GAS / LIGHT-OIL DUAL BURNERS

techniques for energy saving

MODELS

GASTEC

Multicalor 700.1 MD
Multicalor 800.1 MD
Multicalor 1000.1 MD
Multicalor 1200.1 MD
Light oil / Natural Gas 300 mbar

LB1360
27.05.2004
LB1360 MULTICALOR 700.1÷1200.1 MD techniques for energy saving

Models Multicalor 700.1 MD 800.1 MD 1000.1 MD 1200.1 MD

Thermal power max. kW 7.250 8.500 10.500 13.100
kcal/h 6.250.000 7.327.500 9.052.000 11.293.100
Thermal power min. kW 1.500 2.000 2.500 2.700
kcal/h 1.290.000 1.724.000 2.155.000 2.327.600
Max. capacity (Natural Gas) Nm3/ h 729 855 1.056 1.318
Min. capacity (Natural Gas) Nm3/ h 150 201 251 272
Max. light oil flow rate kg/h 613 718 887 1.107
Min. light oil flow rate kg/h 126 169 211 228
Gas pressure mbar 300 300 300 300
Voltage 50 Hz V 230/400 230/400 230/400 230/400
Motor kW 15 18,5 22 37
Rpm N° 2800 2800 2800 2800
Fuels: Nat. Gas LHV = 35,9 Mj/Nm3 = 8.570 kcal/Nm3; Light Oil LHV = 10.200 kcal/kg max. 1,5° at 20 °C

WORKING FIELDS
mbar 36
34

32
30

M
28

ul
Backpressure in combustion chamber

tic
26

al
or
24

12
M
ul

00
22
tic

.1
al

20

M
or

D
M

10

18
ul

00
tic

16
.1
al

M
or

14
D
80

12
0.

Multicalor 700.1 MD
1
M

10
D

8
6

4
2

0
-2
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 kW
Burner output
OVERALL DIMENSIONS
A
E D - D1 B C
L
I
F

SUNTEC

M
O
G

D = Short head
D1= Long head
H

MODELS A B C D D1 E F G H I L M N O
Multicalor 700.1 1215 585 630 570 - 1420 420 800 480 460 460 M20 195 232
Multicalor 800.1 1285 655 630 570 - 1420 420 800 480 460 460 M20 195 232
Multicalor 1000.1 1315 685 630 570 - 1420 420 800 480 460 460 M20 195 232
Multicalor 1200.1 1425 795 630 570 - 1420 450 800 480 460 460 M20 195 232
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 techniques for energy saving LB1360 MULTICALOR 700.1÷1200.1 MD

ELECTRICAL CONNECTIONS
All burners factory tested at 400 V 50 Hz three-phase for motors and 230 V 50 Hz monophase with neutral for
auxiliary equipment. If mains supply is 230 V 50 Hz threephase withuot neutral, change position of connectors on
burner as in fig. Protect burner supply line with safety fuses and any other devices required by safety standards obtai-
ning in the country in question.

CONNECTION TO THE GAS PIPELINE

Once connected the burner to the gas pipeline, it is necessary to control that this last is perfectly sealed. Also verify
that the chimney is not obstructed. Open the gas cock and carefully bleed the piping through the pressure gauge
connector, then check the pressure value trough a suitable gauge. Power on the system and adjust the thermostats to
the desired temperature. When thermostats close, the sealing control device runs a seal test of valves; at the end of
the test the burner will be enabled to run the start-up sequence.
BURNER START-UP
Before starting the burner, make sure it is mounted correctly. Then check connections are correct according to the
diagram and piping is appropriate to the system. Before connecting the burner to the electricity supply, make sure
voltage corresponds to burner plate data. The connection diagram and start-up cycle are shown separately. For
wiring from control box to burner, see the enclosed connection diagram. Pay particular attention to neutral and
phase connections : never exchange them!. Vent air and impurities of gas pipe. Check gas pressure conforms to the
limits stated on the burner plate when connecting a master gauge to the test port provided on the burner. Blower
motor starts and pre-purging begins. Since pre-purging has to be carried out with the max.
air delivery, the burner control circuit turns the air damper to the max. delivery position by 1
2

the air servocontrol in approximately 30 seconds time. When the servocontrol is fully open, 0 - STOP
LIGHT-OIL
a signal to the electronic control unit starts the 66 seconds pre-purge cycle. At the end of 12 -- GASOLIO
GAS 0
the prepurging time, the air servocontrol gets to the Low Flame position so that burner
ignition is ensured at min. output. Simultaneously the ignition transformer receives voltage
and after 3 seconds (pre-ignition) opens the pilot gas valve. Fuel flows to the combustion head and ignites. Two
seconds after pilot gas valves have opened, the ignition transformer is excluded from the circuit. In case of no igni-
tion the burner goes to lock-out within two seconds. After 6 sec. open the working gas valve, governed by the gas
firing butterfly valve.Now the burner is operating at the min. firing rate (about 30% of the max. firing rate). The air
servocontrol runs at the Low Flame position and in case the temperature control has to be set at the max. output it
goes to a fully open position of air damper and butterfly valve. During the burner-off periods the air damper closes
up fully.

ADJUSTING THE COMBUSTION PROCESS

IMPORTANT: to obtain the right adjustment of the combustion and thermal capacity it is important to analyze
the reducts of combustion with the aid of suitable instruments. The combustion and thermal capacity adjustment is
done simultaneously, together with the analysis of the products of combustion, making sure that the measured
values are suitable and that they comply with current safety standards. On this matter, please refer to the table and
figure below.
THESE OPERATIONS MUST BE DONE BY PROFESSIONALLY-QUALIFIED TECHNICIANS.

NOTE:
ALL SAFETY DEVICES (AIR PRESSURE SWITCH, MINIMUM GAS PRESSURE SWITCH, GAS SOLE-
NOID VALVES AND GAS GOVERNOR) SHALL BE DULY SEALED AFTER CALIBRATION AND BUR-
NER START UP BY ECOFLAM’S TECHNICIANS.

