238 SEÇÃO 55 - ELECTRICAL SYSTEM - CHAPTER 9

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TM150 & TM165

STARTING, CHARGING, THERMOSTART, FUEL INJECTION PUMP

line 0-380
STARTING THERMOSTART AND FUEL SYSTEM
FL1 Fuse Link F8 Shut off Solenoid Fuse
FL2 Fuse Link F19 Fuse
G1 Battery KIII Thermostart relay
K1 Ignition Relay KF Fuel Shut Off Relay
K2 Start Relay R1 Thermostart coil
M1 Starter Motor and Solenoid Y1 Shut Off Solenoid
S1 Ignition Switch Y2 Electric Lift Pump
CHARGING
MF1 Maxi Fuse 1 50A
G2 Alternator MF2 Maxi Fuse 2 60A

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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TM150 & TM165

TRANSMISSION SYSTEM
Line 390-780
B1 Medium/Reverse Potentiometer
B2 High/Low Potentiometer
B3 Clutch Pedal Potentiometer
S2 Creeper Switch
B4 Transmission Mid-Speed Sensor
S3 Gear Selector Switch Assembly
B5 Transmission Output Speed Sensor

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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TM150 & TM165

TRANSMISSION SYSTEM
Line 790-1140
F14 Fuse 14, 10A S4 Forward/Reverse Shuttle Lever
S5 Clutch Pedal Switch
S6 Transmission Oil Pressure Switch
A001 Gear Display Module

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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244 SEÇÃO 55 - ELECTRICAL SYSTEM - CHAPTER 9

Not Applicable to this model

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 TM115, TM125, TM135 Range Command Transmission, W/Cab,
TM150 & TM165

TRANSMISSION SYSTEM
Line 1150-1410

Not Applicable to this Model

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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 TM115, TM125, TM135 Range Command Transmission, W/Cab,
TM150 & TM165

TRANSMISSION SYSTEM
Line 1420-1760
Y3 PWM Valve A Y8 Low Range Solenoid
Y4 PWM Valve B Y9 Medium Range Solenoid
Y5 PWM Valve C Y10 High Range Solenoid
Y6 PWM Valve D Y11 Reverse Range Solenoid
Y7 PWM Valve E

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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TM150 & TM165

ELECTRONIC DRAFT CONTROL

Line 1770-2130
A002 EDC Panel

B21 Lift Cross-Shaft Potentiometer H28 Status Lamp

B22 Height Limit Potentiometer H29 Slip Lamp
B23 Slip Limit Potentiometer H30 Raise Lamp
B24 Drop Rate Potentiometer H31 Lower Lamp
B25 Draft Sensitivity Potentiometer

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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 TM115, TM125, TM135 Range Command Transmission, W/Cab,
TM150 & TM165

ELECTRONIC DRAFT CONTROL

Line 2140-2510
A013 EDC Control
Y12 EDC Raise Solenoid
S7 Hydraulic Oil Temperature Switch Y13 EDC Lower Solenoid
S8 Charge Pressure Switch
S9 Hydraulic Oil Warning Switch

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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TM150 & TM165

ELECTRONIC DRAFT CONTROL

Line 2520-2770
B7 Transmission Oil Temperature Sender
B8 Rear Axle Speed Sensor
B9 Left Hand Draft Pin
B10 Right Hand Draft Pin

S11 Raise/Lower Fender Switch - Left Hand

S12 Raise/Lower Fender Switch - Right Hand

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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 TM115, TM125, TM135 Range Command Transmission, W/Cab,
TM150 & TM165

FOUR WHEEL DRIVE AND DIFFERENTIAL LOCK

Line 2780-3060
S13 FWD Engaged Switch Y14 Four Wheel Drive Solenoid
S14 Brake Switch - Right Hand Y15 Differential Lock Solenoid
S15 Brake Switch - Left Hand
S39 Differential Lock Engaged Switch

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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 TM115, TM125, TM135 Range Command Transmission, W/Cab,
TM150 & TM165

