PFC control IC FA1A60N

LLC current resonant control IC FA6B20N

Power supply design example： 180W Reference Design
1．Overview
This document describes the design example of LLC converter
using PFC IC FA1A60N and LLC IC FA6B20N.The input is universal
(90Vac to 264Vac) and the output is 180W.
To ensure high reliability of the power supply, the capacitive mode
prevention function, high-accuracy overload protection function and
overcurrent protection function with adjustable delay time are
provided. In addition, efficiency at light load is improved with low
standby mode, therefore auxiliary power supply for standby can be
removed. Auto standby operation and Standby operation by external
signal are selectable by mode selection function. When it is used
with Fuji CRM PFC control IC “FA1A60N”, FA6B20N controls PFC
IC operating mode (continuous, burst or stop operation). It helps to
improve efficiency of PSU, optimize the PFC operation and reduce
external components.

2．Features
 FA6B20N
 The integrated startup circuit achieves downsized power supply and lower power consumption.
 Operating mode can be switched between normal operation mode and low standby mode.
 ”Auto standby operation” and “Standby operation by external signal” are selectable.
 During the low standby mode, standby power is lowered by the burst mode operation.
 Integrated input filter X-capacitor discharge function decreases loss due to discharge resistance.
 Low consumption current, 0.80mA (Vcc quiescent current).
 Integrated high-side and low-side drive circuits, which can be directly connected to the power MOSFET
and operates with 50% duty cycle.
 Various protection functions: overcurrent (IS pin), overload (CA,FB pin),overvoltage (VCC pin), overheat and
protection by external signal (MODE pin).
 Integrated level-fixed brown-in/out function (VH pin)
 Various mode selection settings can be made: overcurrent protection (detection by IS pin) delay time
setting, operation setting in standby mode, and adjusting output power switching to standby mode.
 Under voltage lock out function (VCC,VB pin)
 Package: SOP-16 (compliant with JEDEC)

 FA1A60N
 Operating mode can be switched between burst mode and normal mode by communication signal from
“FA6B20N”. It helps to improve light load efficiency.
 Combining with “FA6B20N”, operation is optimized according to line voltage and distortion of line
current is improved for wide input voltage range.
 Low standby power due to no input voltage detection resistors
 High-precision over current protection: 0.6V±2%
 Improved power efficiency at light load by frequency reduction
 Reduced audio noise at start up by overshoot reduction and dynamic OVP
 Low current consumption by CMOS process,
 Start-up: 250µA(typ.), Operating: 0.8mA(typ.)
 Drive circuit for power MOSFET, peak current: source 500mA, sink 1000mA
 Protects the output electrolytic capacitor by the double OVP function, even if a fault happen in the
output detection.
 Short protection at feedback (FB) pin
 Under-voltage Lockout
 Restart timer
 8-pin package (SOP)

Mar,2019 RD_FA1A60N/FA6B20N_180W_E Rev1.0 1 /12 © Fuji Electric Co., Ltd. All rights reserved.
 FA1A60N/FA6B20N Reference Design

3． Application circuit

4．Specifications of the power supply

Item Value Unit
Input voltage 90 to 264 Vac
Voltage 12 Vdc
Output1
Current 5 A
Voltage 150 Vdc
Output2
Current 0.8 A

5．Characteristics
Item 110Vac 230Vac
Typ Load(180W) 89.7% 92.0%
Efficiency
Light Load(5W) 79.5% 81.9%
Input power Po=120mW 257mW 249mW
OLP 275W

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 FA1A60N/FA6B20N Reference Design
6．Characteristics curves
 EFFICIENCY

Efficiency vs. Output power Efficiency vs.Output power

Po: up Vin=110Vac Po: up Vin=230Vac
100 100
Burst Normal Burst Normal
90 90

80 80
Efficiency [%]

Efficiency [%]
70 70

60 60

50 Po: down 50 Po: down

40 Burst Normal 40 Burst Normal

30 30
0 5 10 15 20 0 5 10 15 20
Output power [W] Output power [W]

Efficiency vs. Output power Efficiency vs. Output power

Vin=110Vac Vin=230Vac
100 100

90 90

80 80
Efficiency [%]

Efficiency [%]

70 70

60 60

50 50

40 40

30 30
0 50 100 150 200 0 50 100 150 200
Output power [W] Output power [W]

 INPUT POWER OF LIGHT LOAD

Input power vs. Output power Input power vs. Output power
1.6 7.0
1.4
6.0
1.2
Input power [W]

Input power [W]

