DOC: D-2-01-03-01-05

PRE-COMMISSIONING FORMAT FOR REACTOR

I. GENERAL DETAILS

Region: NR-1

Sub-Station: PGCIL FATEHGARH

EQUIPMENT
DETAILS
Sr. No.: 15052-012 Type: 1-Phase Shunt Reactor
Equipment identification No.: Make: ABB
Year of Manufacture: Rating: 80 MVAr
Voltage Class :765√3kV Cooling Type: ONAN
Type of Neutral Grounding: Oil Make:
Oil type: Oil quantity:
Quantity of Radiator Date of Receipt at site:
Date of Starting of Erection: Date of Completion of Erection and Oil filling:
Equipment SAP ID:

II. SEQUENCE OF TESTS TO BE CARRIED OUT FOR REACTOR

TESTING KIT DETAILS TEST
SL. DATE OF RESULTS
NAME OF TEST MEASURING
NO. MAKE LAST Ok/Not Ok
RANGE
CALIBRATION
Core Insulation
1 Measurement upon arrival
of equipment at site
Insulation Resistance
Kyoritsu
2 Measurements Of Bushing W8305485
05-02-2020
CTs
Continuity Test Of Bushing
3 Omicron PL362P 10-09-2020
CTs
Secondary Winding
4 Omicron PL362P 10-09-2020
Resistance Of Bushing CTs
5 Polarity Test Of Bushing CTs Omicron PL362P 10-09-2020
6 Current Ratio Test Omicron PL362P 10-09-2020

Pre-Commissioning Procedures and Formats for Substation Equipment & Protection System 113
 DOC: D-2-01-03-01-05

TESTING KIT DETAILS TEST

SL. DATE OF RESULTS
NAME OF TEST MEASURING
NO. MAKE LAST Ok/Not Ok
RANGE
CALIBRATION
Magnetizing Curves
7 Omicron PL362P 10-09-2020
Performance
Measurement of Resistance
8
of Earth Pit and Main Grid
Frequency Response
9
Analysis
Magnetization Current of
10
Windings
C & Tan δ Measurement Of Omicron
11 08-02-2020
Bushing TD040A
C & Tan δ Measurement Of
12
Windings
C & Tan δ Measurement Of
13
NGR Windings( If any)
Insulation Resistance
14
Measurement of Winding
Insulation Resistance
15
Measurement of Cable
Core Insulation
16 Measurement after oil
Filling
Measurement of Winding
17
Resistance
Measurement of Winding
18
Resistance of NGR
19 Protection And Alarm Tests
Stability Test Of Differential
20
And Ref Protection
Contact Resistance
21
Measurement
22 Vibration Measurement

Pre-Commissioning Procedures and Formats for Substation Equipment & Protection System
114
Comments of Commissioning Team on test Results:

Comments of Corporate-AM on test Results (To be attached separately)

Manufacturer Recommendation on test Results (To be attached separately)

Signature: Signature: Signature: Signature:

Name: Name: Name: Name:

Desgn.: Desgn.: Desgn.: Desgn.:

Organization: (Erection Agency) (POWERGRID Site (POWERGRID

(Supplier I/C) Commg. Team)
Representative) Members:
(Wherever 1.
Applicable) 2.
3.
4.
 III. CHECKS AFTER RECEIPT OF REACTOR AT SITE:

A) N2/ Dry Air Pressure & Dew Point Record

Date Of N2/ Dry Air Ambient

Inspection Action Dew Point Remarks
Meas. Pressure Temperature
During dispatch at factory
After receipt at site
Storage at site before
commissioning
Note:
i. Refer POWERGRID doc no d-2-03-xx-01-01 rev-01 (latest revision) for maintaining N2/ Dry
air pressure and dew point during storage(To be maintained in a separate sheet/ Register)
ii. Any noticeable drop in N2 during storage at site is observed, then matter to be referred to
Manufacturer and CC-AM.
iii. If Reactor is received with zero N2 pressure then matter to be referred to Manufacturer
and Corporate-AM prior to erection

B) Impact Recorder Analysis

No of Impact Recorder installed:

