Sand & Aggregate
Sand & Aggregate
Fine aggregate
Coarse aggregate
Aggregate - Introduction
GENERAL CLASSIFICATION:
The size of aggregate used in concrete varies from 150 mm to 150
micron. In any mix, particles of different Sizes are used and the particle
size distribution is called grading. “All-in” [SAME SIZE
AGGREGATE] aggregate is used for low grade concrete, but
for providing good quality concrete, aggregate is used at least
in two size groups:
1) Fine aggregates (sand) of particle sizes less than 4.75 mm.
2) Coarse aggregates comprising materials 4.75 mm and larger.
Aggregates derive, from the parent rock, their properties of composition,
specific gravity, hardness, strength, physical and chemical stability, pore
structure, colour, etc.
Particle size, shape, surface texture and absorption properties are rendered
during the processing stage. [REMEMBER DRESSING AND SEASONING]
COARSE
AGGREGATE
Coarse Aggregate
These may be uncrushed, crushed or partially crushed gravel
or stone most of which is retained on 4.75 mm IS sieve.
They should be hard, strong, dense, durable, clear and free
from adherent coatings; and free from injurious amounts of
disintegrated pieces, alkali, organic matter and other
deleterious substances.
Flaky and elongated aggregate should be avoided as far as
possible.
The functions of coarse aggregate are almost same as that
of fine aggregate. [DENSE MASS in CONCRETE]
TESTS ON AGGREGATES
Question is why tests on aggregates are conducted in the first
place ??
The size, shape, grading of aggregate and their surface
performance of aggregate.
PARTICLE SIZE DISTRIBUTION TEST
Sample of fine aggregate, coarse aggregate or all-in-aggregate,
as required to be tested, are taken in sufficient quantities. Either
particle size distribution curves are drawn and aggregates are
zoned as per ZONE 1 TO ZONE 5 or Fineness modulus is
calculated.
Arrangement of sieve for different types of aggregate is as follows.
0.15mm (1) 100 900 + 100 = 1000 (1000 / 1000) x 100 = 100
80mm 0
40mm 250
20mm 1750
10mm 1600
4.75mm 1400
2.36mm 0
1.18mm 0
0.6mm 0
0.3mm 0
0.15mm 0
80mm 0 0 0
River Sand
Sea Sand
PIT SAND
This sand is found as deposits in soil and it is obtained
by forming pits into soil. It is excavated from a depth of
1m to 2m from the ground level.
The pit sand contains SHARP ANGULAR GRAINS which
are free from salts and it proves to be EXCELLENT
material for mortar or concrete work.
For making mortar, the clean pit sand free from organic
matter and clay should only be used. When rubbed
between fingers, the fine pit sand should not leave any
stain on the fingers. [Indicates earthy / clayey matter]
If there is any stain, it indicates the coating of oxide of iron
over the sand grains, which should be removed before
usage.
Pics of Pit sand extraction
RIVER SAND
This sand is obtained from banks or beds of rivers.
The river sand consists of FINE ROUNDED GRINS
probably due to mutual attrition [RUBBING] under
the action of water current.
The colour of river sand is almost white.
As river sand is usually available in clean condition,
it is widely used for all purposes.
Pics of River sand extraction
SEA SAND
This sand is obtained from sea shores. The sea sand, like
river sand, consists of fine rounded grains.
The colour of sea sand is light brown.
The sea sand contains salts [ALKALI]. These salts attract
moisture from the atmosphere. Such absorption causes
dampness, efflorescence and disintegration of work.
The sea sand also retards the setting action of cement.
Due to all such reasons, it is the general rule to avoid sea
sand for engineering purposes except for filling of
basement, etc.
It can however be used as a local material after being
thoroughly washed to remove salt.
Pics of Sea sand extraction
IMPORTANT POINTS
Classification Examples
Rounded River or seashore areas, Desert and wind blown soils
Irregular / Pit sands and crushed rocks
Angular
Flaky Laminated rocks
4.75mm
CLASSIFICATION OF SAND BASED ON
COMPOSITION
Sand can be classified on the basis of composition as
Clean Sand:
These are well graded sand containing mostly quartz
(SiO2). It is free from any organic or inorganic
impurities. It is perfect for construction purposes.
