CI 1580A ENG User Manual
CI 1580A ENG User Manual
com
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Contents
1. Introduction ........................................................4
2. Specifications.....................................................6
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1. Introduction
■ Introduction
This product as an indicator for weighing instruction and control is designed for the most
suitable use of any meters (packer, weigh separator, platform scale, various tensile and
compression test equipment) that can be applied in the widest way throughout industries.
This product ensures communications with external devices such as computers as it basically
installs an RS-232C port.
In addition, this product can be conveniently used for the weighing control as it basically has
three relay outputs necessary for control (applicable only if there is relay out).
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Please utilize all the functions in this product sufficiently as you can use the device properly
with good knowledge of this manual before you use this product.
■ Features
· Measures to screen off external noises
· Built-in self-diagnosis and self-recovery functions from failure
· External resolution : 1/20,000
· Electrostatic data memory
· 2 built-in external relay input terminals (zero, tare/tare removal)
· Data memory
· 24V of input power supply can be used with the use of DC power supply regardless of
polarity (500mA< Trans Type > or more is recommended)
· FAC (Full Auto Calibration) method for calibration
· Equivalent input method for Calibration
· Basic installation of RS-232C
· Option : RS-422/485
· Option : I/V-OUT
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■ Cautions
· Do not drop or apply severe shocks to the product.
· Do not install the product with high voltage or severe electric noises.
· Do not install the produce with direct sunlight or severe vibrations.
· Connect the product with external peripheral devices after turning off the power switch.
· Keep the product from water or rain.
■ Accessories
· Product manual
· Option (separate option for any addition): 1 EA of adaptor (DC 24V / 500mA)
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2. Specifications
■ Analog Part & A/D Conversion
Input sensitivity 0.3㎶ / D
- nhy u
Adjustment range of Zero - 0.6mV ∼ + 1.5mV
vo
- Dy iu ch Load Cell Excitation Voltage DC 10V (±5V)
Non-linearity 0.01% FS
■ Digital Part
7-Segment, 5 digit RED FND
Display
Character size : 12.7(H) ×7.3(W)mm
Division ×1, ×2, ×5, ×10, ×20, ×50
Below Zero Indication “-“ Minus Sign
Decimal Point 0, 0.0, 0.00, 0.000
Status Lamp Stable, Zero, High, Low, OK, Hold, Comm
Function Key ZERO, TARE, SET, ENTER
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■ General Specification
Power DC 24V / About 500mA (Trans Type)
Operating Temperature
-5℃ ~ +40℃
Range
Operating Humidity
Under 85% Rh (Non-condensing)
Range
Product Size (W) 100 X (H) 52 X (D) 125 (mm)
Product Weight About 450g
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■ Options
Option - 1 RS-422/485
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3. Front Panel Descriptions
■ DISPLAY (CI-1580A)
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■ Display
· Weight: The current weight at the indicator is displayed.
- Whenever the set key is pressed, the value for high limit, low limit or differences is
displayed.
■ Display of Status
· STABLE: It is displayed when the weight is stable.
· ZERO: It is displayed when the weight is “0”.
· LOW: It is displayed when the weight is the low limit or less.
· HIGH: It is displayed when the weight is the high limit or more.
· OK: It is displayed when the weighing is completed.
· HOLD: It is displayed while the weight is being held.
· COMM(RTxD): It is displayed while the product is communicating with other devices.
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■ Key Operations
Key Descriptions
It is used to set the weight display to „0‟ within a range of maximum weight
(CAPA) defined by the user.
(However, it is operated within the input range by the user to „Equipment Set‟ „08‟
(Set for Zero Range).
It is used to set the tare to „0‟ after a container is put on the weighing tray.
(However, it is operated within the input range by the user to „Equipment Set‟ „09‟
(Set for Tare Range)
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It is used for the input of low limit (SP1) and high limit (SP2).
Key Descriptions
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4. Rear Panel Descriptions
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5. Installation
■ External Dimension & Panel Cutting Size
(External Dimension X mm)
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Hi u ch nh
6. Calibration
■ What is calibration?