Make of Impact Recorder(s)
Type of Impact Recorder(s)
Date of removal of impact
recorder from equipment

Sl. Check Points Status Remarks

No.
Functionality of Impact recorder at the time of dismantling On Off
1
from main unit
Joint data downloading carried out at site immediately after Yes No
2
receipt
Analysis of joint report received from manufacturer before Yes No
3
charging
Note:
i. Manufacturer to provide necessary software and downloading tools to respective sites so
that data downloading can be carried out at site jointly by POWERGRID & Manufacturer
ii. Regarding permissible limit for maximum shock please refer procedure……
iii. Impact Recorder should be switched off and detached from the Reactor when the main
unit has been placed on its foundation.

C) Core Insulation Test (Immediately after Receipt at Site)

Shorting link between CC, CL & G to be removed and IR value to be taken between CC-G, CL-G &
CC-CL by applying 1 kV DC

Insulation Insulation
Terminals Terminals
Value Value
CC-G CC-CL
CL-G Semi-shield –G (if provided) at 1 kV

Note:
i. Permissible value > 500 MΩ
ii. In case core insulation values are less than the permissible limit matter to be referred to
OEM for corrective measures and same to be checked during internal inspection for any
abnormality
iii. Ensure shorting of CC-CL & G after the completion of the testing

D) Internal Inspection

SL. Status
Internal Inspection
No. Yes No
Details photographs of all visible parts /components are taken during internal
1
inspection.(refer procedure2.1.6)
2 Any abnormality observed during internal inspection
3 Matter referred to manufacturing, CC-QA & I , CC-ENGG and CC-OS

Details of abnormality observed during internal inspection (if noticed)

 IV. REACTOR ERECTION
a) Checks / Precautions During Erection :
Sl.
Description Remarks
No.
Total Exposure of Active part of Reactor to atmosphere in hours
1
( To be kept minimum)
Dew point of dry air generator / dry air cylinders, during exposure of active part
2
of Reactor
3 Available of Oxygen in % before entering in Reactor tank
N2/ Dry air pressure in PSI while Reactor is kept sealed in between different
4
erection activities
5 Ensure Leakage test of Air cell / bellow carried out
6 Check Hermitically sealing is intact in all Bushings by OEM / Expert

b) Evacuating And Oil Filling

(iii) Before filling oil, each drum has been physically checked for free Yes No
moisture and appearance

(iv) Details of oil filter machine (As per latest TS of Reactors)

Make Capacity

Sl.No Description Of Works Remarks / Reading

1 Changing of Lubricating oil of vacuum pump
2 Cleaning of Filter packs
3 Flushing of whole filter machine with fresh oil
4 Vacuum obtained without load (milli bar)
 (v) Vacuum pump for evacuation of Reactor

Sl.No Description of Works Remarks / Reading

1 Changing of Lubricating oil of vacuum pump
2 Vacuum obtained without load (milli bar)
3 Diameter of vacuum hose (50 mm)
4 Employ of Dry ice chamber

(vi) Oil storage tank

Capacity Quantity

Sl.No Description of Works Remarks / Reading

1 Silica gel breather provided in the tank

2 Any opening left uncovered
3 Inside painted or not
4 Cleanliness of inside of pipes/ hoses to the storage tank

(vii) Exposure during erection

Sl.No Description of Works Remarks / Reading

1 First day exposure ( in hrs)
2 Second day exposure ( in hrs)
3 Third Day exposure ( in hrs)
4 N2 pressure applied after each days erection work ( in PSI)
5 Ambient Temperature (in degC)
6 Average Relative Humidity
7 Weather Condition(Rainy / Stormy / Cloudy / Sunny)
Note:
i. Erection activities to be carried out in sunny weather and RH<60%
 (viii) N2/ Dry Air sealing in case of delay in oil filling

Sl.No Description of Works Remarks / Reading

1 No. of Cylinders used for displacing the air inside the tank
2 N2 admitted from bottom valve
3 Valve at diametrically opposite end at top kept open
4 No. of Cylinders used for building up to 4- 5 psi( .3kg/cm2 )