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LB1360 MULTICALOR 700.1÷1200.1 MD techniques for energy saving

LANDIS & STAEFA, Model LFL1.622 OPERATING CYCLE

Ref. Description Duration
t1 Duration Waiting time for confirmation Operating cycle
Ciclo di in the event of
funzionamento
t2 of air pressure 8” CicloNormal operating
di funzionamento cycle
normale ignition failureNormal
in mancanza di fiamma operating cycle
all'accensione
t3 Preventilation time 66” t1 t2 t3 t1 t2 t3
t4 Safety time 2” Gas manostat
Pressostato gas
t5 Pressurizing time 4”
Time for enabling operation of the Motore Fan motor
ventilatore
main gas valve on minimum capacity 10”
Air Switch
Pressostato aria
t6 Time for enabling operation of the
Trasformatore t4 t4
main gas valve on maximum capacity 10” Ignition
di transformer
accensione

Gas valve
Valvola gas
The control box starts the burner t5 t6
Consenso
fan, to carry out the prepurging of min./max.
Min/max capacity
potenza
enabling device
the combustion chamber, and 100%
Serranda aria min
cheks the vent air pressure through Air damper 0
the air pressure switch. At the end Gas damper
Serranda gas
of prepurging, the ignition tran-
Rivelazione
Flame detector
sformer cuts-in and generates a di fiamma

spark between the electrodes. At Cut-out

Spiapilot lamp
di blocco

the same time the two gas valves

open (Vs safety valve and Vl working valve). The total safety, in case of missed ignition or casual burner's flame-out,
is granted by a ionisation probe which cuts-in and sets the burner shutdown within the safety time. In case of gas
lack or a major pressure drop, the minimum air pressure switch shuts down the burner.

LANDIS & STAEFA SQM 50.481A2 AIR DAMPER MOTOR

Remove cover to gain access to the adjusting cams.The cams are to be adjusted through the suitable key provided
for. Description:
Manual change
I - High flame operating opening position adjusting cam (Light-Oil /Gas)
II - Limit switch for the air damper position at burner’s shut down
III - Ignition flame opening position adjusting cam (Gas).
IV - Ignition flame opening position adjusting cam(Light-Oil)
V - Low flame operating opening position adjusting cam (Gas)
VI - Low flame operating opening position adjusting cam (Light-Oil)
VII - Not used cam
VIII - Not used cam

CALCULATING THE BURNER CAPACITY e = Litres gas

To calculate the burner's capacity in kW, proceed as follows: Check the gas flow rate (in liters) sec = Time in second
on the counter and the time of the reading in seconds. G20 = 34,02
Proceed with the calculation using the following formula: e x f = kW f G30 = 116
sec G31 = 88

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 techniques for energy saving LB1360 MULTICALOR 700.1÷1200.1 MD

AIR ADJUSTMENT
--
+

Part. 1

Part. 3

--
SELECTOR
COMMUTATORE
AUTO +
Part. 2
0

0 = operating
bloccaggio elements locked
degli apparati per ilin an intermediate
position
funzionamento in una posizione intermadia
= operation on maximum
funzionamento capacity
alla massima potenza
= operation
funzionamento alla minima
on minimum potenza
capacity
AUTO =automatic
funzionamento automatico
operation
ADJUSTING THE MINIMUM CAPACITY OF THE BURNER – AIR and GAS
Position the selector placed on the control panel on position 2 and proceed as follows:
Adjust the minimum gas flow rate using a suitable wrench, turn the butterfly valve until you reach the correct gas
flow, as established by analyzing the combustion process.

ADJUSTING THE MAXIMUM CAPACITY OF THE GAS

Position the selector, situated on the control panel, on position 1 and proceed as follows:
Adjusting the maximum gas flow rate (see figure on solenoid valve adjustments) or adjust the gas pressure in the
governor.
ADJUSTING THE MAXIMUM AIR FLOW RATE
Adjusting the maximum air flow rate (see figure, detail 2). Loosen the nut holding the air damper transmission rod;
The correct air flow as established by analyzing the combustion process.

ADJUSTING THE INTERMEDIATE BURNER CAPACITY

Using the selector, start the servomotor (closing or opening) and position on 0 to stop the stroke; the adjustment is
made as outlined below. Repeat the operation for the other cam points.
Adjustment the intermediate gas flow rates (see figure, detail 3): - using a suitable Allen wrench, change the position
of the cam guide blade; if you screw it down, the flow rate is reduced; if you unscrew it, the flow rate increases.

SETTING THE FIRING HEAD

- +

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LB1360 MULTICALOR 700.1÷1200.1 MD techniques for energy saving

ADJUSTMENT OF GAS MINIMUM PRESSURE SWITCH

Unscrew off and remove cover M. - Set regulator N to a value equal to 60% of gas nominal feed gas pressure
switch
pressure (i.e. for nat. gas nom. pressure = 20 mbar, set regulator to a value of 12 mbar; for L.P.G.
nom. pressure of G30/G31- 30/37 mbar, set regulator to a value of 18 mbar).Screw up cover M 45
40

50

35
30
N

25
ADJUSTMENT OF THE AIR PRESSURE SWITCH M

2,5
5

20
10
15

Unscrew screws A and B and remove cover C.- Set the pressure switch to the minimum by
turning regulator D to position 1. I
- Start the burner and keep in low flame running, while checking that combustion is cor-
rect. Through a small cardboard, progressively obstruct the air intake until to obtain a L
CO2 increase of 0,5÷0,8% or else, if a pressure gauge is available, connected to pressure
port E, until reaching a pressure drop of 1 mbar (10 mm of W.G.). - Slowly increase the air pressure switch
adjustment value of the air pressure switch until to have the burner lockout. Remove the
2,7
2,4

3,0

2,1
1,8
obstruction from the air intake, screw on the cover C and start the burner by pressing the D

1,5
C 0,4

1,2
control box rearm button. 0,6
0,9

A
Note: The pressure measured at pressure port E must be within the limits of the pressu- H
G
re switch working range. If not, loose the locking nut of screw F and gradually turn the E
B
same: clockwise to reduce the pressure; counterclockwise to increase. At the end tighten the
locking nut. F

IONIZATION CURRENT
Microamperometer The ionization current is checked by inserting a microam-
Microamperometro LANDIS
meter with an end of scale of 50 µA (d.c.) in series with
full scale
fondo scala1000 µA
1000µA LFL 1.622
the ionization probe. A faulty position of the electrode
PHOTORESISTOR
Fotocellula 22 23 can lead to a reduction in the ionization current and cause
a safety cut-out of the burner due to a flame detection fai-
lure. In this case, check the position of the electrode, its
electric connection and the earthing of the burner. The
min 70 µA ionization current is normally > 20 µA.

