A Transformer-Isolated Common-Mode Active EMI Filter Without Additional Components On Power Lines
A Transformer-Isolated Common-Mode Active EMI Filter Without Additional Components On Power Lines
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Sangyeong Jeong, Dongil Shin, and Jingook Kim, Senior Member, IEEE
T HE electromagnetic interference (EMI) problems are sufficiently thick against a high current flow and heat problems,
critical issues in a switching mode power supply (SMPS) which increases the size and cost of the transformer. Also, the
with a fast switching frequency [1], [2]. The conducted transformer can be affected by the magnetic saturation
emissions (CE) are regulated from 10kHz to 30MHz, which degrading the performance of AEF [17]. Therefore, the AEF of
enforces a careful design of the SMPS and EMI filters. An EMI the VSCC topology employing only capacitive coupling is the
filter should be installed at the side of AC utility lines to reduce most desirable for a high-power application in terms of the size
the CE noises from the power converters. The common-mode and cost [9]. However, the capacitor-coupling method has a
(CM) CE noises are usually suppressed by using CM chokes significant drawback in reliability and safety. According to how
and Y-capacitors. To suppress the CM noises at low-frequency the AEF supply voltage is provided, the reference voltage of the
range, a large CM choke or large Y-capacitor in a filter stage is AEF power supply can be different from the earth ground,
required. However, the value of the Y-capacitor is limited by which may cause electrical overstress (EOS) problems at the
the safety regulation on leakage currents [2], and a large CM coupling capacitors or other active components of the AEF [21].
choke is bulky and costly [3]. Also, when the capacitor for sensing or compensation is
Active EMI filters (AEFs) have been suggested to effectively accidently broken due to the EOS or electromagnetic
suppress the CE without significant increase of the filter size susceptibility (EMS) problems such as lightning, it can be a
short or low-impedance path [22]. In this case, active
components in the AEF are directly exposed to the main power
Manuscript received xxxx, 2018. lines, and the semiconductor devices can be critically damaged
This work was supported in part by the Basic Science Research Program
through the National Research Foundation of Korea (NRF and burnt-out.
-2016R1D1A1B03934382). (Corresponding author: Jingook Kim) The galvanic isolation by using transformers is usually much
S. Jeong, D. Shin, and J. Kim are with the school of ECE, Ulsan National safer than the capacitive coupling against faults of the sensing
Institute of Science and Technology, Ulsan 44919, South Korea (e-mail: ;
[email protected]; [email protected]; [email protected]). or compensation components [23]. Moreover, if an AEF is fully
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transformer-isolated from the power lines, active circuit product SMPS board. Furthermore, the amount of leakage
components in the AEF can operate at any different reference current to the earth ground is measured to confirm the safety of
voltages from the earth ground, which provides an important using the AEF.
design freedom in the dc-supply voltage for the AEF. The AEFs
in the CSVC topology are well transformer-isolated; however, II. ANALYSIS OF THE PROPOSED AEF
they become too bulky and costly because the transformers are
located along the main power lines requiring thick wires, which
also cause high risks of the magnetic saturation and heat
problems. Thus, there have not been many researches on the
CSVC-type AEFs, and only a few are previously published [18],
[19].
Fig. 1. Configuration of the proposed transformer-isolated AEF installed as an Fig. 2. Circuit model of the proposed AEF.
add-on to the CM L-C EMI filter.
The circuit model of the proposed AEF is described in Fig. 2.
This paper proposes a new structure of the fully CY represents the capacitance of the Y-capacitors. The CM
transformer-isolated AEF. Fig. 1 depicts the configuration of choke is modeled as Lcm and Mcm, which represent the
the proposed AEF. The AEF is installed as an add-on to the self-inductance and mutual-inductance of the windings on
existing conventional CM L-C EMI filter consisting of a CM power lines.