(ix) Leakage Test through pressure

Remarks /
Sl.No Inspection Actions Date Time
Reading
1 Fill dry N2/ dry air till pressure of 4- 5psi (.3 kg/cm2 )
achieved
2 To be kept for 24 Hrs
3 In case pressure remain same, check for dew point
4 If dew point is achieved, proceed for evacuation
5 In case of drop in pressure, attend the leakages and
repeat the pressure test
6 If dew point is not OK, dry air/ N2 cycle to be carried out
till desired dew point is achieved

(x) Schedule for Vacuum & Tightness Test

Remarks /
Sl.No Inspection Actions Date Time
Reading
1 Starting of evacuation on complete unit
Stopping of evacuation below the pressure of 5 kPa (50
2
mbar)
3 Pressure P1 in kPa after 1 hour of stopping evacuation
Pressure P2 in kPa after half an hour of reading pressure
4
P1
Leakage = (P2-P1) x V , V= Oil quantity in Cu mtr
*If leakage<3.6, continue evacuating
5
If leakage > 3.6, attend leakage and repeat process as
per Sr. No. 1 to 4.
6 Start of Vacuum reaching below 0.13kPa(1 Torr)

Pre-Commissioning Procedures and Formats for Substation Equipment & Protection System
120
 Break of vacuum
* Vacuum process to be continued for 24 hrs Up to 145
7
KV, 48 hrs for 145 to 220kV and 72 hrs for 420 kV and
Above

(xi) Record of drying out process (if carried out)

Sl. Activity Remarks /

Date Time
No Reading
1 First Nitrogen purging cycle
Pressure of Nitrogen 0.15 kg/cm2
Dew Point after 48 Hrs
Temperature with heaters on condition around the
Reactor Tank(Refer procedure)
2 First Vacuum cycle
Vacuum achieved
Rate of condensate collection(Hourly basis)
Duration of vacuum after achieving 1 to 5 torr
3 Second Nitrogen purging cycle
Pressure of Nitrogen 0.15 kg/cm2
Temperature with heaters on condition around the
Reactor Tank(Refer procedure)
Dew Point after 24 Hrs
Note: If dew point is within the permissible limit oil filling under vacuum may be started otherwise
vacuum/ Nitrogen purging with heating cycle to be continued till desired dew point is achieved.

(xii) Schedule for Oil filling and Settling

Sl. INSPECTION ACTIONS DATE TIME REMARKS /

No READING
1 Ensure measurement of Particle counts during oil
filtration in oil tanks(If specified in the contracts)
2 Oil Filling in Main Tank
3 Oil filling in Conservator tank
4 Oil filling in diverter switch
Hot oil circulation (minimum 2 cycles or depending on
5 oil parameters) at oil temperature 55-60 deg C.
 6 Start of oil settling
End of oil settling
* Minimum settling time to be given 24 hrs for up to
220 kV, 48 HRS for 220 to 420 kV and 48 Hrs for 765 kV
7 & above.

