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Programmable Logic Controller: This Datasheet Has Been Downloaded From at This

This document discusses the features and applications of a programmable logic controller (PLC). The PLC has two built-in RS-232 channels for programming and communication. It supports common industrial protocols and device-level networking. Programming is done through a Windows-based software with support for IEC programming languages. The PLC has built-in functions for PID control, high-speed counting, pulse output, and filtering of digital inputs. It can be used for applications such as temperature control, motion control, and data collection from sensors.

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0% found this document useful (0 votes)
231 views

Programmable Logic Controller: This Datasheet Has Been Downloaded From at This

This document discusses the features and applications of a programmable logic controller (PLC). The PLC has two built-in RS-232 channels for programming and communication. It supports common industrial protocols and device-level networking. Programming is done through a Windows-based software with support for IEC programming languages. The PLC has built-in functions for PID control, high-speed counting, pulse output, and filtering of digital inputs. It can be used for applications such as temperature control, motion control, and data collection from sensors.

Uploaded by

Emanuel Navas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Programmable Logic Controller

This datasheet has been downloaded from http://www.digchip.com at this page


Network

Programming

ALL in O
Functions

Performance

01
Two built-in RS-232C channels with one port
■ Each channel can be connected to a programming tool, Operator interfaces or HMI software.
- No need to disconnect your operator interface to monitor or edit your program.
- Ch1 is fixed at 38,400 baud rate and Ch2 has selective baud rates from 1,200~57,600 baud rates.
■ Ch2 supports Modbus Master/Slave protocol, UDP(User Defined Protocol) for other devices
(like Temperature controllers) as well as dedicated protocol at speeds up to 57,600 baud rate.
■ TM/TC Wide Area Network supported for modem connection (option).
■ Device-level Networking enables quick and simple connection of sensors and actuators with
Standard interfaces - DeviceNet, Profibus-DP, Fnet Master/Slave, etc (to be developed).
■ Built-in User Defined Protocol allows user to edit any protocols for other Devices.

Powerful but simple programming


■ Windows based programming tool(Windows3.1, 95, 98 & NT)-GMWIN.
■ IEC1131-3 international standard language offers compatibility and reliability for
any complex applications.
■ IL, LD, SFC language supported.
■ Simulation function in your computer without connection to PLC.
- Analog & Digital I/O
■ On line program change
■ UDFB(User Defined Function Block) enables to make your own language like Object function.

ONE, All for your needs ALL in ONE, ALL for your needs
■ Single High-speed Counter(1phase 16kHz, 2phase 8kHz) and Pulse output(2kHz, 1ch for TR type)
allow user to use GM7 PLC for motion and high-speed machine control applications.
■ No limit PID loops with auto-tuning function, PLC can process PID loops directly in the CPU and
can be set in GMWIN programming tool.
■ Eight pulse catch inputs allow GM7 CPU to detect pulse width as small as 0.2ms that cannot normally
be detected in normal inputs.
■ Input filters can be used to reduce the possibility of abnormal inputs caused by noise.
■ Eight external interrupt inputs are useful in applications that have a high-priority event which requires
special operations to be performed.

High Performance
■ Five independent product ranges by 10 I/O points allow users more flexibility (10 /20/30/40 /60 I/O).
■ MPU(Main Process Unit) chip set designed only for PLC enables to realize high
performance and reliability.
- Processing Speed : 0.5 s/step
- Program Capacity : 68k bytes
- IEC1131-3 standard languages even for Micro PLC

02
Applications

No limit PID loops with auto tuning (built-in)


It can be applied for temperature control, Pressure control, Flow control in the fields such as Chemical and process
Industries, Glass and ceramics, Wood and paper industry, Food & Drink industry and Furnace, etc.

Analog Input Fan

Sensor
Furnace

Main Unit Analog I/O Module Heater


Analog Output

Digital Output

Single High Speed Up / Down Counter (built-in)


Single high speed counter up to 16kHz enables and resets input, as up/down counter for connecting incremental
encoders or high speed pulse generator. This counter is independent of the CPU ladder logic execution, so counting is
not affected(16kHz for 1phase, 8kHz for 2phases, 24bits) by the scan time.

Phase B

External preset input(24Vdc) PG

Phase A Common Motor

Main Unit

Pulse Output (built-in, TR type)


One high-frequency pulse output(max. 2kpps) enables to build stepping motor and simple positioning control systems.

