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Enercon Flame Plasma Technology

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Rakesh Behera
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0% found this document useful (0 votes)
73 views4 pages

Enercon Flame Plasma Technology

Uploaded by

Rakesh Behera
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Enercon Flame Plasma Technology

IMPROVES ADHESION OF INKS,


Powerful Flame Treatment COATINGS & ADHESIVES
with Precise Control LONG LASTING, UNIFORM, HIGH
Improve adhesion on plastics, glass, TREATMENT LEVELS
metals and more. FAIL SAFE DESIGN
Enercon Flame Plasma Treaters offer safe and reliable
surface treatment for any flat or dimensional surface. ADVANCED CONTROL
Our advanced combustion control architecture and ENSURES RELIABILITY
unique high velocity power burner ensures powerful and
repeatable surface treating results. EFFICIENT SURFACE
DECONTAMINATION AND
POLISHING
Innovative People.
Ensuring Your Treating Success. 1.262.255.6070 / www.enerconind.com/treating
Increase Surface Adhesion
Low Energy Limited
Surface Bonding Sites
Contamination

Surface

Migrating
Common adhesion Additives Hydrophobic
impediments found LIQUID

on surfaces
Non-porous and hydrophobic surfaces have
low surface energy with few available bonding
sites due to low levels of charged ions on
the surface. Additionally, any type of surface SURFACE Cohesion
Adhesion
contamination affects adhesion negatively.
This contamination can include material
UNTREATED TREATED
additives & release agents which can migrate
to the surface.

Clean, etch and functionalize


Clean Surfaces Etches Surfaces Functionalizes Surfaces
Flame plasma treatment removes Micro etching of a polymer surface Flame plasma activation or
organic and inorganic impurities is accomplished as charged ions, functionalization is the concurrent
& contaminants from the surface. neutral atoms and radicals, in both process of using radicals to break
Flame plasma species react with the plasma forming gas and the up surface polymer bands to create
the surface by vaporizing low reactive process gas, bombard the cross linking of surface molecules.
molecular weight contaminants, surface.
exposing a clean surface and This process increases polar groups
improving adhesion. Increasing surface area creates which directly contributes to the
more bonding sites which surface’s adhesion properties.
promotes adhesion success.

Innovative People.
Ensuring Your Treating Success.
Enercon Flame Plasma Applications
Flame Plasma Technology combines an advanced combustion control system with high velocity PowerFlame™ burner
technology for long lasting and uniform treatment on plastics, metals and glass.

PLASTICS METALS GLASS

Functionalize ABS, BOPP, PE, PET, Removes oils & contaminants Cleans & Sterilizes glass
PP, TPU & more

PowerFlame™ High Velocity Burner Technology


•• High-velocity ports for powerful treatment
•• Multiple burner designs for optimal dwell time
•• Uniform treatment across entire width of burner
•• Eliminates laning or striations
High Velocity Design
•• Brass inserts are easily removed for cleaning
•• Variable treat widths including burner deckling

Advanced Combustion Control


•• Air/gas ratio control provides a consistent flame
over the entire power adjustment range
•• Flow meters for air & gas provide precise
reproduction of process parameters
•• Adjust flame power with a single control
•• Operate on natural gas or propane
•• Integrated electronics package for both

DELUXE SYSTEM FEATURES ALSO INCLUDE


•• Touch screen display
•• Mass flow control
•• Closed loop system
•• Eliminates manual adjustments and calibration
Flame Plasma Safety •• Fault log

FAIL SAFE DESIGN REVERSE FLOW VALVE


Stops gas flow if any critical device in the cabinet fails Prevents backflow into the gas line

SAFETY SOLENOID VALVES FLAME DETECTION ELECTRODE


Redundant valves in the gas train immediately prevent Works in conjunction with the flame safety relay to
gas flow if any of the monitored variables are not satisfied. monitor the presence of the flame at the burner.

PRESSURE SWITCHES FLAME SAFETY RELAY


Mounted to air and gas lines to detect adequate pressure Monitors flame & controls the redundant safety
solenoid gas line valves

1.262.255.6070 / www.enerconind.com/treating
Flame Plasma Integration Options
FIXED AUTOMATED

Fixed position of flame burner over conveyor Robotic automation of flame treatment for
or indexing system complex and varying surface geometries

Enercon Flame Plasma Trials


Putting your application to the test is the best way to find the
optimal surface treating solution
AUTOMOTIVE WIRE & CABLE ELECTRONICS MEDICAL

CLEANING COATING & PAINTING PRINTING DEBURRING


& DEFLASHING

Enercon offers free flame plasma laboratory trials to help you


determine which technology is best for your application.

www.enerconind.com/treating

Enercon Industries Corp, USA Enercon Industries, Ltd. - UK


tel 1.262.255.6070 tel 44 1296 330542

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