V. PRE-COMMISSIONING CHECKS:
Status Deficiencies
Sl. No. Description Of Activity
Yes No , If Any
1 Reactor and its Auxiliaries are free from visible defects on
physical Inspection
2 All fittings as per out line General Arrangement Drawing
3 Check Main Tank has been provided with double earthing
4 Check neutral is grounded through separate connections.
Ensure metallic requirements as per specification (e.g. Cu) in
earthing strips used
5 Check that Marshalling Box, , Radiator Bank & Fan(if any)
etc. has been earthed
6 All nuts and bolts are tightened correctly as per specified
torque (as per manufacturers recommendation)
7 Check tightness of Terminal Connectors
8 Check leveling of Reactor and its accessories
9 Erection Completion Certificate along with list of
outstanding activities reviewed
10 Any Paint removed / scratched in transit has been touched
Up
11 Bushings are clean and free from physical damages
12 Oil level is correct on all Bushings
13 Check brazing of all Bushings Leads
14 Check oil leakage through any Joints / Valves etc.
15 Check oil drain valves are properly closed and locked
16 Check oil level in Main Conservator tank
17 Check oil level at conservator matches with oil temperature
of Reactor
18 Check OTI and WTI pockets and replenish the oil, if required
19 Check all valves for their opening & closing sequence
20 Check the colour of the breather silica gel
21 Check availability of oil in the breather cup
22 Check tightness of bolt of main unit after placed on
Foundation
23 Check busing test tap is grounded
24 Check the operation of flow sensitive shut off valve between
main tank & conservator, if any
25 Check the functioning of SPR (Sudden pressure relay) ,if any
26 Check no debris, loose T & P and oil strains on and around
the Reactor
27 Check door seals of Marshalling Box is intact and all cable
gland plates unused holes are sealed
28 Check that pressure relief valve is correctly mounted
29 Ensure unused secondary cores of Bushing CT’s, if any, has
been shorted
30 Check CT star point has been formed properly and grounded
at one end only as per scheme
31 Check that permanent and adequate lighting arrangements
are ready
32 Check that labeling and identification is permanent and
Satisfactory
33 Check that Buchholz Relay is correctly mounted with arrow
pointing towards conservator
34 Check cables are properly fixed and ensure cable entry at
the bottom
35 Ensure all Power and Control cable Terminals are tightened
36 Check all cables and Ferrules are provided with Number as
per Cable Schedule (Cross Ferruling to be checked)
37 Check that all cables are correctly glanded
38 Check external cabling from Junction Box to Relay / Control
Panel completed
39 Check that air has been released from the Radiators and
their headers/ Buchholz relay/Main tank/tank/Bushing
turrets etc
40 Check Fire Protection System & Emulsifier systems is
adequate & ready
41 Check that CC-CL & G are shorted
42 Check that neutral connection has twin conductor in case of
single phase unit
43 Check that all radiator bank valves on top and bottom
headers are open
44 Change over operation of ac supply from source- I to
 source-II checked
45 Check the flanges of bushing for any crack after fixing
46 Calibration of OTI & WTI performed as per procedure
47 Ensure Remote OTI and WTI data transfer to control room
is taking place
48 Ensure On-Line DGA is commissioned and kept “ON”
49 Ensure On-Line Dry out system is commissioned and kept
“ON”
50 Ensure that rain canopies have been provided on all PRDs,
Buchholz and OSRs.
51 Ensure tripping of the transformer from Buchholz Alarm.
52 Ensure that Ground Overcurrent or Broken Conductor
protection is enabled to prevent damage to NGR during
single phasing.
53 Check various interlocks provided with Fire Fighting Description Checked
as per the schematic Ref. Drg. of Interlocks
No.

VI. MEASUREMENT OF EARTH RESISTANCE OF ELECTRODE

Location Value
With Grid (Earth Pit -1)
Without Grid (Earth Pit -1) (Neutral Earth )
With Grid (Earth Pit -2)
Without Grid (Earth Pit -2) (Neutral Earth)
*Permissible limit with grid < 1 ohm
 VII. PRECOMMISSIONING TESTS AFTER READINESS OF THE REACTOR

1. Frequency Response Analysis (FRA)

A) Frequency Response Analysis (FRA)

HV-N ALL OPEN

N- HV ALL OPEN

Sl.No Description Yes No Remarks

1 Carried out after completion of all commissioning

activities
2 Factory FRA test report in soft form available at site
3 Interpretation of test results carried out
4 Test results matching with the factory results
Note:-
a) Measurement to be carried out at Minimum, Maximum and Nominal Tap for all
combination of HV & IV and Nomenclature to be made similar as mentioned in the
procedure documents

2. Magnetization Current Test

Ambient temperature= 25º C

Voltage Applied Current Measured
Remark
( Volts) (mAmp)
HV - N

Note:
a. Excitation current < 50 milli-Amperes, then difference between two higher currents should
be less than 10%.
b. Excitation current > 50 milli-Amperes, then difference between two higher currents should
be less than 15 %.
c. Value of centre leg should not be more than either outside for a three phase reactor.
d. Results between similar single phase units should not vary more than 10%.

