SMS Toolkit
SMS Toolkit
Developed by the
Presented at
The IHST formed the Joint Helicopter Safety Analysis Team (JHSAT) to analyze the
accident history and provide recommendations to reduce the accident rate and the
Joint Helicopter Safety Implementation Team (JHSIT) to develop cost effective
strategies and action plans to reduce accidents.
Examples and tools for each SMS attribute are accessible on the IHST website:
http://www.ihst.org/SMStoolkit/. Refer to the Appendix Resource Guide in the
back of this document for an itemized list of available materials.
1
INTRODUCTION
The JHSAT analyzed 197 reported helicopter accidents for the year 2000 as recorded
in the NTSB’s U.S.A. database. The JHSAT found that a major contributing factor in
most accidents was the failure to adequately manage known risks. Due to the lack of
a systematic process, including leadership and accountability, operators did not
adequately prioritize and address the risks that lead to most accidents.
The SMS Toolkit will help small operators develop a fit‐for‐purpose system that will
show both a return on investment, and/or cost effectiveness from both financial and
safety perspectives. It will help organizations develop a SMS designed to fit the size,
nature and complexity of their organization. This toolkit provides easy‐to‐use
guidance and proven methods that will assist in developing a systematic approach to
managing hazards that cause accidents. Organizations that adopt the processes
setout in this toolkit will benefit from the reduced exposure to risk, reduced costs
associated with incidents and accidents, and better retention of personnel. The safety
recommendations in this document must be economically viable and operationally
appropriate to the individual operating environment and mission.
Definition of an SMS
The JHSIT reviewed several SMS models, regulations and guidance material from
around the world in order to develop a SMS model specifically designed for the
helicopter industry. The toolkit is a compilation of the best practices and solutions.
Contributions came from small, medium and large helicopter operators as well as
airlines, industry groups and governments.
The intent of this document is to assist organizations in achieving their desired safety
performance objectives while allowing them to choose the best way to reach that
outcome. This is commonly known as a “performance based approach,” and
encourages organizations to choose the solution that best suits their needs and
ensures they meet their performance objectives. The toolkit helps the organization
determine their level of compliance and develop an action plan to include the
necessary components.
2
Why is SMS Needed?
SMS is needed to help facilitate the proactive identification of hazards and maximize
the development of a better safety culture, as well as modify attitudes and actions of
personnel in order to make a safer work place. SMS helps organizations avoid wasting
financial and human resources and management’s time being focused on minor or
irrelevant issues. SMS lets managers identify hazards, assess risk and build a business
case to justify controls that will reduce risk to acceptable levels.
SMS is a proven process for managing risk that ties all elements of the organization
together laterally and vertically and ensures appropriate allocation of resources to
safety issues.
Attributes of a SMS
Although the details and level of documentation of a SMS may vary, there are 11
fundamental attributes that will assist in ensuring the SMS is effective for any
organization. The core attributes of the IHST’s SMS are:
A two aircraft, four pilot organization experiences their third $5,000 hot‐start
incident in two years caused by the poor starting technique combined with weak
aircraft batteries. The owner/CEO determines through discussions with the chief
pilot, that a one‐time training expense of $2,000 will prevent a recurrence.
The cost of implementing the solution is $8,000 ($2,000 X 4 pilots = $8,000). The cost
of not implementing is $15,000 ($5,000 X 3 hot starts = $15,000).
3
However, training may not be the only answer. In the same scenario, if the training
costs $20,000, it would be more cost effective to install equipment that prevents hot
starts if it can be done for $12,000.
Simple models that help managers arrive at the most appropriate answer are provided
in this SMS Toolkit, and can ensure even the smallest operator can achieve their
safety goals without the using a complex SMS.
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CHAPTER 1
This chapter identifies the requirements associated with each of the fundamental SMS
attributes. Successful safety management systems are tailored to fit the size, nature
and complexity of an organization. Although the details and level of documentation
of a SMS may vary, respecting fundamental attributes will assist in ensuring the SMS is
effective for any organization.
