A Technical Report On Student Industrial
A Technical Report On Student Industrial
A
TECHNICAL REPORT ON
STUDENT INDUSTRIAL WORK EXPERIENCE SCHEME (SIWES)
HELD AT
IMEE ENGINEERING SERVICES LIMITED
From 22nd of July, 2019 to 3rd of January, 2020
BY
ALADE ABAYOMI SIMEON
MATRIC NO: 170409023
LEVEL: 300 LEVEL
SUBMITED TO:
DEPARTMENT OF PHYSICS AND ELECTRONICS
FACULTY OF SCIENCE
SUBMITED ON: 4TH JANUARY, 2020
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CERTIFICATION
_______________ ______________
Siwes coordinator Date
________________ ______________
Ag. Director, Siwes Date
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DEDICATION
This report is dedicated this to God who saw me through my SIWES program and
also to my family and friends, for their kind gestures and wonderful contribution
offered to me during and after the course of my six (6) months Industrial Training.
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ACKNOWLEDGMENT
My deepest appreciation and gratitude goes to God for his gift of life given
to me and strength to journey through the course of the program, and also to Engr
J.S Kehinde, the Managing Director of IMEE Engineering Services Limited, for
giving me this very rare privilege and opportunity to learn and to be trained under
him.
I cant but say a very big thanks to everyone who has in one way or the other
contributed to the success of my Siwes program at large. I salute you. Thanks and
God bless you all.
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EXECUTIVE SUMMARY
Student Industrial Work Experience Scheme (SIWES), is a program
designed by the Industrial Training Fund (ITF) in 1973, with the view to bridge
the gap that was observed between theory that students of tertiary institutions
were exposed to in school and the practical knowledge that industries require for
the students to be employable. It provides an on-the-job practical experience for
students as they are exposed to work methods and techniques in handling
equipment and machinery that may not be available in their Schools.
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CHAPTER ONE
(1.1) INTRODUCTION.
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Engineering and those in technical schools embark on SIWES so as to be able to
put into practice the theoretical knowledge that hey have acquired. The purpose
of this SIWES report is therefore to emphasize the skills acquired during my
SIWES and to also make relevant recommendations.
❖ To provide a detailed account of the knowledge and experience gained during the
❖ To provide a technical report on the area covered by the student to the authority
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(1.3) OBJECTIVES OF SIWES.
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CHAPTER TWO
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reliance by small scale businesses, industries and affluent individuals on off-grid
generation.
The poor state of power supply in Nigeria was widely viewed as one of
the major constraints to the nation’s economic growth. While Nigeria has an
abundant supply of natural resources, including large reserves of oil and gas, it
had one of the lowest net electricity generations. Today however, with funding
from World Bank, Japan International Corporation Agency, the African
Development Bank, proceeds from the sale of the National Integrated Power
Project (NIPP), EXIM China and contractor-financed turnkey projects all making
up funding for the power sector reform.
Companies bear so much loss as outages often occur when goods are in
the middle of production. When power is taken unannounced in the process of
production, all goods are destroyed. Many firm generate power privately and cut
of dependence on the national grid. The consequence of incurring high cost of
power generation from the industries makes the nations industries less
competitive. A 2015 report on the Good Governance Initiative (GGI), say
Nigerians spent N3.5 trillion on fuelling there generators annually and N2 trillion
spent on running generators by over 17 million small and medium scale
enterprises, banks, other corporate entities and traders across the country.
It can be inferred that an improved and stable power supply is vital to boost
the growth of any economy. Many functions necessary to present day living
comes to a halt when the supply of energy stops or fluctuates. The greater the per
capital consumption of electric power in a country, the higher the standard of
living of its people. The survival of industrial undertakings and our social
structures depends primarily upon low cost and uninterrupted power supply.
There is therefore need for an improved and regular electric power supply in the
country. This work aims to show that an improved power supply Nigeria is a
panacea to her industrial/economic development.
