Schedule 15 WTG Manufacturer Specifications (IaPet-WPP1)
Schedule 15 WTG Manufacturer Specifications (IaPet-WPP1)
WTG MANUFACTURER
SPECIFICATIONS
Doc. Title:
EN-156/4.5 Wind Turbines Specification
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Envision Energy
EN-156/4.5
Wind Turbines Specification
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Doc. Title:
EN-156/4.5 Wind Turbines Specification
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Table of Contents
1 INTRODUCTION .................................................................................................................... 4
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EN-156/4.5 Wind Turbines Specification
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Doc. Title:
EN-156/4.5 Wind Turbines Specification
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1 Introduction
The EN-156/4.5 wind turbine generator (WTG) has a rated power of 4.5 MW, 156m rotor
diameter, and three blades, horizontal axis, upwind direction, variable speed and pitch control.
With classic three-point support transmission, the EN-156/4.5 doubly fed induction WTG inherits
Envision's proved gene of onshore platforms. It is designed based on Envision's well-developed
wind turbine roadmap. Based on its global mature wind turbine parts supply chain and originated
from its onshore Model X platform, EN-156/4.5 relieve the pressure on supply chain effectively
and guarantee the delivery, thanks to its characteristics including modular design and easy
scalability.
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Blade Diagram
Blade Modular
Figure2-1 Blade Diagram
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charging, high power density, and less susceptibility to ambient temperature. A supercapacitor can
be fully charged within 10 minutes, and its stored energy allows feathering at least once even in
the worst case.
Table2-2 Pitch System Specifications
Component Features and Specifications
Parameter Unit Value Note
Pitch control - Electric pitch control
Pitch range - -5°~90°
Pitch Type of backup power supply
- Supercapacitor
system for pitch control
Maximum speed of pitch motor rpm 2500
AC permanent magnet
Type of pitch motor -
synchro (PMS)
Double-row four-point
Type of pitch bearing -
contact ball bearing
Pitch lubrication - Automatic lubrication
2.1.2 Hub
The hub is a cast construction with a combination of star and ball. An elevation angle of 7.5
degrees and a cone angle of 5 degrees are used to ensure that the minimum distance between blade
tips and the tower meets safety requirements in IEC61400-1.
Table2-3 Hub Specifications
Component Features and Specifications
Parameter Unit Value Note
Hub
Material EN-GJS-400-18
castings
Type Casting
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an elastic support. The HSS end of the gearbox is connected to the generator input shaft with a
flexible coupling.
2.2.3 Gearbox
The gearbox is a three-stage type. In the three-stage transmission, two stages of planetary
gear train and one stage of parallel shaft are used.
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2.2.4 Coupling
The gearbox and the generator are connected by an elastic coupling, which allows
transmission between gearbox output and input shafts under certain assembly errors.
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Model X series WTGs use 950V three-level electrical drive chain design instead of the
traditional 690V two-level configuration to improve the efficiency of electrical drive chain. When
the three-level solution is used, the generator-side rated voltage is 950V, and the line-side rated
voltage is 950 V.
Generator
Transformer
Converter
Generator
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The EN-156/4.5 WTG is a DFIG with two pairs of poles. The generator is for horizontal
installation and equipped with an air cooling system.
The generator is installed on the welded rear frame through elastic support connection to
reduce the noise from the whole drive system during operation.
The generator temperature rise at the ratings is Class B. It can operate at Class F temperature
under special short-term conditions. Its designed thermal life for long-term operation exceeds 20
years. Sealed windings are used for Envision generators. The winding insulation system is highly
resistible to dust, salt fog, humidity and temperature cycle. Stator and rotor windings can pass the
spray test.
Slip rings and carbon brushes from well-known Chinese manufacturers are used in its slip
ring system. It has features including high reliability, low cost and easy procurement of spare parts.
Slip rings are cooled by an independent fan controlled by the master controller. The fan has
features including stable ventilation, high air flow and good cooling effect on sliding rings.
The bearing system is supplied by internationally renowned bearing manufacturers with
reliable quality. Bearings are insulated by insulation end covers on both ends and reliable shaft
grounding. Years of operation experience shows that electric corrosion of bearings can be
effectively avoided. In addition, the bearings on both ends are equipped with on-line vibration
monitoring sensors to monitor the vibration amplitude and fault characteristic frequency of these
bearings through the Envision's proprietary vibration monitoring software, discover and provide
warning of bearing failure as early as possible.
Through system integration optimization design, Envision's generators effectively avoid
resonance points in the speed range caused by the integration of generators with other mechanical
systems , and have improved life cycle reliability.
