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Mechanical Workshop: Inspection & Test Plan

The document outlines an inspection and test plan for repairing a travel gear set on a Manitowoc crane at a garage facility. The plan details 12 verification steps to dismantle, inspect, machine, and finalize the repair of the gear set against reference document GS-1211, and requires sign off from garage and vendor representatives to witness and review each step. Measurements were taken before and after machining to ensure dimensions met tolerances specified in the drawings.

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54 views4 pages

Mechanical Workshop: Inspection & Test Plan

The document outlines an inspection and test plan for repairing a travel gear set on a Manitowoc crane at a garage facility. The plan details 12 verification steps to dismantle, inspect, machine, and finalize the repair of the gear set against reference document GS-1211, and requires sign off from garage and vendor representatives to witness and review each step. Measurements were taken before and after machining to ensure dimensions met tolerances specified in the drawings.

Uploaded by

HamzaNouman
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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MECHANICAL WORKSHOP

9/23/2021

INSPECTION & TEST PLAN


Description: Travel Gear Set
EQUIPMENT TAG: CR #01 (Manitowoc Crane)
MaintenanceRequest# : NA NA
Plant Location: Garage Garage
Referance Documents: GS-1211 (IFC)

VERIFICATION
PROCESS DESCRIPTION
Opp Sign / Date
NO: OR Date Performed
ACTIVITY Garage Inspection REMARKS
Vendor
Representative Representative

1 Dismantled Gear Physical Condition Witness (Pictures attached) H √ W √ O

2 Boroscopy of Gear in installed form H √ √

04-Aug-21
3 PMI of the Raw Material Used as per drawing GS-1211 (IFC) W √ H √ W √

06-Aug-21
Fix the CAP on the lathe machine and make the center through dial
4 indicator, also note the all readings. H √ W √ W √
(Reading Chart attached with approved Sign)
06-Aug-21

Machining the gasket landing area as required for FM Team


5 2nd OD Final Rough Size (818 MM) H √ O √ O √
1st Hight (Width) Final Rough Size (16.50 MM)

6 Fperformed the DPT if required and observed the result and final H W W
to decide further.

7 Remove the CAP from Lathe Machine after all final witnessed. H O O

8 Performed the further work as per scope or decided. H W W

9 Fix the CAP on the lathe machine and make the center through dial H W W
indicator, also note the all readings.

10 Performed the machining as per given scope of work. H O O

11 Finally inspect the all dimentions as per required H W W

12 Remove the CAP from Lathe Machine after all final witnessed. H O O

12

13

14

15

16

LEGEND: H= HOLD W = WITNESS O – OBSERVE; R= REVIEW

HOLD NOTIFICATION REQUIRED


WITNESS NOTIFICATION REQUIRED TO CUSTOMER BEFORE ----------------------
OBSERVE NON-WITNESSED, NO NOTIFICATION REQUIRED
MECHANICAL WORKSHOP
9/23/2021

INSPECTION & TEST PLAN


Description: Travel Gear Set
EQUIPMENT TAG: CR #01 (Manitowoc Crane)
MaintenanceRequest# : NA NA
Plant Location: Garage Garage
Referance Documents: GS-1211 (IFC)

VERIFICATION
PROCESS DESCRIPTION
Opp Sign / Date
NO: OR Date Performed
ACTIVITY Garage Inspection REMARKS
Vendor
Representative Representative

REVIEW DOCUMENTATION REVIEW ONLY


E-5 Exchanger CAP
Aug 06, 2021
Ref # 1 (Dia)
0.05 MM

Ref # 2 (Face)

Face # 1

Dia # 1
Dia # 2

Position Ref # 1 (Dia) Ref # 2 (Face) Face # 1 Dia # 1 Dia # 2

0° 0 0
90° -0.01 0.01
180° -0.03 0.02
270° 0 0

As received Dia # 1 Outer Dia Reading 874.20/40 MM

As received Dia # 2 Outer Dia Reading 824.00 MM

As per drawing dimensions as below


Tolrance
-0.1
Dia # 1 875 MM
-0.15
-0.1
Dia # 2 825 MM
-0.05
Width 1 20 (12+8)
Width 2 15
Total 35

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