (including battery) Grey colour ring
Torque adjustment tool
stages reduce production possible Suspension hook
times and improve quality Angle screwdriving head 3/8"

ANGLE EXACT ION 0 602 494 603 10 – 30 30 – 300 3/8" square 18 V/4.0 Ah ** R / L 2.4 (including battery) Light grey colour ring
30-300 Torque adjustment tool
possible Suspension hook
Angle screwdriving head 3/8"

ANGLE EXACT ION 0 602 494 604 15 – 40 22 – 220 3/8" square 18 V/4.0 Ah ** R / L 2.4 (including battery) Orange colour ring
40-220 Torque adjustment tool
possible Suspension hook
Angle screwdriving head 3/8"

ANGLE EXACT ION 0 602 494 605 15 – 50 21 – 180 3/8" square 18 V/4.0 Ah ** R / L 2.4 (including battery) Red colour ring
50-210 Torque adjustment tool
possible Suspension hook
Angle screwdriving head 3/8"

ANGLE EXACT ION 0 602 494 606 15 – 60 12 – 120 3/8" square 18 V/4.0 Ah ** R / L 2.4 (including battery) Black colour ring
60-120 Torque adjustment tool
possible Suspension hook
Angle screwdriving head 3/8"

*A
 ngle head not ** Battery not included
included in scope in scope of delivery
of delivery
 24 | EXACT | Cordless screwdrivers for industry Cordless screwdrivers for industry | EXACT | 25

3
EXACT
Cordless screwdrivers for industry

Cordless assembly
with exceptional precision
The EXACT and ANGLE EXACT tools from BOSCH are cordless shut-off screwdrivers for
industry – offering the greatest accuracy, longevity and energy efficiency. In assembly
situations where cables or pneumatic hoses get in the way, the EXACT series enables
you to optimise processes, build better products and reduce your costs.
26 | EXACT | Cordless screwdrivers for industry Cordless screwdrivers for industry | EXACT | 27

The Bosch shut-off clutch

proven in industry
Our shut-off clutch is designed to minimise user influence on the screwdriving process. Bosch clutches are
among the most precise and repeatable in the world. Our repeatability rivals that of some controlled EC tools
which cost more than ten times as much as our EXACT cordless tools.

Precise and accurate shut-off using a special tool. If the adjustment tool is stored
The EXACT clutch ensures high torque repeatability and in a location inaccessible to the user, the torque cannot
accuracy. Whether in a hard screwdriving application be adjusted unintentionally. Colour marking rings
of 30 degrees or a soft screwdriving application of ­enable quick identification of different screwdrivers in
720 degrees, the clutch guarantees an extremely low the assembly line.
mean value offset and consistent torque. Shut-off
meets ISO 5393 requirements. Precise and stable under load
Bosch quality testing for the EXACT family is extremely
rigorous. The shut-off clutch of the EXACT tools must
Mean offset
survive 500,000 cycles* without failure before being
Mean offset
released for production. During continuous operation,
Torque

they must maintain an ISO 5393 standard Cmk value

greater than 1.67 with a tolerance of ± 10%.
▶ Hard connection
▶

over 30° Extended A proven module

torque
The shut-off clutch used in the EXACT cordless screw-
▶ Soft connection
over 720°
driver family is the identical clutch used in our line of
production air tools. This clutch has been used in
many applications over the years and has proven itself
Angle
a million times over at many of our customers’ facilities.

User-friendly features
The EXACT clutch offers 15% more torque in left-hand
rotation for loosening screws. Specified torque is
­always reached regardless of battery voltage. The elec-
tronics prevent the tool from running if the battery
falls below a minimum voltage. The clutch is adjusted

Capability study of the The Bosch EXACT and ANGLE

ANGLE EXACT 15 EXACT cordless shut-off
screwdrivers are suitable for
virtually every screwdriving
application.

* according to Bosch endurance tests

28 | EXACT | Cordless screwdrivers for industry Cordless screwdrivers for industry | EXACT | 29

EXACT
Cordless centre grip screwdrivers

Part number Torque, Torque, No-load Bit holder Battery Direction of Weight Features and Included accessories
▶ Precision shut-off clutch hard soft speed ­specifications rotation as per EPTA functions
as per ISO 5393 as per ISO 5393 (rpm) (V) (kg )
with Cmk > 1.67 (Nm) (Nm)
▶ Low weight
EXACT 2 0 602 490433 0.6 – 2 0.6 – 2 600 1/4" 9.6 V * R/L 0.8 0.7 s repeat Torque adjustment tool
▶ Large torque range Very precise protection Light green colour ring
in the lower
▶ Repeat protection torque range
▶ Visual and audible signals
inform the worker about
EXACT 4 0 602 490 437 1–4 1–4 900 1/4" 9.6 V * R/L 0.8  0.7 s repeat Torque adjustment tool
the battery status High speed protection Grey colour ring
▶ A visual and audible signal for short
cycle times
informs the worker about
the screwdriving result
▶ Bright LED light for illumi- EXACT 6 0 602 490 431 1–6 1–6 600 1/4" 9.6 V * R/L 0.8  0.7 s repeat Torque adjustment tool
Combination protection Black colour ring
nating the work area of speed and
torque
▶ One-handed operation
for right-hand/left-hand
rotation change EXACT 7 0 602 490 439 1.5 – 7 1.5 – 7 150 1/4" 9.6 V * R/L 0.8 0.7 s repeat Torque adjustment tool
▶ Modular design with many Slow protection White colour ring
screwdriver
common parts e.g. for hose
clamps
▶ Colour marking rings for
easy identification
EXACT 8 0 602 490 443 1.5 – 8 1.5 – 8 650 1/4" 12 V * R/L 0.9  0.7 s repeat Torque adjustment tool
▶ Protective cap for Performance protection Orange colour ring
and speed
quick-release chuck
▶ Tool holder available
▶ Suspension hook available
EXACT 9 0 602 490 435 1.5 – 9 1.5 – 9 350 1/4" 9.6 V * R/L 0.8  0.7 s repeat Torque adjustment tool
High torque protection Light blue colour ring
and low weight