choke and Y-capacitors. The proposed AEF structure is similar The AEF is mainly composed of the sensing winding wound
to the conventional CSCC AEF topology, but an injection on the CM choke, the amplifier part, and the injection
transformer is added between the amplifier output and the transformer. The turn ratio of the winding on a power line to the
sensing winding is set as 1:Nsen, and the self-inductance of the
compensation Y-capacitors. Because the injection transformer
sensing winding is approximately given as Nsen2Lcm. Msen
is not installed on the main power lines, only the small
represents the mutual inductance between the winding on a
compensation signal current flows at the transformer. The
power line and the sensing winding for the AEF input. Likewise,
injection transformer can be realized in a compact size due to its Minj represents the mutual inductance in the injection
small current regardless of the operating current of the transformer, and the turn ratio of the primary winding to the
application, resulting in a low risk of the magnetic saturation secondary winding is set as 1:Ninj. The self-inductance at each
and heat problem. Also, the sensing part of the AEF does not side is then given as Linj and Ninj2Linj, respectively. Note that
require any additional transformer, but a thin noise-sensing Mcm, Msen, and Minj are calculated as kcmLcm, ksenNsenLcm, and
wire is additionally wound on the already existing commercial kinjNinjLinj, respectively, where kcm, ksen, and kinj represent each
CM choke. There have been attempts to add a sensing winding coupling coefficient. The values of kcm, ksen, and kinj are usually
directly on a commercial CM choke [8], [24], but the adverse distributed from 0.99 to 1 in a practical design. Last, the
effects and the maximally allowable turn number of the sensing amplifier part is implemented with the non-inverting OP-amp
winding have not been investigated. In summary, the major configuration with the resistors, R1 and R2.
novel feature of the proposed AEF can be characterized as 1) Considering the feedback stability of the AEF, several
fully transformer-isolated and 2) compact-sized design without additional components, such as the low-pass filter, bypass
additional components on the main power lines. By virtue of branch, and phase compensator, are required, as shown in Fig. 2.
these features, the proposed AEF has a smaller size and better Rf and Cf comprise the low-pass filter at OP-amp input to
performance than the other transformer-isolated CSVC AEFs prevent the stability problem caused by the sensing winding
in [18] and [19]. resonance at the high-frequency range. Rd1, Cd, and Rd2 also
Many useful explicit design guidelines for complete design work for stability as bypass and damping circuits to avoid the
resonance at the injection transformer, which additionally
of the proposed AEF are derived in this paper. In Section II, the
mitigate the performance degradation due to the resonance
proposed transformer-isolated AEF is analyzed to estimate the
between noise source impedance and the Y-capacitors. Rc and
noise attenuation performance. Based on the analysis, proper
Cc are the phase compensator for the stability at the
design guidelines for the performance and stability of the AEF low-frequency range.
is developed in Section III. In Section IV, the filter insertion Although the ground reference voltage of the AEF is set
loss and loop gain of the AEF are validated by measurements differently from the earth ground, the AEF is symmetric with
using a vector network analyzer (VNA). The reduction of the regard to the ac zero potential and can be analyzed by bisecting
CM CE noise by the AEF is also demonstrated with a real the circuits. The equivalent circuit model of a half portion is
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Vin,amp 2sksen N sen Lcm Z sen, para boosted to (1+ NsenNinj(1+R2/R1))CY, as shown in Fig 4(c). As
G1 ( s) the frequency increases near fop,max, (s) starts to decreases,
Vin sN sen 2 Lcm Z sen, para || Zin, AEF
representing that the compensation voltage from the AEF
1 1 (9) decreases. At the same time, (s) become comparable with 1,
Rcm || Zline Z LISN
sC f sCcm which implies that the impedance of the bypass branch,
1 1 (Rd2+1/sCd), becomes lower than that of the injection
Rf Z sen, para ( Rcm || ) Zline
sC f sCcm transformer path. Therefore, the CM noise current mainly flows
through the bypass branch, and the impedance of ZY,eff is
1
R2 Rc || approximated to (1/sCY+2(Rd2+1/sCd)).
Vout ,amp sC c Fig. 5(c) shows that the magnitude of ZY,eff increases larger
Gamp ( s ) 1 (10)
Vin ,amp R1 than that of 1/sCY after fop,max, because Cd and Rd2 are added to
the current path at the frequency range. However, the damping
1 2
( Rinj1 || ) resistor Rd2 plays an important positive role in mitigating the
sCinj1 1
A(s) { Rinj1 || sLinj } resonance between the Y-capacitors and CM noise source
1 1 sCinj1 (11)
Ro Rinj1 || impedance. The critical performance degradation of the overall
sCo sCinj1
CM filter is often caused by the resonance and should be
1 1 avoided, which will be demonstrated in detail in Section IV.