Hi u chu n c p n vi c i u ch nh làm cho giá tr hi n th phù h p v i tr ng l ng th c t
Calibration refers to the adjustment to make the displayed value consistent with the
actual weight on the display of weight.
trên màn hình c a tr ng l ng
Mode for the span calibration and equipment set under the SET, CAL mode.
TEST 3
☞ Press Key to return to each mode selection from this status.
TEST 7 It is to select the analog amplification ratio. Press Key to return to TEST.
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■ Span Calibration
The span calibration refers to the adjustment of linearity to set the actual weight consistent with
the displayed value from “0” to the maximum weight as the standards in displaying the weight on
the indicator.
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▶ General Weight Calibration Mode (CAL 1 Mode)
I. Step 1
It is a step to set the value of a division
(minimum division of a scale to be displayed).
In this, it is an abbreviation of division meaning “the
value for a division of a scale (minimum division of a
scale to
be displayed)”.
Ⅱ. Step 2
It is a step to set the maximum display weight
In this, “CAPA” is an abbreviation, which means
the maximum display weight that can be weighted
in the indicator.
Enter the maximum display weight as the user
desire instead of a random value that is currently
displayed.
※ Do not set (a value for a division of a scale/maximum display weight) to more than (1/30,000). More than
(1/30,000) cannot be set. The product can be applied to at maximum 1/30,000.
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Ⅲ. Step 3
It is a step to check zero status in the current
indicator.
A random value A/D is shown on the display,
which means zero for calibration.
Ⅳ. Step 4
It is a step to load the prepared standard
counterweights on the indicator.
In this, prepare standard counterweights for
10% or more of the maximum weight (CAPA)
Whenever Key is pressed, the number increases in
0 -> 9
Whenever Key is pressed, it moves to the left
Press Key to check zero status and move
Press Key to store the currently displayed value for
counterweights Move on to the next step.
Proceed to Step 5 as it moves onto Step 3 of gage bar.
Ⅴ. Step 5
A span constant is shown on the display
It enters the weight mode as C.EnD. is
blinking and then reset.
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▶ Equivalent Input Mode (CAL 2 Mode)
▶ Enter Span Calibration
- Apply the power supply while is being pressed on the front
- TEST appears on the display.
- Press to display ST.CAL
- Press to display CAL._2 and then enters the general weight mode.
I. Step 1
It is a step to set the value of a division
(minimum division of a scale to be displayed).
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Ⅱ. Step 2
It is a step to set the maximum display weight
written in the load cell
In this, “CAPA” is an abbreviation, which means
the maximum display weight that can be weighted
in the indicator.
Just enter the maximum weight displayed on the load cell
instead of the currently displayed random value.
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Ⅲ. Step 3
It is a step to check zero status in the current
indicator.
A random value A/D is shown on the display,
which means zero for calibration.
zeroing value.
Move on to the next step.
Ⅳ. Step 4
It is a step to enter mV/V displayed on the loadcell.
Ex) Enter 2.0000 if 2mV/V is displayed on the load cell.
Whenever Key is pressed, the number increases in
0 -> 9
Whenever Key is pressed, it moves to the left
Press Key to check zero status and move
Press Key to store the currently displayed value for
counterweights Move on to the next step.
Proceed to Step 5 as it moves onto Step 3 of gage bar.
Ⅴ. Step 5
A span constant is shown on the display
It enters the weight mode as C.EnD. is
blinking and then reset.
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■ Error Display Status and Measures in Detail
Seq Division Causes Measures in Detail
The maximum display division / Enter again the maximum display
1 Err 01 the value of a division is 20,000 division / the value of a division to
or more. become 20,000 or less
The setting of standard
Enter again the setting of standard
counterweights is set to more
3 Err 04 counterweights to become less than
than the maximum display
the maximum display division.
division.
The setting of standard
Enter again the setting of standard
counterweights is set to 10% or
4 Err 05 counterweights to become 10% or
less of the maximum display
more of the division.
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division.
Check if the weight is loaded as
much as it is set with the standard
The output value for the load cell counterweights. If the standard
5 Err 06
is too large. counterweights greater than the
setting value are loaded, set them to
the setting value.
Check if the weight is loaded as
much as it is set with the standard
The output value for the load cell counterweights. If the standard
6 Err 07
is too small. counterweights smaller than the
setting value are loaded, set them to
the setting value.