REMOVING THE FIRING HEAD

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 techniques for energy saving LB1360 MULTICALOR 700.1÷1200.1 MD

OPERATION OF BURNER WITH LIGHT-OIL FUEL

Once having installed the burner, check the following items:
- The burner power feeding and the main line protection fuses
2
- The correct length of pipes and that the same are sealed. 1
- The type of fuel, which must be suitable for burner. 0 - STOP
LIGHT-OIL
1 - GASOLIO
- The connection of boiler’s thermostats and all the safeties. 2 - GAS 0
- The motor rotation direction.
- The correct calibration of the motor’s thermal protection.
When all the above mentioned conditions are checked and accomplished, it is possible to go on with burner’s tests.
Power the burner. The control box feeds the ignition transformer and the burner’s motor at the same time, which
will run a prepurging of the combustion chamber for about 20 sec.
At the end of prepurging, the control box opens solenoid valves and the burner starts. After a safety interval of 5
seconds and a correct ignition, the control box turns off the ignition transformer and, 10 seconds later, sets the
motorised air damper to its maximum opening (High flame). In case of faulty ignition, the control box switches the
burner into safety condition within 5 second. In such a case, the manual rearming of the burner shall not take place
before 30 seconds have elapsed from the burner’s safety shutdown. In order to obtain an optimal combustion, it is
necessary adjust the LOW - HIGH flame air flow, according to the instruction given further on. During such a
phase, it will be possible to manually switch between HIGH and LOW flame and viceversa, through the High/Low
flame switch. At the end of the adjusting phase, leave the switch in position AUTO.

OIL DELIVERY ADJUSTMENT

The diagram illustrates the fuel feeding system of these types of burners, which incorpora-
tes a by-pass nozzle with oil flow regulation on its return pipe. The oil supply is
varied by acting on the nozzle through the pressure in the return line. Max. oil supply + -
is therefore reached when the pressure in the pump line is about 22 bar and the return
line is fully closed; min. oil supply when the return line is fully open. Relevant pres-
sure readings in the return line are as follows:

Pump pressure 22-25 bar.

Max Burner output, return oil pressure:
FLUIDICS nozzle : 16 ÷19 bar.
BERGONZO nozzle : 20 ÷24 bar.

Min Burner output, return oil pressure:

FLUIDICS nozzle : 6 ÷9 bar
BERGONZO nozzle : 4 ÷8 bar

HYDRAULIC CIRCUIT
1 - Hose
2 - Oil filter
3 - Oil cock
A - Suction VL
R - Return
VS - Safety oil valve
VL - Working oil valve VS
VR - Return oil valve
PR - Oil pressure switch A
R
VR PR

1 2 3

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LB1360 MULTICALOR 700.1÷1200.1 MD techniques for energy saving

PRIMING AND ADJUSTMENT OF OIL PUMP

SUNTEC T....... 1 - INLET
4 3 2 - RETURN
3 - BLEED AND PRESSURE GAUGE PORT
4 - VACUUM GAUGE PORT
6
5 -
1
6 - TO NOZZLE
VERIFY:
- That piping system is perfectly sealed;
- That the use of hoses is avoided whenever is possible (use copper
pipes preferably);
- That depression is not greater than 0,45 bar, to avoid pump’s
2 cavitation;
- That check valve is suitably designed for the duty;
The pump pressure is set at a value of 22-25 bar during the testing of burners. Before starting the burner,
bleed the air in the pump through the gauge port. Fill the piping with light-oil to facilitate the pump pri-
ming. Start the burner and check the pump feeding pressure. In case the pump priming does not take
place during the first prepurging, with a consequent, subsequent lock-out of the burner, rearm the burner’s
lock-out to restart, by pushing the button on the control box. If, after a successful pump priming, the bur-
ner locks-out after the prepurging, due to a fuel pressure drop in the pump, rearm the burner’s lock-out to
restart the burner. Do never allow the pump working without oil for more than three minutes. Note: befo-
re starting the burner, check that the return pipe is open. An eventual obstruction could damage the pump
sealing device.

PRESSURE REGULATING VALVE ADJUSTMENT

1) Remove the cap A of the pres-

sure regulating valve TV.

2) Loosen the fixing nut B and

B use an allen wrench on the screw
C to adjust the delivery oil pres-
sure. To increase the pressure
turn clockwise, to decrease the
A pressure turn anticlockwise.
C
3) Tighten the nut B and pay
attention not to turn also the
adjusting screw.

4) Screw on the cap A, back to

its previous position.

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techniques for energy saving LB1360 MULTICALOR 700.1÷1200.1 MD

pag.9
LB1360 MULTICALOR 700.1÷1200.1 MD techniques for energy saving

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 techniques for energy saving LB1360 MULTICALOR 700.1÷1200.1 MD

POSITION OF IGNITION ELECTRODES

3 ÷ 4 mm

5 ÷ 6 mm

NOZZLE CLEANING AND REPLACEMENT

Use only the suitable box wrench provided for this operation to remove the nozzle, taking care to not
damage the electrodes. Fit the new nozzle with the same care.
Note: Always check the position of electrodes after having replaced the nozzle (see illustration). A wrong
position could cause ignition troubles.