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(2.2) HISTORY OF ORGANIZATION
➢ Mechanical Services
i) Public health and plumbing engineering (water supply, public health, rain water
drainage and suppression)
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iv) Escalator, Elevator and Travellator
➢ Electrical/Electronics Services
i) Systems engineering
v) Lighting designs
vi) CCTV
MISSION
The company’s mission is “To serve humanity honourably, with integrity and
commitment by rendering purely professional services on projects for the utmost
interest of her clients
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VISION
The company’s vision is “To become the most dependable, standard and first
class electrical and mechanical contractor in services to humanity and
consultancy”
MANAGING
DIRECTOR
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Fig 1. Organization Chart
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2.4 IMEE AS AN INDUSTRY IN NIGERIA, ITS MARKET
/ SERVICES SITUATION AND THE ECONOMIC
ENVIRONMENT IN WHICH IT OPERATES
The market service of the company is precisely very good in the sense that
not only does the company renders installations services such as CCTV, Burgler
Alarms, Emergency Systems, Lighting, Power distribution, Smoke detectors /
escalators, air-conditioning systems e. t .c We also do repairs and sales of
electronics appliances such as Automatic voltage regulators; Ranging from
1000W-5000W, Smart Televisions, Refrigerators, Air-Conditioners, Pressing
Irons e. t. c. IMEE Engineering Services Limited also markets products such
as Knockout boxes, Conduit Materials, Electrical Fittings and Energy
Saving Bulbs Ranging from 3W-65W, for the benefits of her clients.
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CHAPTER THREE
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factors such as materials being worked on, location, accessibility, system,
environment etc. My involvement and participation are detailed below:
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Below are some basic Personal Protective Equipment (PPE):
• Hard Hat/Helmet
• Safety Jacket
• Safety Gloves
• Safety Boots
• Safety Eye Glasses
The following safety measures should be strictly adhered to while carrying out
any installation or maintenance operation on site services.
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• Equipment must be isolated from supply before any circuit conductor is
touched.
• The tagged and isolated should be checked before progressing to
connections.
• Works on conductors/equipment should be carried out while they are
switched off.
• After moving the handle of an isolating switch to the off position the cover
should be tested to confirm it has no contact with the tongue.
• In the absence of isolating switch, the circuit fuses should be removed and
placed in a safe position.
• Fire fighting equipment e.g. portable fire extinguishers should be made
available in accessible positions. These appliances should be examined
periodically, kept in order and fully charged for immediate use.
• Warning signs should be placed at notable places on worksites.
• In case of electrical shock, first aid and artificial respiration should be given
to the victim before been taken to the hospital.
Truthfully speaking, this I.T program has not only given me the privilege to
identify some of the tools, materials and machineries used for both electrical and
electronics installation and designs but also helped me to practically make use of
them. I made use of Electrical / Electronics Equipment such as; Handy Cable
Cutter, Soldering Iron, Wire Stripper, Pliers, Measuring Tape, Steal Square Ruler,
Adjustable Spanner, Nipper, Screwdriver, Fishing tape, Saw Blades, Hammer,
Chisels, Bending Springs, Crimping Tool, Tool box, Circuit Tester, Multi-tester
etc
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Some of the machines I used are; Handy Drilling Machine, Cutting
Machine, Jackhammers etc. Also, the Materials used for Electrical and
Electronics installation which I encountered includes; Conduits Materials,
Cables (Wires of different sizes), Knockout boxes, Terminal Blocks, Circuit
Breakers, No Fuse Breakers, Magnetic Contactors, Push Buttons, Relays,
Switches, Receptacles, Electrical lighting Fittings, Vero Boards, Soldering Lead,
and some other electronics components such as; Resistors, Capacitors, Diodes,
Transistors etc to mention a few.
❖ Handle Cable Cutter, Nipper and Plier: These are the tools used for cutting
and peeling cables or wires of different kinds. They are applicable according
to the size of the wire.
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❖ Measuring Tape: It is used for measuring the length of an electric material
and also to get the lighting points on slabs and walls on site.
❖ Screwdrivers, Hammers and Saw Blades: These are common tools which
are used for electrical installation and they differ, depending on the particular
task you want to do with them.
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Fig 6: Images of Screwdrivers, Hammer and the Saw Blade
❖ Fishing Tape: The fishing tape is used to test for continuity in conduits after
installation so as to be sure that there are no blockages.
