VVDED399062USR01/02

Instruction Boletín de Directives 01/02

Bulletin instrucciones d'utilisation Raleigh, NC, USA

ALTIVAR® 28
Adjustable Speed Drive Controllers
User’s Guide
Variadores de velocidad ajustable
Guía del usuario
Variateurs de vitesse
Guide de l’utilisateur
Retain for future use.
Conservar para uso futuro.
À conserver pour usage ultérieur.
 ENGLISH
ALTIVAR® 28 Adjustable Speed Drive Controllers
User’s Guide

ESPAÑOL
Variadores de velocidad ajustable ALTIVAR® 28
Guía del usuario

FRANÇAIS
Variateurs de vitesse ALTIVAR® 28
Guide de l’utilisateur

© 2000–2002 Schneider Electric All Rights Reserved 3

 ®
ALTIVAR 28 User’s Manual VVDED399062USR01/02
01/02

DANGER
HAZARDOUS VOLTAGE
• Read and understand this bulletin in its entirety before installing or
ENGLISH

operating ALTIVAR 28 drive controllers. Installation, adjustment, repair,

and maintenance of the drive controllers must be performed by qualified
personnel.
• Disconnect all power including external control power that may be present
before servicing the drive controller. WAIT THREE MINUTES for the DC
bus capacitors to discharge. Then follow the DC bus voltage
measurement procedure on page 28 to verify that the DC voltage is less
than 45 V. The drive controller LEDs are not accurate indicators of the
absence of DC bus voltage.
• DO NOT short across DC bus capacitors or touch unshielded components
or terminal strip screw connections with voltage present.
• Install and close all covers before applying power or starting and stopping
the drive controller.
• User is responsible for conforming to all applicable code requirements
with respect to grounding all equipment.
• Many parts in this drive controller, including printed wiring boards, operate
at line voltage. DO NOT TOUCH. Use only electrically insulated tools.
Before servicing the drive controller:
• Disconnect all power.
• Place a “DO NOT TURN ON” label on the drive controller disconnect.
• Lock disconnect in open position.
Electrical shock will result in death or serious injury.

4 © 2000–2002 Schneider Electric All Rights Reserved

 ®
VVDED399062USR01/02 ALTIVAR 28 User’s Manual
01/02 Contents

INTRODUCTION ........................................................................................................................ 9
REVISION LEVEL ...................................................................................................................... 9
RECEIVING AND PRELIMINARY INSPECTION ....................................................................... 9
STORING AND SHIPPING ...................................................................................................... 10
TECHNICAL CHARACTERISTICS .......................................................................................... 11

ENGLISH
SPECIFICATIONS ................................................................................................................... 14
DIMENSIONS AND WEIGHTS ................................................................................................ 16
INSTALLATION ........................................................................................................................ 17
Precautions ........................................................................................................................ 17
Mounting and Temperature Conditions: 230/460 V Controllers ......................................... 18
Mounting and Temperature Conditions: 575 V Controllers ................................................ 19
Labels ................................................................................................................................ 20
Mounting in a Type 12 or IP54 Metal Enclosure ................................................................ 21
Calculating Enclosure Size .......................................................................................... 21
Ventilation .................................................................................................................... 23
ELECTROMAGNETIC COMPATIBILITY ................................................................................. 23
Installation Recommendations for Meeting EN55011 Class A .......................................... 24
EMC PLATE ............................................................................................................................. 26
WIRING .................................................................................................................................... 27
Bus Voltage Measurement Procedure ............................................................................... 28
General Wiring Practices ................................................................................................... 29
Branch Circuit Connections ............................................................................................... 30
Output Wiring ..................................................................................................................... 31
Grounding .......................................................................................................................... 32
Power Terminals ................................................................................................................ 34
Control Terminals ............................................................................................................... 36
Wiring Diagram .................................................................................................................. 38
RECOMMENDED FUSES ....................................................................................................... 39
AVAILABLE TORQUE .............................................................................................................. 41
BASIC DRIVE CONTROLLER FUNCTIONS ........................................................................... 42
Resetting the Fault Relay ................................................................................................... 42
Drive Controller Thermal Protection ................................................................................... 42
Drive Controller Ventilation ................................................................................................ 42
Motor Thermal Protection .................................................................................................. 43

© 2000–2002 Schneider Electric All Rights Reserved 5

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ALTIVAR 28 User’s Manual VVDED399062USR01/02
Contents 01/02

CONFIGURABLE LOGIC AND ANALOG I/O FUNCTIONS ..................................................... 44

Logic Input Functions ........................................................................................................ 44
Direction Of Operation: Forward/Reverse .................................................................... 44
2-Wire Control .............................................................................................................. 44
3-Wire Control .............................................................................................................. 44
ENGLISH