{sNinj 2 Linj ( Rd1 Rd 2 ) || Rinj 2 || } ( skinj Ninj Linj )2
sCd sCinj 2
where (s) and (s) can be physically understood as a boosting
factor and a bypassing factor, respectively, as will be explained
later.
G1(s) is the voltage gain from Vin to Vin,amp, while Gamp(s) is
the amplifier gain from Vin,amp to Vout,amp. The frequency
bandwidth of the OP-amp is assumed to be sufficiently higher
than the interested frequency range. The expression of ZY,eff in
(6) can be understood as the impedance of an effective
capacitance, CY,eff(s), which is defined as
(a)
1 (s)
CY ,eff ( s ) CY . (12)
1 (s)
The change of CY,eff(s) with varying the frequency is
summarized in Fig. 5. The effects of the AEF and resultant
current paths at the Y-capacitor branch are described in Fig.
5(a). The gray dotted box represents the effects of the AEF on
the CY,eff. fop,min and fop,max are the target minimum and maximum
operating frequency of the AEF, respectively, which can be
designed by the circuit parameters of the AEF.
As an example, the magnitudes of (s) and (s) of a properly
(b)
designed AEF are plotted with varying frequency in Fig. 5(b).
The impedance of the Y-capacitor branch, ZY,eff, is also plotted
in Fig. 5(c). At frequencies sufficiently lower than fop,min, both
(s) and (s) are much smaller than 1, and ZY,eff in (6) is simply
approximated to 1/sCY. This implies that the bypass circuits and
injection transformer are negligible compared with the
impedance of CY, and the compensated noise voltage from the
AEF is also very small. In the operating frequency range of the
AEF from fop,min to fop,max, the (s) become larger than 1, while
the (s) is still much smaller than 1. That is, the AEF provides
the compensation voltage to the Y-capacitor branch, as (c)
depicted as -Vin in Fig. 5(a), while the bypass circuits are still Fig. 5. (a) Operation of the AEF depending on frequency range, (b) plot of the
negligible. The magnitude of (s) is predominantly maintained (s) and the (s), and (c) impedance curve of ZY,eff.
at NsenNinj(1+R2/R1) in the operation frequency range, which is C. Insertion Loss of the Total Filter
the multiplication of voltage gains from the sensing winding, The noise attenuation performance of a filter is commonly
amplifier, and injection transformer. Therefore, the CM current quantified by the insertion loss (IL), which is defined as a ratio
flowing through the Y-capacitor branch is amplified by of the noise voltage received at LISN without the filter to that
(1+NsenNinj(1+R2/R1)), resulting that the effective capacitance is with the filter installed. The IL of the total EMI filter in Fig. 3 is
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derived as Csen as
Zline || ZY ,eff 2Z n Zline f r , s en
1 . (17)
IL . (13)
2N s en LcmC s en
Zline || ZY ,eff 2Z n Z LISN
As the frequency increases, the IL of (13) starts to increase Next, because the fr,sen should be higher than fr,cm as
predominantly from the frequency point where the ZY,eff 1 1
f f , (18)
r , s en r ,cm
becomes smaller than Zline. The low-frequency boundary of the
2N s en LcmC s en 2 Lcm,eff C cm
filter operation can be approximated to 1 / 2 Lcm,eff CY ,eff . The a design guideline on the turn number of sensing winding is
proposed AEF greatly decreases the ZY,eff in the target extracted as
frequency range, as shown in Fig. 5(c), which increases the IL Lcm,eff Ccm 2Ccm ,
of the total filter. Also, the AEF makes the total filter start to N sen (19)
LcmC sen Csen
operate from a lower frequency.