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Fig 8: Images of the Multi-meter and a Spirit Level
❖ Jackhammer: This is also like the cutting machine but it is different in the
sense that it is a pneumatic tool that combines a hammer directly with a chisel
which is used to break up rock, pavement and concrete for easy conduit
installation in floors.
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Fig 11: A Jackhammer
❖ Conduits: These are tubes which can be made of metal, PVC, fiber or fired
clay etc They are used to protect electrical cables embedded in concrete
structure (floor, slab or wall), for power, lighting or signal distribution in
buildings.
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❖ No Fuse Breaker: This material also does the same work as the circuit
breaker but operated manually and has no fuse embedded in it. It protects
cables by blocking a circuit when over-current flows in the circuit.
❖ Push Button: This is an electrical switch which has two contacts (Normally
Open and Normally Close contacts), It momentarily allows current to flow
when button is pushed in and breaks current when released.
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❖ Relay: This is an electrically operated switch used where it is necessary to
control a circuit with a low-power signal. Most of the relays use an
electromagnet to mechanically operate a switch.
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Aim and Objective: Electrical Services Installation.
Work done:
I was part of the team who worked on this project and I was able to learn
everything that will be discussed in this chapter. The skills developed and
techniques learnt are discussed below:
1. Conduit Wiring:- This is the process where electric cables are arranged
systematically in wall, slabs and floor through the use of PVC pipes in
outlets, switches or light fixtures are installed on the wall surface without
the hassle of cutting into walls, fishing tape and patching holes.
3. Cleat Wiring:- This is a system of wiring done in an industry with the help
plastic and laid with cover to protect the wires from dangerous metallic
materials.
Therefore, for this particular project, the Conduit method was used.
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➢ SITE PLAN DRAWING AND LIGHTING PLAN
technical drawing that shows information about power, lighting, and signal for
engineering's design to the workers, who install the electrical system on the
job".
A complete set of working drawings for the average electrical system in large
• A plot plan showing the building's location and outside electrical wiring
technicians who erect, install, and repair electrical equipment and wiring in
buildings.
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Fig 18: Electrical lighting layout for Ground floor of the building
➢ WIRING PLAN
The wiring plan includes all enclosures and the interconnecting wiring.
The designer determines the location of the lighting points, outlets, distribution
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Wires and cables are rated by the circuit voltage, temperature rating and
be used.
INSTALLATION PROCEDURES
detectors
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PICTURES OF MY PARTICIPATION AT WORK
Fig 19: Installations of conduit pipes for lighting, air-conditioners and smoke
detectors in slabs
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Fig 20: Casting Process of the slab after conduits installation
After the casting process, then conduits continuity testing was carried out.
Coloured ropes were inserted and tied to the boxes outlets to show continuity in
the conduits. This was made possible by the use of fishing tapes and the process
is called Fishing. Pictures are shown below:
Fig 21: Testing for continuity in conduits by the use of Fishing Process
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After the fishing process, we proceeded with the installation of knockout
boxes and conduits for switches, socket outlets, water heaters, extractor fans,
smoke detectors and air conditioners, including the installation of the distribution
board. Pictures shown below:
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Fig 22: Installation of Boards for ELV(extreme low voltage), LV(low voltage) and
Distribution Panel
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utilisation equipment.
It is generally made of materials which are good conductors of electricity
like copper and aluminium. Great percentage of the cables is made using
copper because of its being a very good conductor and less vulnerability to
environmental attack.
Cables consist of three major components:
• Conductors
• Insulation
• Protective jacket.
The components of individual cables varies according to application.
The construction and material are determined by three main factors:
• Working voltage, determining the thickness of the insulation
• Current-carrying capacity, determining the cross-sectional size of the
conductors
• Environmental conditions such as temperature, water, chemical or sunlight
exposure, and mechanical impact, determining the form and composition of
the outer cable jacket.
Cables for direct burial or for exposed installations may also include metal
armour in the form of wires spiralled around the cable, or a corrugated tape
wrapped around it. The armour may be made of steel or aluminium, and
although connected to earth ground, it is not intended to carry current during
normal operations.