Silty Sand:
These are poorly graded sand with considerable
amount of Silt. The size of silt particles are very small
and form lump. Not good for construction purpose
Clayey Sand:
This sand have prominent clay fraction and plastic
fines. Traditionally [ANCIENT CIVILIZATION] used
for the construction of walls. Today, used as mortar
for bricks because of its high adhesive property.
SAND FOR CONCRETE WORKS
Ok, the size of sand particles is now known, but then what is
used for concrete works?
Very fine sands (Zone IV and V sands) are not
recommended for structural concrete unless field tests show
that they can be used.
Very coarse sand shows difficulties in surface finishing of
concrete but provides good strength.
Fine sand provides more cohesion than coarse sand and
hence, less sand will be needed if fine sand is used.
While making concrete, coarse aggregates [greater than
4.75 mm size] from rocks (of irregular size) will need more
sand than rounded coarse aggregates such as river gravel.
In most of the cases, the concrete mix can be designed
to fit the available sand and coarse aggregates.
SAND FOR MORTAR &
PLASTERING WORKS
For making mortars and plasters for buildings, in most of
the situations, one has to make use of the sand available
near the site of the work.
In general, sharp sand gives higher mortar strength, but is
unsuitable for bricklaying as it lacks plasticity or
workability.
Mortar made of very coarse sand does not adhere easily
to the bricks during bricklaying. This factor should be given
special attention in mountain areas, where only coarse
sand may be available in plenty.
Contd..
To conclude, even though coarse sand is used in MORTAR
works, Fine sand is preferred in PLASTERING works.
Recommended grading of sand for various works is as
per Table below.
SAND FOR FILLING
Sand is also used in building construction for filling
underground floors and also filling behind retaining
walls, etc.
In each situation, it should satisfy the specific
requirements for its use.
Sand used for filling underground floors has to reduce the
capillary suction by which water will travel from foundation soil
to the floor. This will require coarse sand with large voids
between the grains.
On the other hand, for sand required for filling behind
retaining walls, the only requirement is that it should be free
draining and non-expansive. [CLAY SOILS ARE EXPANSIVE]
Most of the sands are not expensive as they get saturated at
low water content. Thus, most of the free draining sands are
suitable for general filling purposes.
Pics for sand used for filling
TESTS FOR QUALITY OF SAND
The principal tests for sand are:
1) Test for grading
This test is made by sieve analysis using different sieves. It
will give us the data regarding the zone into which the sand
can be placed. The various zones are classified as very
coarse, coarse, fine or very
2) Test for organic impurities
This is an important test for dirty sands. A 350-ml graduated
glass bottle is filled to 75 ml with 3% solution of sodium
hydroxide. Sand is added to this solution till 125 ml mark is
reached, and then, it is made up to 200 cc by adding more
of the above solution. The bottle is stoppered, shaken
vigorously to enable the organic matter to be digested and
allowed to stand for 24 hours. The colour of the liquid above
the sand indicates whether or not there is dangerous amount
of organic matter.
Contd..
A colourless water, which indicates limited or no organic matter, is not
objectionable. On the other hand dark colour indicates objectionable
amount of organic substances. In such cases, the sand should be washed
before it is used and a retest is done to test its washing.
a) Course aggregate
b) Fine aggregate
c) Filling materials
d) Substitute
MCQs
Impact value Test is used to measure
a) Hardness
b) Toughness
c) Wheel load
d) Strength
For ensuring good quality of concrete, use
TRUE
TRUE
CONVENTIONAL QUESTIONS
What is alkali-aggregate reaction? What are the
factors which affect this reaction? How can this
reaction be controlled?
Define fineness modulus and explain its significance?
What is meant by bulking of sand? Explain how
bulking of sand is found using the experiment.
What are the main types of sand according to the
natural source?
What are the important characteristics of good
quality sand?
CONVENTIONAL QUESTIONS
Write short notes on properties of good coarse
aggregates.
Briefly describe the tests to be carried out on
aggregates? Also describe the tests to ascertain
good quality sand?
Briefly describe the following tests on aggregates:
(a) Clay and silt content
(b) Organic impurities