Check out the surrounding
environment and separate any
vibrating source for the stable
weighing while preventing the
Calibration judgment cannot be indicator from any great vibration.
7 Err A done due to the continuous - Check out any defect in the load
shaking on the weight. cell
- Check out any electric leak in the
connecting wire to the load cell.
- Check out the insulation resistance
in the load cell.
A value that should not be Check out the value and enter the
8 Err _8
entered to F-Function is entered. proper value again.
When a constant Y.YXXXX YY is
a value between 3.9~9.9 > the Lower the resolving power.
9 Err _9
resolving power is 1/20000 and (Ex: value for a division 1 -> 5)
small counterweights are placed.
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7. Set-up
■ Set-up
- Overview
It means the setting works to ensure the indicator to be operated under the optimal conditions by
setting F-FUNCTION properly to the operating devices and surrounding environment.
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- How to enter after assigning F-Function
After assigning F-Function using & Key, you may enter the
※ Caution: Be aware that the value for the Function is stored when Key is pressed.
※ The value can be stored in the internal memory when you press
Key after the value is changed to your desired set value.
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■ F-FUNCTION LIST
Function
default
Details Division
07 0
MODE 1) during the instable period
ZERO KEY OPERATION RANGE
08 3 2%(0),5%(1),10%(2),20%(3),100%(4)
SETTING MODE
TARE KEY OPERATION RANGE
09 3 10%(0),20%(1),50%(2),100%(3)
SETTING MODE
Peak-hold(0),Sample hold(1)
10 0 HOLD FUNCTION SETTING
5 second average hold (2)
11 3 EXTERNAL RELAY INPUT SETTING 0,1,2,3,4
12 0 FRONT KEY OPERATION SETTING 0,1,2,3,4
13 0 CODE NUMBER ASSIGNING 0,1,2
14 0 HOLD OFF TIME 0.0 ~ 9.9 seconds
21 1 WEIGHING MODE SELECTION 1,2,3,4
COMMUNICATION OUTPUT” DELAY
22 10 0.0 ~ 9.9 seconds
TIME(T1) SETTING
DELAY TIME OF RELAY OUTPUT
24 10 0.0 ~ 9.9 seconds
FOR THE WEIGHING JUDGMENT
ON TIME OF RELAY OUTPUT FOR
25 10 0.0 ~ 9.9 seconds
THE WEIGHING JUDGMENT
30 0 SERIAL PARITY BIT SETTING MODE NO(0), ODD(1), EVEN(2)
BAUD RATE FOR SERIAL
31 7 0~9 , 115200 bps ~ 2400 bps
COMMUNICATIONS
32 0 SERIAL COMMUNICATION MODE 0 : Stream Mode, 1: Stable Mode,
0: Unilateral Transmission Mode
1: COMMAND Mode,
33 1 SERIAL COMMUNICATION MODE
2: LCD Mode
4: External Display Mode
34 1 EQUIPMENT ID NUMBER SETTING 1~99
0: BASIC FORMAT,
35 0 TRANSMISSION DATE FORMAT
1: CAS FORMAT
0: BCC not used
36 0 BCC SELECTION MODE
1: BCC used
DATA TRANSFERENCE
37 3 0~6
COUNT SETTING
Weight Unit
40 0 0: kg, 1: g, 2: ton
selection (Communication)
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00~99 0: No operation. 1~99: Under
53 0 AVERAGE DISPLAY SETTING MODE
operations
Steady LED Status Lamp Delay time
54 0 0: No operation, 1: Operation.
setting
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■ F-FUNCTION DESCRIPTIONS IN DETAIL
(● : Factory Default)
F02
1 Back-up Mode
* The weight on the indicator is not stored in the Normal Mode during any blackout or power-off.
Accordingly, the power should be turned on after the weighing object is removed from the indicator.
* “0” is immediately shown on the display in the Back-up Mode by reading the stored zero point
when the power is turned on. Therefore, the weight is shown during any blackout or power-off if
there is any weighing object on the indicator if the power is turned on.
* It is a function to stabilize the state when the range of variations for weight in the set time does not
go over the A/D Count set range.
※ There are subtle vibrations in general when a weighing object is placed on the indicator.