where Lcm,eff is approximated to (1+kcm)Lcm ≈ 2Lcm. The design
III. DESIGN GUIDELINES OF THE PROPOSED AEF guideline of (19), which guarantees the maintained Zline, is
derived as the maximally allowable turn ratio of the sensing
In this section, the practical design guidelines for the winding. Although the exact values of the parasitic capacitance
proposed AEF are developed with consideration of in the CM chokes, Ccm and Csen in (19), are actually unknown
performance and stability. prior to the design, (19) can still provide useful guideline on the
A. Design of the Sensing Winding and Input Low-Pass Filter turn number of the sensing winding.
The sensing winding is directly wound on the CM choke
herein, which is different from [18] and [19], where a separate
additional sensing transformer was utilized. Not using a
separate sensing transformer is desired in terms of size and
cost; however, the CM choke inductance and power line
impedance, Lcm,eff and Zline, can be decreased by the additional
sensing winding, as aforementioned. Even if the proposed AEF
well increases the Y-capacitance, CY,eff, the decreased power
line impedance, Zline, can cause the degradation of the noise
attenuation performance of the total CM EMI filter. Therefore,
a proper design guideline for the sensing winding is required to
prevent the decrease of Zline.
Zline is predominantly determined by the parasitic
capacitance after the first self-resonance frequency of the CM
(a)
choke, fr,cm, which is given as 1/ 2 Lcm,eff Ccm . Thus, after the
frequency fr,cm, the inductance cancelling term X(s) has a minor
effect on the magnitude of Zline. Also, the X(s) in (3) becomes
significant only if sNsen2Lcm is higher than (Zin,AEF||Zsen,para).
Therefore, if the frequency point where sNsen2Lcm starts to be
larger than (Zin,AEF||Zsen,para) is higher than fr,cm, the Zline is rarely
affected by the sensing winding. This condition can be
conveniently satisfied by the following design procedure. First,
Zin,AEF is designed to be higher than Zsen,para for all interested
frequency ranges, such as 10kHz to 30MHz. That is,
Z in , AEF R f 1 Z sen, para Rsen || 1 . (14)
sC sC
f sen
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B. Design of the Injection Transformer and Amplifier The phase compensation elements, Rc and Cc, in Gamp(s)
should have little effects on the AEF operation, and (26) is
The design of injection transformer and amplifier parts is
further simplified to a frequency-independent value, as also
predominantly responsible for the major performance
denoted in Fig. 5, as
parameters of the AEF in Fig. 5: fop,min, fop,max, and CY,eff .
CY ,eff (1 N senNinj (1 R2 / R1 ))CY . (27)
The capacitor Co at the amplifier output is utilized to block
unwanted signals at a frequency below the target operating Finally, several useful design guidelines for the AEF can be
frequency range. The Co in series with Linj constitute a derived as the following. Even though Nsen is restricted by (19),
high-pass filter, and its cut-off frequency determines the the CY,eff in (27) can be designed to be the multiple times of CY
minimum operating frequency of the AEF, which is derived as by increasing the Ninj and the amplifier gain, (1+R2/R1). As
1 increasing Ninj, however, the maximum operating frequency
f op,min . (21) fop,max is decreased by (23). Also, a high amplifier gain requires
2 Linj C o
a large output voltage swing and a large gain-bandwidth for the
At the frequency of fop,min, the impedance of Co in series with OP-amp. Therefore, the proper values of Ninj and (1+R2/R1)
Linj critically decreases, which increases the output current of should be selected with consideration for the cost of OP-amp
OP-amp. Therefore, Ro is also added at the OP-amp output to and fop,max of the AEF.
limit the impedance at the resonance frequency but should be Also, the condition of (22) implies that the fop,max of the AEF
sufficiently smaller than sLinj at all the operating frequency can be adjusted by Ninj, Linj, and Cinj2 of the injection
ranges. transformer. Because the parasitic capacitance Cinj2 is not an
On the other hand, as explained in Fig. 5(a), the maximum independent design parameter, Ninj and Linj should be designed
operating frequency of the AEF, fop,max, is determined by the to be small to achieve a high fop,max. However, a small Ninj
frequency boundary where the impedance of the bypass branch results in a small CY,eff, and lowering Linj increases the fop,min
becomes lower than that of the injection transformer path. from (21). Consequently, for the optimized performance of the
Similarly to the resonance due to the sensing winding shown in AEF, the following design process is suggested. First, Co is
Fig. 6, the resonance at the secondary winding of the injection designed to be as large as possible in the given size of physical
transformer also can cause the feedback instability, and the package, and Linj is lowered up to the limit of (21) for the target
bypass branch should start to work at a frequency lower than fop,min. Next, in order to achieve the largest CY,eff, Ninj is
the resonance frequency. The resonance at the secondary increased up to the limit of (22) for the target fop,max.