EXACT 12 0 602 490 441 1.5 – 12 1.5 – 12 400 1/4" 12 V * R/L 0.9 0.7 s repeat Torque adjustment tool
Highest protection Red colour ring
torques

EXACT 60 0 602 490 469 1.5 – 5.5 1.5 – 5.5 60 1/4" 9.6 V * R/L 0.8  0.7 s repeat Torque adjustment tool
Extremely low protection White colour ring
speeds of 60 rpm

EXACT 700 0 602 490 447 1.5 – 8 1.5 – 8 700 1/4" 12 V * R/L 0.9 0.7 s repeat Torque adjustment tool
High speed protection Orange colour ring
and high
torque

EXACT 1100 0 602 490 471 1–4 1–4 1,100 1/4" 9.6 V * R/L 0.8  0.7 s repeat Torque adjustment tool
Highest speed protection Grey colour ring

*B
 attery not included
in scope of delivery
30 | EXACT | Cordless screwdrivers for industry Cordless screwdrivers for industry | EXACT | 31

ANGLE EXACT
Cordless angle wrenches

Part number Torque, Torque, No-load speed Angle head Battery Direction of Weight Features and Included accessories
▶ Precision shut-off clutch hard soft (rpm) ­specifications rotation as per EPTA functions
as per ISO 5393 as per ISO 5393 (V) (kg )
with Cmk > 1.67 (Nm) (Nm)
▶ Low weight
ANGLE EXACT 2 0 602 490 647 0.7 – 2 0.7 – 2 110 – 9.6 V * R/L 1.0 0.7 s repeat Torque adjustment tool
▶ Large torque range Low torques and low speed: protection Open-ended spanner
suitable for titanium screws Suspension hook
▶ Repeat protection Light green colour ring
▶ Visual and audible signals
for the battery status as
with centre grip
▶ Visual and audible signals ANGLE EXACT 3 0 602 490 656 0.7 – 3 0.7 – 3 420 – 9.6 V * R/L 1.0  0.7 s repeat Torque adjustment tool
Very precise in the lower protection Open-ended spanner
for the shut-off signal as torque range Suspension hook
with centre grip Light green colour ring

▶ Bright LED light for

­illuminating the work area
▶ All models with right-hand/
ANGLE EXACT 6 0 602 490 652 1.5 – 6 1.5 – 6 650 – 9.6 V * R/L 1.0  0.7 s repeat Torque adjustment tool
left-hand rotation change High speed protection Open-ended spanner
function on the switch Suspension hook
Black colour ring
▶ Modular design with many
common parts
▶ Colour marking rings for
easy identification ANGLE EXACT 7 0 602 490 669 2–7 2–7 110 – 9.6 V * R/L 1.0 0.7 s repeat Torque adjustment tool
▶ Protective caps available for Very low speed: protection Open-ended spanner
suitable for titanium screws Suspension hook
angle heads Orange colour ring
▶ Use of the same batteries/
chargers as for models with
centre grip
▶ All models with suspension ANGLE EXACT 8 0 602 490 651 2–9 2–8 420 – 9.6 V * R/L 1.0 0.7 s repeat Torque adjustment tool
Combination of speed and protection Open-ended spanner
hook torque Suspension hook
Orange colour ring
▶ Tool weight with angle head
and battery is 1.6 kg

ANGLE EXACT 15 0 602 490 635 2 – 15 2 – 15 250 3/8" square 9.6 V * R/L 1.2  0.7 s repeat Torque adjustment tool
High torque and very low protection Open-ended spanner
weight Suspension hook
Red colour ring

0 602 490 650 2 – 15 2 – 15 250 – 9.6 V * R/L 1.0 

*B
 attery not included
in scope of delivery
32 | EXACT | Cordless screwdrivers for industry Cordless screwdrivers for industry | EXACT | 33

ANGLE EXACT and ANGLE EXACT CF

Cordless angle wrenches

Part number Torque, Torque, No-load speed Angle head Battery Direction of Weight Features and Included accessories
▶ See page 38 for features hard soft (rpm) ­specifications rotation as per EPTA functions
as per ISO 5393 as per ISO 5393 (V) (kg )
▶ Tool weight with angle (Nm) (Nm)
head and battery is 2.6 kg
ANGLE EXACT 17 0 602 490 675 6 – 17 6 – 13 560 Flange for 14.4 V * R/L 1.5  0.7 s repeat Torque adjustment tool
High speed angle head protection Open-ended spanner
(angle head Suspension hook
not included) White colour ring