Vin=110Vac 5.0
1.0 Vin=110Vac
0.8 4.0
Vin=230Vac Vin=230Vac
0.6
3.0
0.4
2.0
0.2
0.0 1.0
0 0.2 0.4 0.6 0.8 1 1 2 3 4 5
Output power [W] Output power [W]

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 FA1A60N/FA6B20N Reference Design
 CROSS REGULATION

Output voltage vs. Output current Output voltage vs. Output current
13.0 180 13.0 180
150V

Output voltage 150V [V]

Output voltage 150V [V]

Output voltage 12V [V]

Output voltage 12V [V]

12.5 160 12.5 160
150V

12.0 140 12.0 140

12V 12V
11.5 Vin=110Vac 120 11.5 Vin=110Vac 120

150V_Io=0A 150V_Io=0.8A
11.0 100 11.0 100
0 1 2 3 4 5 6 0 1 2 3 4 5 6
Output current (12V)[A] Output current (12V)[A]

Output voltage vs. Output current Output voltage vs. Output current
13.0 180 13.0 180
150V

Output voltage 150V [V]

Output voltage 150V [V]

Output voltage 12V [V]

Output voltage 12V [V]

12.5 160 12.5 160

150V

12.0 140 12.0 140

12V 12V
11.5 Vin=230Vac 120 11.5 Vin=230Vac 120

150V_Io=0A 150V_Io=0.8A
11.0 100 11.0 100
0 1 2 3 4 5 6 0 1 2 3 4 5 6
Output current (12V)[A] Output current (12V)[A]

Output voltage vs. Output current Output voltage vs. Output current
13.0 180 13.0 180
Output voltage 150V [V]

Output voltage 150V [V]

Output voltage 12V [V]

Output voltage 12V [V]

12.5 160 12.5 160

150V 150V

12.0 140 12.0 140

12V 12V
11.5 Vin=110Vac 120 11.5 Vin=230Vac 120

12V_Io=5A 12V_Io=5A
11.0 100 11.0 100
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Output current (150V)[A] Output current (150V)[A]

Output voltage vs. Output current Output voltage vs. Output current
13.0 180 13.0 180
Output voltage 150V [V]

Output voltage 150V [V]

Output voltage 12V [V]

Output voltage 12V [V]

12.5 160 12.5 160

150V 150V

12.0 140 12.0 140

12V 12V
11.5 Vin=110Vac 120 11.5 Vin=230Vac 120

12V_Io=0.1A 12V_Io=0.1A
11.0 100 11.0 100
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Output current (150V)[A] Output current (150V)[A]

Mar,2019 RD_FA1A60N/FA6B20N_180W_E Rev1.0 4 /12 © Fuji Electric Co., Ltd. All rights reserved.
 FA1A60N/FA6B20N Reference Design
 LINE REGULATION

Output voltage vs. Input voltage Output voltage vs. Input voltage
13.0 180 13.0 180

Output voltage 150V [V]

Output voltage 150V [V]

Output voltage 12V [V]

Output voltage 12V [V]

12.5 160 12.5 150V 160
150V

12.0 140 12.0 140

12V 12V
11.5 12V_Io=5A 120 11.5 12V_Io=0A 120

150V_Io=0.8A 150V_Io=0A
11.0 100 11.0 100
50 150 250 50 150 250
Input voltage [Vac] Input voltage [Vac]

 POWER FACTOR

PF vs. Input voltage PF vs. Output power

Po=180W
1.00 1.00 Vin=110Vac
0.95
0.98 Vin=230Vac
0.90

0.96 0.85
0.80
PF

PF

0.94 0.75
0.70
0.92
0.65
0.90 0.60
50 100 150 200 250 300 0 50 100 150 200
Input voltage [Vac] Output power [W]

Mar,2019 RD_FA1A60N/FA6B20N_180W_E Rev1.0 5 /12 © Fuji Electric Co., Ltd. All rights reserved.
 FA1A60N/FA6B20N Reference Design
7．LLC OPERATION WAVEFORM
 SWITHICHING WAVEFORM (Po=180W)
Vin=110V Vin=230V

100kHz 100kHz

CH1 Vds(LLC) 100V/div 4us/div CH1 Vds(LLC) 100V/div 4us/div

CH4 Icr 2A/div CH4 Icr 2A/div
 SWITHICHING WAVEFORM (Po=3.6W)
Vin=110V Vin=230V

1.14kHz 1.15kHz

CH1 Vds(LLC) 100V/div 800us/div CH1 Vds(LLC) 100V/div 800us/div

CH4 Icr 2A/div CH4 Icr 2A/div

 SWITCHING WAVEFORM (Po=0.12W)