winding is created at the frequency of 1 / 2 (1 k inj 2 ) N inj 2 Linj C inj 2 , C. Stability Check
which should then be higher than fop,max, as The AEF is basically a feedback system with an analog-input
1 . (22) and an analog-output, and its stability should be carefully
f
op , max
2 2
2 (1 k inj ) N inj Linj C inj 2 designed and guaranteed. If the system is unstable, the system
can oscillate even when the EUT noise source is not applied.
The fop,max is determined by the resonance between the The feedback stability can be confirmed by the phase and gain
inductance part of the injection transformer, (1-kinj2)Ninj2Linj, margins of the loop gain. To derive the loop gain from the
and the capacitance in the bypass branch, Cd, as
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noise source voltage Vn is not applied. The ratio of the voltage The expressions of (31) and (32) deliver the design
at the node in front of CM choke, Vin, to the test voltage, Vt, can guidelines for the Rc and Cc.
then be calculated as It is worth noting that the G2(s) of (28) depends on the noise
1 1 source impedance of the EUT, Zn, so does the loop gain of (30).
skinj Ninj Linj ( Rinj1 ||
)( Rinj 2 || )
V sCinj1 sCinj 2 From the expressions, it is found that a larger magnitude of Zn
G2 (s) in
Vt ( R 1 R || 1 ){sL ( R 1 ) || R || 1 } tends to result in a smaller gain margin by increasing the
o
sCo
inj1
sCinj1
inj o
sCo
inj1
sCinj1 (28) magnitude of the loop gain. Thus, the infinite value of Zn
1
usually gives rise to the worst stability condition in the AEF
Rd 2 applications, which has been validated by simulations and
sCd
measurements. Therefore, in this paper, the loop gain of the
1 1 1 1
( )( Rd1 Rd 2 Rinj 2 || ) B( s ) designed AEF is calculated or measured with the condition of
Z n Zline sCd sCinj 2
the infinite Zn in order to guarantee the stability for any EUT
where applications.
1 1 1 1 1
B( s) {( ) ZCy 2( Rd 2 ) || ( Rd1 Rinj 2 || )}
Z n Zline sCd sCinj 2
1 1 ( sM inj )2
{sNinj 2 Linj ( Rinj 2 || ) || ( Rd1 Rd 2 ) }
sCinj 2 sCd sL ( R 1 ) || ( R || 1 )
inj o inj1
sCo sCinj1
1 2 1 2
2( Rinj 2 || ) ( Rd 2 )
sCinj 2 sCd
1 1 2
( Rd1 Rinj 2 || Rd 2 )
sCinj 2 sCd
(29)
The voltage gains of (Vin,amp/Vin) and (Vout,amp/Vin,amp) are
already derived as G1(s) and Gamp(s) in (9) and (10),
respectively. Therefore, the loop gain of the system is written as (a)
Vout,amp Vin Vin,amp Vout,amp
Gloop (s) G1 (s)G2 (s)Gamp (s) . (30)
Vt Vt Vin Vin,amp
The purpose of employing the Rc and Cc is to increase the
phase margin of Gloop(s) for stability at the low-frequency range
because the resonance between the effective inductance of the
choke, Lcm,eff, and the effective capacitance of the Y-cap branch,
CY,eff, also cause a risk of instability. The resonance frequency
of 1 / 2 Lcm,eff CY ,eff determines the low-frequency boundary of
the filter operation, and should be lower than the low-frequency
limit of the CE regulation in a proper EMI filter design. The
maximum amount of the phase compensation due to the Rc and
Cc is calculated as (b)
Fig. 7. Comparison of loop gain: (a) an unstable situation without damping
max(| Gloop, w/ comp ( f ) Gloop, w/o comp ( f ) |) components, Rd1, Cd, Rd2, and phase compensator, Rc, Cc, (b) a stable situation
with those components.