ANGLE EXACT 23 0 602 490 673 7 – 23 7 – 20 320 Flange for 14.4 V * R/L 1.5 0.7 s repeat Torque adjustment tool
Good combination of torque angle head protection Open-ended spanner
and speed (angle head Suspension hook
not included) Orange colour ring

ANGLE EXACT 30 0 602 490 671 8 – 30 8 – 28 220 requires 14.4 V * R/L 1.5 0.7 s repeat Torque adjustment tool
High torque HD angle head protection Open-ended spanner
Suspension hook
Red colour ring

*B
 attery not included
in scope of delivery

Part number Torque, Torque, No-load speed Angle head Battery Direction of Weight Features and Included accessories
The ANGLE EXACT CF models hard soft (rpm) ­specifications rotation as per EPTA functions
as per ISO 5393 as per ISO 5393 (V) (kg )
are suitable for tube nut or (Nm) (Nm)
crowfoot heads due to their 0.7 s repeat
ANGLE EXACT 14 CF 0 602 490 690 1.4 – 10 1.4 – 10 350 Custom head, 9.6 V * R/L 1.0 Torque adjustment tool
speed and torque limitation in Low weight and the highest (without head) (without head) (without head) not supplied by protection Open-ended spanner
performance Bosch Same specifica- Suspension hook
left-hand rotation. tions as ANGLE Red colour ring
EXACT 15 in
This special technology right-hand
rotation,
­prevents damage to the reduced perfor-
­screwdriving head. mance in left-
hand rotation
The screwdriving heads are 0.7 s repeat
ANGLE EXACT 22 CF 0 602 490 693 5 – 16 5 – 14.3 440 Custom head, 14.4 V * R/L 1.5 Torque adjustment tool
not manufactured by Bosch. Good combination of torque (without head) (without head) (without head) not supplied by protection Open-ended spanner
and speed Bosch Same specifica- Suspension hook
tions as ANGLE Orange colour ring
EXACT 23 in
right-hand
rotation,
reduced perfor-
mance in left-
hand rotation
ANGLE EXACT 29 CF 0 602 490 691 5.7 – 21 5.7 – 20 300 Custom head, 14.4 V * R/L 1.5 0.7 s repeat Torque adjustment tool
High torque (without head) (without head) (without head) not supplied by protection Open-ended spanner
Bosch Same specifica- Suspension hook
tions as ANGLE Red colour ring
EXACT 30 in
right-hand
rotation,
reduced perfor-
mance in left-
hand rotation
*B
 attery not included
in scope of delivery
 34 | BT-EXACT | Bluetooth cordless screwdrivers Bluetooth cordless screwdrivers | BT-EXACT | 35

4
BT-EXACT
Bluetooth cordless screwdrivers

Who says there are

no screws loose here?
The Bluetooth EXACT cordless screwdriver system thinks for itself. The BT-EXACT
screwdrivers take their commands from the EXAConnecT controller, which stores
the work progress in real time. The system can talk to and take commands from
­external devices like a PLC, barcode scanner or host network if desired. Improve
your assembly process and never forget to drive a screw again.
36 | BT-EXACT | Bluetooth cordless screwdrivers Bluetooth cordless screwdrivers | BT-EXACT | 37

Higher production quality

due to Bluetooth EXACT

Quality control with cordless screwdrivers: ­EXAConnecT controller is accessed by using a web
Higher production quality due to Bluetooth EXACT browser. All software and firmware is stored within the
EXAConnecT controller.
The BT-EXACT screwdriver sends radio signals (screw
joint OK or not OK) to the EXAConnecT controller, The Bosch Bluetooth system:
which also sends commands back to the BT-EXACT Quality control redefined
screwdriver. An EXAConnecT can control seven screw-
drivers simultaneously, making the system very cost-­ The EXAConnecT can control a BT-EXACT screwdriver
effective. A class 2 Bluetooth module ensures uncom- by workpiece, screw and number of screwdriving
promising data transfer with a 56-Bit encryption and ­applications. The OK/NOK monitoring can be enhanced
security mode 3 in accordance with Bluetooth Stand- if desired using runtime and other parameters to
ard 1.2. Screwdrivers and controllers use proprietary ­accurately determine cross-threading of screws or
communication only. The software can be configured missing screws, and it can detect the direction of rota-
to prevent Bluetooth from disturbing other wireless tion to detect screw removal.
systems to ensure interference-free communication.
An adjustable antenna power output function allows The system can be programmed to count and report
the system to limit its electromagnetic emissions to only individual screwdriving applications or the entire
virtually zero. screwdriving task. Three LED lights on the BT-EXACT
screwdriver tell the worker the battery status and
Barcode scanners, PLCs, stack lights and host network show whether the screw was properly tightened and
systems can be easily connected to the EXAConnecT whether the tool is locked, unlocked or out of range
via the built-in I/O ports, RS 422 interfaces and the of the EXAConnecT. The system collects and reports
network connection. The system can also run as a all this data to ensure that your assembly process
stand-alone without additional hardware. The screw- ­always runs perfectly.
driver is prevented from operating outside of the
range of the EXAConnecT.

