2.

USER MANUAL

2a. SPECIFICATIONS
2b. TOOLING

2. USER MANUAL
 = CONTENTS =
2a. SPECIFICATIONS
------------------------------------------------------ 2a-1∼ 11
2a.1 STANDARD MACHINE SPECIFICATION
2a.2 NC SYSTEM SPECIFICATIONS (FANUC 0i-TD)
2a.3 MACHINE ADJUSTMENT
2a.3.1 V-BELT TENSION ADJUSTMENT
2a.4 SPINDLE SPEED - OUTPUT PERFORMANCE CURVE [Main/Turn-Mill]
2a.5 MACHINE MOVABLE RANGE [Std. /Turn-Mill, Turret & Gap]

2b. TOOLING
------------------------------------------------------ 2b-1∼ 9
2b.1 CAUTION FOR MOUNTING TOOL HOLDER
2b.2 TOOLING SYSTEM
2b.2.1 VT-1150 TOOLING (12-STATIONS)
2b.2.2 VT-1150 TOOLING (24-STATIONS)
2b.3 STANDARD CUTTING TOOLS
2b.3.1 O.D Cutting and Facing Tool Mounts
2b.3.2 Standard Cutting Tool Application Example
2b.3.3 Left Direction Cutting Tool Application Example
2b.4 COOLANT DISCHARGE SYSTEM
2b.5 TOOL HOLDERS
2b.5.1 O.D CUTTING & FACING TOOL HOLDER
11V4401A [11V44011A]
2b.5.2 BORING BAR HOLDER 11V4403 [11V44031]
2b.5.3 U-DRILL HOLDER 11V4404A [11V44041A]
2b.6 SLEEVES
2b.6.1 BORING BAR SLEEVE
2b.6.2 DRILL SOCKET
2b.6.3 U DRILL SLEEVE
2b.7 CONFIGURATION OF TOOL HOLDER MOUNTING AREA
2b.8 TOOL INTERFERENCE DIAGRAM

2. USER MANUAL
2a. SPECIFICATIONS

2a.1 STANDARD MACHINE SPECIFICATION inch : [ ]

Type
Items Unit
VT-1150
Distance between
mm 1,100(43.3")
spindle centerline

Swing over bed mm 1,350[53.15"]

Capacity Maximum turning diameter mm 1,150[45.27"]

Spindle height mm 950[37.4"]

Spindle height mm 1,360[41.7"]

Max. Spindle speed min-1 630rpm

Spindle nose - 520 Flat

Spindle hole size mm Solid ( 100)

Head
stock
Spindle hole taper - 1/20 TAPER

Spindle bearing dia.(inner) mm 200 [7.87"]

Spindle speed override % 50-120 (Rotary type)

Number of Tools - 12
Tool post
Standard cutting tool size mm □ 32[1.26"]× 60 [2.36"]

Rapid feedrate m/min X:24 / Z:24

X:610[580+30]
Travel mm
Z:950[37.4"]
Feedrate
Cutting feedrate mm/rev 0.001-500

Cutting federate override % 0-150%

Transmission Gear Box rate HIGH:3.6 / LOW:14.15

2a. SPECIFICATIONS 2a-1

 Type
Items Unit
VT-1150

Spindle motor kW 55/45

X-axis kW 7.0
Feed
motor
Z-axis kW 7.0

Motor Hydraulic motor kW 1.5×4P

Cycle pump kW 0.058

Coolant motor kW 2.2+0.25

Machine light W 100V-50W

Power supply kVA 95

Power
Air MPa 0.5

Hydraulic Unit ℓ 50

Tank Cycle pump ℓ 12

Coolant tank ℓ 520

Height of machine mm 3,550 [139.76"]

Width of machine mm 2,850 [112.20"]

Dimensions
Length of machine mm 3,953(tank)[155.6"]