Rc 2 , (31)
tan 1
4( R1 R2 )( R1 R2 Rc ) As an example, the Gloop(s) of a designed filter with the AEF
is plotted using (30), as shown in Fig. 7. The bypass branch and
which arises at the frequency of 1 Rc . the phase compensator, Rd1, Cd, Rd2, Rc, Cc, are not installed in
1
2Rc C c R1 R2 Fig. 7(a) but are installed in Fig. 7(b). Their effects on the
Gloop, w/ comp (s) and Gloop, w/o comp (s) represent the phases stability is clearly demonstrated. The instability due to a drastic
phase shift near 10MHz in Fig. 7(a), which is attributed to the
of Gloop(s) with and without the phase compensator,
secondary winding of injection transformer, is relieved by the
respectively. By setting the maximum phase-compensation
bypass branch in the case of Fig. 7(b). The drastic phase shift at
frequency to be the resonance frequency of 1/ 2 Lcm,eff CY ,eff ,
low frequencies below 100 kHz in Fig. 7(a), which is attributed
another expression on the Rc and Cc is extracted as to the resonance between Lcm,eff and CY,eff, also causes the risk of
instability. As shown in Fig. 7(b), the gain margin is greatly
increased by using the phase compensator, Rc and Cc.
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(35)
where Fig. 8. Design flow of the proposed AEF.
(Zline Z LISN ) || ZY ,eff
Vin (s) Vn (s) . (36)
2Zn (Zline Z LISN ) || ZY ,eff Fig. 8 summarizes the design flow for the proposed AEF
Because Vin(s) is determined by both Zn and Vn(s) as well as derived in the previous sections. Assume that the maximum
the filter impedance including the AEF, the information of allowable value of the passive Y-capacitor, CY, is given from
noise source model is necessary to estimate Vout,amp(s) and the safety limit on the earth leakage current, prior to the overall
Iout,amp(s). The noise source model of an operating SMPS, Zn filter design. The required CM choke inductance and effective
and Vn(s), can be extracted by various measurement methods Y-capacitance in the total CM EMI filter, Lcm,eff, and CY,eff,, are
developed in [25]-[28]. Once Zn and Vn(s) are found, the then determined from the extracted CM CE noise model of the
time-domain waveforms of the OP-amp output voltage and EUT, with considering that the overall filter starts to work from
current, vout,amp(t) and iout,amp(t), can be calculated from the the resonance frequency between them. Next, the target
spectra of Vout,amp(s) and Iout,amp(s) given in (34)-(36). Therefore, operation frequency range of the AEF, fop,min, fop,max, are also
the voltage and current capacity of the OP-amp output, decided. From the target performance of the AEF, fop,min, fop,max,
vOPamp,max and iOPamp,max, should be sufficient to provide the and CY,eff, the sensing and input parts of the AEF are designed at
calculated vout,amp(t) and iout,amp(t), respectively, as, Step 1. The turn ratio of sensing winding, Nsen, is designed by
vOPamp,max max vout ,amp (t ) (37)
the conditions of (19), and the input low-pass filter, Rf and Cf, is
designed by the condition of (15), (16), and (20). In Step 2, the
iOPamp,max max 2i out ,amp (t ) . (38) amplifier and injection transformer parts are designed. The
values of Co and Linj are chosen by (21) from the target fop,min.