Sensor

Stepping motor

Motor drive
Com 0 Direction output

Pulse output
Conveyor

03
Eight Pulse catch Inputs (built-in)
Pulse catch inputs can capture fast pulse inputs that cannot normally be detected during the nomal input cycling.
Max. 8 different pulse catch inputs(%IX0.0.0 ~%IX0.0.7) are available and pulses with width as small as 0.2ms
can be captured. You can configure these inputs in the basic parameter setting of GMWIN.

Pulse input

Internal status
Scan 1 Scan 2 Scan 3

Flow Meter
Flow Meter

000000

Watt Hour Meter


000000

Watt Hour Meter

Discrete inputs with filters (built-in)


Inputs with filters prevent the CPU from reading abnormal inputs and reduce the possibility of input malfunction.
The fillter time can be programmed from 0 to 15ms in 1ms increments.

Filter time Filter time

Input signal

Internal status
TIME

Input signal

Internal status

Shorter pulses than filter time are ignored

04
Communications

1:1 Direct Link 1:N Local Area Monitor & Control


Application Example Application Example
Packaging Machine using Operation Panel Complex Packaging Machine using Operation Panel & PLCs
• Provides Additional RS232C Ch. via Loader Port. • Provides 1:N Communications using RS485 Interface.
• Direct Connection with Display Unit or HMI machine,etc. • Possible to manage a group of machines.
• Can use Both Loader & Operation Panel
Convenient initial test Operation.
• 1:N Link available using RS232-422 Converter

Operation Panel(HMI)

Operation Panel(HMI)
RS 485
Network PLC#30 GM6
Direct Link

PLC#GM7 PLC#31MK80S

GM7

N:N Distributed Control


• Provides N:N Communications using RS485 Interface without any Host.
• Possible to manage several groups machines.
PLC#4

PLC#3

PLC#2

PLC#5

PLC#1 GM7 PLC#6,7°¶

MODBUS Network Interface Modem Communication


• GM7 Provides Industrial Standard Protocol like Application Example
Modbus & User defined Protocol made by User. Water Treatment System in wide and long distance Area
• User can edit Link Characteristics & Protocol using User • Modem enables Remote programming up to 100km
Defined Protocol (Stop Bit, Parity, Data lengt ) • Possible to program and monitor the PLCs via 2nd Level Link
• Frames to be sent or received can be created as • Low Cost TeleMetering & TeleControl System available
required by user.
Modem
MODBUS ASCII / RTU Protocol Modem Wide Area Process

Control Center Plant


Converter
PLC 1st Level
Plant
Network River
Master/Slave PLC 2nd Level
PLC GM7
Booster Plant

Master/Slave Slave Slave Industry / Home


(Built-in port)

05
Programming Software

Overview
- GMWIN software is full-featured 32-bit Windows based programming package that supports all -GM series
- GMWIN software meets international standard for IEC1131-3.
- IL(instruction List), LD(Ladder Diagram) & SFC(Sequential Function Chart) languages are supported.
- Selectable upload function reduces downloading time and secures source program.
- Program simulation funcion is available without a PLC.
On-line Operation
- You can customize frequently used or specialized programs using UDFB(User Defined Function Block).
- You can manage all necessary components such as resource, parameters, variables, libraries and other important data in a
project window with a program.
- You don't need to worry about I/O allocation. Indirect variables enable to allocate program memory automatically.
- User friendly GUI including all Windows specific benefits can show simple.

Debugging & Maintenance


- Step run : executes each step one by one at execution signal.
- Break point run : executes steps to the designated point up to 8points can be designated at a time.
- Data status break : executes at the time of designated data access or data equalty.
- Scan break : executes designated times of scan.

Display & Monitoring


- Monitor multiple programs at the same time, error history, PLC & System information, date & time information, etc.
- Link information for communication modules.
- I/O modules, link parameters, time chart and variables.