DESCRIPTION OF CONTROL PANEL

OIL GAS

B A - Reset key
G B - Operating lamps (orange=light-oil; green= gas)
C - Selector switch:
E K6
0 = Loking of devoices for operating at intermediate outputs
C OIL GAS AUTO
= Operation at max. output
PGM EXIT

F 0 0 RWF 40 = Operation at min. output

A AUTO = Automatic operation
I
D 0 D - ON/OFF switch
RESET E - Fuse holder
F - Selector:
H 0 = STOP
1 = Light-oil operation
2 = Gas operation
G - Termal lock-out lamp
H - Modulating unit RWF 40

MAINTENANCE
YEARLY CHECKS
The burner’s periodical check (firing head, electrodes etc.) must be carried out by authorised personnel one or two times per
year, depending on the utilisation. Before going on with the maintenance controls of the burner, it should be advisable to check
its general conditions, according to the following steps:
Unplug the burner; close the fuel cock; shut down the gas supply; remove burner’s cover and clean the fan and air intake; clean
the firing head and check the electrode’s position; reassemble all the parts; check the connection’s sealing; check the chimney;
start the burner and check the combustion flue (CO2 = 9.5 ÷ 9.8; O = lower than 75 ppm).

BEFORE EVERY INTERVENTION CHECK:

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LB1360 MULTICALOR 700.1÷1200.1 MD techniques for energy saving

The electric system is duly powered and the burner is plugged in.
The gas pressure must be the suitable one and the gas cock open.
The control devices must be properly connected.
When all the above conditions are met, start the burner by pressing the lockout enable pushbutton.
Check the burner’s cycle.

THE BURNER DOES NOT START:

Check the ON/OFF switch, the thermostats, the motor and the gas pressure.
The master switch is in position “0”. Fuses are blown out.
The control box is faulty.

THE BURNER RUNS THE PREPURGING AND SWITCHES TO LOCKOUT AT THE END OF CYCLE:
Check the fan and the air pressure.
Check the air pressure switch.
Control box faulty. Ignition transformer faulty.
Check the ignition cable. Electrodes are dirty or in wrong position.
Nozzles are clogged or worn. Filters are clogged. Light-oil pressure is too low.
Combustion air’s flow rate too high related to nozzle output.

THE BURNER RUNS THE PREPURGING BUT DOES NOT IGNITE:

Check the position of the electrodes; check the ignition cable;
Check the ignition transformer;
Check the control box.

THE BURNERS IGNITES BUT SWITCHES TO LOCKOUT AFTER THE SAFETY TIME:
Check phase and neutral for a correct connection.
Check gas solenoid valve.
Check the position of ionisation probe and its connection.
Check the control box.
Check nozzles (clogged or worn).
The photoresistor does not detect the flame.
The filters are clogged. Light-oil pressure too low.
Combustion air’s flow rate too high related to nozzle output.

THE BURNERS IGNITES BUT SWITCHES TO LOCKOUT AFTER FEW MOMENTS:

Check gas governor and gas filter.
Check gas pressure through a manometer.
Check ionization value (min. 70 µA).

THE BURNER DOES NOT SWITCHES TO HIGH FLAME:

Manual selector switch in wrong position.
Faulty control box. High flame solenoid valve’s coils faulty.
Air damper’s jacket faulty or wrongly adjusted.

pag.12
 techniques for energy saving LB1360 MULTICALOR 700.1÷1200.1 MD

RWF 40 MICROPROCESSOR REGULATOR

Description of display and keys on the RWF 40 microprocessor regulator

The figure shows the normal display indicating
Display:
the actual value and the programmed set
analog input 1
point, and equally important,
(actual value)
gives the meaning of the
single keys and indicator Leds.
Display: Set point SP1

Reduce power
CLOSE/1st Stage Manual operation

Burner operation Auxiliary contact

Two-stage operation

Increase power Increase value

OPEN/2nd Stage

Decrease value EXIT key.

Programming key

PROGRAMMING LEVELS

Normal display
min 2s
PGM PGM PGM

User Level
PGM
min 2s
PGM PGM Exit

Parameters level
PGM
min 2s PGM PGM

Configuration level
PGM
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LB1360 MULTICALOR 700.1÷1200.1 MD techniques for energy saving