Because Iout,amp(s) is defined in the half-circuit model, the The values of Ninj and (1+R2/R1) are then designed by using (23)
actual current flowing at the OP-amp is twice the calculated and (27) with consideration of the target fop,max and CY,eff. From
current, as shown (38). the designed values of Linj and Ninj, the injection transformer is
Among the various design factors affecting Iout,amp(s), as manufactured, and the Cinj1 and Cinj2 are extracted by
shown in (35), increasing Ninj predominantly increases Iout,amp(s) measurements. The capacitance of bypass branch, Cd, is also
in the operation frequency range of AEF. The voltage gain of determined by (24). If necessary for the low frequency stability,
injection transformer due to Ninj can reduce the budget of the the phase compensator, Rc and Cc, is also added in the amplifier
OP-amp output voltage by trade of output current, as mentioned part based on the design guides of (31) and (32). In Step 3, the
in Section III-B. The injection transformer not only isolates the feedback stability of the overall filter with the AEF is
AEF ground from the SMPS ground, but also provides the gain confirmed by plotting the loop gain using (30). If the stability
and another design flexibility for the OP-amp circuit. margin at any frequency point is not sufficient, the
corresponding circuit components among Rf, Cf, Rd1, Rd2, Cd, Rc,
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and Cc are properly tuned. In the final Step 4, a proper OP-amp to be 470pF with considering the safety standard of the
is selected based on the required frequency-bandwidth, voltage application. However, the insertion loss of the filter without the
and current capacity for the noise compensation by using AEF is not sufficient at the low-frequency range below 1MHz.
(33)-(38). Also, another problem in the designed filter is that the inductive
component in the noise source model and the Y-capacitance in
IV. IMPLEMENTATION AND MEASUREMENTS OF THE the filter comprise a resonance circuit, and the insertion loss of
PROPOSED AEF the filter is significantly reduced at the resonant frequency of
In this section, the proposed AEF is designed in a compact about 4.2MHz. The resonance effects between the source
package for the application to a SMPS board, and its noise impedance and a component in the EMI filter often arise, which
reduction performances are demonstrated by various can critically degrade the filter performance in a narrow
measurements. frequency band [29], [32]. In order to increase the insertion loss
at low-frequency range as well as to mitigate the resonance
A. Implementation of the CM EMI Filter with the Proposed effect, the proposed AEF is designed and installed as an add-on
AEF to the L-C filter instead of increasing the stage of the filter.
The target SMPS board includes various power circuits, such It is desired to enhance the effective Y-capacitance by more
as the rectifier, power factor correction (PFC) converter, than seven times to sufficiently suppress the low-frequency CM
flyback converter, and LLC resonance converter. The SMPS noises, and the target CY,eff of the AEF is selected as 3.4nF. The
has the power rating of 200W with 64kHz and 110kHz target fop,min and fop,max are then set as about 2.4kHz and 1MHz,
switching frequencies. To efficiently design and analyze the respectively. Also, the values of Rd1 and Rd2 in the AEF are
total EMI filter including the AEF, the information of noise designed to sufficiently mitigate the resonance between the
source impedance of the EUT is required because the proper source impedance and the Y-capacitor branch.
impedance mismatching at the CE frequency range should be
obtained by the filter [29]. As a simple method, the amounts of TABLE I
CE noises from the SMPS are measured without and with a COMPONENT VALUES OF THE PROPOSED ACTIVE EMI FILTER
reference CM choke installed at the power lines, respectively.
Components Values
The CM noise source impedance of the SMPS can then be
calculated from the choke impedance and the insertion loss of Lcm, Rcm, Ccm, kcm 13.5mH, 112k5 pF, 0.997
the choke [25]. Nsen, Rsen, Csen, ksen 0.3, 80k20 pF, 0.997
Linj, Rinj1, Cinj1, kinj 45H, 10k5 pF, 0.994
Ninj, Rinj2, Cinj2 6, 112k6 pF
R1, R2, Rc, Cc, Rf, Cf 4001k6.8k5.6nF, 1k10pF
CY, Ro, Co, Rd1, Rd2, Cd 470pF, 0.2294F, 220301.5nF
Fig. 9. Extracted CM noise impedance of the target SMPS and impedance curve
of the series C-L circuit model.
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injection transformer have been extracted using the VNA, as product application. In the experiments herein, the supply
explained in [17]. All circuit parameters of the designed AEF voltages for the AEF have been provided by an external power
are summarized in Table I. supply to verify that the AEF works well at any reference
As explained in Section III-D, the information of both Vn and voltage, which can be far different from the earth ground.
Zn is necessary to estimate the required voltage and current
B. Experimental Validations
capacity of the OP-amp. In addition to the |Zn| in Fig. 9, the
magnitude of the CM noise source voltage, |Vn(s)|, can be also
extracted using the same measurement method using a
spectrum analyzer and a reference CM choke [26]. The
magnitude of the spectra of Vout,amp(s) and Iout,amp(s) are then
calculated from (34)-(36) with the extracted |Zn| and |Vn(s)|.