A SMS Management Plan should clearly define safety objectives, how the organization
intends to execute and measure the effectiveness of the SMS, and how the SMS will
support the organization’s business plan and/or objectives. The plan should:
Mission Mission
Vision Vision
Corporate Goals Safety Goals
Policies Policies
Requirements Requirements
Business Processes: SRA Processes:
Identify NonCompliance Identify Hazards / NonCompliance
Implement Solutions Implement Hazard Controls
Measure Performance Measure Performance
” SMS is the safety
Lessons Learned approach to the Lessons Learned – Improve
business” Process
Repeat the Process Repeat the Process
Figure 1.1
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1.2 Safety Promotion
Safety must be recognized as a “core value.” Procedures, practices, training and the
allocation of resources must clearly demonstrate management’s commitment to
safety. Effective methods to promote safety include:
· Implement a “Just Culture” process that ensures fairness and open reporting in
dealing with human error
· Document and publicize the organization’s safety policies, objectives and SMS
procedures
6
1.3 Document and Data Information Management (continued)
The SMS needs to include a process to identify hazards and develop processes to
identify and manage risks. Key elements of hazard identification and risk
management programs are:
A risk assessment matrix is a useful tool to identify the level of risk and the levels of
management approval required for any Risk Management Plan. There are various
forms of this matrix, but they all have a common objective to define the potential
consequences or severity of the hazard versus the probability or likelihood of the
hazard.
PROBABILITY
FREQUENT PROBABLE OCCASIONAL REMOTE IMPROBABLE
SEVERITY
I CATASTROPHIC 1 2 4 8 12
Figure 1.2
Figure 1.3
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1.5 Occurrence and Hazard Reporting
Occurrences are unplanned safety related events, including accidents and incidents
that could impact the safety of guests, passengers and personnel, equipment or the
work environment.
A hazard reporting form should be simple, convenient and available to all employees.
Hazard reporting programs should include:
· A process for analyzing data, safety reports and other safety related
information
· Determine “what” and “why” the event happened, rather than, “who’s to
blame”
8
1.6 Occurrence Investigation and Analysis (continued)
Good oversight programs evaluate the effectiveness of the organization’s SMS. They
help management improve safety services.
· Assessing the activities of contractors where their services may affect the
safety of the operation
9
1.7 Safety Assurance Oversight Programs (continued)
All personnel should be given introductory and recurrent SMS training. When
establishing training requirements for the organization, you should:
· Include a safety orientation for all new personnel, stressing the organization’s
commitment to safety and everyone’s roll in the SMS
· Ensure all maintenance and operation manuals are kept posted with the most
current changes
· Have a process to ensure that all personnel are made aware of and understand
any changes in requirements, procedures and applicable maintenance and
operator manuals
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1.10 Emergency Preparedness and Response
· Be readily available at the work stations of those that may be the first to be
notified or required to respond
· Be exercised periodically to ensure the adequacy of the plan and the readiness
of the people who must make it work
The Emergency Response Plan should include checklists that define actions and
responsibilities for the following:
· First response personnel such as flight operations, tower, fire and police
· Aircraft recovery
11
1.11 Performance Measurement
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CHAPTER 2
In a SMS, policies and procedures are the ways organizations express and achieve their
desired level of safety. Policies characterize the nature and performance of an
organization, and procedures define how to execute policies.
2.2 Policy
Policy is information which establishes a basic requirement for how the organization
functions (what you want to do). It should be short and to the point. Customers
should also know what the organization’s policies are so they can base their
expectations on them. Policies guide the development of procedures.
For example, an organization may establish a fuel management policy to avoid low‐
fuel emergencies. That policy might state that day VFR flights must have adequate
fuel reserves to allow the safe completion of the flight with a minimum of 30 minutes
fuel on board at landing.
2.3 Procedures
Procedures define the actual methods that the organization uses to apply their
policies (how you do what you want done). In the fuel management example above,
the procedure may include various methods of positively determining the quantity of
fuel onboard, the estimated duration of flight, and the projection of fuel consumption
as part of the preflight procedures.
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2.4 Human Requirements
People execute policies and procedures, and responsibilities, duties and authorities
define their role.