Simulation

UDFB

Online Editing

Debugging

06
Specification

General Specification
Item Specifications
Cyclic operation of stored program,
Program control method
interrupt task operation
I/O control method Refresh method, Direct I/O method
• IL: Instruction List
Programming languages • LD: Ladder Diagram
• SFC: Sequential Function Chart
Operator LD: 13 / IL: 21
Basic function 194
No. of instructions Basic function block 11

Special function block Each special modules have their


own special function blocks
Operator 0.5 s /step
Processing speed
Basic function and function block 0.5 s /step
Program memory ROM mode operation with built-in flash memory(128K bytes)
Program capacity 68K bytes
10 Pts: 6 DC Input, 4 Relay Ouput
20 Pts: 12 DC Input, 8 Relay Ouput
I/O points 30 Pts: 18 DC Input, 12 Relay Ouput
40 Pts: 24 DC Input, 16 Relay Ouput
60 Pts: 36 DC Input, 24 Relay Ouput
Direct variable 2 ~ 8K bytes(set by parameter)
Data memory
Symbolic variable 32K bytes-(direct variable area)

Timer
• Number of timer: unlimited
• Timing range: 0,001 ~ 4,294,967,295sec
Counter • Number of timer: unlimited
• Counting range: -32,768 ~ +32,767
Operation mode RUN, STOP, PAUSE, DEBUG
Data back-up Set as a retained variable when defines it
No. of program block 128
Scan 100
Time driven task 8
Program types External interrupt task 8 Total numbers of tasks: Max. 8
Internal interrupt task 8
Initialization task 1(_INIT)
Watch Dog Timer, Memory error detection,
Self-diagnosis functions I/O error detection, Battery error detection,
Power supply error detection, etc.
Restart mode Cold / warm restart
Control by function block
PID control Auto tuning, Forward/reverse action
Forced output, Operation scan time setup

Dedicated protocol
Cnet I/F Function MODBUS protocol, RS-232C 1 port
User-defined protocol
1-phase: 16kHz(1 channel) or
Counting speed
2-phase: 8kHz(1 channel)

Built-in special • 3 counting modes


Counting modes - 1 phase, Up/down count with program input
functions High speed
- 1 phase, Up/down count with B phase input
counter
- 2 phase, Up/down count with phase difference
Multiplication select one of 1, 2, or 4
Executes a task program when
Date comparison
a current value reaches preset value
Pulse chath input Pulse width: 0.2 ms, 8 points
Pulse output 1x 2 kHz
External interrupt 8 points, 0.6ms
Input filter 0 ~ 15ms
RTC (Real Time Clock) Year, Month, Date, Hour, Minute, Second, Day

07
I / O Specification

Input
Item Type G7M-DR10A G7M-DR20A G7M-DR30A G7M-DR40A G7M-DR60A G7E-DR10A
Input points 6 12 18 24 36 6
Insulation device Photo coupler
Rated input voltage DC24V
Rated input current 7mA (I00 ~ I02: 15 mA)
Operation voltage DC 20.4 ~ 28.8V (ripple: 5% or less)
Max. simultaneously on 100% simultaneously On
On voltage / current More than DC 15V / 4.3mA
Off voltage / current Less than DC 5V / 1.5 mA
Input impedance About 3.3K ⁄ (I00 ~ I02: 1.5 K )
Response Off On 1 ~ 15ms
time On Off 1 ~ 15ms
Operation indicator LED indication
External wiring Terminal block (M3 x 6 screw)

Output
Item Type G7M-DR10A G7M-DR20A G7M-DR30A G7M-DR40A G7M-DR60A G7E-DR10A
Output points 4 8 12 16 24 4
Switching device Relay
Insulation device Relay
DC 24V / 2A (resistive load), AC 220V / 2A (COS = 1) / 1 point
Rated load voltage/current
24/1 point/Com, 4A/2 points/Com, 4A/4 points/Com.
Minimum load DC 5V / 1mA
Max. load voltage AC 250V / DC110V
Max. switching frequency 1,200 times / hour
Surge killer None
Lifetime of Mechanical Over 20 million times
relay Electrical Over 0.1 million times
Response Off On Within 10ms
time On Off Within 12ms
Operation indicator LED
External wiring Terminal block (M3 x 6 screw)

Power Specification

Item Specification
Rated voltage AC100 ~ 240V (Free voltage)
Operating voltage AC85 ~ 264V
Frequency 47 ~ 63Hz
• 20 / 30 points: 0.3 / 0.2A
Input current
• 40 / 60 points: 0.5 / 0.3A
Input
Inrush current 30A(When the power turns on)
Leakage current 3mA or less (AC264V, 63Hz)
Efficiency 65% or more
Fuse AC250V 2A, UL Listed (Slow Blow Type)
Dropout tolerance 20ms or less
Output current 0.2A (Isolated from DC5V)
DC24V Output voltage 24V ±10%(21.6 ~ 26.4V)
Output Ripple noise 400mVp-p
Over-current protection 0.22 ~ 1.5A