Ramp Switching ........................................................................................................... 45

Jog ............................................................................................................................... 45
Preset Speeds ............................................................................................................. 46
Speed Reference Switching (Auto-Manual) ................................................................. 48
Freewheel Stop ............................................................................................................ 49
DC Injection Braking .................................................................................................... 49
Fast Stop ...................................................................................................................... 49
Fault Reset ................................................................................................................... 49
Forced Local Mode When Using The Serial Link (MODBUS® Option) ....................... 49
Analog Input Functions ....................................................................................................... 50
Reference summing with AI1 ....................................................................................... 50
PI Control ..................................................................................................................... 50
Auto/Manual Operation with PI .................................................................................... 51
R2 Relay Functions ............................................................................................................ 51
Analog Output (AO) Functions ........................................................................................... 51
Function Compatibility ........................................................................................................ 52
PROGRAMMING AND SETUP ................................................................................................ 53
Preliminary Recommendations .......................................................................................... 53
Factory Settings ................................................................................................................. 54
Using the Keypad Display .................................................................................................. 55
Access to Menus ................................................................................................................ 56
Access to Parameters ........................................................................................................ 57
PROGRAMMING CODES ........................................................................................................ 58
Adjust Menu ....................................................................................................................... 58
Drive Menu ........................................................................................................................ 61
I/O Menu ............................................................................................................................. 66
Display Menu ...................................................................................................................... 71
CONFIGURATION TABLES ..................................................................................................... 73
Menu (Settings) .................................................................................................................. 73
Menu (Inputs/Outputs) ........................................................................................................ 74
6 © 2000–2002 Schneider Electric All Rights Reserved
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VVDED399062USR01/02 ALTIVAR 28 User’s Manual
01/02 Contents

Menu (Drive) ...................................................................................................................... 74

MAINTENANCE AND TROUBLESHOOTING ......................................................................... 75
Precautions ........................................................................................................................ 75
Routine Maintenance ......................................................................................................... 75
Fault Detection ................................................................................................................... 75

ENGLISH
Procedure 1: Checking the Supply Voltage ....................................................................... 76
Procedure 2: Checking the Peripheral Equipment ............................................................. 76
FAULT STORAGE ................................................................................................................... 77
FAULT CODES ........................................................................................................................ 78
Drive Controller Does Not Start, No Fault Displayed ......................................................... 79
OPTIONS ................................................................................................................................. 80
Start/Stop Potentiometer Kit—VW3A28100 ....................................................................... 80
Remote Keypad Display Mounting Option—VW3A28101 ................................................. 81
Conduit Entry Kit ................................................................................................................ 82
DIN Rail Kit—VW3A28851 ................................................................................................. 82
Test and Commissioning Software Kit—VW3A8104 ......................................................... 82
MODBUS Kit—VW3A28301U ............................................................................................ 83
ATV18 Replacement Kit ..................................................................................................... 83

© 2000–2002 Schneider Electric All Rights Reserved 7

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ALTIVAR 28 User’s Manual VVDED399062USR01/02
Contents 01/02
ENGLISH

8 © 2000–2002 Schneider Electric All Rights Reserved

 ®
VVDED399062USR01/02 ALTIVAR 28 User’s Manual
01/02 Introduction

INTRODUCTION
The ALTIVAR 28 (ATV28) family of adjustable frequency AC drive controllers is
used for controlling three-phase asynchronous motors. They range from:
• 0.5 to 3 hp (0.37 to 2.2 kW) 208/230/240 V, single-phase input.

ENGLISH
• 5 to 10 hp (3 to 7.5 kW) 208/230/240 V, three-phase input.
• 1 to 20 hp (0.75 to 15 kW) 400/460/480 V, three-phase input.
• 1 to 20 hp (0.75 to 15 kW) 525/575/600 V, three-phase input.

This instruction bulletin covers the technical characteristics, specifications,

installation, and wiring of all ATV28 drive controllers.

REVISION LEVEL
This is the fifth release of this document. It replaces VVDED399062USR10/01.

RECEIVING AND PRELIMINARY INSPECTION

Before installing the ATV28 drive controller, read this manual and follow all
precautions:
• Before removing the drive controller from its packing material, verify that the
carton was not damaged in shipping. Carton damage usually indicates
improper handling and the potential for device damage. If any damage is found,
notify the carrier and your Square D representative.
• After removing the drive controller from its packaging, visually inspect the
exterior for shipping damage. If any is found, notify the carrier and your sales
representative. Do not install a damaged device.
• Verify that the drive controller nameplate and label conform to the packing slip
and corresponding purchase order.

CAUTION
DAMAGED EQUIPMENT
Do not operate or install any drive controller that appears damaged.
Failure to follow this instruction can result in injury or equipment damage.