Responsibility
Authority
Duty
Duty is something a person ought to do. It is a moral, ethical obligation to act. For
example, all employees have the duty to report unsafe conditions. To be effective, a
single method of reporting should be established to ensure that information is
effectively managed. Every person’s duties should be identified and the methods
that they should use to execute those duties should be described.
Duties apply to persons at every level of an organization. Some may have long‐term
safety impact, such as the duty of mechanics to accurately maintain aircraft records.
Some duties are immediate such as a medical technician’s duty to waive off a landing
due to an unsafe condition on a landing pad. Some duties are described at a higher
level i.e. management’s duty to maintain a safe work place, and that duty is tied to
their responsibilities and authority.
The organization must train their personnel in their duties and authority. The duties
and authorities should be spelled out in a short position description. The owner’s or
CEO’s oversight may simply occur through day‐to‐day contact and could include onsite
training. The goal should be to build a SMS that has well balanced duties,
responsibilities and authorities.
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CHAPTER 3
IMPLEMENTING A SMS
Integrating a coherent SMS can be done in incremental steps. This allows the
organization to become acquainted with the requirements and results before
proceeding to the next step. The following checklist is a guide in validating that the
attributes of a SMS are implemented. Also included is a sample SMS that can be
adopted for a small organization:
Management Plan
Safety Promotion
15
Hazard Identification and Risk Management
16
Safety Management Training Requirements
Management of Changes
Performance Measurements
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Safety Management System
for
(XYZ) ORGANIZATION
Approved by:
Date:
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SAFETY MANAGEMENT SYSTEM MANUAL
This Safety Management System (SMS) Manual has been developed to direct all
personnel in the safe operations of the organization. The manual defines the policy
that governs the operation of the organization.
This SMS Manual defines the organization’s Safety Management Plan. The Safety
Management Plan is the tool used to define how SMS supports the organization’s
Operations Plan. Organization management is committed to the SMS, and is required
to give leadership to the program and demonstrate through everyday actions, the
commitment to safety and its priority in the achievements of the organization.
The processes in place in the Safety Management Plan include the active involvement
of all managers and supervisors, who, through planning and review, must continue to
drive efforts for continuing improvement in safety and safety performance. The term
“Safety Management” should be taken to mean safety, security, health, and
environmental management. The key focus is the safe operations of airworthy
aircraft.
The processes in place in the Safety Management Plan include the active involvement
of all managers and supervisors, who, through planning and review, must continue to
drive efforts for continuing improvement in safety and safety performance. The term
“Safety Management” should be taken to mean safety, health, and environmental
management. The key focus is the safe operations of airworthy aircraft.
Safety audits are essential components of the Safety Management Plan. They review
systems, identify safety issues, prioritize safety issues, must involve all personnel,
and enhance the safety of operations.
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Mission Statement
The Mission is to provide quality service to our customers. This includes: (describe
the missions you perform).
Safety Policy
· A culture of open reporting of all safety hazards in which management will not
initiate disciplinary action against any personnel who, in good faith, discloses a
hazard or safety occurrence due to unintentional conduct.
· Requiring all employees to have the duty to maintain a safe work environment
through adherence to approved policies, procedures, and training, and shall
familiarize themselves, and comply with safety policies and procedures
· All levels of management are accountable for safety performance, starting with
the owner/CEO. To be a good leader, you must be a good safety leader
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Safety Principles
· A culture of open reporting of all safety hazards in which management will not
initiate disciplinary action against any personnel, who in good faith, due to
unintentional conduct, disclose a hazard or safety incident
· Never take unnecessary risks
21
The chief pilot is responsible for the following safety accountabilities:
All personnel have the duty to comply with approved standards. These include
organization policy, procedures, aircraft manufacturer’s operating procedures and
limitations, and government regulations. Research shows that once you start
deviating from the rules, you are almost twice as likely to commit an error with
serious consequences.
Breaking the rules usually does not result in an accident; however, it always results in
greater risk for the operation, and the organization supports the principle of, “NEVER
take unnecessary risks.”
22
Intentional Non‐compliance with Standards
Research has shown that most accidents involve some form of flawed decision‐
making. This most often involves some form of non‐compliance with known
standards. Non‐compliance rarely results in an accident; however, it always results in
greater risk for the operation.