Vin=110V Vin=230V

97Hz 98Hz

CH1 Vds(LLC) 100V/div 10ms/div CH1 Vds(LLC) 100V/div 10ms/div

CH4 Icr 2A/div CH4 Icr 2A/div

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 FA1A60N/FA6B20N Reference Design
8．PFC OPERATION WAVEFORM
 INPUT CURRENT (Po=180W)
Vin=110V Vin=230V

CH1 Vds(PFC) 100V/div 4ms/div CH1 Vds(PFC) 100V/div 4ms/div

CH4 Iin 2A/div CH4 Iin 2A/div
 PFC OUTPUT VOLTAGE (Po=3.6W)
Vin=110V Vin=230V

386V 386V

366V 366V
3.4Hz 3.5Hz

CH1 Vds(PFC) 100V/div 100ms/div CH1 Vds(PFC) 100V/div 100ms/div

CH4 PFC Vo 50V/div CH4 PFC Vo 50V/div
 PFC OUTPUT VOLTAGE (Po=0.12W)
Vin=110V Vin=230V

386V 386V

366V 366V

0.27Hz 0.29Hz

CH1 Vds(PFC) 100V/div 2s/div CH1 Vds(PFC) 100V/div 2s/div

CH4 PFC Vo 50V/div CH4 PFC Vo 50V/div

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 FA1A60N/FA6B20N Reference Design
9．START-UP WAVEFORM (Po=160W)
Vin=90V Vin=230V

AC AC

PFC Vo
PFC Vo

12V OUT 12V OUT

LO LO

CH1 LO 20V/div CH2 PFC Vo 100V/div 200ms/div CH1 LO 20V/div CH2 PFC Vo 100V/div 200ms/div
CH3 12V 5V/div CH4 AC 200V/div CH3 12V 5V/div CH4 AC 200V/div

10．OUTPUT VOLTAGE OF LIGHT LOAD

 12V OUTPUTVOLTAGE (Po=3.6W)
Vin=110V Vin=230V

12.12V 12.20V

11.93V 11.93V

CH1 Vds(LLC) 100V/div 800us/div CH1 Vds(LLC) 100V/div 800us/div

CH4 PFC Vo 0.5V/div Offset：10V CH4 PFC Vo 0.5V/div Offset：10V
 12V OUTPUTVOLTAGE (Po=0.12W)
Vin=110V Vin=230V