The system is unique compared to other products;

it does not require additional software to communicate
with a network or computer. All information in the
38 | BT-EXACT | Bluetooth cordless screwdrivers Bluetooth cordless screwdrivers | BT-EXACT | 39

Seven screwdrivers at a single glance: Fine tuning for seven precision instruments:
Powerful system software A symphony of data control

Quality control should be easy, not complicated. Our The system runs in a web browser without the need Configuration of the system is easy. All functions of ent outputs simultaneously. Each BT-EXACT screwdriver
software combines powerful control, great flexibility for additional user interface software. It is password the EXAConnecT controller are programmed from only can accept data from a variety of inputs. All this
and easy-to-use programming to give you the capability protected to ensure data security of the system. one user-friendly configuration screen. Standard pro- ­capability is managed by only one setup screen for each
to control the BT-EXACT screwdrivers, the EXAConnecT tocols including Profibus, Ethernet TCP/IP, DeviceNet BT-EXACT screwdriver.
controller and your assembly line from anywhere. and FTP, serial interfaces, stack lights and RS 422 ports
are managed from there. Each individual BT-EXACT
screwdriver can be programmed to send data to differ-

Clicking on the “Overview” tab lets The system has separate configuration win-
you view and control up to seven dows for the EXAConnecT controller and
BT-EXACT screwdrivers running on one the BT-EXACT screwdrivers. The configura-
EXAConnecT controller. tion screen shows part of the EXAConnecT
Each BT-EXACT screwdriver displays configuration menu. The system can be
antenna signal strength, battery status, password protected to prevent unauthor-
work progress and joint condition ised use.
(OK/NOK shown in green or red).
Each BT-EXACT screwdriver must be “found”
The serial number and name of each and “connected” by the controller only
BT-EXACT screwdriver are also dis- one time; it will remain “connected” until
played. The name of each BT-EXACT removed by reprogramming.
screwdriver can be customised for
specific applications or locations within Our unique system software can be con­
the assembly process. figured to effectively stop the system from
interfering with specific Wi-Fi channels.

Clicking on the ‘EXAConnecT’ tab shows The screwdriver configuration menu on

the detailed data for up to seven the left controls everything from screw
BT-EXACT screwdrivers in real time. count to rework strategy to data output
The system can display extensive data choices. The BT-EXACT screwdriver and
such as BT-EXACT screwdriver name, the EXAConnecT controller can be config-
date, time of event, screw runtime, ured to send and receive data from a vari-
direction of rotation, error messages, ety of systems, including a host ethernet
work progress and a ­ dditional input data system, PLC systems, barcode scanners or
(such as barcode scans or sequence our digital I/O module.
numbers).
The system can also monitor screw
The system also displays the status of ­runtime to accurately determine cross-
the EXAConnecT controller and lists threading or missing screws.
the BT-EXACT screwdrivers that are
connected. System error messages are Rework strategies to evaluate the assem-
displayed here, along with detailed bly process can be defined in detail,
information about the configuration. including customer-specific programming
that is created by Bosch.
40 | BT-EXACT | Bluetooth cordless screwdrivers Bluetooth cordless screwdrivers | BT-EXACT | 41

EXAConnecT – the controller Digital I/O module Expansion module

The core of the quality control system for up to 7 BT-EXACT screwdrivers

The EXAConnecT Bluetooth controller packs a lot of The digital I/O module is used with the EXAConnecT
firepower in a small, easy to install package. The controller. It allows 24-volt signals from up to seven
enclosure is IP54 (NEMA 12) rated for dust and mois- BT-EXACT screwdrivers to be sent to a PLC. The
ture resistance. module is IP54 (NEMA 12) rated for dust and moisture
The controller has its own processor, flash memory resistance.
and operating system, so it can run as a stand-alone
unit or connect to a variety of controls.
Various status LEDs and a two-digit display that can
be seen through the clear cover alert you of connection
status or system notifications.

The EXAConnecT controller forms the link between The EXAConnecT controller can output data from up The digital I/O module takes its power from the The EXAConnecT controller is capable of supporting
your process control network and the Bluetooth-­ to seven BT-EXACT screwdrivers via the Ethernet ­EXAConnecT controller and receives its screwdriving up to four BT-EXACT screwdrivers (via a PLC) with
connected BT-EXACT cordless screwdriver. Information ­connection (up to four BT-EXACT screwdrivers to a PLC data from the controller’s RS 422 interface. The ­limited data transmission. The digital I/O module is
about the screwdriving process can be exchanged bi­ via the 24-volt inputs and outputs). When controlling ­module has 16 inputs and outputs for exchanging data needed when 2 to 7 BT-EXACT screwdrivers have to
directionally in real time to ensure that each BT-EXACT seven BT-EXACT screwdrivers via a PLC, an additional with a PLC. Configuration is done via the EXAConnecT communicate detailed information with a PLC.
cordless screwdriver knows exactly what it has to do digital I/O module is required. Refer to page 49 for software (in a web browser).
and when to do it. One EXAConnecT controller can run ­details. The I/O module is not required when using an ethernet
seven BT-EXACT screwdrivers simultaneously, making connection to a host network. There are different
it very cost-effective compared to other systems. A wide-range power supply ensures the system works ­possible PLC configurations for any given situation.
anywhere in the world without the need for additional Contact your distributor for details.
power transformers. An internal backup memory and
real-time clock ensure that critical data is always saved,
even in the event of a power loss.