Criteria for Cable Selection and Sizing
There are basically 4 criteria to be considered when sizing a cable:
•Current Rating
•Thermal Short Circuit
•Voltage Drop
•Cable Impedance
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Fig 24: Images of lighting cables installation for distribution board
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Fig 25: Cable installation in trunking box for lighting
There are different types of cable sizes: 1.5mm, 2.5mm, 4mm, 6mm etc
1.5mm Cables were used for lighting
2.5mm Cables were used for sockets
4mm Cables were used for A.C/ Water Heaters
6mm Cables were used for Cooker Control Unit
10mm and 16mm were used for Incomer Cables on distribution board
Centralized Systems
A centralized system is designed in such a way that all the high-voltage
circuits are terminated within a Crestron home automation enclosure and they
operate under a central control system. In a centralized design, the high-voltage
lighting, fans, motors, and switch circuits are individually wired directly to the
control modules in the Crestron home automation enclosure. The modules are
controlled by low voltage or RF user interfaces in the living area. This creates a
flexible and efficient design.
Also, a central processor is connected via a local area network to the
lighting modules. The user interface is dedicated to lighting, fans, motors, air
conditioners etc
Decentralized Systems
A decentralized system is the traditional wiring system of individual
lighting circuits with local control. Some devices provide the power and
flexibility of automated control combined with local control.
Creston ilux
This is a complete, integrated lighting system designed for wall mount
installation in boardrooms, auditoriums, Theatres, or anywhere versatile and
cost-effective control of lighting and shades is required. The Crestron iLux
CLS-C6 has high innovation and reliability, combined with high-quality
integrated dimming and native shade control. It also has configurable rocker
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buttons, extensive integration ability, and many other advanced features which
make iLux the best choice for all types of room lighting and shade control
applications.
Hybrid Systems
A hybrid of centralized system is the most efficient and attractive
lighting system design. It has a local control along with a standard central
control. Hybrid system limits the amount of wall clutter created by too many
different controls.
Fig 26: 18W crystal beads pendant luminaire with string and decorative glass
diffusers
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Fig 27: LED lights and downlight fittings
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Fig 29: 2 Gang Switch and Power Switch fittings and cable Installation
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Fig 31: A junction Box, showing internal Cables interconnection
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Fig 32: A distribution board layout
The above schematic distribution board layout was the one we used
for this particular project. The DB is a D30 distribution board which consists of
10Amps and 13 Amps circuit breakers were used for lighting connection;
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Fig 33: A distribution board (TPN)
POWER SUPPLY
Supply in buildings could be achieved through various means. The means depend
on the load in the building. In Nigeria, for small scale buildings which are not
isolated, the power supply will be achieved by tapping from a skipper panel
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whose input is the output of the 11KV/415V Transformer. Due to regular power
In larger installations (where the Three Phase load exceeds 90A), the
building will need to have its own transformer, so as to preserve the stability of
the 415V line. In such scenarios a redundant or backup generators are usually
POWER DISTRIBUTION
is the final stage in the delivery of electric power because it carries electricity
medium voltage ranging between 2kV and 35kV with the use of transformers.
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Power Distribution in a building or establishment could be at either High
1000 kVA, it is required to have a high voltage supply which is typically eleven
thousand volts (11 kV). For the consumer, a high voltage supply will incur
➢ BASIC ELECTRONICS
ELECTRONIC COMPONENTS
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Classification: components can be classified as active and passive components.
2. Passive components: such components can’t introduce net energy into the
circuit; also can’t rely on power source except for what is available from the
alternate current (AC) circuit they are connected to. They can’t amplify (increase
the power of a signal, although may increase current or voltage). Passive
components are two terminal components such as: (RLC) resistors, capacitors,
inductors, crystals and transformers.
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A capacitor has the ability to store a quantity of static electricity and it is
measured in a unit called farad(F)
Where; Q=IT
Diode: diode is a two- lead semiconductor device that allows electric current to
flow in one direction (unidirectional component).
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Types of diode
collector
Tip41c
Emitter
Base
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The configuration can either be NPN or PNP
collector collector
base base
emiter emitter
PNP NPN
Project board: This is a board on which the circuit elements are arranged and
soldered. There are two major types;
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Fig 40: A Typical Laminated Steel Cores Transformer
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These above procedure was used to repair a UPS device shown below:
Fault was detected at the power circuit. Some power semiconductors were
replaced and the fault was rectified.
