IX.

Electrolytically galvanized sheet

EMW delivery range Coils Slit strip Cut-to-size sheet

Thicknesses ab 0.30 – 3.00 mm ab 0.30 – 3.00 mm ab 0.40 – 3.00 mm

Widths bis 1,850 mm bis 1,850 mm bis 1,530 mm bis 1,850 mm
Lengths --- --- bis 8,000 mm bis 3,000 mm
Tolerances Acc. to DIN EN 10131; finer tolerances available by arrangement.

Soft grades – electrolytically galvanized cold-rolled flat products of steel DIN EN 10152 : 2009
Chemical composition and mechanical properties
Steel grade/type Symbol for the Re1) Rm A802) r903) 4) n903) Melt analysis
type of chemical composition
surface C P S Mn Ti
Code Material no. finishing N/mm2 N/mm2 min. % min. min. max. % max. % max. % max. % max. %
DC01 1.0330 +ZE –/280 270 – 410 28 – – 0.12 0.045 0.045 0.60 –
DC03 1.0347 +ZE –/240 270 – 370 34 1.3 – 0.10 0.035 0.035 0.45 –
DC04 1.0338 +ZE –/220 270 – 350 37 1.6 0.170 0.08 0.030 0.030 0.40 –
DC05 1.0312 +ZE –/200 270 – 330 39 1.9 0.190 0.06 0.025 0.025 0.35 –
DC06 1.0873 +ZE –/180 270 – 350 41 2.1 0.210 0.02 0.020 0.020 0.25 0.3
DC07 1.0898 +ZE –/160 250 – 310 43 2.5 0.220 0.01 0.020 0.020 0.20 0.2
1)
For products with no clear yield point, the values for the 0.2 % elongation limit (Rp0.2), are taken as those for the yield point. For other products, those for the lower yield point (ReL) apply.
For thicknesses of ≤ 0.70 mm, but > 0.50 mm, a 20 MPa higher maximum yield point value is permissible. For thicknesses ≤ 0.50 mm, a higher maximum yield point value of 40 MPa is permissible.
2)
For thicknesses of ≤ 0.70 mm, but > 0.50 mm, the minimum values for fracture elongation are reduced by 2 units, for thicknesses of ≤ 0.50 mm by 4 units.
3)
The r90- and n90-, determined in acc. with 7.5.2.3, only apply for product thicknesses of > 0.50 mm.
4)
For thickness > 2 mm, the r90 value sis reduced by 0.2.

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 IX. Electrolytically galvanized sheet

EMW delivery range Coils Slit strip Cut-to-size sheet

Thicknesses from 0.30 – 3.00 mm from 0.30 – 3.00 mm from 0.40 – 3.00 mm
Widths up to 1,850 mm up to 1,850 mm up to 1,530 mm up to 1,850 mm
Lengths --- --- up to 8,000 mm up to 3,000 mm
Tolerances Acc. to DIN EN 10131; finer tolerances available by arrangement.

Microalloyed grades – cold-rolled flat products with high yield point for cold forming made of microalloyed steels DIN EN 10268 : 2006.
  With additional coating specifications, this standard also applies for electrolytically galvanized flat products, e.g. H240LA + ZE 75/75
Mechanical properties (lat.)
Steel grade/type 0.2 % Higher yield Tensile strength Fracture Vertical Vertical Work hardening
Elongation limit1) point through elongation 3) anisotropy anisotropy 2) 3) 4) exponent 4)
heat
treatment2)
Rp0.2 1)
BH2 Rm A80 r r n
Code Material no. N/mm2 N/mm2 N/mm2 min. lat. % max. lat. min. lat. min lat.
HC180Y 1.0922 180 – 230 340 – 400 36 1.7 0.19
HC180P 1.0342 180 – 230 280 – 360 34 1.6 0.17
HC180B 1.0395 180 – 230 35 300 – 360 34 1.6 0.17
HC220Y 1.0925 220 – 270 350 – 420 34 1.6 0.18
HC220I 1.0346 220 – 270 300 – 380 34 1.4 0.18
HC220P 1.0397 220 – 270 320 – 400 32 1.3 0.16
HC220B 1.0396 220 – 270 35 320 – 400 32 1.5 0.16
HC260Y 1.0928 260 – 320 380 – 440 32 1.4 0.17
HC260I 1.0349 260 – 310 320 – 400 32 1.4 0.17
HC260P 1.0417 260 – 320 360 – 440 29
HC260B 1.0400 260 – 320 35 360 – 440 29
HC260LA 1.0480 260 – 330 350 – 430 26
HC300I 1.0447 300 – 350 340 – 440 30 1.4 0.16
HC300P 1.0448 300 – 360 400 – 480 26
HC300B 1.0444 300 – 360 35 400 – 480 26
HC300LA 1.0489 300 – 380 380 – 480 23
HC340LA 1.0548 340 – 420 410 – 510 21
HC380LA 1.0550 380 – 480 440 – 560 19
HC420LA 1.0556 420 – 520 470 – 590 17