3. Tan δ And Capacitance Measurement

Tan Delta And Capacitance Measurement Of Bushing Details

Details HV NEUTRAL
Make ABB PASONIVILLA
Type
Sl. No. 1ZSCT10003622/01 HH03210845
Style No / Drawing
No
 a) Tan Delta And Capacitance Measurement Of Bushing
a) HV & Neutral side
CAPACITANCE (MEASURED VALUE) pF
VOLTAGE REMARKS
HV NEUTRAL
SITE FACTORY SITE FACTORY SITE FACTORY
Measurement of C1
2 KV 571.869 479.487
5 KV 571.862 577.779 479.477 479.995
10 KV 571.890 575.875 479.497 479.306
Measurement of C2
1 KV
TAN δ (MEASURED VALUE) (%)
VOLTAGE REMARKS
HV NEUTRAL
SITE FACTORY SITE FACTORY SITE FACTORY
Measurement of C1
2 KV 0.287 0.264
5 KV 0.286 0.265
10 KV 0.287 0.264
Measurement of C2
1 KV

Variable Frequency Tan Delta and 3.6 KV

Capacitance of Bushing (pF) Tan δ of Bushing (%)
Frequency
HV Neutral - HV Neutral -
17 Hz -
25 Hz -
34 Hz -
43Hz -
51Hz -
68Hz -
85Hz -
102Hz -
119Hz -
136Hz -
187Hz -
255 Hz -
323 Hz -
391HZ -
 b) TAN DELTA AND CAPACITANCE MEASUREMENT OF WINDING
Ambient temperature 33ºC

WINDING CAPACITANCE TAN δ

VOLTAGE TEST MODE (PF) (%) REMARK
COMBINATION
SITE FACTOR SITE FACTOR
Y Y
2 KV
5 KV HV-Earth GST
10 KV
Note:
i. C2 values shall be only for record purpose.
ii. For bushing acceptable Limit for Tan δ1 should be comparable (+/- 0.001) with factory
value subjected to max of 0.005 & Tan δ2:-0.01
iii. For winding acceptable Limit for Tan δ1 should be comparable (+/- 0.001) with factory
value subjected to max of 0.005 & Tan δ2:-0.01
iv. Acceptable Limit for Capacitance -5% to + 10%

4. Insulation Resistance Measurement

a) Insulation Resistance Measurement of Cable and others (Using 500 Volt Megger)
Ambient temp in º C

STATUS REMARKS, IF
SL. NO. DESCRIPTION YES NO ANY
A Control wiring
B Cooling System
a) Motor Fan
b) Motor Pump
c) Control wiring
* Permissible limit of IR value should be > 50 M Ω
b) Insulation Resistance Measurement in GΩ (Using 5000 V Megger)
OTI=25º C

IR Value (GΩ) Dielectric Polarisation

Main Winding 600 Absorption Index(PI ) = Remarks
15 Sec 60 Sec
Sec Coefficient(DAI ) = 600 Sec / 60
60 Sec / 15 Sec Sec
a) HV / E
b)NGR WINDING
*Permissible limit of IR value should be > 500 M Ω for 66kV & above at 30°C, DAI should be >1.3
and PI should be >1.25 To 2.
 5. Measurement Of Winding Resistance (In Ohm)

OTI Reading 33º C

i. WINDING RESISTANCE OF REACTOR WINDING

(HV-N) Resistance At 75º C Factory Value At 75º C % Deviation

i. Formula for calculating the resistance at 75°C: R75 = RT (235+75)/ (235+T), where RT =
Resistance Measured At Winding Temperature T.
ii. Permissible limit: ±5% variation between phases or from Factory test results

6. CORE INSULATION TEST

Shorting link between CC, CL & G to be removed and IR value to be taken between CC-G, CL-G &
CC-CL by applying 1 kV DC

Insulation Insulation
Terminals Terminals
Value Value
CC-G CC-CL
CL-G Semi-shield –G (if provided) at 1 kV
Note:
i. Permissible value > 500 MΩ
ii. Ensure shorting of CC-CL & G after the completion of the testing
 7. Oil Characteristics