Part number Voltage supply 24-V power supply Standard interfaces Part number Power input Standard interfaces
(output)

EXAConnecT 0 602 491 003 100 – 240 V, 50/60 Hz max. 4.8 W Ethernet (TCP/IP) Bluetooth digital I/O module 0 602 491 004 24 V Ethernet (TCP/IP)
Bluetooth screwdriver controller 1 x RS-232 2 x RS-422
2 x RS-422 16 x 24-V inputs
4 x 24-V inputs 16 x 24-V outputs
4 x 24-V outputs

Software requirements:
Operating system: Microsoft Windows XP, Windows 7
Browser: Internet Explorer, Netscape Navigator, Mozilla Firefox
Required plugin (freeware): Java Runtime Environment 1.4.2 or higher
42 | BT-EXACT | Bluetooth cordless screwdrivers Bluetooth cordless screwdrivers | BT-EXACT | 43

BT-EXACT
Cordless centre grip screwdrivers

Part number Torque, Torque, No-load Bit holder Battery Direction of Weight Features and Included accessories
▶ Precision shut-off clutch hard soft speed ­specifications rotation as per EPTA functions
as per ISO 5393 as per ISO 5393 (rpm) (V) (kg )
with Cmk > 1.67 (Nm) (Nm)
▶ Low weight
BT-EXACT 2 0 602 491 433 0.6 – 2 0.6 – 2 600 1/4" 9.6 V * R/L 0.8  Class 2 Torque adjustment tool
▶ Large torque range Bluetooth- ­Bluetooth Light green colour ring
capable module
▶ Repeat protection
▶ A visual and audible signal
informs the worker about
the battery status BT-EXACT 4 0 602 491 437 1–4 1–4 900 1/4" 9.6 V * R/L 0.8  Class 2 Torque adjustment tool
▶ Visual and audible signals Bluetooth- ­Bluetooth Grey colour ring
capable module
inform the worker about the
screwdriving result
▶ Bright LED light for
­illuminating the work area BT-EXACT 6 0 602 491 431 1–6 1–6 600 1/4" 9.6 V * R/L 0.8  Class 2 Torque adjustment tool
Bluetooth- ­Bluetooth Black colour ring
▶ One-handed operation for capable module
right-hand/left-hand rotation
change
▶ Modular design with many
common parts BT-EXACT 7 0 602 491 439 1.5 – 7 1.5 – 7 150 1/4" 9.6 V * R/L 0.8 Class 2 Torque adjustment tool
Bluetooth- ­Bluetooth White colour ring
▶ Colour marking rings for capable module
easy identification
▶ Protective cap for ­
quick-release chuck
▶ Tool holder BT-EXACT 8 0 602 491 443 1.5 – 8 1.5 – 8 650 1/4" 12 V * R/L 0.9  Class 2 Torque adjustment tool
Bluetooth- ­Bluetooth Orange colour ring
▶ Suspension hook available capable module
▶ All models require the
­EXAConnecT wireless
­controller
BT-EXACT 9 0 602 491 435 1.5 – 9 1.5 – 9 350 1/4" 9.6 V * R/L 0.8  Class 2 Torque adjustment tool
Bluetooth- ­Bluetooth Light blue colour ring
capable module

BT-EXACT 12 0 602 491 441 1.5 – 12 1.5 – 12 400 1/4" 12 V * R/L 0.9  Class 2 Torque adjustment tool
Bluetooth- ­Bluetooth Red colour ring
capable module

*B
 attery not included
in scope of delivery
44 | BT-EXACT | Bluetooth cordless screwdrivers Bluetooth cordless screwdrivers | BT-EXACT | 45

BT-ANGLE EXACT
Cordless angle wrenches

Part number Torque, Torque, No-load Angle head Battery Direction of Weight Features and Included accessories
▶ Precision shut-off clutch hard soft speed ­specifications rotation as per EPTA functions
as per ISO 5393 as per ISO 5393 (rpm) (V) (kg )
with Cmk > 1.67 (Nm) (Nm)
▶ Low weight
BT-ANGLE EXACT 2 0 602 491 647 0.7 – 2 0.7 – 2 110 Flange for 9.6 V ** R/L 1.0  Class 2 Torque adjustment tool
▶ Large torque range Bluetooth-capable angle head * Bluetooth Open-ended spanner
module Suspension hook
▶ Repeat protection Light green colour ring
▶ Visual and audible signals
for the charging state
▶ Visual and audible signals BT-ANGLE EXACT 3 0 602 491 656 0.7 – 3 0.7 – 3 420 Flange for 9.6 V ** R/L 1.0 Class 2 Torque adjustment tool
for the shut-off Bluetooth-capable angle head * Bluetooth Open-ended spanner
module Suspension hook
▶ Bright LED light for Light green colour ring