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Fig 42: Images of the series/parallel circuits I designed
▪ Installation and wiring of a basic 8 PIN Relay circuit, using pilot’s lamps,
emergency switch and push buttons.
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Fig 43: Image of 8 PIN basic Relay circuit I built
The circuit above can be applied in ships and residential buildings for the
purpose of an alarm system.
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(3.2) SKILLS DEVELOPED AND TECHNIQUES LEARNT
During the course of my six months Industrial Training, I have been able
to develop a lot of skills and techniques both in Electrical and Electronics
Engineering field and this would go a long way in helping me actualize my dream
of becoming a good Industrial Physicist. Some of the skills and techniques learnt
include:
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(3.3) PRACTICAL CHALLENGES FACED AT WORK
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(3.4) THEORETICAL PRINCIPLES LEARNT DURING THE
PROGRAMME (THEORY VS EXPERIENCE)
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All these afore-mentioned Theoretical Principles were learnt, experienced and
partialized during the course of my industrial program at IMEE Engineering
Services Limited, just to mention a few.
➢ I was able to handle eight (8) units sample flats building of one of the
company’s electrical services project at Lekki, Lagos State perfectly with
just an iota of supervision.
➢ I was able to represent the company effectively in their weekly
contractors meetings on construction sites, whereby I wrote down the
minutes of the meeting and also delivered the feedback to the company’s
management.
➢ I improved the company`s products sales by suggesting different
marketing strategies.
➢ I also improved the company`s services by generating customers for the
company through the voluntary awareness I made for the company.
➢ I also helped the company in training several students that came for
training in the company. This was because the management had strong
confidence in my intellectual ability.
➢ I helped the company in the installation and wiring of different building
projects.
➢ Apart from the administrative and ideological helps rendered to the
company, I equally worked in the capacity of a full-fledged staff in that I
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worked and handled series of tasks, with full responsibility for whatsoever
happens
➢ I also carried out a lot of preventive and corrective maintenance on the
company’s tools and gadgets.
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CHAPTER FOUR
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(4.2) GLOSSARY OF WORDS
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Circuit Breaker — An automatic device for stopping the flow of
current in an electric circuit. To restore service, the circuit breaker
must be reset (closed) after correcting the cause of the overload or
failure. Circuit breakers are used in conjunction with protective relays
to protect circuits from faults.
Conductor — Any material where electric current can flow freely.
Conductive materials, such as metals, have a relatively low resistance.
Copper and aluminium wire are the most common conductors.
Conduits: These are tubes which can be made of metal, PVC, fibre or
fired clay etc They are used to protect electrical cables embedded in
concrete structure (floor, slab or wall), for power, lighting or signal
distribution in buildings.
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Diode — A semiconductor device with two terminals, typically
allowing the flow of current in one direction only. Diodes allow
current to flow when the anode is positive in relation to the cathode.
Direct Current (DC) — An electric current that flows in only one
direction.
Electromotive Force — (EMF) A difference in potential that tends to
give rise to an electric current. Measured in volts.
Electron — A tiny particle which rotates around the nucleus of an
atom. It has a negative charge of electricity.
Electron theory — The theory which explains the nature of
electricity and the exchange of "free" electrons between atoms of a
conductor. It is also used as one theory to explain direction of current
flow in a circuit.
Farad — A unit of measure for capacitance. One farad is equal to one
coulomb per volt.
Frequency — The number of cycles per second. Measured in Hertz.
If a current completes one cycle per second, then the frequency is 1
Hz; 60 cycles per second equals 60 Hz.
Fuse — A circuit interrupting device consisting of a strip of wire that
melts and breaks an electric circuit if the current exceeds a safe level.
To restore service, the fuse must be replaced using a similar fuse with
the same size and rating after correcting the cause of failure.
Generator — A device which converts mechanical energy into
electrical energy.
Ground — The reference point in an electrical circuit from which
voltages are measured, a common return path for electric current, or a
direct physical connection to the Earth.
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Ground Fault Circuit Interrupters (GFCI) — A device intended
for the protection of personnel that functions to de-energize a circuit
or portion thereof within an established period of time when a current
to ground exceeds some predetermined value that is less than that
required to operate the overcurrent protective device of the supply
circuit.