Although the phases of the voltage and current spectra are still (a)
unknown, the worst-case time-domain waveforms can be
approximately estimated by considering all the frequency
spectra to be in-phase. The actual voltage and current
waveforms at the OP-amp output should be different from the
worst-case waveforms, however; the peak and RMS values of
the worst-case waveforms can provide an initial guideline to
identify the required OP-amp capacity. After the calculation,
the maximum absolute peaks of the worst-case waveforms
were obtained as 4.7V and 420mA, respectively. Accordingly,
a commercial OP-amp (OPA2677) with the maximum
available output voltage and current of 5V and 500mA at 6V
dc supply voltages was employed in the amplifier part. After
implementing the AEF at the target SMPS, the actual voltage
and current waveforms at the OP-amp output were also (b)
measured by using a differential probe and a current probe, Fig. 12. (a) VNA port condition for the measurement of loop gain (b) calculated
respectively, as shown in Fig. 11. The dotted horizontal lines versus measured results.
represent the maximum values of the calculated worst-case Prior to the CE measurements with the operating SMPS, the
waveforms. The peak values of the actual waveforms are a bit characteristics and modeling expressions of the AEF are
smaller than those of the worst-case waveforms, which rigorously validated by measurement using the VNA. The loop
validates the worst-case estimation method for the OP-amp gain of the total filter with the AEF, Gloop(s), can be directly
selection. When the injection transformer is not employed, a measured by disconnecting the OP-amp output node and
much larger maximum output voltage of the OP-amp is applying the VNA ports, as shown in Fig. 12 (a). The Gloop(s) is
necessary, which requires a more expensive OP-amp and a then calculated as
higher DC power supply. By virtue of the injection transformer
V Z
gain, a lower-voltage OP-amp can be used in the AEF by trade Gloop (s) 2 21 (39)
of OP-amp current. V1 Z11
where Zij is the measured impedance parameters in the test
configuration. The magnitude and phase of Gloop(s) extracted
from the measurements by (39) are plotted in Fig. 12 (b), which
show good agreement with the analytical results calculated by
(30). After the careful design, according to the extracted
guidelines, the gain and phase margins are sufficient at both
low and high-frequency ranges.
Fig. 11. Measured OP-amp output voltage and current waveform. (a)
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(b)
Fig. 13. (a) VNA port condition for the measurement of insertion loss and (b)
calculated versus measured results
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AEF, the leakage current is rarely affected. It is attributed to the reduction of the CM CE noises by applying the AEF has been
measuring network having low-pass filter characteristics with also experimentally validated. Leakage currents were also
the cut-off frequency below 1kHz, while the AEF does not measured, and it was verified that the proposed AEF hardly
change the Y-capacitance at the low-frequency. increase the leakage current through Y-capacitors.
The AEF achieves the additional CE reduction by 10 to 20
C. Comparison between Transformer-Isolated AEFs
dB at the frequency range lower than 1MHz. The critical noise
The performance and characteristics of the proposed AEF peaks at the resonance frequencies are also reduced by 7dB. As
are compared with those of other transformer-isolated AEFs a result, the weak points of the conventional CM filter in both
published in previous literatures, as summarized in Table II. low and high frequencies are effectively improved by
The AEFs in [18] and [19] are of the CSVC topology and employing the AEF, and the CE level is managed under
require two transformers installed on the main power lines. The 57dBV in all the frequency range of the CE regulation.
AEF in [18] have a maximum IL of 20dB but poor performance
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TABLE II
COMPARISON BETWEEN TRANSFORMER-ISOLATED AEFS
Diameter of
Max. IL of
injection
Total Filter Noise sensing method Benefits Drawbacks
transformer
[dB]
[mm]
- Low performance in low frequencies
under 500kHz.
[18] 20 30 Additional CT - Fully transformer-isolated.
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[19] 30 23 Additional CT - High performance in low frequencies from
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150kHz.
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- High performance in very low frequencies
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- No additional components on power lines.
- Reduced high-frequency resonances
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