Hence, the state indicator “Stable” is turned on the display once the vibration is stabilized. “Motion
Band” sets the time range to stabilize the vibration in this way.
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Zero Tracking Adjustment Range Setting
0 The automatic zero calibration if it does not exceed a
certain range of divisions within a certain time if there is
F04 5 ∫
any subtle change in the weight for some reason
9 (environment, temperature, wind, dust, etc.)
Ex) F04 is set to “3” when the maximum display division is set to 120.00Kg and a division to 0.05Kg;
If there is weight change within 250g within 0.75 SEC,
4.5digit the indicator automatically displays
t 0.
(0.25Kg)
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※ This function prevents the indicator from any impact from the accumulated dusts or dirt where you might have
a lot of dusts or dirt in the environment during the use.
* The automatic zeroing can be done (before the weighing is done again) if there is any remaining
under the set value with no use of „ZERO‟ Key once this function is set.
* Ex) If the maximum display weight is set to 120.00Kg, a division to 0.02Kg and F05 to 30 in the
indicator, the display value becomes “0.00Kg” as the zeroing is immediately operated once
(STEADY LAMP ON) is carried while the remaining amount exists up to ±(0.02~0.30Kg).
* This function should be used after the adjustment for the set value depending on the environment
(surrounding vibration).
* Decrease the set value for the quicker response speed in the indicator
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ZERO Key Range Setting Mode
0 Operations within 2% of maximum CAPA
1 Operations within 5% of maximum CAPA
F08 2 Operations within 10% of maximum CAPA
● 3 Operations within 20% of maximum CAPA
4 Operations within 100% of maximum CAPA
* As the indicator set 10% more for its allowable range, the maximum weight in reality becomes
110kg on the indicator if the maximum weight is set to 100kg.
Ex) If the maximum weight (CAPA) is set to 100kg and F08 to “T”, then “ZERO” Key can be
operated within 1kg (10%).
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Ex) “Tare” Key can be operated within 50kg when the maximum weight (CAPA) is set to 100kg and
F09 to “2”.
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Front Key Operation Setting
Division
Tare/Tare Hold/Hold
0 Zero Set
Removal Removal
F12 1 Zero Hold Set Hold Removal
2 Zero Tare Set Tare Removal
● 3 Zero Start Set Stop
Hold/Hold
4 Zero Start/Stop Set
Removal
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1. Weighing Mode 1 : Normal Batching (Limit Mode)
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2. Weighing Mode 2 : Programing Batching (Packer Mode 1)
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3. Weighing Mode 3 : Comparison Mode 1(Checker Mode1 )
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4. Weighing Mode 4 : Comparison Mode 2(Checker Mode 2)
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“Communication Output” delay time(t1) setting
(upon the setting of F21-1, 2 Weighing Mode)
00
F22 10 ∫
99
Delay time to the relay operation after SP2 relay operations can be
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set.
* Reference
00 : Relay output during the stable weight
01 : Relay output after 0.1 second
99 : Relay output after 9.9 seconds
01
F24 10 ∫
123
99
The delay time to the operation of relay for judgment after the
completion of weighing can be set.
* Reference
01 : Relay output after 0.1 second.
99 : Relay output after 9.9 seconds
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On Time of Relay Output for the Weighing Judgment
(F21-3 Checker Mode)
00
F25 10 ∫
99 123
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ON time for relay output for the completion of weighing can be set.
* Reference
01 : Relay ON for 0.1 second
99 : Relay ON for 9.9 seconds
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※ Communication Setting
2 57,600 bps
3 38,400 bps
4 28,800 bps
F31
5 19,200 bps
6 14,400 bps
● 7 9,600 bps
8 4,800 bps
9 2,400 bps
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BCC Selection Mode
● 0 BCC not used
F36
1 BCC used
4 About 10 times/sec
5 About 5 times/sec
6 About 3 times/sec
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NEAR ZERO (EMPTY) RANGE SETTING
Range near zero to check the emptiness of the indicator
Ex) 000 : Near Zero Relay is operated when the display of weight is “0”.
F80 XXX 010 : Near Zero Relay is operated when the display of weight is “10” or less.
150 : Near Zero Relay is operated when the display of weight is “150” or less.