· Complacency affects the safe operation of the aircraft and cannot be tolerated
· The hardest thing to do, and the right thing to do are often the same thing
Rewarding People
Reward systems are often upside down. Reinforced bad behavior breeds continued
bad behavior. This is unacceptable. This organization is committed to the principle
that people should be rewarded for normal, positive performance of their duties that
complies with organization standards. Personnel will not be rewarded for
accomplishing the mission by breaking the rules.
23
Safety Promotion
· Posting the Safety Policy in prominent locations around the base of operations
All safety documents are controlled through the technical library. This includes the
SMS, operations, maintenance and training manuals. Change control procedures are
incorporated into each of these documents.
The safety officer is responsible for maintaining safety related data, including the
minutes of safety meetings, information on hazard and risk analysis, risk
management, remedial action, incident and accident investigations, and audit
reports.
The systematic identification and control of all major hazards is foundational. The
success of the organization depends on the effectiveness of the Hazard Management
Program.
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Hazards are identified through employee reporting, safety meetings, audits and
inspections.
The RAM is a graphic portrayal of risk as the product of probability on one axis
(exposure, frequency or likelihood) and potential consequence on the other axis (loss
generated from the outcome).
The Risk Assessment Matrix shows an assigned value, and has a broad application for
qualitative risk determination as well as graphically presenting risk criteria.
The data from the risk assessment(s) is entered into the risk assessment form and is
maintained by the chief pilot. These risk assessment forms make up the list of
hazards for the organization.
PROBABILITY
FREQUENT PROBABLE OCCASIONAL REMOTE IMPROBABLE
SEVERITY
I CATASTROPHIC 1 2 4 8 12
25
Risk Assessment Forms
RECORD OF ASSESSMENT
Ref. No.
Base: Type of harm:
Section/Department:
Work Activity: Injury
Team: Damage to
environment
26
RISK ASSESSMENT
Probability
Risk Rating
measures required
* Including existing physical preventative measures (e.g. interlocks, guards, mechanical controls etc.)
27
Occurrence and Hazard Reporting
All occurrences and hazards identified by an employee shall be reported to the safety
officer using the HAI web based reporting system called the Event Reporting System,
found at www.eventreporting.org. If employees are unable to report through that
web site, they may report all occurrences and hazards identified on the below
Occurrence and Hazard Report.
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Occurrence ‐ Definition
An occurrence is defined as: Any unplanned safety related event, including accidents
and incidents that could impact the safety of guests, passengers, organization
personnel, equipment, property or the environment.
Hazard – Definition
A hazard is defined as: Something that has the potential to cause harm to a persons,
loss of or damage to equipment, property or the environment.
Occurrences
The chief pilot is responsible to ensure all relevant comments from other managers
and agreed actions are recorded in the report. Reports are closed when all actions
have been taken. Occurrences shall be reviewed in the monthly meeting.
Personnel who report shall be treated fairly and justly, without punitive action from
management except in the case of known reckless disregard for regulations and
standards, or repeated substandard performance.
The “Just Culture” Process shown below is used when deciding if disciplinary action is
appropriate. (For guidance in using this procedure see the IHST “SMS Toolkit” web
page: www.ihst.org/SMStoolkit/).
Just Culture Process
Start No*
Yes* No
Knowingly violated No* History of violating
Was the job understood? Pass substitution test?
procedures? procedures?
Yes Yes No
Yes*
W as the action as No Are the procedures Defective training or
intended? clear? No* selection experience? Yes* No Blame Error
Yes Yes No
Were the results as No
Repeated Incident With
intended? Reckless Violation Negligent Error
Similar Root Cause
Yes
Sabotage or Malevolent
Act
t y
bili
lpa
l Cu
i dua
div
g In
hin
nis
imi
/ D
lit y
a bi
ulp
u al C
i vid First written warning; Documented for the
Ind
in g purpose of accident
ea s
I n cr Coaching / Increased prevention awareness
Final warning and Supervision until behavior and training will
negative performance is corrected. suffice.
appraisal
Severe Sanctions
* Indicates a ‘System’ induced error. Manager/supervisor must evaluate what part of the system failed and what
corrective and preventative action is required. Corrective and preventative action shall be documented for
management review.