(Sample to be taken prior to charging to Reactor and it should fulfill the recommendations as per
IS 1865 /IEC 60422)

DATE OF INTERFACIAL
MOISTURE TAN DELTA RESISTIVITY
OIL B.D.V. TENSION
SAMPLING
Permissible 70KV(min) 5 0.01 at 90º C 6x 10 ^12 Ω - 0.0 35 N/m at
Limit PPM(Max) (Max) CM at 90º C 27ºC (Min)
(Min)

DISSOLVED GAS ANALYSIS

Gasses H2 CH4 C2H4 C2H6 C2H2 CO CO2 O2 N2 TCG

Note:-
i. TCG should be below 1%
ii. One fresh oil sample per lot (from drum) shall be sent to Lab for carrying out Oxidation
Stability test

8. Operational Test Of Other Equipments

i. Checking of cooling Equipments

STATUS
SL.NO DESCRIPTION
OK NOT OK
1 Rotation direction of Fans

Pre-Commissioning Procedures and Formats for Substation Equipment & Protection System
130
 9. Checks on Bushing CTs

a) Rated Data And Duty

MIN.KNE Imag.
Burde
Clas E @ Rct
LOCATION NOMENCLATURE Ratio n
s POINTVO Vk/4 (ohm)
(VA)
LT Vk (V) (mA)
PX/
HV CORE-1(1CT1) 300/1 A NA 300 40 1.0
PS
PX/
HV CORE-2(1CT2) 300/1 A NA 300 40 1.0
LINE SIDE PS
PX/
HV CORE-3(1CT3) 300/1 A NA 300 40 1.0
PS
HV CORE-4(1CT4) 300/1 A 1.0 10 NA NA NA
WTI 189.45/2 A 3.0 15 - NA NA
NEUTRAL CORE- 3000-2000- PX/ 12-8-
NA 3000 40
1(1NCT1) 500/1 A PS 2
NEUTRAL
SIDE NEUTRAL CORE- 3000-2000- PX/ 12-8-
NA 3000 40
2(1NCT2) 500/1 A PS 2
NEUTRAL CORE- PX/
300/1 A NA 300 40 1
3(1NCT3) PS

I. INSULATION RESISTANCE MEASURMENT

Insulation Resistance
Combination Unit
HV
Core 1-Earth GΩ >1
Core 2-Earth GΩ >1
Core 3-Earth GΩ >1
Core 4-Earth GΩ >1
Core 1-Core 2 GΩ >1
Core 1-Core 3 GΩ >1
Core 1-Core 4 GΩ >1
Core 2-Core 3 GΩ >1
Core 2-Core 4 GΩ >1
Core 3-Core 4 GΩ >1

Insulation Resistance
Combination Unit
Neutral
Core 5-Earth GΩ >1
Core 6-Earth GΩ >1
Core 7-Earth GΩ >1
Core 8-Earth GΩ >1
Core 5-Core 6 GΩ >1
Core 5-Core 7 GΩ >1
 Core 5-Core 8 GΩ >1
Core 6-Core 7 GΩ >1
Core 6-Core 8 GΩ >1
Core 7-Core 8 GΩ >1

II. CONTINUITY TEST OF BUSHING CT’S

Continuity, Check between Terminals OK / NOT OK

BUSHINGS BETWEEN TERMINAL Continuity
1S1-1S2 OK
2S1-2S2 OK
HV
3S1-3S2 OK
4S1-4S2 OK

BUSHINGS BETWEEN TERMINAL Continuity

5S1-5S2 OK
6S1-6S2 OK
6S1-6S3 OK
6S1-6S4 OK
NEUTRAL
7S1-7S2 OK
7S1-7S3 OK
7S1-7S4 OK
8S1-8S2 OK

III. SECONDARY WINDING RESISTANCE OF BUSHING CT’S

BETWEEN Resistance
BUSHINGS UNIT
TERMINAL at 35 ºC at 75 ºC
1S1-1S2 mΩ 0.7101 0.8155
2S1-2S2 mΩ 0.6054 0.6953
HV
3S1-3S2 mΩ 0.7332 0.8420
4S1-4S2 mΩ 0.5938 0.6819