386V 386V
12.08V 12.08V

11.93V 11.93V

CH1 Vds(LLC) 100V/div 10ms/div CH1 Vds(LLC) 100V/div 10ms/div

CH4 PFC Vo 0.5V/div Offset：10V CH4 PFC Vo 0.5V/div Offset：10V

Mar,2019 RD_FA1A60N/FA6B20N_180W_E Rev1.0 8 /12 © Fuji Electric Co., Ltd. All rights reserved.
 FA1A60N/FA6B20N Reference Design
11.Bill of material
Component Item Value Part. No Maker Note
IC201 PFC IC FA1A60N Fuji
IC301 LLC IC FA6B20N Fuji
IC401 Regulator IC RT9H301C-T122-1 Isahaya
Q201 MOSFET FMW60N190S2HF Fuji HETA SINK
Q202 Transistor 50V,0.2A
Q301,302 MOSFET FMD60N380S2HF Fuji
Q303 Transistor 100V,0.5A
Q305 MOSFET 50V,0.1A
D101 Diode Bridge D15JAB60V-7000 SHINDENGEN HETA SINK
D102,103 Diode 600V,1A D1N60-5070 SHINDENGEN
D201 Diode YG972S6R Fuji HETA SINK
D202 Diode UF5406-E3 VISHAY
D203 Diode 200V,1A CRH01 Toshiba
D301,302 Diode 200V,1A CRH01 Toshiba
D303 Diode ERB91-02 Fuji
D304,305,307 Diode 200V,1A CRH01 Toshiba
D306 Diode STTH1R06RL ST micro
D401 Diode FCF10A40 Kyocera HETA SINK
D406 Diode FRF10A40 Kyocera HETA SINK
D402,403 Diode YG862C04R Fuji HETA SINK
D404,405 Diode 80V,0.1A 1SS400TE61 RHOM
ZD201 Zener Diode 200mW,30V UDZVTE-1730B RHOM
ZD301 Zener Diode 200mW,20V UDZVTE-1720B RHOM
ZD401 Zener Diode 200mW,16V UDZVTE-1716B RHOM
ZD402~404 Zener Diode 200mW,75V MM3Z75VC Fairchild
PC302,303 Photo Coupler TLP781F(GR,F) Toshiba
T310 Transformer Lp=700uH SP17002-05-01C
L101 Noise filter 4A,40uH IDB-T05-25 SEKISHIN
L102,103 Noise filter 6mH,3A SFC-1910C-03602-Y SEKISHIN
L201 Inductor 180uH SP16026-5-1B
B201~204 Bead HF70BB2.5*2.2*0.8 TDK
C101,106 Film capacitor 310V,0.22uF LE224-MX OKAYA
C102~105 Ceramic capacitor CD12-E2GA222MYGSA TDK
C201 Film capacitor 450V,1uF ECWF2W105KA Panasonic
C202,203 Ceramic capacitor 1KV,220pF CK45-R3AD221K-VRA TDK
C301,304 Ceramic capacitor 1KV,220pF CK45-R3AD221K-VRA TDK
C305 Ceramic capacitor 1KV,220pF CK45-R3AD221K-VRA TDK
C303 Film capacitor 800VDC,18nF ECWH8183HA Panasonic
C323 Ceramic capacitor DE1B3KX471KA4BL01 MURATA
C204 Ceramic capacitor 1000pF
C205 Ceramic capacitor 0.47uF
C206 Ceramic capacitor 0.1uF
C207 Ceramic capacitor 10nF
C208 Ceramic capacitor 1000pF
C209 Ceramic capacitor 2200pF
C210 Ceramic capacitor 0.1uF
C211 Ceramic capacitor 1000pF
C212 Electrolytic capacitor 50V,47uF 50ME47AX SUNCON
C213,214 Electrolytic capacitor 450V,82uF UPZ2W820MHD6 nichicon
C307 Ceramic capacitor 1000pF
C308 Ceramic capacitor 1000pF
C309 Ceramic capacitor 1000pF
C310 Ceramic capacitor 0.47uF
C311 Ceramic capacitor 10nF
C312 Ceramic capacitor 0.47uF
C313 Ceramic capacitor 100pF
C314 Ceramic capacitor N.C
C315 Ceramic capacitor 4700pF
C318 Ceramic capacitor 0.1uF
C319 Ceramic capacitor 0.1uF

Mar,2019 RD_FA1A60N/FA6B20N_180W_E Rev1.0 9 /12 © Fuji Electric Co., Ltd. All rights reserved.
 FA1A60N/FA6B20N Reference Design

Component Item Value Part. No Maker Note

C321,322 Electrolytic capacitor 50V,47uF 50ME47AX SUNCON
C401,402 Electrolytic capacitor 350V,10uF 350ME10FH SUNCON
C404~406 Electrolytic capacitor 25V,470uF 25ME470WA SUNCON
C410 Ceramic capacitor N.C
C411 Ceramic capacitor 0.1uF
C412 Ceramic capacitor 0.1uF
R201,201 Metal oxide resistor 2W,0.15Ω MOSX2C R15J KOA
R203 Chip Resistor 22Ω
R204 Chip Resistor 100Ω
R205 Chip Resistor 47Ω
R206 Chip Resistor 12kΩ
R207 Chip Resistor 68kΩ
R208 Resistor 47Ω
R209~213 Chip Resistor 3.3MΩ
R214 Chip Resistor 100kΩ
R215 Chip Resistor 6.8kΩ
R216~220 Chip Resistor 3.3MΩ
R221 Chip Resistor 100kΩ
R222 Chip Resistor 0Ω
R223 Chip Resistor 10kΩ
R224 Chip Resistor 1kΩ
R228 Jumper 0Ω
R301,302 Chip Resistor 47kΩ
R303,305 Chip Resistor 100Ω
R304,306 Chip Resistor 22Ω
R307 Chip Resistor 75Ω
R308 Chip Resistor 0Ω
R309 Chip Resistor 1kΩ
R311~314 Chip Resistor 2.4kΩ
R318 Chip Resistor 1MΩ
R319 Chip Resistor 2.2MΩ
R320 Chip Resistor 300kΩ
R321 Chip Resistor 1kΩ
R322 Chip Resistor 12kΩ
R323 Chip Resistor 36kΩ
R325 Chip Resistor N.C
R328 Chip Resistor 100Ω
R331 Chip Resistor 15kΩ
R332 Chip Resistor 2.2kΩ
R333,334 Chip Resistor 1kΩ
R325 Chip Resistor 2.2Ω
R401 Chip Resistor 18kΩ
R402 Chip Resistor 20kΩ
R403 Chip Resistor 10kΩ
R404 Chip Resistor 0Ω
R406 Chip Resistor 47kΩ
R408 Chip Resistor 3.3kΩ
R409,410 Chip Resistor 1kΩ
R416,417 Chip Resistor 2.2kΩ
ZT101 Surge Absorber TND14V-471KB00AAA0
F101 Fuse 250V 5A
TH101 Power Thermistor 10Ω,4A 10D2-13 SEMITEC
CN101 AC INLET
CN401 Connector DF11-12DP-2DS(24) HRS
CN401 Connector S07B-PASK-2 JST