POWER TAKE OFF

Line 3070-3470
A014 Front PTO Module KVIII Front Lift Relay
KX PTO Fender Relay
B11 Front Lift Height Control
B12 Front Lift Potentiometer S16 Rear PTO Switch

Y16 Front Lift Solenoid Valve

H1 Front PTO Engaged Lamp Y17 Front PTO Solenoid
Y18 Rear PTO Solenoid
KVll Front Lift Relay

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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TM150 & TM165

POWER TAKE OFF

Line 3480-3880
B13 Rear PTO Speed Sensor S18 Ground Speed PTO Engaged Switch
S19 PTO Brake Switch
F12 Fuse 12, 10A S27 Seat Switch
F13 Fuse 13, 25A S51 PTO Fender Switch - Left Hand
F21 Fuse 21, 25A S52 PTO Fender Switch - Right Hand
S53 PTO Soft Start Switch
H2 Rear PTO Engaged Lamp
Y31 PTO Brake Solenoid
S17 Front PTO Switch

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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 TM115, TM125, TM135 Range Command Transmission, W/Cab,
TM150 & TM165

FRONT AXLE SUSPENSION SYSTEM

Line 3890-4250
B34 Axle Height Sensor
Y27 Suspension Lower Solenoid
H32 Front Suspension Engaged Lamp Y28 Suspension Lower Lockout Solenoid
Y29 Suspension Raise Solenoid
S58 Front Suspension Switch Y30 Suspension Raise Lockout Solenoid

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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 TM115, TM125, TM135 Range Command Transmission, W/Cab,
TM150 & TM165

CAB ACCESSORIES
Line 4260-4500
MF6 Maxi Fuse 6 40A S20 Beacon Switch
MF7 Maxi Fuse 7 40A S21 Remote Valve Lockout Switch
S46 Diverter Valve Switch
B14 Horn
X1 Implement Socket Front
E1 Left Hand Beacon X2 Implement Socket Rear
E2 Right Hand Beacon

H4 Console Lamp Y19 Divertor Valve

Y20 Hydraulic Remote Valve Solenoid
KII Remote Valve Relay

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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 TM115, TM125, TM135 Range Command Transmission, W/Cab,
TM150 & TM165

CAB ACCESSORIES
Line 4510-4850
MF5 Maxi Fuse 5 - 30A
P1 Clock
F22 Fuse 22 - 5A
F23 Fuse 23 - 25A R2 Cigar Lighter
F24 Fuse 24 - 5A
S22 Left Hand Door Switch
A003 Radio - A S23 Right Hand Door Switch
A004 Radio - B
X3 8 Amp Accessory Socket
B17 Left Hand Speaker X4 40 Amp Accessory Terminals
B18 Right Hand Speaker X5 Implement Status Socket
X9 Right Hand Console Accessory Harness
H5 Interior Lamp

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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TM150 & TM165

INDICATORS AND HAZARDS

Line 4860-5240

F1 Fuse 1, 15Amp K3 Flasher Unit Relay

F2 Fuse 2, 15Amp K4 Indicators ‘ON‘ Buzzer Module
F3 Fuse 3, 10Amp KXI ISO/NASO Module
F4 Fuse 4, 10Amp KXII ISO/NASO Module
F10 Fuse 10, 20Amp
F11 Fuse 11, 30Amp S24 Hazards Lights Switch
F18 Fuse 18, 10Amp S25 Indicator Switch

MF3 Maxi-fuse 3, 30Amp

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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 TM115, TM125, TM135 Range Command Transmission, W/Cab,
TM150 & TM165

INDICATORS AND HAZARDS

Line 5250-5640

F25 Fuse 25, 20A H13 Front Indicator, Left Hand

H14 Rear Indicator, Right Hand
H6 Fender, Rear Lights, Left Hand H15 Side Lamp, Left Hand
H7 Fender, Rear Lights, Right Hand H16 Side Lamp, Right Hand
H8 Headlamp, Left Hand
H9 Headlamp, Right Hand KG Stop Lights Relay
H10 Licence Plate Lamp
H11 Front Indicator, Left Hand X6 Trailer Socket
H12 Rear Indicator, Right Hand