SETTING PARAMETERS
When the burner is ignited all displays of the regulator light up. The set point display will blink for about 10 seconds. The value
in the upper field of the display (red) indicates the actual value. The value in the lower field of the display (green) indicates the set
point currently programmed.
CHANGING THE SET POINT
To change the set point, proceed as follows: - Press the PGM button to access the user level. SP1* will appear in the lower display
- Change the value of set point SP1 using the t and s keys.▼e ▲. - After a 2 second delay the value set is stored automatically – To
return to normal display press EXIT.
EXIT
* The value of SP1 depends on the value set previously in configuration level C111.
SETTING PID PARAMETERS
PID parameters are factory set to standard mean values. The operation of the regulator can be self-adapted to suit the system by
activating the “tunE” function. The regulator will set the PID parameters automatically. To activate the “tunE” function proceed
as follows: - With the burner in operation, press PGM + ▼. - the caption “tunE*” will blink in the display. – When “tunE” stops
blinking, the self-adaptation routine has been completed. - Confirm the computed parameters by pressing the ▲ key for 2 seconds.
* The “tunE” function cannot be activated in Manual mode, or when the burner is off.
The PID parameters can be corrected manually from the parameters level, working on the proportional band Pb1, the derivati-
ve action time dt and the integral action time rt.
To change parameters Pb1, dt and rt, proceeds as follows: - Press the PGM button to access the parameters level. - To move from
one parameter to the next, press PGM . - When Pb1 is displayed, the value can be increased or decreased using the s and t keys. -
Confirm the changed parameters by pressing PGM. PGM - If confirmation is not given within 2 seconds the value will be stored auto-
matically. - Press PGM to access the next parameter. - When dt is displayed, repeat the procedure described above. - Press PGM
to access the next parameter. - When rt is displayed, repeat the procedure above. - To return to normal display press EXIT.EXIT
DIFFERENTIAL SETTING FOR IGNITION AND SHUTOFF
The regulator allows the selection of an adjustable switching differential that establishes burner ignition and shutoff values.
HYS1 indicates the lower ignition limit, below which the regulator switches the burner to maximum power. HYS3 indicates
the upper shutoff limit, above which the regulator switches the burner off. To set HYS1 and HYS3 proceed as follows: - Press
the PGM key to access the parameters level. - To move from one parameter to the next, press PGM . - When HYS1 is displayed
(burner ignition differential-stage II), increase or decrease the value using the ▼ and ▲ keys. - Confirm the changed parameters by
pressing PGM.
PGM - If confirmation is not given within 2 seconds the value will be stored automatically. - Press PGM to access the
next parameter. - When HYS2 is displayed (burner shutoff differential-stage II), repeat the procedure described above. - Press
PGM to access the next parameter. - When HYS3 is displayed (upper shutoff differential) repeat the procedure described above.
- To return to normal display press EXIT.
EXIT
MANUAL/AUTOMATIC MODE
To access “MANUAL” mode, press and hold EXIT for at least 5 seconds. Manual mode can only be selected when the burner is
in operation. It is deactivated automatically when the burner shuts off. When the LED above the hand symbol is alight, the regu-
lator is in manual mode and the position of the servocontrol can be changed using the ▼ and ▲ keys. The LEDS on the front of
the regulator indicate whether the servocontrol OPEN or CLOSE command is currently active. Pressing the ▼ key the servocon-
trol OPENS. Pressing the ▲ key the servocontrol CLOSES. To select automatic mode press and hold EXIT for at least 5 seconds.
The LED above the hand symbol goes out and the regulator reverts to automatic.
CLIMATIC COMPENSATION
The RWF 40 regulator can be set with the set point interlocked to the external probe. To select this operating mode, proceed as
follows: - Connect the required probe as in the wiring diagram. - Change the regulator settings. When using an external probe
the regulator must be set as follows: - Press the PGM key to access the configuration level. When the caption C111 (XXXX) is
displayed, use the ▲ key to access the second figure (XXXX). Use the ▼ key to select the type of probe (XX3X). - Confirm the
change of parameters by pressing PGM.
PGM If this is not done within 2 seconds, the value is stored automatically - Press PGM to
access the configuration level. When the display reads C112 (XXXX), use the ▲ key to access the second figure (XXXX). Press the
▼ key to set the type of probe (XX3X). - Confirm the changed parameters by pressing PGM.PGM - If confirmation is not given
within 2 seconds the value will be stored automatically.
- To return to normal display press EXIT.
EXIT To establish the heating curve, proceed as follows:
- Press PGM to access the parameters level. - Press PGM to move from one parameter to the next. - When the letter H is
displayed (heating curve gradient), increase or decrease the value using the ▼ and ▲ keys. - Confirm the changed parameters by
pressing PGM.
PGM - If confirmation is not given within 2 seconds the value will be stored automatically.
- To return to normal display press EXIT.
EXIT

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 techniques for energy saving LB1360 MULTICALOR 700.1÷1200.1 MD

PARAMETERIZATION
160
4
3.8
140 3.6
3.4
3.2
120 3
Boiler temperature set point (iC)

2.8
2.6

Heating curve gradient (H)

100 2.4
SPH 2.2
2
80 1.8
1.6
1.4
60 1.2
SPL 1
0.8
40 0.6
0.4
0.2
20

0
20 15 10 5 0 -5 -10 -15 -20
17.5 12.5 7.5 2.5 -2.5 -7.5 -12.5 -17.5
External temperature (iC)

PROBE CONNECTION DIAGRAMS

Cod. S721 Connection for probe Cod.
QAE2..(passive probe) Cod. RWF 40 S720/1
Water probe S731 G+ G- M1 U1
Configuration code S731/1
C111 = 9XXX S731/2 1 2 3 4
S731/3
S731/4 GL M U1
OBE620-P..
RWF 40
G1+ M1 Connection for probe Connection for probe
QBE620-P..(active probes) QAC22 (passive probe)
1 2 3 4 Configuration code Configuration code
C111 = GXXX C111 = XX3X
S731 - 0…4 bar / 0…400 kPa C112 = XX1X
B M
QAE22A QBE620-P4
S731/1 - 0…10 bar / 0…1 MPa RWF 40
QBE620-P10
B9 M9
S731/2 - 0…16 bar / 0…1.6 Mpa
Connection for probe QBE620-P16
FT-TP/..(passive probe) S731/3 - 0…25 bar / 0…2.5 MPa 1 2 3 4
(Degusa probe) QBE620-P25
Cod. Configuration code S731/4 - 0…40 bar / 0…4 MPa B M
S704 C111 = 5XXX QBE620-P40 QAC2..

pag.15
LB1360 MULTICALOR 700.1÷1200.1 MD techniques for energy saving

C111 – C112 INPUT CONFIGURATION INDICATIONS

Analog input 1 (actual value) Analog Input 3 (external temperature)

Pt1000, 2-wire, Landis & Staefa IEC 751 No function (probe not active) 0
5
FT-TP/… (passive probe) External probe Pt 1000, 2-wire,
1
QAC22 (passive probe)
Ni1000, 2-wire, Landis & Staefa
QAE2 … (passive probe - water probe) 9
Standard Signal DC 0…10 V QBE620P…
(active probe - pressure probe) G

AUXILIARY CONTACT, TYPE OF REGULATOR, SET POINT “SP1”

BLOCK C112. Parameter configuration
Set point “SP1”
Set point SP1 - data input from keys 0
Set point SP1 - interlocked to external probe (configure) 1

ERROR/FAULT INDICATION
NUMBERS BLINKING IN DISPLAY
- Situation - The number 1999 blinks in the display as the actual value, with the
set point value displayed normally.
- Cause - The real value is not being measured. This means that the upper or lower
limit of the measurement range on analog input 1 (real value) has been exceeded.
- Remedy - Check the electrical connections and the state of the probe. If the probe
is faulty, the regulator will not indicate the real value of the physical quantity
monitored. This will result in automatic shutdown (failsafe), deactivation of the
self-adapt function and inhibition of manual operation. The response of the
auxiliary contact will depend on the configuration of parameter C113.

- Situation - The number 1999 blinks in the display as the actual value, with tA
showing in the set point field.
- Cause - The external temperature is not being measured. This means that the
upper or lower limit of the measurement range on analog input 3 (real value) has
been exceeded.
- Remedy - Check the electrical connections and the state of the probe. If the probe
is faulty, the regulator will not indicate the real value.