­illuminating the work area

▶ One-handed operation
for right-hand/left-hand BT-ANGLE EXACT 6 0 602 491 652 1.5 – 6 1.5 – 6 650 Flange for 9.6 V ** R/L 1.0  Class 2 Torque adjustment tool
Bluetooth-capable angle head * Bluetooth Open-ended spanner
rotation change module Suspension hook
Black colour ring
▶ Modular design with many
common parts
▶ Colour marking rings for
BT-ANGLE EXACT 7 0 602 491 669 2–7 2–7 110 Flange for 9.6 V ** R/L 1.0  Class 2 Torque adjustment tool
easy identification Bluetooth-capable angle head * Bluetooth Open-ended spanner
▶ Protective cap available for module Suspension hook
Orange colour ring
angle heads
▶ Angle heads and batteries
are not included in scope
BT-ANGLE EXACT 8 0 602 491 651 2–9 2–8 420 Flange for 9.6 V ** R/L 1.0  Class 2 Torque adjustment tool
of delivery Bluetooth-capable angle head * Bluetooth Open-ended spanner
module Suspension hook
▶ Use of the same batteries/ Orange colour ring
chargers as for models with
centre grip
▶ Suspension hook available BT-ANGLE EXACT 15 0 602 491 650 2 – 15 2 – 15 250 Flange for 9.6 V ** R/L 1.0  Class 2 Torque adjustment tool
▶ All Bluetooth models Bluetooth-capable angle head * Bluetooth Open-ended spanner
module Suspension hook
require the EXAConnecT Red colour ring

wireless controller
▶ Tool weight with angle head
and battery is 1.6 kg BT-ANGLE EXACT 17 0 602 491 675 6 – 17 6 – 13 560 Flange for 14.4 V ** R/L 1.5 Class 2 Torque adjustment tool
Bluetooth-capable angle head * Bluetooth Open-ended spanner
(BT-ANGLE EXACT 17, 23, module Suspension hook
White colour ring
30: 2.6 kg)

BT-ANGLE EXACT 23 0 602 491 673 7 – 23 7 – 20 320 Flange for 14.4 V ** R/L 1.5 Class 2 Torque adjustment tool
Bluetooth-capable angle head * Bluetooth Open-ended spanner
module Suspension hook
Orange colour ring

BT-ANGLE EXACT 30 0 602 491 671 8 – 30 8 – 28 220 Requires 14.4 V ** R/L 1.5  Class 2 Torque adjustment tool
Bluetooth-capable HD angle head Bluetooth Open-ended spanner
Flange for HD module Suspension hook
angle head Red colour ring
(HD angle head
not included)

* Angle head ** B
 attery not included
not included in scope of delivery
in scope of
delivery
 46 | Accessories | EXACT original accessories EXACT original accessories | Accessories | 47

5
Accessories
EXACT original accessories

Function ensured:
EXACT original accessories
The new Wireless Charging System, intelligent battery chargers, original
BOSCH battery packs, 4-EXACT power supply unit, general accessories and
dimensional drawings.
48 | Accessories | EXACT original accessories EXACT original accessories | Accessories | 49

Bosch cordless technology Bosch cordless technology

Maximum efficiency hard-wired Maximum efficiency hard-wired

Exceptional runtime and lifetime thanks to CoolPack

Red CoolPack housing made of heat-conductive material for up to 100%

more lifetime compared to a Bosch battery without CoolPack.
Bosch CoolPack ensures balanced warming and reduces heat build-up!

Always Bosch CoolPack for 100% compatibility

power ready up to 100% more within the 18 volt range Electronic coding for Large, ergonomic pushbutton
lifetime tool and charger for removing the battery

Wireless Charging System Silver-plated Robust interface

high-performance for insertion
­contacts
Greater user-friendliness
and productivity: Robust housing

▶ Batteries can stay in the

tool
Lithium-ion cells
▶ Charging takes place auto- of the highest quality
matically when the tool and capacity
Charge level indicator
is placed on the charger, by means of three LEDs
Built-in
so it requires no effort temperature sensor

▶ Flexible mounting frame

on the charger allows for
a wide range of ergonomic Number of screwdriving applications per battery charge

positions – easy to mount Compact Pack 2.0 (Ah) Compact Pack 4.0 (Ah)

at the workplace 3000

2500 2664

2000

1500 1752 1686 1726

1494
1351
1000
963 816 867
786
500

0
ANGLE EXACT ANGLE EXACT ANGLE EXACT EXACT ION EXACT ION
ION 15-500 ION 30-300 ION 50-200 6-1500 12-700

Results of endurance test 02/2013, at maximum torque and a medium-hard screwdriving application at 80° rotation angle, measured from a threshold
torque of 50%, at screw size M8
50 | Accessories | EXACT original accessories EXACT original accessories | Accessories | 51

Battery packs and chargers Battery packs and chargers

for EXACT ION and ANGLE EXACT ION for EXACT, SEC-EXACT and BT-EXACT

Weight as per EPTA

Nickel metal hydride Part number Description Voltage (V) Capacity (Ah)
Wireless Charging battery packs and chargers (kg )
9.6 V batteries 2607335681 Battery pack 9.6 2.6 0.55