Chemical composition after melt analysis

Steel grade/type
C Si Mn P S Al Ti Nb
Code Material no. max. % max. % max. % max. % max. % min. % max. % max. %
HC180Y 1.0922 0.01 0.3 0.7 0.06 0.025 0.01 0.12
HC180P 1.0342 0.05 0.4 0.6 0.08 0.025 0.015
HC180B 1.0395 0.05 0.5 0.7 0.06 0.025 0.015
HC220Y 1.0925 0.01 0.3 0.9 0.08 0.025 0.01 0.12
HC220I 1.0346 0.07 0.5 0.5 0.05 0.025 0.015 0.05
HC220P 1.0397 0.07 0.5 0.7 0.08 0.025 0.015
HC220B 1.0396 0.06 0.5 0.7 0.08 0.025 0.015
HC260Y 1.0928 0.01 0.3 1.6 0.1 0.025 0.01 0.12
HC260I 1.0349 0.07 0.5 0.5 0.05 0.025 0.015 0.05
HC260P 1.0417 0.08 0.5 0.7 0.1 0.025 0.015
HC260B 1.0400 0.08 0.5 0.7 0.1 0.025 0.015
HC260LA 1.0480 0.1 0.5 0.6 0.025 0.025 0.015 0.15
HC300I 1.0447 0.08 0.5 0.7 0.08 0.025 0.015 0.05
HC300P 1.0448 0.1 0.5 0.7 0.12 0.025 0.015
HC300B 1.0444 0.1 0.5 0.7 0.12 0.025 0.015
HC300LA 1.0489 0.1 0.5 1.0 0.025 0.025 0.015 0.15 0.09
HC340LA 1.0548 0.1 0.5 1.1 0.025 0.025 0.015 0.15 0.09
HC380LA 1.0550 0.1 0.5 1.6 0.025 0.025 0.015 0.15 0.09
HC420LA 1.0556 0.1 0.5 1.6 0.025 0.025 0.015 0.15 0.09
1)
If a yield point is pronounced, the values for the lower yield point (ReL) apply.
2)
For thicknesses > 1.2 mm, special arrangements must be made.
3)
For thicknesses ≤ 0.7 mm, but > 0.5 mm, minimum values for breaking elongation of two units lower are permissible.
4)
The minimum values for r (lat.) and n (lat.) only apply to product thicknesses > 0.5 mm.
5)
For product thicknesses > 2 mm, the r90-value is reduced by 0.2.

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 IX. Electrolytically galvanized sheet

EMW delivery range Coils Slit strip Cut-to-size sheet

Thicknesses from 0.30 – 3.00 mm from 0.30 – 3.00 mm from 0.40 – 3.00 mm
Widths up to 1,850 mm up to 1,850 mm up to 1,530 mm up to 1,850 mm
Lengths --- --- up to 8,000 mm up to 3,000 mm
Tolerances Acc. to DIN EN 10131; finer tolerances available by arrangement.

Multiphase steels – cold-rolled products made of multiphase steels for cold forming prEN 10338 : 2007 (draft)
Mechanical properties (lat.)
Steel grade/type Elongation limit Tensile strength Fracture elongation Work hardening Bake hardening
exponent index
Rp0.2 Rm A80 n10-UE BH2
N/mm2 N/mm2 % N/mm2
Code Material no. min. min. min. min. min.
DP-steels
HCT450X 1.0937 260 – 340 450 27 0.16 30
HCT500X 1.0939 300 – 380 500 23 0.15 30
HCT600X 1.0941 340 – 420 600 20 0.14 30
HCT780X 1.0943 450 – 560 780 14 – 30
HCT980X 1.0944 600 – 750 980 10 – 30
TRIP-steels
HCT690T 1.0947 430 – 550 690 23 0.18 40
HCT780T 1.0948 470 – 600 780 21 0.16 40
CP-steels
HCT600C 1.0953 350 – 500 600 16 – 30
HCT780C 1.0954 500 – 700 780 10 – 30
HCT980C 1.0955 700 – 900 980 7 – 30