BETWEEN Resistance
BUSHINGS UNIT
TERMINAL at 35 ºC at 75 ºC
5S1-5S2 Ω 0.4045 0.4753
6S1-6S2 Ω 1.378 1.613
6S1-6S3 Ω 5.556 6.501
6S1-6S4 Ω 8.568 10.03
NEUTRAL
7S1-7S2 Ω 1.397 1.638
7S1-7S3 Ω 5.704 6.680
7S1-7S4 Ω 8.806 10.30
8S1-8S2 Ω 0.7061 0.8262
IV. POLARITY TEST OF BUSHING CT’S

With 1.5 V DC supply (Connect +ve at P1 and –ve at P2)

BUSHINGS BETWEEN TERMINAL Polarity
1S1(+) - 1S2(-) OK
2S1(+) - 2S2(-) OK
HV
3S1(+) - 3S2(-) OK
4S1(+) - 4S2(-) OK

BUSHINGS BETWEEN TERMINAL Polarity

5S1(+) - 5S2(-) OK
6S1(+) - 6S2(-) OK
6S1(+) - 6S3(-) OK
6S1(+) - 6S4(-) OK
NEUTRAL
7S1(+) - 7S2(-) OK
7S1(+) - 7S3(-) OK
7S1(+) - 7S4(-) OK
8S1(+) - 8S2(-) OK

V. CURRENT RATIO TEST

Primary Injection through Primary Injection Kit at Primary Terminal P1 – P2
Measure current on the secondary Terminals

HV SIDE
CORE PRIMARY % OF
S1 - S2 % ERROR
20% 0.089
Core-1
50% 0.112
(1S1-1S2)
100% 0.131
300/1
120% 0.134
20% -0.202
Core-2
50% -0.178
(2S1-2S2)
100% -0.157
300/1
120% -0.152
20% -0.267
Core-3
50% -0.245
(3S1-3S2)
100% -0.224
300/1
120% -0.220
20% -1.115
Core-4
50% -0.557
(4S1-4S2)
100% -0.937
300/1
120% -1.382
 NEUTRAL SIDE
CORE PRIMARY % OF
S1 - S2 % ERROR
20% -1.655
Core-5
50% -0.88
(5S1-5S2)
100% -0.234
189.45/2
120% -0.068
20% -0.073
Core-6
50% -0.055
(6S1-6S2)
100% -0.044
500/1
120% -0.041
20% 0.008
Core-6
50% 0.011
(6S1-6S3)
100% 0.013
2000/1
120% 0.013
20% 0.057
Core-6
50% 0.055
(6S1-6S4)
100% 0.060
3000/1
120% 0.060
20% -0.102
Core-7
50% -0.018
(7S1-7S2)
100% -0.064
500/1
120% -0.060
20% -0.019
Core-7
50% -0.015
(7S1-7S3)
100% -0.012
2000/1
120% -0.011
20% -0.002
Core-7
50% 0.001
(7S1-7S4)
100% 0.003
3000/1
120% 0.003
20% -0.095
Core-8
50% -0.082
(8S1-8S2)
100% -0.072
300/1
120% -0.071

VI. MAGNETISING CURVES PERFORMANCE

(Not to be done for metering Core)
Knee Point Voltage (KVp) = ………………..Volt
HV SIDE KVP= 300 V Imag @ Vk/4=40 mA
VOLTAGE
ACTUAL CURRENT MEASUREMENT
UNIT
TO BE APPLIED VALUE
1S1-1S2 2S1-2S2 3S1-3S2
0.25 x KVp 75 mA 36.85 36.58 37.42
0.50 x KVp 150 mA 59.69 59.28 60.63
0.75 x KVp 225 mA 79.09 78.86 79.68
1.00 x KVp 300 mA 99.22 98.27 99.63
1.10 x KVp 330 mA 106.4 106.6 108.3
 NEUTRAL
KVP=3000 V Imag @ Vk/4=40 mA
VOLTAGE
CURRENT MEASUREMENT
UNIT
TO BE APPLIED ACTUAL VALUE
6S1-6S4 7S1-7S4
0.25 x KVp 750 mA 2.961 3.526
0.50 x KVp 1500 mA 4.997 6.404
0.75 x KVp 2250 mA 7.452 9.899
1.00 x KVp 3000 mA 12.74 11.272
1.10 x KVp 3300 mA 18.26 14.232