© 2000–2002 Schneider Electric All Rights Reserved 9

 ®
ALTIVAR 28 User’s Manual VVDED399062USR01/02
Storing and Shipping 01/02

STORING AND SHIPPING

If the drive controller is not being immediately installed, store it in a clean, dry area
where the ambient temperature is between -25 and +70 °C (-13 to +158 °F). If the
drive controller must be shipped to another location, use the original shipping
carton and packing material to protect it.
ENGLISH

10 © 2000–2002 Schneider Electric All Rights Reserved

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VVDED399062USR01/02 ALTIVAR 28 User’s Manual
01/02 Technical Characteristics

TECHNICAL CHARACTERISTICS
Table 1: Single-Phase Supply Voltage: 208/240 V –15%, +10%, 50/60 Hz
Input Line Total
Rated Transient Short
Current [1] Dissipated
Catalog No. Motor Power Output Output Circuit
Power at

ENGLISH
208 V 240 V Current Current [2] Rating
Rated Load
A A kW hp A A W kA
ATV28HU09M2U 6.9 6.4 0.37 0.5 3.3 3.6 32 1
ATV28HU18M2U 9.3 8.6 0.75 1 4.8 6 45 1
ATV28HU29M2U 15.5 14.3 1.5 2 7.8 10.9 75 1
ATV28HU41M2U 21.3 19.8 2.2 3 11 15 107 1

Table 2: Three-Phase Supply Voltage: 208/230 V –15%, +10%, 50/60 Hz

Input Line Total
Rated Transient Short
Current [1] Dissipated
Catalog No. Motor Power Output Output Circuit
Power at
208 V 230 V Current Current [2] Rating
Rated Load
A A kW hp A A W kA
ATV28HU54M2U 16.8 15.4 3 – 13.7 18.5 116 5
ATV28HU72M2U 21.1 19.1 4 5 17.5 24.6 160 5
ATV28HU90M2U 36.3 33.2 5.5 7.5 27.5 38 250 22
ATV28HD12M2U 42.0 36.6 7.5 10 33 49.5 343 22

[1] Values correspond to the amount absorbed by drive controllers supplied with fault capacity equal to the
short-circuit rating indicated in the table, and under nominal conditions of load and speed of the
associated motor without additional inductance.
[2] For 60 seconds.

© 2000–2002 Schneider Electric All Rights Reserved 11

 ®
ALTIVAR 28 User’s Manual VVDED399062USR01/02
Technical Characteristics 01/02

Table 3: Three-Phase Supply Voltage: 400/460 V –15%, +15%, 50/60 Hz

Input Line Total
Rated Transient Short
Current [1] Dissipated
Catalog No. Motor Power Output Output Circuit
Power at
400 V 460 V Current[3] Current [2] Rating
Rated Load
ENGLISH

A A kW hp A A W kA
ATV28HU18N4U 3.6 3.2 0.75 1 2.3 3.5 33 5
ATV28HU29N4U 6.1 5.4 1.5 2 4.1 6.2 61 5
ATV28HU41N4U 8.0 7.0 2.2 3 5.5 8.3 81 5
ATV28HU54N4U 9.8 8.6 3 – 7.1 10.6 100 5
ATV28HU72N4U 12.5 10.7 4 5 9.5 14.3 131 5
ATV28HU90N4U 21.5 18.6 5.5 7.5 14.3 21.5 215 22
ATV28HD12N4U 24.7 21.1 7.5 10 17 25.5 281 22
ATV28HD16N4U 37.5 32.8 11 15 27.7 41.6 401 22
ATV28HD23N4U 42.4 35.8 15 20 33 49.5 495 22

[1] Values correspond to the amount absorbed by drive controllers supplied with fault capacity equal to the
short-circuit rating indicated in the table, and under nominal conditions of load and speed of the
associated motor without additional inductance.
[2] For 60 seconds.
[3] These power ratings are for a maximum switching frequency of 4 kHz, in continuous operation. The
switching frequency is adjustable from 2 to 15 kHz. Above 4 kHz derate the nominal drive controller
current. The nominal motor current should not exceed this value. Up to 12 kHz, derate by 10%, above
12 kHz derate by 20%.

12 © 2000–2002 Schneider Electric All Rights Reserved

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VVDED399062USR01/02 ALTIVAR 28 User’s Manual
01/02 Technical Characteristics

CAUTION
NUISANCE TRIPPING
A 3% line reactor is required in all 575 V drive installations.

ENGLISH
Failure to follow this instruction can result in equipment damage.