Weight of machine kg 23,000

2a. SPECIFICATIONS 2a-2

2a.2 NC System Specification
(S: Standard, O: Option)
FANUC
Item Specification
0i-TD
Controlled axis 2-axis S
Controlled Controllable axis expansion 3-axis (MC) S
Axis
Simultaneous Controllable
2-axis /3-axis(MC) S
axis/Expansion
Least input increment 0.001mm / 0.001deg./0.0001inch S
Least input increment 1/10 0.0001mm / 0.0001deg./0.00001inch S
Input
Axis name X.Z /C S
Operation
Decimal Point input Available S
Inch/Metric Conversion G20, G21 S
Positioning G00 S
Linear Interpolation G01 S
Interpolation
Circular Interpolation G02, G03 S
Dwell (Per ser) G04 S
Feed per min./Feed per RPM G98 / G99 S
0.001 / 0.01 / 0.1mm
Minimum increment of MPG S
(0.0001″ / 0.001″ / 0.01″)
Feed
Function Rapid traverse override F0, F25, F50, F100 S
Feedrate override 0-150 % S
Jog override 0-1260 mm/min S
Part program storage length 1280m(512KB) S
Number of Program Registration 400EA S

Program Program Editing Delete, Insert, Change S

Storage/Edit Program No. Search Search O number S
Sequence No. Search Search N number S
Absolute/Increment programming Possible to use together within Block S
Zero Point Return Check G27 S
Automatic Zero Return G28 S
Coordinate System Setting G50 S
Coordinate
Tool Offset Memory 64 Pairs
System
Tool geometric & wear offset S
Tool Edge Radius Compensation S
Work Coordinate System Setting G54-G59 S
Operation
Machine lock, Single block, Dry run,
Support Support Function Switch S
Optional stop, Auto restart, Block skip
Function
Input/Output Interface RS232C S
Data
Input/output
Memory Card Interface S

2a. SPECIFICATIONS 2a-3

 Ethernet Ethernet interface Embedded Ethernet S
Spindle Function Command is S followed by 4digits S

S/T/M Constant surface speed G96,G97 S

Function Tool Function Command is T followed by 4digits S
Miscellaneous Function Command is M followed by 3digits S
Single canned cycle G90, G92, G94 S
Multiple repetitive cycle G70-G76 S
Custom macro B S
Added to Custom macro B #100~#199, #500~#999 s
Program Data Input G10 S
Program Direct drawing dimension
S
Support programming
Function Chamfering/Corner "R" S
Run hour display S
Stop after return first program line when
Threading react S
machine was stop by reset
Multiple repetitive cycle Ⅱ S
Conversation type
Manual guide i S
Automatic Program
LCD Screen 10.4″ color LCD S
Graphic display S
Display
Korean/English/German/French/Chines
Display Language e/Italian/Spanish/Portuguese/ S
Hungarian/Swedish / Russian
Self-diagnostic Function S
Store stroke limit Soft O.T S
Main spindle orientation S
Safety/
Background Editing S
Maintenance
Alarm History Display S
Clock Function S
Help Function S

Optional Tool Life Management O

Specification Rigid tapping Std./MC O/S

2a. SPECIFICATIONS 2a-4

2a.3 MACHINE ADJUSTMENT
2a.3.1 V-BELT TENSION ADJUSTMENT

Tension of V-belt should be proper in order to keep regulated torque,

reduction of resistance, long life and protection from friction heat, but in
case tension is too powerful or tension is too weak, adjust tension a
follows

1) Loosen the fixing bolt.

2) Adjust the V-belt by the adjusting bolt.
3) After adjusting, tighten the fixing bolt.

Deflection load (kgf) 10

Deflection (mm) 7.01

Span length (mm) 871

V-BELT Type 5V-1060

2a. SPECIFICATIONS 2a-5

2a.4 SPINDLE SPEED - OUTPUT PERFORMANCE CURVE

[Main]

α 50 / 4500i

2a. SPECIFICATIONS 2a-6

[Turn - Mill]

α 6 / 10,000i

α 8 / 10,000i(Special)

2a. SPECIFICATIONS 2a-7

2a.5 MACHINE MOVABLE RANGE

[Std.]

2a. SPECIFICATIONS 2a-8

[Std. Turret & Gap] - Option

2a. SPECIFICATIONS 2a-9

[Turn - Mill]

2a. SPECIFICATIONS 2a-10

[Turn - Mill Turret & Gap] - Option

2a. SPECIFICATIONS 2a-11

2b. TOOLING

2b.1 CAUTION FOR MOUNTING TOOL HOLDER

1) When tool holder is mounted in turret, make sure turret is well
balanced.

2) Use the specified tool to tighten the tool holder or tool clamping bolt.

3) In case loosening tool holder or cutting tool bolts, be sure to loosen

them gradually.
Keep your footing stable when loosening bolts.

4) Never tighten the bolts excessively.

5) Make sure that chips is removed completely when tightening the bolts.