- Situation - The number 1999 blinks in the display as the actual value, with SP .E
showing in the set point field.
- Cause - The external set point value is not being measured. This means that the
upper or lower limit of the measurement range on analog input 2 (real value) has
been exceeded.
- Remedy - Check the electrical connections and the external set point signal. If the
probe is faulty, the regulator will not indicate the real value of the physical quantity
monitored. This will result in automatic shutdown (failsafe), deactivation of the
self-adapt function and inhibition of manual operation.

pag.16
 techniques for energy saving LB1360 MULTICALOR 700.1÷1200.1 MD

WHEN REPLACEMENT IS NECESSARY, PROCEED AS SHOWN IN FIGURES A-B-C BELOW

A B C

Insert the RWF 40 regulator through the relative opening in the electrical panel (A).
Insert the fixing anchors and screws into the slots, and secure the unit to the panel (B).
To open the regulator, squeeze the cover from the ends as shown, and lift out (C).

pag.17
LB1360 MULTICALOR 700.1÷1200.1 MD techniques for energy saving

PARAMETERS
Parameter Display Ecoflam setting Ecoflam setting Ecoflam setting
(passive probe) (passive probe) (active probe)
QAE22 FT-TP/1000 QBE620-P...
Limit value of limit comparator AL 0 0 0
Switching differential for limit comparator HYSt 0 0 0
Proportional band Pb.1 8 8 1
Derivative time dt 20 20 3
Integral action time rt 80 80 15
Dead band (neutral zone) db 0.5 0.5 0.5
Actuator running time (sec.) tt 25 25 25
Switch-on threshold burner / stage II HYS1 -2 -2 -0.2
Switch-off level stage II HYS2 0 0 0
Upper switch-off threshold HYS3 5 5 0.5
Response threshold q 0 0 0
Heating curve slope H 2 2 2
Parallel displacement P 0 0 0

CONFIGURATION

Parameter Display Ecoflam setting

(passive probe) (active probe) QBE620-P...
QAE22 FT-TP/1000 -P4 -P10 -P16 -P25 -P40
Analog input 1, 2 and 3; setpoint
changeover / shift C111 9030 5030 G000 G000 G000 G000 G000
Limit comparator; controller type;
setpoint 1; locking C112 0010 0010 0010 0010 0010 0010 0010
Unit address; decimal place / unit,
signal for out-of-range C113 0110 0110 0110 0110 0110 0110 0110
Measured value range start analog
input 1 SCL 0 0 0 0 0 0 0
Measured value range
analog input 1 SCH 100 100 4 10 16 25 40
Measured value range
analog input 2 SCL2 0 0 0 0 0 0 0
Measured value range
analog input 2 SCH2 0 0 0 0 0 0 0
Lower setpoint limit SPL 60 60 0 0 0 0 0
Upper setpoint limit SPH 88 88 4 10 16 25 40
Actual value correction,analog input 1 OFF1 0 0 0 0 0 0 0
Actual value correction,analog input 2 OFF2 0 0 0 0 0 0 0
Actual value correction,analog input 3 OFF3 0 0 0 0 0 0 0
Filter time constant for digital filter, dF1 1 1 0 0 0 0 0
analog input 1

pag.18
 00 01 02 03 04 05 06 07 08 09
PAGINA DI

1/2

LANDIS SQM 50.481A2

M
1
A A

N 11 1 21 12 2 22 13 3 23 14 4 24 15 5 25 16 6 26 17 7 27

LANDIS LFL 1.622 LANDIS RWF 40

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 31 32 L N Q Y1 Y2 Q13 Q14 G+ G- M1 U1 G1+ B9 M9
techniques for energy saving

B B
KTavv
KMV1 KMV2 HLBT HLB

GASOLIO (1) SA
SAMA sblocco UV
-
97 SAgG GAS (2) 95 SPA YVGP KA1
T
KMV3 FMV P TV
KMV1 FMV
0 3 0 3 +
1 2 98 1 2 96

COMUNICARE A TERZI IL CONTENUTO DEL PRESENTE.

C C

95

KMV2 KMV3 FMP

KMV1 LOAD
KMP 96
Z
R S T NO LINE

pag.19
FMV FMP FU
N
L1 T1 T2 S3 B4

SAL KA2

A TERMINE DI LEGGE E' VIETATO RIPRODURRE O

D D
N
L1 T1 T2 S3 B4

W1 V1 U1
R S T N R1 S1 T1 N 5 6 7 8 9 10 11 12 13 14
MV U V W
M MP
3
M
3
V2 U2 W2

YVg1 YVg2 YVg3

Q HLG HLg

SPGmin
YVGS YVG1 T
BROWN
BLUE
YELLOW-GREEN
BLACK

50 Hz 400V
PE
13 14 1 3
R
DUNGS VDK 200-A
S

T
E N STC
E
T
P

Q
50 Hz 400V HLB
SA COMMUTATORE ALTA-BASSA FIAMMA
PE STS SAMA
GL M U1
T SWITCH HIGH-LOW FLAME
R P
QBE620-P
S
INTERRRUPTEUR 2me-1re ALLURE
CONMUTADOR ALTA-BAJA LLAMA 0
T 3

PROPRIETA' RISERVATA DELLA DITTA ECOFLAM S.p.A.

1 2
N

pos 0: ARRESTO / STOP

pos 1: ALTA FIAMMA/HIGH FLAME/2meALLURE/ALTA LLAMA
pos 2: BASSA FIAMMA/LOW FLAME/1re ALLURE/BAJA LLAMA
pos 3: AUTOMATICO/AUTOMATIC/AUTOMATIQUE/AUTOMATICO
REV 4.0

DENOMINAZIONE MOTORIDUTTORE

IND.MOD. DATA-FIRMA DESCRIZIONE MODIFICA S.p.A.