Mar,2019 RD_FA1A60N/FA6B20N_180W_E Rev1.0 10 /12 © Fuji Electric Co., Ltd. All rights reserved.
 FA1A60N/FA6B20N Reference Design

12.PFC Coil specification

Winding Pin
layer Wire type turn
order Start Finish
1 N1 2UEW 0.2/20 19 1 3

core ATQ32/13
inductance 1pin to 3pin 150uH

13.LLC transformer specification

Winding Pin
layer Wire type turn
order Start Finish
1 NP1 Litz Wire UEW 0.12/18×2 38 3 4
2 Nvcc TEX φ0.2 3 2 1

1 NS2 USTC 0.1/35 2 9 10

2 NS3 USTC 0.1/35 2 11 12
3 NS1 USTC 0.1/30 24 5 8
4 NS4 USTC 0.1/35 2 9 10
5 NS5 USTC 0.1/35 2 11 12
Note:NS2,NS3 are bifilar winding
core EE5214
inductance 3pin to 4pin 700uH
Leakage inductance 3pin to 4pin 102uH

Mar,2019 RD_FA1A60N/FA6B20N_180W_E Rev1.0 11 /12 © Fuji Electric Co., Ltd. All rights reserved.
 FA1A60N/FA6B20N Reference Design

Notice

1. The contents of this note (Product Specification, Characteristics, Data, Materials, and Structure etc.) were prepared in
Mar, 2019.The contents will subject to change without notice due to product specification change or some other
reasons. In case of using the products stated in this document, the latest product specification shall be provided and
the data shall be checked.

2. The application examples in this note show the typical examples of using Fuji products and this note shall neither
assure to enforce the industrial property including some other rights nor grant the license.

3. Fuji Electric Co., Ltd. is always enhancing the product quality and reliability. However, semiconductor products may
get out of order in a certain probability. Measures for ensuring safety, such as redundant design, spreading fire
protection design, malfunction protection design shall be taken, so that Fuji Electric semiconductor product may not
cause physical injury, property damage by fire and social damage as a result.

4. Products described in this note are manufactured and intended to be used in the following electronic devices and
electric devices in which ordinary reliability is required:
- Computer - OA equipment - Communication equipment (Pin) - Measuring equipment
- Machine tool - Audio Visual equipment - Home appliance - Personal equipment
- Industrial robot etc.

5. Customers who are going to use our products in the following high reliable equipments shall contact us surely and
obtain our consent in advance. In case when our products are used in the following equipment, suitable measures for
keeping safety such as a back-up-system for malfunction of the equipment shall be taken even if Fuji Electric
semiconductor products break down:
- Transportation equipment (in-vehicle, in-ship etc.) - Communication equipment for trunk line
- Traffic signal equipment - Gas leak detector and gas shutoff equipment
- Disaster prevention/Security equipment - Various equipment for the safety.

6. Products described in this note shall not be used in the following equipments that require extremely high reliability:
- Space equipment - Aircraft equipment - Atomic energy control equipment
- Undersea communication equipment - Medical equipment.

7. When reprinting or copying all or a part of this note, our company’s acceptance in writing shall be obtained.

8. If obscure parts are found in the contents of this note, contact Fuji Electric Co., Ltd. or a sales agent before using our
products. Fuji Electric Co., Ltd. and its sales agents shall not be liable for any damage that is caused by a customer
who does not follow the instructions in this cautionary statement.

 The contents will subject to change without notice due to product specification change etc.
 Application examples and component in this sheet is for the purpose of assisting in the design.
Therefore, This sheet has not been made in consideration of the margin.
 Before using, Please design in consideration of the parts variation and use condition.

Mar,2019 RD_FA1A60N/FA6B20N_180W_E Rev1.0 12 /12 © Fuji Electric Co., Ltd. All rights reserved.