6) Remove any scratch from the surface on which the holder or tool is
mounted with an oilstone.

7) Remove the coolant discharge port plug from the turret.

Do not remove the plug from other station.

2b. TOOLING 2b-1

2b.2 TOOLING SYSTEM
The numbers of the following tools listed in this manual are HWACHEON
standard numbers.
Please use these numbers when you are ordering tools from
HWACHEON.

2b.2.1 VT-1150 TOOLING (12-STATIONS)

[STANDARD]

11V400110(STD)-MM
11V400160(STD)-INCH

STD Tooling System

5A4207(5) [5A4207(5)]
UNIT : MM, [INCH]
5A4208(5) [5A42081(5)] Standard Option

OD & FACE CUTTING

Extended OD.holder : 4ea

11V4401A[11V44011A]
□ 32 [1 41"]

Face holder : 1ea

11V4402[11V44021]

FACE & ID CUTTING

Turret head
12 Station (Std)

□ 32 [1 41"]

Boring bar holder : 3ea Option

11V4403[11V44031A]
ID CUTTING

Φ60 [Φ2.5"]
Boring bar sleeve
BORING BAR 7ea 1Set 1/2"
Φ12 5A4301 [5A43011A] U-Drill holder
Φ16 5A4302 5/8" [5A43021A] 11V4404A[11V44041B]
Φ20 5A4303 3/4" [5A43031A] U-Drill
5A9101 U-Drill sleeve
[5A9102] Φ25 5A4304 1" [5A43041A]
11V9104(mm)
Φ32 5A4305 1 1/4 " [5A43051A]
11V91041(inch)
Φ40 5A4306 1 1/2 " [5A43061A]
Drill socket
Φ50 5A4307 2 " [5A43071A] Φ20 Φ19.05
MT. DRILL 3ea 1Set
Φ25 Φ25.4
MT#2 5A4308 [5A43081A] Φ32 Φ31.75
MT#3 5A4309 [5A43091A] Φ40 Φ38.1
11V9104
[11V91041] MT#4 5A4310 [5A43101A] Φ50 Φ50.8

2b. TOOLING 2b-2

2b.2.2 VT-1150 TOOLING (24-STATIONS)

[MILL(BMT#85)]

11V400220(T/MILL)-MM
11V400260(T/MILL)-INCH

T/MILL Tooling System

UNIT : MM, [INCH]
Standard Option
OD cutting holder : 4ea
11V4401A[11V44011A] <BMT85>

□ 32 [1 41"]

Face cutting holder : 1ea

11V4402[11V44021]

FACE & ID CUTTING

Mill Turret head

□ 32 [1 41"]
24 Station
Boring bar holder : 3ea
11V4403[11V44031A]
ID CUTTING
Radial holder Axial holder U-Drill holder
11V4901A 11V4802 11V4404A
[11V44041B]
Φ60 [Φ2.5"]

BORING BAR SLEEVE SET Φ12 5A4301 ( 1/2") [5A43011A]

Φ16 5A4302 ( 5/8") [5A43021A]
Φ20 5A4303 ( 3/4") [5A43031A]
Φ25 5A4304 ( 1 ") [5A43041A] U-Drill sleeve
5A9101 MILLING COLLET TAP COLLET
Φ32 5A4305 (1 1/4") [5A43051A]
AR50GB(M12~M24) 11V9104(mm)
[5A9102] Φ40 5A4306 (1 1/2") [5A43061A]
[AR50]_(Φ6~Φ32)
394562[3945621] 11V9103[11V91031] 11V91041(inch)
Φ50 5A4307 ( 2" ) [5A43071A]

ENDMILL TAP
MT. DRILL DRILL SOCKET SET U-Drill

MT#2 5A4308 [5A43081A] DRILL

Φ20 Φ19.05
MT#3 5A4309 [5A43091A]
11V9104 MT#4 5A4310 [5A43101A] Φ25 Φ25.4
REAMER
[11V91041] Φ32 Φ31.75
Φ40 Φ38.1
CENTER DRILL
Φ50 Φ50.8

2b. TOOLING 2b-3

2b.3 STANDARD CUTTING TOOLS
Standard cutting tools should meet all necessary specifications with
dimensions and tolerances as shown.

40±0.08

32
170±0.08

2b.3.1 O.D Cutting and Facing Tool Mounts

1. All stations on the 8-station turret are configured for direct mounting of
standard
25mm[1"]×25mm[1"] square tools for O.D cutting and faceting.
As shown in following fig, the use of tool holders allows a variety of cutting
tools to be mounted.