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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 TM115, TM125, TM135 Range Command Transmission, W/Cab,
TM150 & TM165

WORKLAMPS
Line 5650-5940
MF4 Maxi Fuse 4 - 60A H21 Fender Worklamp, Left Hand
H22 Fender Worklamp, Right Hand
F5 Fuse 5 - 30A H23 Front Worklamp, Upper Rail, Right Hand
F6 Fuse 6 - 15A H24 Front Worklamp, Upper Rail, Left Hand
F7 Fuse 7 - 30A H25 Front Worklamp, Lower Right Hand
H26 Front Worklamp, Lower Left Hand
H17 Rear Upper Worklamp/licence Plate Lamp,
Left Hand KB Front Upper Worklamp Relay
H18 Rear Upper Worklamp/licence Plate Lamp, KC Rear Upper Worklamp Relay
Right Hand KD Front Lower Worklamp Relay
H19 Front Upper Worklamp, Left Hand KE Rear Lower Worklamp Relay
H20 Front Upper Worklamp, Right Hand

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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TM150 & TM165

TRAILER BRAKE SYSTEMS

Line 5950-6450
F9 Fuse 9 - 10A
F15 Fuse 15 - 30A

KA Air Brake Relay

KH Trailer Brake Relay
KIX Trailer Brake Relay

M2 Air Seat Pump

P2 Pressure Gauge and Backlight

S26 Handbrake Switch

X7 Italian Trailer Brake Harness

X8 Air Brake Harness Connector

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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TM150 & TM165

SENSORS
Line 6460-6860
B19 Radar

B26 Water in Fuel Sensor

B27 Steering Angle Sensor
B28 Engine Coolant Sender
B29 Engine Oil Pressure Sender
B30 Fuel Tank Sender

S28 Brake Fluid Reservoir Switch

S29 Air Filter blocked - Vacuum Switch
S30 Engine Coolant Level Switch
S31 Engine Oil Pressure Switch
S32 Radar Speed Selector connector

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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TM150 & TM165

WASHERS AND WIPERS

Line 6870-7160
F17 Fuse 17 - 20A

KIV Rear Wiper Relay

KVI Intermittent Wiper Relay

M3 Front Wiper Motor

M4 Front Washer Pump
M5 Rear Wiper Motor
M6 Rear Washer Pump

S33 Front Wiper/washer Switch

S34 Rear Wiper/washer Switch

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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C125
A005

TCM
C126
A006

GCM

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 TM115, TM125, TM135 Range Command Transmission, W/Cab,
TM150 & TM165

DIAGNOSTIC PLUGS
Line 7170-7530

A005 C125 Transmission diagnostic plug (white)

A006 C126 Suspension/EDC diagnostic plug (black)

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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TM150 & TM165

PROCESSOR FEEDS AND GROUNDS

Line 7540-7920

F20 Fuse 20 - 5A

A007 Instrument Cluster A (C079)

A008 Instrument Cluster B (C080)
A009 Instrument Cluster C (C081)
A010 (TCM) Transmission Processor (C101)
A011 (GCM) Suspension/EDC Processor (C127)
A012 Electronic Management Unit (C105)

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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TM150 & TM165

AIR CONDITIONING AND CAB HEATING

Line 7930-8290
F16 Fuse 16 - 25A

B20 Temperature Control Potentiometer

M7 Blower Motor

R3 Blower Speed Resistor

R4 Speed Resistor

S35 Blower Speed Switch

S36 Low Pressure Cut Out Switch
S37 High/Low Pressure Switch
S38 Temperature Exchange Control Switch

E3 Compressor Clutch

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink
N Brown O Orange U Blue W White
TN Light Brown Y Yellow TQ Turquoise
S Slate G Green L Purple
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