Inductance — The property of a conductor by which a change in
current flowing through it induces (creates) a voltage (electromotive
force) in both the conductor itself (self-inductance) and in any nearby
conductors (mutual inductance). Measured in henry (H).
Inductor — A coil of wire wrapped around an iron core. The
inductance is directly proportional to the number of turns in the coil.
Insulator — Any material where electric current does not flow freely.
Insulative materials, such as glass, rubber, air, and many plastics have
a relatively high resistance. Insulators protect equipment and life from
electric shock.
Mutual Induction — Occurs when changing current in one coil
induces voltage in a second coil.
Ohm — (Ω) A unit of measure of resistance. One ohm is equivilant
to the resistance in a circuit transmitting a current of one ampere
when subjected to a potential difference of one volt.
Ohm's Law — The mathematical equation that explains the
relationship between current, voltage, and resistance (V=IR).
Ohmmeter — An instrument for measuring the resistance in ohms of
an electrical circuit.
Open Circuit — An open or open circuit occurs when a circuit is
broken, such as by a broken wire or open switch, interrupting the flow
of current through the circuit. It is analogous to a closed valve in a
water system.
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Parallel Circuit — A circuit in which there are multiple paths for
electricity to flow. Each load connected in a separate path receives the
full circuit voltage, and the total circuit current is equal to the sum of
the individual branch currents.
Piezoelectricity — Electric polarization in a substance (especially
certain crystals) resulting from the application of mechanical stress
(pressure).
Polarity — A collective term applied to the positive (+) and negative
( - ) ends of a magnet or electrical mechanism such as a coil or
battery.
Power — The rate at which electrical energy is transferred by an
electric circuit. Measured in Watts.
Power Factor — The ratio of the actual electrical power dissipated
by an AC circuit to the product of the r.m.s. values of current and
voltage. The difference between the two is caused by reactance in the
circuit and represents power that does no useful work.
Protective Relay — A relay device designed to trip a circuit breaker
when a fault is detected.
Rectifier — An electrical device that converts an alternating current
into a direct one by allowing a current to flow through it in one
direction only.
Relay — An electrical coil switch that uses a small current to control
a much larger current.
Resistance — The opposition to the passage of an electric current.
Electrical resistance can be compared to the friction experienced by
water when flowing through a pipe. Measured in ohms.
Resistor — A device usually made of wire or carbon which presents
a resistance to current flow.
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Rotor — The rotating part of an electrical machine such as a
generator, motor, or alternator.
Self Induction — Voltage which occurs in a coil when there is a
change of current.
Semiconductor — A solid substance that has a conductivity between
that of an insulator and that of most metals, either due to the addition
of an impurity or because of temperature effects. Devices made of
semiconductors, notably silicon, are essential components of most
electronic circuits.
Series-Parallel Circuit — A circuit in which some of the circuit
components are connected in series and others are connected in
parallel.
Series Circuit — A circuit in which there is only one path for
electricity to flow. All of the current in the circuit must flow through
all of the loads.
Service — The conductors and equipment used to deliver energy
from the electrical supply system to the system being served.
Short Circuit — When one part of an electric circuit comes in
contact with another part of the same circuit, diverting the flow of
current from its desired path.
Solid State Circuit — Electronic (integrated) circuits which utilize
semiconductor devices such as transistors, diodes and silicon
controlled rectifiers.
Transistor — A semiconductor device with three connections,
capable of amplification in addition to rectification.
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CHAPTER FIVE
(5.1) RECOMMENDATION
✓ The Department and University should assist students in securing IT
placements.
✓ The ITF should ensure frequent visit of supervisors to the companies where
students are posted so as to ensure students are serious during the duration
✓ The main essence of the scheme should be made known to the companies,
so that students are not assigned to tasks that are not of benefit to his/her
career development.
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✓ More practical oriented courses should also be taught in the school than
abstract theories, as I faced with real life scenarios at the workplace.
(5.2) CONCLUSION
scheme has really made me gain enough practical experience to balance up with
the already acquired theoretical knowledge as well as it has revealed the areas
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Furthermore, I received extensive training on electrical design
fundamentals which included the following: Development of load and single line
participated in the Installation of over 35 different lights and their fittings also in
communication skills.
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REFERENCE
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