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8. Interface
■ RS-232C Interface
MSB
1 +9V LSB0 1 2 3 4 5
6
0 -9V
⑧ Printer Format
Data format1(Basic Format)
, , k g CR LF
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- Header 1 (Common for data format 2,3)
OL : OVER LOAD, UNDER LOAD
ST : Stable indicator
US : Unstable indicator
- Header 2 (Common for data format 2,3)
NT : NETWEIGHT (actual weight)
GS : GROSS WEIGHT (gross weight)
- Data about numbers (Common for data format 2,3)
2B(H) : “+” PLUS
2D(H) : “-” MINUS
2O(H) : “ ” SPACE
2E(H) : “ ” Decimal point
- UNIT (Common for data format 2,3)
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- Kg
-t
-g
Data format(2)
, , , Data(8) K g CR LF
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PERSONAL
COMPUTER
■ RS-422/485 Serial Communication (Separate Option)
RS-422/485 method is more stable for electric noises than any other communication
methods as it communicate signals in the voltage difference. In addition, the wiring should
be done away from AC power cable or other electric wires. The shield coax cable should be
used in any case. The recommended distance in use is the dedicated line within 1.2km.
- Signal Format
①Type : RS-422/485
②Format : ⓐ Baud-Rate : 2400 ~ 115200 선택
ⓑ Data Bit : 7 or 8 (No Parity)
ⓒ Stop : 1
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Indicator PC
8 TXD(+) RxD( +)
9 TXD(-) RxD(-)
6 RXD(+) TXD( +)
7 RXD(-) TXD(-)
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※ Reference
Although any of the signal level conversion methods as stated above is used, there are
many cases with problems occurring from the fact that the power supply (the grounding line
to be exact) for the transmission side is connected from a remote distance connection
through the communication line. Noises flown in through this grounding line might lead the
transmitting or receiving system to the instability. For such reasons, it is desirable to insulate
and separate the power supply for the system from the power supply for communication
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▶ COMMAND MODE
PC→ (ASCII )
response (HEX )
PC→ (ASCII )
response (HEX)
PC→ (ASCII)
response ( HEX )
PC→ (ASCII)
Command to transmit
Indicator ( HEX )
the weight value
Indicator (ASCII)
of “KEY Tare”
response ( HEX )
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PC→ (ASCII)
PC→ (ASCII)
Command to transmit
Indicator ( HEX )
the Lowest limit DATA
Indicator (ASCII)
response ( HEX )
PC→ (ASCII)
response ( HEX )
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▶ COMMAND MODE
( WRITE COMMAND)
PC→ (ASCII)
response ( HEX )
PC→ (ASCII)
response ( HEX )
PC→ (ASCII)
response ( HEX )
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PC→ (ASCII)
response ( HEX )
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PC→ (ASCII)
Command to change
Indicator ( HEX )
the “Part Number”
Remark STX(1) ID(2) Command(4) P/N(2) ETX(1)
to the DATA that is now
Indicator (ASCII) being transmitted
response ( HEX )
PC→ (ASCII)
response ( HEX )
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(ASCII)
PC→ Indicator
( HEX ) Command to set
response ( HEX )
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(ASCII)
PC→ Indicator Command to “Start”
( HEX )
(F21 – 2)
Indicator (ASCII)
(PACK MODE)
response ( HEX )
(ASCII)
PC→ Indicator Comand to “stop”
( HEX )
(F21 – 2)
Indicator (ASCII)
(PACK MODE)
response ( HEX )
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PC→ (ASCII)
Command to
Indicator ( HEX )
change the Lowest
Remark STX(1) ID(2) Command(4) LOW(6) ETX(1)
limit (SP1)
Indicator (ASCII)
response ( HEX )
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PC→ (ASCII)
Command to
Indicator ( HEX )
change the upper
Remark STX(1) ID(2) Command(4) HIGH(6) ETX(1)
limit (SP2)
Indicator (ASCII)
response ( HEX )
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■ 4~20mA(0~10V) Serial Interface(Option)
No. Name Use
1 OUT Current or Voltage Output Port
- While Key Test Mode in TEST2 in relation with the analog setting;
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MEMO
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MEMO
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MEMO
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MEMO
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