2b.3.2 Standard Cutting Tool Application Example (O.D Cutting Tool)

How to attach tool for cutting outer diameter of left direction.

As shown in the following drawing attach standard tool for cutting outer
diameter.
170
32

40

2b. TOOLING 2b-4

3b.3.3 Left Direction Cutting Tool Application Example (O.D Cutting Tool)

How to attach tool for cutting outer diameter of left direction

As shown in the following drawing attach standard tool for cutting outer
diameter.
170

40

32
2b.4 COOLANT DISCHARGE SYSTEM

All type of tool holders have built in discharge devices for coolant.
A spherical nozzle tip can be mounted in the coolant discharge hole, the
direction of discharge can be adjusted as desired.
When mounting the nozzle tip, tighten the machine screw until its
shoulder comes into secure contact with the nozzle tip.

2b. TOOLING 2b-5

2b.5 TOOL HOLDERS
2b.5.1 O.D CUTTING & FACING TOOL HOLDER 11V4401A [11V44011A] [ ]:inch

With this type of tool holder, □32 mm ×

□32mm square cutting tool can be
"reverse-bite" positions.

2b.5.2 BORING BAR HOLDER 11V4403 [11V44031A] [ ] : inch

This type of holder is used with O.D. drill

sleeve or with various boring bar sleeves.
A ￠60 mm boring bar can also be
directly mounted to this holder.

2b.5.3 U-DRILL HOLDER 11V4404A [11V44041B] [ ] : inch

This type of holder is used with a ￠50

mm O.D U-drill sleeve.
A ￠60 mm U-drill can also be directly
mounted to this holder.

2b. TOOLING 2b-6

2b.6 SLEEVES

2b.6.1 BORING BAR SLEEVE [ ]:inch

These sleeves are used with a ￠50 mm

I.D boring bar holder
11V4403[11V44031A].

5A4301 [5A43011A] ￠12 [1/2"]

5A4302 [5A43021A] ￠16 [5/8"]
5A4303 [5A43031A] ￠20 [3/4"]
5A4304 [5A43041A] ￠25 [1"]
5A4305 [5A43051A] ￠32 [1¼"]
5A4306 [5A43061A] ￠40 [1½"]
5A4307 [5A43071A] ￠50 [2"]

2b.6.2 DRILL SOCKET [ ]:inch

This type of socket is used with a

￠60mm I.D holder
11V4403 [11V44031A]

5A4308 [5A43081A] MT #2
5A4309 [5A43091A] MT #3
5A4310 [5A43101A] MT #4

2b. TOOLING 2b-7

2b.6.3 U-DRILL SLEEVE [ ]:inch
This type of sleeve is used with a ￠60 mm U-drill holder 11V4404A [11V44041B].

￠20 [3/4"]
￠25 [1"]
￠32 [1¼"]
￠40 [1½"]
￠50 [2"]

2b.7 CONFIGURATION OF TOOL HOLDER MOUNTING AREA

As shown in following fig. the use of tool holders allows a variety of cutting
tools to be mounted.

2b. TOOLING 2b-8

2b.8 TOOL INTERFERENCE DIAGRAM
25
[Std.]
85

100
Φ

4-M12 TAP 100

12.5
6)
Φ 2.3
CH
0 (IN
Φ6
Φ

170
1,
03
6

0
50

11
,3
Φ1
ing
Sw l)
x 80 too
Ma Φ9
ent
d jac
Φ9 4
0
ho ut A
0 Wit
eter Φ1,15
Cutting Diam 00(
Φ9

40

l)
oo
ntt
30 e
j ac
Ad
it h
W
47(
4
Φ

X-AXIS STROKE 610 130 360

12.5

100
[T/MILL]
85
49 100

Φ
25

Φ34 4-M12 TAP

Φ
1,
06 0
6 Φ6

50
,3
Φ1
ing
Sw
x 320 170 too
l)
Ma Φ 1, ent
ti ng ac
Cu t Adj
M ax 0 50
5
hou
t
eter Φ1,15 Wit
Cutting Diam 00(
Φ9

40
170
Φ8 1
0

Φ44
7(W
ith
Adj
ace
nt t
ool)
30

X-AXIS STROKE 610 130 360

2b. TOOLING 2b-9