KVP=300 V Imag @ Vk/4=40 mA

VOLTAGE
CURRENT MEASUREMENT
UNIT
TO BE APPLIED ACTUAL VALUE
8S1-8S2
0.25 x KVp 75 mA 27.07
0.50 x KVp 150 mA 44.56
0.75 x KVp 225 mA 62.05
1.00 x KVp 300 mA 88.46
1.10 x KVp 330 mA 108.5

Note: 1.0 CT should not saturate at 110% of Knee Point Voltage (KVp)
2.0 If Knee Point Voltage is not mentioned then Knee Point Current may be taken into consideration.

10. Contact Resistance Measurement at 100 Amps

CONTACT RESISTANCE UNITS R - Ø Y–Ø B-Ø
Across HV Bushing Terminal Joint µΩ
Across Neutral Bushing terminal joint µΩ
NGR terminal connector µΩ
The value of Contact Resistance should not be more than 10 Micro – ohms per Joint / Connector

11. Protection And Alarms

SL SET FOR PROVED
DEVICE
NO ALARM TRIP ALARM TRIP
1 EXCESSIVE WINDING TEMPERATURE.
2 EXCESSIVE OIL TEMPERATURE.
3 PRESSURE RELIEF VALVE (MAIN TANK )
4 PRESSURE RELIEF VALVE ( NGR )
5 MAIN TANK BUCHHOLZ RELAY
6 NGR BUCHHOLZ RELAY
7 FAN FAILURE\
8 LOW OIL LEVEL ( MAIN TANK )
9 LOW OIL LEVEL ( NGR )
10 HIGH OIL LEVEL ( MAIN TANK )
11 OTI ( MAIN TANK )
12 OTI ( NGR )
13 WTI ( MAIN TANK )
14 DIFFERENTIAL
15 BACKUP IMPEDENCE RELAY
16 EARTH FAULT RELAY ( REF )
17 INTER TRIP , IF ANY
18 TRIP FREE CHECK
19 TEED PROTECTION
20 On Line DGA alarm
 Yes No Remarks
a) Protection setting applied as per approved settings

b) Stability test of differential and REF protection (at 10 kV) Ok Not Ok Remarks

c) Delta formation of single phase units and spare

switching arrangement scheme checked

Yes No Remarks

NOTE : Prove the tripping of associated breakers by actual operation of the various
devices and relays as per the schemes.

VIII. Final Documentation Review

Yes No
a) Factory test results are available

b) All electrical test results compared with factory test results & found to be in order Yes No

c) Final documents of Pre- Commissioning checks reviewed and approved

Yes No

d) Document regarding spares equipment, O&M manuals etc available at Yes No

site
 IX. Checks After Charging Of Reactor
Record the following after charging
a) Any abnormal sound emanating from the reactor Yes No Remarks

b) No load current at relay terminal

R-Ø A
Y-Ø A
B-Ø A

c) Temperature at the time of charging

OTI ºC
WTI ºC
AMBIENT ºC
d) Maximum temperature after 24 hours ºC
e) Thermo vision scanning done at least after Yes No Remarks
24 hours of loading & repeated one week.

f) VIBRATION MEASUREMENT TEST

 Vibration measurements are to be carried out

after energization of the reactor. This will be a
Reference data for future Measurements.

 Various locations are to be shown in the

diagram with x,y co-ordinates for easy

identification.
SL. DATE OF LOCATION VALUE REMARKS
NO MEASUREMENT

Signature: Signature: Signature: Signature:

Name: Name: Name: Name:

Desgn.: Desgn.: Desgn.: Desgn.:

Organization: (Erection Agency) (POWERGRID Site (POWERGRID

(Supplier I/C) Commg. Team)
Representative) Members:

(Wherever 1.

Applicable) 2.
3.