MULTICALOR 1000.1 MD LANDIS SQM 50.481A2
SOST.IL DISEGNATO 06-05-2004 APPARECCHIATURA CONTROLLO DI TENUTA SIST. RIVELAZ. CODICE IND.MODIFICA

DATA
DATA
UFF.TECNICO-SETTORE ELETTRICO

FIRMA
FIRMA
SOST.DA CONTROLLATO 20-05-2004 LANDIS LFL 1.622 DUNGS VDK 200-A UV BEM43141
00 01 02 03 04 05 06 07 08 09
LB1360 MULTICALOR 700.1÷1200.1 MD
 00 01 02 03 04 05 06 07 08 09
PAGINA DI

Q INTERRUTTORE GENERALE CON FUSIBILE KMV2 CONTATTORE MOTORE VENTILATORE 2/2

MAIN SWITCH WITH FUSE REMOTE CONTROL SWITCH (FAN MOTOR)
INTERRUPTEUR GENERAL AVEC FUSIBLE CONTACTEUR MOTEUR VENTILATEUR
INTERRUPTOR GENERAL CON FUSIBLE TELERRUPTOR MOTOR VENTILATOR
A Z FILTRO ANTIDISTURBO KMV3 CONTATTORE MOTORE VENTILATORE A
ANTJAMMING FILTER REMOTE CONTROL SWITCH (FAN MOTOR)
FILTRE ANTIPARASITES CONTACTEUR MOTEUR VENTILATEUR
FILTRO DE PROTECION ANTIDISTURBIO TELERRUPTOR MOTOR VENTILATOR
FU FUSIBILE SAL INTERRUTTORE DI LINEA
FUSE WORKING SWITCH I II III IV V VI VII VIII
FUSIBLE INTERRUPTEUR DE LIGNE
FUSIBLE INTERRUPTOR DE LINEA
0 0 0 0 0
KA1 RELE' SPA PRESSOSTATO ARIA
RELAY AIR PRESSURE SWITCH
RELAIS PRESSOSTAT AIR
RELE' PRESOSTATO AIRE
B MP MOTORE POMPA STC TERMOSTATO CALDAIA B
OIL PUMP MOTOR BOILER THERMOSTAT
MOTEUR POMPE THERMOSTAT CHAUDIERE
MOTOR BOMBA TERMOSTATO CALDERA
MV MOTORE VENTILATORE STS TERMOSTATO DI SICUREZZA (70°) I: CAMMA DI REGOLAZIONE ALTA FIMMA ( GAS-GASOLIO)
MOTOR FAN SAFETY THERMOSTAT
MUTEUR VENTILATEUR THERMOSTAT DE SECURITE
(0°) II: CAMMA DI REGOLAZIONE ARIA CHIUSURA TOTALE

COMUNICARE A TERZI IL CONTENUTO DEL PRESENTE.

LB1360 MULTICALOR 700.1÷1200.1 MD

MOTOR VENTILADOR TERMOSTATO DE SEGURIDAD (15°) III: CAMMA DI REGOLAZIONE ARIA PER FIAMMA DI ACCENSIONE GAS
TV TRASFORMATORE SAgG COMMUTATORE GASOLIO-GAS
IGNITION TRANSFORMER SWITCH (OIL-GAS) (15°) IV: CAMMA DI REGOLAZIONE ARIA PER FIAMMA DI ACCENSIONE GASOLIO
TRANSFORMATEUR D'ALLUMAGE INTERRUPTEUR MAZOUT-GAS (25°) V: CAMMA DI REGOLAZIONE ARIA PER BASSA FIAMMA GAS
TRANSFORMADOR CONMUTADOR GASOLEO-GAS
C UV FOTOCELLULA SAMA COMMUTATORE MANUALE-AUTOMATICO
(25°) VI: CAMMA DI REGOLAZIONE ARIA PER BASSA FIAMMA GASOLIO C
UV CELL SWITCH (MANUAL-AUTOMATIC)) (0°) VII: CAMMA NON UTILIZZATA
CELLULE UV INTERRUPTEUR MANUEL-AUTOMATIQUE
FOTOCELULA CONMUTADOR MANUAL-AUTOMATICO (0° ) VIII: CAMMA NON UTILIZZATA
FMP RELE' TERMICO MOTORE POMPA YVG1 ELETTROVALVOLA GAS DI PRIMA FIAMMA
MOTOR PUMP THERMAL RELAY FIRST STAGE GAS SOLENOID VALVE
RELAIS THERMIQUE MOTEUR POMPE ELECTROVANNE GAZ PETITE ALLURE
RELE' TERMICO MOTOR BOMBA ELECTROVALVULA GAS DE 1^ LLAMA

pag.20
FMV RELE' TERMICO MOTORE VENTILATORE YVGS ELETTROVALVOLA GAS DI SICUREZZA
MOTOR THERMAL RELAY (FAN MOTOR) EXTRA SAFETY GAS SOLENOID VALVE
RELAIS THERMIQUE MOTEUR VENTILATEUR ELECTROVANNE GAZ DE SECURITE

A TERMINE DI LEGGE E' VIETATO RIPRODURRE O

RELE' TERMICO MOTOR VENTILADOR ELECTROVALVULA GAS DE SEGURIDAD
D HLB LAMPADA DI BLOCCO YVg1 ELETTROVALVOLA GASOLIO D
LOCK-OUT LAMP OIL SOLENOID VALVE
LAMPE DE SECURITE ELCTROVANNE MAZOUT
ESPIA DE BLOQUEO ELECTROVALVULA DE GASOLEO
HLG LAMPADA GAS YVg2 ELETTROVALVOLA GASOLIO
GAS LAMP OIL SOLENOID VALVE
LAMPE DE GAZ ELCTROVANNE MAZOUT
ESPIA GAS ELECTROVALVULA DE GASOLEO
HLg LAMPADA GASOLIO YVg3 ELETTROVALVOLA GASOLIO
OIL LAMP OIL SOLENOID VALVE
TEMOIN MAZOUT ELCTROVANNE MAZOUT
ESPIA GASOLEO ELECTROVALVULA DE GASOLEO
E KA2 RELE' YVGP ELETTROVALVOLA GAS PILOTA E
RELAY PILOT FLAME SOLENOID GAS VALVE
RELAIS ELECTROVANNE GAZ PILOTE
RELE' ELECTROVALVULA GAS PILOTO
KMP CONTATTORE MOTORE POMPA SPGmin PRESSOSTATO GAS DI MINIMA
POMP REMOTE CONTROL SWITCH GAS PRESSURE SWITCH MIN

PROPRIETA' RISERVATA DELLA DITTA ECOFLAM S.p.A.