08
Option module

Analog I/O module (G7F-ADHA)


Features
Item Specifications
- Analog I/O channels: 2 AI/1 AO
Voltage DC 0 ~ 10V
- Analog I/O range: DC 0 ~ 10V, Analog input
Current DC 0 ~ 20mA (4 ~ 20mA available using FB)
DC 0 ~ 20mA (DC 4 ~ 20mA), Digital output resolution 12 bit (0 ~ 4,000)
selectable by dip switch A/D part Voltage/current selection • •
Selected by dip switch Short V and I terminal for current input
- Digital output resolution: Analog input channels 2 channels / module
12bits (0 ~ 4,000) Voltage DC - 0.5V, +12V
Absolute maximum input
Current DC -2mA , +25mA
Digital input 12 bit (0-4,000)
Voltage DC 0 ~ 20 mA(Load impedance 2K ⁄ ~ 1K )
Analog output
Current DC 0 ~ 20mA(Load impedance 560 or less)
D/A part Voltage/current selection Separated terminal
Analog output channels 1 channel / module
Voltage DC +15V
Absolute maximum output
Current DC +24mA
DC 0~10V 2.5mV (1 / 4,000)
Maximum resolution
DC 0~20mA 5 A (1 / 4,000)
Accuracy ±0.5% or less (Full Scale)
Conversion time Scan time + 1.5ms / channels
Insulation Photo coupler between input terminal and ground (No insulation between channels)
External wiring 14 points terminal block
Power supply DC 24V, 80mA
Current consumption DC 5V, 10mA
Weight 235g

Analog potentiometer module (G7F-AT2A)


Features
- Four analog potentiometers can be
used on the job manually to adjust
set points such as timer values or
Item
No. of Timers
Digital output range
Timer setting
ALL in O
Specifications
4 points
8 bits (0 ~ 200)
Set by adjustable volume switch
other variables, without going into
Accuracy of timer ±2.0% (with full scale)
PLC program Controlled by function block, (AT2RD), from PLC program
Operation
- Adjustment can be made from the Current consumption 50mA
front part of the module using Weight 180g
variable resistors

Cnet I/F module (G7L-CUEB, G7L-CUEC)


Features
Item Specifications
- RS-422/485 interface enables
Interface RS-422, Modem(RS-232C)
communication between computer
Supports multidrop/1:1 communication via LG dedicated protocol
and 32 PLCs using the multi-drop Dedicated mode
Supports high speed link service
system(G7L-CUEC) Mode GMWIN mode Supports remote control via dedicated PLC protocol
- MODBUS Master/Slave mode can MODBUS mode Supports master and slave function with MODBUS protocol(ASCll, RTU)
be used on a MODBUS User mode Operated with user-defined protocol
RTU or ASCll mode Date bit 7 or 8
Date Stop bit 1 or 2
- Long distance communication structure Start bit 1 or 2
through RS-232C modem Parity Even / Odd / None
connection, (G7L-CUEB) Synchronization Asynchronous method
- Communication parameter Transmission speed 9,600 / 19,200 / 38,400 / 56,000 / 76,800 / 115,200 / 128,000 bps
setting can be made in Setting method Parameter setting with GMWIN software
Programming Tool (GMWIN) Max. cable length 500m
Weight 180g

09
Wiring Diagrams

Input
DC24V

G7M-DR10A G7M-DR20A G7M-DR30A

I00 I02 I04 I06 I08 I10 COM 0 I00 I02 I04 I06 I08 I10 I12 I14 I16 COM0
I01 I03 I05 I07 I09 I11 24G 24V I01 I03 I05 I07 I09 I11 I13 I15 I17 24G 24V

DC24V DC24V

DC24V DC24V

I00 I02 I04 I06 I08 I10 COM0 I13 I15 I17 I19 I21 I23 COM1
I01 I03 I05 I07 I09 I11 I12 I14 I16 I18 I20 I22 24G 24V
I00 I02 I04 I06 I08 I10 I12 I14 I16 COM 0 I19 I21 I23 I25 I27 I29 I31 I33 I35 COM1
I01 I03 I05 I07 I09 I11 I13 I15 I17 I18 I20 I22 I24 I26 I28 I30 I32 I34 24G 24V