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Occurrence Investigation and Analysis
Significant occurrences are investigated by the safety officer or his designee, and
shall be reviewed by the owner/CEO.
The safety officer reviews the database for previous occurrences in order to identify
trends.
For human error in maintenance operations, the MEDA checklist shall be used. For
human error in flight operations, the HFACS checklist shall be used. These checklists
are posted on the IHST “SMS Toolkit” web page www.ihst.org/SMStoolkit/.
The organization conducts monthly base inspections. Records of base inspections and
the resolution of actions are maintained by the safety officer. Issues identified in
inspections are included in the agenda of the Safety Meeting. The safety officer is
responsible for storing these documents.
The safety officer directs annual audits of the SMS. A sample checklist for audits can
be found on the IHST website. Findings and associated corrective actions shall be
recorded in the audit.
The safety officer should manage and store audit reports, which include findings and
recommended corrective actions. Positive findings should also be recorded. Findings
and recommended actions should be communicated to all personnel. A sample audit
checklist can be found on the IHST website.
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Minimum Safety Training Requirements
Employee training files shall include the below form to record training, the date that
training is next due, and the means of demonstrating competency, verbal or written
as determined by the chief pilot. Training records shall be kept in the personal file of
all personnel. The chief pilot is responsible for reviewing training files in order to
ensure recurrent training is conducted on a timely basis.
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Safety and SMS Training Form
1) Course taught:________________________
________________________________________________________________________
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Management of Change (MOC)
Procedures are established and maintained to manage changes associated with safety.
· Risk assessment
· Identification of the goals and objectives and nature of the proposed change
· The responsibility for reviewing, evaluating and recording the potential safety
hazards from the change or its implementation
The MOC process has 4 basic phases: screening, review, approval and implementation.
Both the effect of change and the effect of implementing change are considered.
There are methods for managing the introduction of new technology. All personnel
should be consulted when changes to the work environment, process or practices
could have health or safety implications. Changes to resource levels and
competencies associated risks are assessed as part of the change control procedure.
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MOC Process
Do work
under
normal
authority New Type A/C Cert. Team
AMT Assgmt. Chg. Field Maintenance
Yes Initiate
Aircraft
Pilot Assgmt. Change Crew Scheduling
or MOC
Maint. Procedure
Maint. Proc. Change Dir. of Maint. QA
Maint. Prgm. Change Dir. of Maint. QA
Yes
New Equipment Dir. of Maint. QA
Screen Yes Change
Proposed
for Effect? Perform
Change
MOC Work
Processes
Yes New Operation Dir. of Ops.
No
Change in Ops. Proc. Chief Pilot
Yes
Do work Initiate
Ops. Facility Change Dir. of Ops.
under MOC
Procedure
normal Ground Support Chg. Dir. of Ops.
authority
Pilot Assgmt. Change Crew Scheduling
No
Geographic Loc. Chg. Dir. of Ops.
Do work
under
normal
authority
Figure 1 – 3
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Emergency Preparedness and Response
The detail of the Emergency Response Plan is contained in the Operations Manual.
The chief pilot is responsible for assuring that all personnel are trained to handle
organization emergencies based on their role in the organization.
Emergency contact numbers shall be posted and kept current at every organization
telephone.
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Performance Management
· Reduce the number incidents that cause damage and the amount of damage
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APPENDIX RESOURCE GUIDE
· Policy Statements
· Objectives
· Duties and Responsibilities
· Competency Requirements
· SMS Manual
· “Just Culture”
· Core Values
· Resource Material
SAFETY PROMOTION
· Change Management
· Hazard Tracking and Resolution
· Safety Case
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OCCURRENCE and HAZARD REPORTING
· Investigative Tools
· Resource Material
· Audit Checklists
· Audit Report Forms
· Communication of Major Findings
· Resource Material
· Orientation Checklists
· Training Tracking System
· Safety Meeting Agendas
· Resource Material
MANAGEMENT of CHANGES
· ERP Checklist
· Drill Checklist
· Resource Material
38
PERFORMANCE MEASURES
· Resource Materials
39