Weight as per EPTA

Lithium-ion Part number Description Voltage (V) Capacity (Ah) 0602490025 Pack of 9.6 2.6 5.5
(kg )
10 batteries
GBA 18 V 2,0 Ah 0 602 494 021 Pack of 18 2.0 5 x 0.5
MW-B Profes- 5 batteries
sional
12 V batteries 2607335683 Battery pack 12 2.6 0.7

GBA 18 V 4,0 Ah 0 602 494 027 Pack of 18 4.0 5 x 0.8

MW-B Profes- 5 batteries
sional
0602490026 Pack of 12 2.6 7
10 batteries

14.4 V batteries 2607335685 Battery pack 14.4 2.6 0.8

Weight as per EPTA
Wireless Charging quick charger Part number Description Voltage (V)
(kg )
GAL 1830 W + mounting frame 0 602 494 023 Pack of 5 chargers 230 5 x 0.55
100% fully charges the Wireless Charging 0602490027 Pack of 14.4 2.6 8
battery 18 V/2.0 Ah in 30 mins! 0 602 494 024 10 batteries
(UK Plug)

Li-ion battery packs and chargers

Weight as per EPTA
Quick charger Part number Voltage (V)
(kg )
Weight as per EPTA
Lithium-ion Part number Description Voltage (V) Capacity (Ah) AL 2450 DV 2 607 225 027 230 1.0
(kg ) Multivolt charger.
18 V/2.0 Ah 0 602 494 002 Pack of 18 2.0 12 x 0.35 Charges all Bosch NTC battery packs from 2 607 225 029
12 batteries 7.2 to 14.4 volts with APT insertion end. (UK Plug)

18 V/4.0 Ah 0 602 494 004 Pack of 18 4.0 12 x 0.6

12 batteries

18 V/5.0 Ah 0 602 494 003 Pack of 18 5.0 12 x 0.6

12 batteries

Weight as per EPTA

Li-Ion quick charger Part number Description Voltage (V)
(kg )
AL 1860 CV 0 602 494 005 Pack of 8 chargers 230 8 x 0.8
100% fully charges the
Bosch Li-Ion batteries 0 602 494 006
18 V/2.0 Ah in 30 mins, (UK Plug)
18 V/4.0 Ah in 45 mins
and 18 V/5.0 Ah in 65 mins!
52 | Accessories | EXACT original accessories EXACT original accessories | Accessories | 53

C-EXACT and PUC-EXACT EXACT

Accessories and dimensional drawings Accessories and dimensional drawings
Accessories Part number Quantity Accessories Part number Quantity
Protective cap Protective cap
For all 1/4" quick-release chucks 3 605 500 210 5 For all ¼" quick-release chucks 3 605 500 210 5
Prevents damage to the workpiece Prevents damage to the workpiece
Colour rings Colour rings
For quick identification of the torque range For quick identification of the torque range
Suitable for all C-EXACT straight screwdrivers and black 3 600 106 010 5 black 3 600 106 010 5
Suitable for all C-EXACT straight screwdrivers and
all EXACT cordless screwdrivers with centre grip red 3 600 106 011 5 all EXACT cordless screwdrivers with centre grip red 3 600 106 011 5
light blue 3 600 106 012 5 light blue 3 600 106 012 5
light green 3 600 106 013 5 light green 3 600 106 013 5
orange 3 600 106 014 5 orange 3 600 106 014 5
grey 3 600 106 017 5 grey 3 600 106 017 5
white 3 600 106 019 5 white 3 600 106 019 5
mixed (1 of each:
mixed (1 of each: black, red, blue, 3 600 106 015 5
black, red, blue, 3 600 106 015 5 green, orange)
green, orange)
Tool holder
(for all tools with centre grip) 0 602 490 001 10

Protectors
Prevent damage to the workpiece transparent 0 602 490 011 10
Suitable for all EXACT cordless screwdrivers
with centre grip
Will not block motor air vents red 0 602 490 012 10
C-EXACT lever start Available only as a pack of 10

Dimensions in mm
blue 0 602 490 013 10

green 0 602 490 014 10

191
300
284
38
45

All 9.6 volt EXACT, BT-EXACT models All 12 volt EXACT and BT-EXACT models
Dimensions in mm Dimensions in mm

219 219
61 61

C-EXACT push start PUC-EXACT 3

Dimensions in mm Dimensions in mm

Ø 39

Ø 39
208

240
233

193
193

242
100

319
301
38
50

233
150
54 | Accessories | EXACT original accessories EXACT original accessories | Accessories | 55

ANGLE EXACT and ANGLE EXACT CF ANGLE EXACT, - CF and BT-ANGLE EXACT
Accessories Dimensional drawings
Accessories Part number Quantity ANGLE EXACT models 2, 3, 6, 7, 8, 15, 14 CF
Colour rings Dimensions in mm
For quick identification
of the torque range black 3 600 106 027 5
448
Suitable for all ANGLE EXACT tools
red 3 600 106 028 5
light blue 3 600 106 029 5
light green 3 600 106 030 5
orange 3 600 106 031 5