The generators are equipped with winding and bearing temperature sensors for real-time
monitoring by the master PLC. Temperature sensors are redundant for quick replacement and
recovery after failure.
Table2-10 Generator Specifications
Component Features and Specifications
Parameter Unit Value Note
Doubly fed
Generator type -
induction generator
Minimum speed of generator rpm 1080
Number of pole pairs - 2 pairs of poles
Rated speed rpm 1750
Generator
On-grid speed (rpm) rpm 1200
Speed range (rpm) rpm 1080-1927
Rated voltage V 950
Rated current of stator A 2465
Rated current of rotor A 608
Cooling method - IC25
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Convertor
The convertor system consists of an LV distribution circuit, complete converter power,
control and distribution protection circuits. State-of-the-art IGBT modules and PWM technologies
are used in the convertor. The generator-side converter in the convertor is connected to the rotor
side of doubly fed generator while the gird-side connected to the grid. The rotor-side converter
controls the generator torque and the reactive power exchanged between the stator side and the
power grid by generating three-phase voltages with different amplitudes and frequencies. The
line-side converter exchanges active power with the power grid. The amplitude of such active
power is the active power absorbed or emitted by the rotor-side converter. The line-side converter
absorbs or emits reactive power.
Table2-11 Convertor Specifications
Component Features and Specifications
Parameter Unit Value Note
Rated output power kW 4500
Rated capacity kVA 1631
Cooling method - Air cooling
Moisture-proof
- Heating and ventilation
method
VFD DC side voltage V 1600
Grid-side and
Line-side 600A;
line-side rated A
Generator-side 720A
currents
Input/output voltage V 950/1200
IP54/IP21 (control
Protection class -
cabinets/power cabinets)
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preset value, the pitch control system of each axis adjusts the blade state by adjusting the pitch
angle.
Independent of the wind turbine control system, the safety chain system is used to stop the
WTG when the wind turbine control system fails, thus ensuring the safety of people and
machinery. The safety concept of Envision WTGs is divided into a mechanical safety system (with
equipment position sensors as system inputs) and a manual safety system (with manually touched
emergency stop buttons as system inputs).
LPZ3
LPZ1
LPZ2
LPZ0A
LPZ1
LPZ2 LPZ1
LPZ0B
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By default, they are designed based on C4 exterior corrosion environment and C3 interior
corrosion environment.
Coastal wind turbines subject to strong corrosion are designed based on C5 exterior corrosion
environment and C4 interior corrosion environment.
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shall be made accessible at the bottom of the tower, to avoid climbing to the nacelle for control,
improve efficiency and reduce operation risks.
RDD
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be set for passages as required to prevent people and objects from falling. Enough safety anchor
points meeting meet related standards are required for work-at-height locations inside and outside
nacelles. Metal parts of electrical equipment for wind turbine should meet grounding requirements
whenever possible to ensure personal safety. Wiring for a WTG shall be wear-resistant to prevent
cables from wearing and causing short circuit or fire.
5 Grid characteristics
5.1 Specifications
Table 5-1 Specifications
Rated voltage (UN) 950V/ 50Hz
Rated power (PN) 4.5MW
Power factor -0.95~0.95
Voltage imbalance <=4%
Frequency variation 47.5-52Hz
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90%-110% UN Continuous
30%-90% UN T >= 4 x U – 0.6
0-30%UN >= 0.15seconds
5.5 LVRT
For some voltage sag events (fault events), the wind turbine can keep an electrical connection
with the power grid system. This function is called low voltage ride-through (LVRT).
If the voltage of a wind turbine terminal drops below 90%, the fault ride-through (FRT) is
activated. The time and amplitude of the voltage event that the wind turbine can "ride through"
can be set as required. However, these settings must be within the limits shown in Figure 5-3.
5.6 HVRT
The functional characteristics of high voltage ride-through (HVRT) are shown in Table 5-4
and Figure 5-3.
Table 5-4 HVRT
Voltage Duration
125% - 130% Un 500ms
120% - 125% Un 1s
110% - 120% Un 10s
Voltage(pu)
1.30
1.25 May disconnected to the
grid
1.20
Keep Connected to the
grid
1.10
1.00
0 0.5 1 10
Time(s)
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through independent broadband pitch control technology, active thrust damping technology,
self-learning adaptive yaw control, and optimal pitch angle following control.
With healthy operation, optimal performance, grid friendliness and operation and
maintenance friendliness of a wind farm as the goal, strategies such as fleet output distribution,
accurate line operation and collaborative wake optimization are dynamically planned, to increase
power generation and enable intelligent operation with few maintenance personnel, thus
minimizing the electricity cost per kWh of wind farm in its whole life cycle.
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