G7M-DR40A G7M-DR60A

Output

AC100 - 240V Q00 Q01 Q02 . Q04 Q06 AC100 - 240V Q00 Q01 Q02 - Q04 Q06 - QO8 Q10
FG COM0 COM1 COM2 Q03 COM3 Q05 Q07 FG COM 0 COM1 COM2 Q03 COM3 Q05 Q07 COM4 Q09 Q11

ONE, All for your needs


G7M-DR10A

AC100 - 240V
FG
Q00 Q01 Q02 - Q04
COM0 COM1 COM2 Q03 COM3 Q05
Q06
Q07
- QO8
COM4 Q09
Q10 - Q12
Q11 COM5 Q13
Q14
Q15
G7M-DR20A

AC100 - 240V Q00 Q01 Q02 - Q04 Q06 - QO8 Q10 -


G7M-DR30A

Q12 Q14 - Q16 Q18 - Q20 Q22


FG COM0 COM1 COM2 Q03 COM3 Q05 Q07 COM4 Q09 Q11 COM5 Q13 Q15 COM6 Q17 Q19 COM7 Q21 Q23

G7M-DR40A G7M-DR60A

System Configuration
Main Unit Expansion Modules Expandible I/O Combination
• Processing Speed : 0.5 s (Total : Max. 3 modules)
• Program Capacity : 68kbytes • G7E-DR10A : Digital I/O=6/4
• Types(DR : Digital Input, Relay Output) • G7F-ADHA : Analog I/O=2Ch/1Ch • Digital I/O modules : up to 2 sets
• G7M-DR10A : I/O=6/4 • G7F-AT2A : Analog Potentiometer, 4 Points • Analog I/O modules : up to 2 sets
• G7M-DR20A : I/O=12/8 • G7L-CUEB : Computer Link, RS-232C(Modem) • Analog Potentiometer module : up to 3 sets
• G7M-DR30A : I/O=18/12 • G7L-CUEC : Computer Link, RS-422 • Computer Link module : up to 1 set
• G7M-DR40A : I/O=24/16
• G7M-DR60A : I/O=36/24
Max. 3 modules

10
Product list
Type Product name Specification

G7M-DR10A • I/O point - 6 DC24V inputs / 6 relay outputs


• Program capacity : 68 kbytes RS485

G7M-DR20A • I/O point - 12 DC24V inputs / 8 relay outputs


• Program capacity : 68 kbytes

G7M-DR30A • I/O point - 18 DC24V inputs / 12 relay outputs


• Program capacity : 68 kbytes

G7M-DR40A • I/O point - 24 DC24V inputs / 16 relay outputs


• Program capacity : 68 kbytes
Main Unit
G7M-DR60A • I/O point - 36 DC24V inputs / 24 relay outputs
• Program capacity : 68 kbytes

• Built-in I/O functions


- One HSC :16kHz-1ph, 8kHz-2ph
- 8 Pulse catch inputs : 0.2 ms
Common specification - 1 Pulse output : 2kHz(TR Type)
- 8 External interrupt input : 0.4 ms
- Input filter : 0 ~ 15ms
- PID function with Auto-tuning function
- RS-232C communication

Digital I/O G7E-DR10A • I/O point


- 6 DC24V inputs, 4 relay outputs

Expansion Analog I/O G7F-ADHA • A/D : 2 channels, D/A : 1 channel

Modules Analog Potentiometer G7F-AT2A • No. of timer : 4 points


• Digital output rang : 0 ~ 200

Serial interface
G7L-CUEB • RS-232C : 1ch(for modem)
G7L-CUEC • RS-422 : 1ch

Packs
RTC Pack G7F-RTC • Real Time Clock Pack, Installed in expantion part
Memory Pack G7M-M256 • For Back-Up, 256 kbytes

Dimensions
(unit : mm / inch)
1. Main modules 2. Expansion modules A B
G7M-DR10A 85/3.3 95/5.7
G7M-DR20A 135/5.3 145/5.7
G7M-DR30A 135/5.3 145/5.7
G7M-DR40A 165/6.5 175/6.9
G7M-DR60A 215 /8.5 225 /8.8
G7E-DR10A
G7F-ADHA
85/3.3 95 /3.7
G7F-AT2A
G7L-CUEB/C

IMO constantly endeavors to improve IMO Precision Controls Limited


our products so that information
in this catalog is subject to 1000 North Circular Road
change without notice. Staples Corner, London NW2 7JP
Tel : +44 (0)20 8452 6444
Fax: +44 (0)20 8450 2274
Email: [email protected]
IMOnline: www.imopc.com

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