26
45
52
grey 3 600 106 032 5
white 3 600 106 033 5

101
Protectors
Prevent damage to the workpiece transparent 0 602 490 015 10
Suitable for all ANGLE EXACT tools
Will not block motor air vents Ø 25
Available only as a pack of 10 blue 0 602 490 017 10

green 0 602 490 018 10

ANGLE EXACT models 17, 23, 30, 22 CF, 29 CF

red 0 602 490 016 10
Dimensions in mm

Part number Max. Drive end Weight Quantity 521

torque (kg)
(Nm)

35
Straight head 0 607 453 631 6 1/4" QRC 0.2  1

64
77

128
Angle head 0 607 453 617 27 1/4" square 0.2  1 Ø 30
For ANGLE EXACT
2, 3, 6, 7, 8, 15, 17, 23
7-900, 10-650, 14-420
Gear ratio 1.4 : 1
0 607 453 618 27 1/4" 0.2 1
internal hex

0 607 453 620 27 3/8" square 0.2  1 0 607 453 631 Dimensions in mm 0 607 453 617 Dimensions in mm 0 607 453 618 Dimensions in mm

83 83
1/4" QRC

0 607 453 630 27 1/4" QRC 0.2  1

Ø 27.5
Ø 31

Ø 16
1/4" Hex Drive 1/4" hex 1/4" hex

43.5
37
20

HD angle head 0 607 451 618 35 3/8" square 0.22 1 75 1/4" square
1/4" hex
Required for ANGLE EXACT
30 (gear ratio 1.4 : 1) Ø 25
Ø 25

Protective Suitable for 3 605 500 171 – – 1

cap 0 607 453 617,
For angle -618, -620, -630 0 607 453 620 Dimensions in mm 0 607 453 630 Dimensions in mm 0 607 451 618 Dimensions in mm
heads
83 83 88
Suitable for 3 605 500 175 – – 1
0 607 451 618
1/4" hex 1/4"
1/4“hex
1/4" HEX
SKT
1/4" hex

43.5

52
37

Protective cap 3 609 202 A29 – – – 1

Prevents damage to the workpiece
Suitable for SEC-ANGLE EXACT 25-250, 30-380, 3/8" square 1/4" QRC
3/8" square
40-280, 50-210, 60-170
Ø 25 Ø 25 Ø 30
56 | Accessories | EXACT original accessories EXACT original accessories | Accessories | 57

EXACT ION and ANGLE EXACT ION EXACT ION, -WK and ANGLE EXACT ION
Accessories Accessories and dimensional drawings
EXACT ION accessories Part number Quantity EXACT ION EXACT ION WK
Colour rings Dimensions in mm Dimensions in mm
For quick identification 216
of the torque range black 3 600 106 010 5 59 59
Suitable for all EXACT ION 286 40
red 3 600 106 011 5 157
centre grip screwdrivers 187

Ø 31
light blue 3 600 106 012 5

45
56
light green 3 600 106 013 5

42

41.2
orange 3 600 106 014 5
grey 3 600 106 017 5 9.52
3/8" square Ø 25
white 3 600 106 019 5

236
236
Protectors
Prevent damage to the workpiece transparent 0 602 494 016 10
Suitable for all EXACT ION centre grip screwdrivers
Will not block motor air vents
Available only as a pack of 10 red 0 602 494 018 10

77 77
blue 0 602 494 017 10
ANGLE EXACT ION model: 15-500 and 8-1100  Dimensions in mm
yellow 0 602 494 032 10
468 77
397 59

Ø 31
green 0 602 494 019 10

Battery pack protectors transparent – for

47
58
41.2
Prevent damage to the battery the 2.0 Ah C
­ ompact 0 602 494 014 10

70
Will not block the CoolPack housing battery pack

114
Suitable for 18 volt Li-Ion battery packs
Available only as a pack of 10 transparent – for
the 4.0 Ah P
­ remium 0 602 494 015 10 3/8" square
Ø 25
battery pack

ANGLE EXACT ION accessories Part number Quantity ANGLE EXACT ION model: 23-380 and 30-290  Dimensions in mm
Colour rings
543
For quick identification
of the torque range black 3 600 106 027 5
472 77
Suitable for all ANGLE EXACT ION red 3 600 106 028 5 413 59
centre grip screwdrivers

Ø 35
light blue 3 600 106 029 5
light green 3 600 106 030 5

57
orange 3 600 106 031 5

70
70
55
grey 3 600 106 032 5

114
white 3 600 106 033 5

Protectors 3/8" square

Prevent damage to the workpiece transparent 0 602 494 010 10
Ø 29.8
Suitable for all ANGLE EXACT ION centre ­
grip screwdrivers
Will not block motor air vents red 0 602 494 012 10
Available only as a pack of 10 ANGLE EXACT ION model: 30-300, 40-220, 50-210 and 60-120  Dimensions in mm

blue 0 602 494 011 10

577 77
413 59
yellow 0 602 494 033 10

Ø 35
green 0 602 494 013 10

65
53
54.4
70

Battery pack protectors transparent – for

114
Prevent damage to the battery the 2.0 Ah Compact 0 602 494 014 10
Will not block the CoolPack housing battery pack
Suitable for 18 volt Li-Ion battery packs
3/8" square Ø 36.8
Available only as a pack of 10 transparent – for
the 4.0 Ah Premium 0 602 494 015 10
battery pack