Chemical composition (melt analysis)

Steel grade/type Percentage by mass %
C Si
Mn P S Cr + Mo Nb + Ti V B
Altotal
Code Material no. max. max. max. max. max. max. max. max. max.
DP-steels
HCT450X 1.0937 0.14 0.80 2.00 0.080 0.015 ≤ 2.00 1.00 0.15 0.20 0.005
HCT500X 1.0939 0.14 0.80 2.00 0.080 0.015 ≤ 2.00 1.00 0.15 0.20 0.005
HCT600X 1.0941 0.17 0.80 2.20 0.080 0.015 ≤ 2.00 1.00 0.15 0.20 0.005
HCT780X 1.0943 0.18 0.80 2.50 0.080 0.015 ≤ 2.00 1.00 0.15 0.20 0.005
HCT980X 1.0944 0.23 0.80 2.50 0.080 0.015 ≤ 2.00 1.00 0.15 0.20 0.005
TRIP-steels
HCT690T 1.0947 0.32 2.20 2.50 0.12 0.015 ≤ 2.00 0.60 0.20 0.20 0.005
HCT780T 1.0948 0.32 2.20 2.50 0.12 0.015 ≤ 2.00 0.60 0.20 0.20 0.005
CP-steels
HCT600C 1.0953 0.18 0.80 2.20 0.080 0.015 ≤ 2.00 1.00 0.15 0.20 0.005
HCT780C 1.0954 0.18 0.80 2.20 0.080 0.015 ≤ 2.00 1.00 0.15 0.20 0.005
HCT980C 1.0955 0.23 0.80 2.20 0.080 0.015 ≤ 2.00 1.20 0.15 0.22 0.005
On request, these steels can be ordered in accordance with the steel manufacturer’s individual data sheets.

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 IX. Electrolytically galvanized sheet

EMW delivery range Coils Slit strip Cut-to-size sheet

Thicknesses from 0.30 – 3.00 mm from 0.30 – 3.00 mm from 0.40 – 3.00 mm
Widths up to 1,850 mm up to 1,850 mm up to 1,530 mm up to 1,850 mm
Lengths --- --- up to 8,000 mm up to 3,000 mm
Tolerances Acc. to DIN EN 10131; finer tolerances available by arrangement.

Surfaces
03 Normal surface A
05 Best surface B

Surfaces
Plating, zinc Subsequent processing
Description Nominal zinc layer Minimum zinc layer P = Phosphatized C = Chemically passivated
on each side on each side PC = Phosphatized and chemically passivated CO = Chemically passivated
Two-sided Thickness µm Weight g/m2 Thickness µm Weight g/m2 PCO = Phosphatized, chemically passivated and oiled and oiled
ZE 25/25 2.5 18 1.7 12 PO = Phosphatized and oiled O = Oiled
ZE 50/50 5.0 36 4.1 29 S = Sealed
ZE 75/75 7.5 54 6.6 47 Organic coating in acc. with DBL 4062
ZE 100/100 10.0 72 9.1 65 Coating type (AA) Sheet side A Sheet side B
One-sided Nominal zinc layer Minimum zinc layer .51 5 µm zinc with as sheet side A
on one side on one side organic coating*
ZE 25/0 2.5 18 1.7 12 .68 7.5 µm zinc with 7.5 µm zinc without organic
ZE 50/0 5.0 36 4.1 29 organic coating* coating and without
ZE 75/0 7.5 54 6.6 47 pre-phosphatizing
ZE 100/0 10.0 72 9.1 65 * Organic coating: GRANOCOAT ZE, GARDO PROTECT

Coating volume for electrolytic zinc-nickel (ZN) coatings in acc. with DIN EN 10271
Plating zinc-nickel
Plating code Nominal zinc-nickel coating on each side 1) Minimum zinc-nickel coating on each side 1)
Thickness µm Volume g/m2 Thickness µm Volume g/m2
ZN20/20 2 15 1.5 11
ZN30/30 3 22 2.4 18
ZN40/40 4 29 3.2 23
ZN50/50 5 37 4.1 30
ZN60/60 6 44 5.2 38
1)
A layer thickness of 1 µ corresponds to a coating volume of approx. 7.3 g/m².

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