CONTACTEUR MOTEUR POMPE PRESSOSTAT GAZ PRESSION MIN
EMPALME MOTOR BOMBA PRESOSTATO GAS DE MINIMA POT.
KMV1 CONTATTORE MOTORE VENTILATORE HLBT LAMPADA DI BLOCCO TERMICO
REMOTE CONTROL SWITCH (FAN MOTOR) THERMAL LOCK-OUT LAMP
CONTACTEUR MOTEUR VENTILATEUR LAMPE DE THERMAL DE SECURITE
TELERRUPTOR MOTOR VENTILATOR ESPIA DE BLOQUEO RELE TERMICO
DENOMINAZIONE MOTORIDUTTORE

IND.MOD. DATA-FIRMA DESCRIZIONE MODIFICA S.p.A.

MULTICALOR 1000.1 MD LANDIS SQM50.481A2
SOST.IL DISEGNATO 06-05-2004 APPARECCHIATURA CONTROLLO DI TENUTA SIST. RIVELAZ. CODICE IND.MODIFICA

DATA
DATA
UFF.TECNICO-SETTORE ELETTRICO

FIRMA
FIRMA
SOST.DA CONTROLLATO LANDIS LFL 1.622 DUNGS VDK 200-A UV BEM43141
00 01 02 03 04 05 06 07 08 09
techniques for energy saving
 38
MULTICALOR 1000.1 MD 57
33

37

29
techniques for energy saving

4
34
36
35 32
31
28 30
39
14 27

7
6
12 5

13 54
16
15

pag.21
53
D
FIN
DER
FIN
24
25
17 11 52 41
18 1
40
8
3 9
10

58
OIL GAS

22
49 48 55 47 46 2 15° 30°
45°
K6 0°
60°
75°
90°

23
OIL GAS AUTO
PGM EXIT

0 0 RWF 40

21 44
19 I
0
20 RESET

45 42
51 53

51
50
LB1360 MULTICALOR 700.1÷1200.1 MD
LB1360 MULTICALOR 700.1÷1200.1 MD techniques for energy saving

Multicalor 1000.1 MD
N° DESCRIPTION code
1 - AIR PRESSURE SWITCH DG 10 U Q112/2
2 - AIR INTAKE SET GRPA100
3 - WIELAND PLUG 6 pin E226
4 - COVER BFC09255/038
5 - GLASS BFC02004
6 - PEED WINDOM FRAME BFC02006
7 - MOTOR 22 kW M170/61
8 - FAN RG-630 BFV10401/001
9 - AIR CONVEYOR BFC08260
10 - CONVEYOR RING BFC08258/038
11 - AIR INTAKE GRCA630
12 - CONTROL BOX BASE LANDIS A401
13 - CONTROL BOX LANDIS LFL1.622 A113
14 - IGNITION TRANSFORMER BRAHMA T8 T101
15 - REMOTE CONTROL SWITCH AEG LS15K.00 R621/5
16 - REMOTE CONTROL SWITCH (PUMP) AEG LS11K.00 R621/4
17 - MOTOR THERMAL RELAY AEG B18K-320 R521/16
18 - MOTOR THERMAL RELAY (PUMP) AEG R521/5
19 - MAIN SWITCH cod.40100I1509 R1020
20 - RESET BUTTON C5559AL R1021
21 - SELECTOR R1020/5
22 - LAMP Elettrospring EL/N-SC4 E1510
23 - FUSE SUPPORT FUSIT FH-B528 E802/2
24 - RELÉ BASE Finder 5532 R905
Finder 5534 R906
25 - RELÉ Finder 5532 R711
Finder 5534 R712
26 - TIMER AEG SDE R527
27 - UV CELL LANDIS QRA 2 A205
28 - IGNITION CABLE TC BFE01403/3
29 - IGNITION ELECTRODES SET E612/1
30 - PIPE TC
31 - ROD TC
32 - GAS FIRING HEAD
33 - FRONT DISC
34 - OIL FIRING HEAD
35 - COIL EL011 V523
36 - CONNECTOR WITH RECTIFIER V1119/07
37 - INNER ASSEMBLY TC
38 - BLAST TUBE TC BFB07022/103
39 - GASKET ISOMART BFG04059/1
40 - ANTIJAMMING FILTER S132/4
41 - AIR DAMPER MOTOR LANDIS SQM50.481A2 M212/91
42 - SILENCER BAA11001
43 - OIL PUMP SUNTEC T5C105 P1481/04
44 - COUPLING MP501/4
45 - PUMP MOTOR 4 kW ABB M147/91
46 - OIL VALVE LUCIFER 121 V1751
47 - COIL LUCIFER 3541 V522
48 - OIL VALVE PARKER PM133IV V175/9
49 - COIL PARKER ZB 14 V516/1
50 - OIL FILTER 70501/03 S107/5
51 - HOSES TN 18X1500 S902
52 - MANOMETER CEWAL R1/4 D50-40BAR S601/1
53 - PILOT GAS VALVE DUNGS SV-DLE 507 V1994/21
54 - COIL DUNGS
55 - OIL VALVE SUNTEC TV40011 P1481
56 - NOZZLE BERGONZO kg/h 650
57 - MODULATING UNIT LANDIS RWF 40 E1215

TC = SHORT HEAD TL = LONG HEAD

pag.22
 techniques for energy saving LB1360 MULTICALOR 700.1÷1200.1 MD

NOTE :

pag.23
ECOFLAM S.p.A. reserves the right to make any adjustments, without prior notice, which it considers necessary or useful
La ECOFLAM S.p.A si riserva il diritto di apportare ai prodotti quelle modifiche che riterrà necessarie o
toutili,
its products, without affectingletheir
senza pregiudicarne main features.principali.
caratteristiche

Ecoflam S.p.A.
via Roma, 64 - 31023 RESANA (TV) - Italy - tel. 0423/715345 r.a.
telefax 0423/715444 (Italy 480009 - Export 480873, 715538).
http://www.ecoflam.it - e-mail: [email protected]