Table 4: Three-Phase Supply Voltage: 575 V –15%, +15%, 60 Hz

Input Line Total
Rated Transient Short
Current Dissipated
Catalog No. Motor Power Output Output Circuit
with 3% Line Power at
Current[3] Current [2] Rating
Reactor[1] Rated Load
A kW hp A A W kA
ATV28HU18S6XU 1.5 0.75 1 1.7 2.6 20 5
ATV28HU29S6XU 2.4 1.5 2 2.7 4.1 33 5
ATV28HU41S6XU 3.4 2.2 3 3.9 5.9 55 5
ATV28HU72S6XU 5.7 4 5 6.1 9.2 74 5
ATV28HU90S6XU 8.0 5.5 7.5 9.0 13.5 105 22
ATV28HD12S6XU 10.2 7.5 10 11.0 16.5 137 22
ATV28HD16S6XU 15.3 11 15 17.0 25.5 218 22
ATV28HD23S6XU 19.6 15 20 22.0 33.0 300 22

[1] Values correspond to the amount absorbed by drive controllers supplied with fault capacity equal to the
short-circuit rating indicated in the table, and under nominal conditions of load and speed of the
associated motor with the additional inductance of a 3% line reactor. A 3% line reactor is required on all
575 V drive installations.
[2] For 60 seconds.
[3] These power ratings are for a maximum switching frequency of 4 kHz, in continuous operation. The
switching frequency is adjustable from 2 to 15 kHz. Above 4 kHz derate the nominal drive controller
current. The nominal motor current should not exceed this value. Up to 12 kHz, derate by 10%, above
12 kHz derate by 20%.

© 2000–2002 Schneider Electric All Rights Reserved 13

 ®
ALTIVAR 28 User’s Manual VVDED399062USR01/02
Specifications 01/02

Table 5: Minimum Dynamic Braking Resistance Values

PA/PB PA/PB PA/PB

208/230 V 460 V 575 V
Minimum Minimum Minimum
Drive Controller Drive Controller Drive Controller
Resistance Resistance Resistance
Part No. Part No. Part No.
Ω Ω Ω
ENGLISH

ATV28HU09M2U 65 ATV28HU18N4U ATV28HU18S6XU

95 100
ATV28HU18M2U 45 ATV28HU29N4U ATV28HU29S6XU
ATV28HU29M2U ATV28HU41N4U ATV28HU41S6XU 85
30
ATV28HU41M2U ATV28HU54N4U 70 ATV28HU72S6XU 65
ATV28HU54M2U ATV28HU72N4U ATV28HU90S6XU
25
ATV28HU72M2U ATV28HU90N4U ATV28HD12S6XU
45 38
ATV28HU90M2U ATV28HD12N4U ATV28HD16S6XU
10
ATV28HD12M2U ATV28HD16N4U ATV28HD23S6XU
25
ATV28HD23N4U

SPECIFICATIONS
Table 6: Environment
• UL open type.
• 230 V/460 V units: UL Type 1 without removal of the protective vent cover from
the top of the controller and with the addition of the Conduit Entry Kit (see page
Degree of Protection
82). IP20 without the vent cover or the conduit box. (see Figure 4 on page 19).
• 575 V units: UL open type.
• All drive controllers are IP20.
Resistance to vibrations 1 g from 13 to 150 Hz
Pollution degree 2 according to UL 840. Protect the drive controller against dust,
Pollution degree
corrosive gas, and falling liquid.
Maximum relative 93% maximum, non-condensing and without dripping (provide heating system if
humidity there is condensation)
Storage: -13 to +158 °F (-25 to +70 °C)
Maximum ambient
Operation:+14 to +104 °F (-10 to +40 °C) without vent cover removed
temperature
+14 to +122 °F (-10 to +50 °C) with vent cover removed
Up to 3,300 ft (1,000 m) without derating;
Altitude
derate by 1% for each additional 330 ft (100 m)

14 © 2000–2002 Schneider Electric All Rights Reserved

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VVDED399062USR01/02 ALTIVAR 28 User’s Manual
01/02 Specifications

Table 7: Electrical Characteristics

ATV28••••M2U (1 phase): 208 V -15% to 240 V +10%
ATV28••••M2U (3 phase): 208 V -15% to 230 V +10%
Input voltage
ATV28••••N4U: 400 V -15% to 460 V +15%
ATV28••••S6XU: 575 V ±15%

ENGLISH
Input frequency 50/60 Hz ±5% (575 V: 60 Hz)
ATV28HU09M2U to HU41M2U: 1
ATV28HU54M2U to HD12M2U: 3
Input phases
ATV28••••N4U: 3
ATV28••••S6XU: 3
Output voltage Maximum voltage equal to input voltage
Output frequency 0.5 to 400 Hz
Output phases 3
Up to 150% of nominal drive controller current for 60 seconds (see Tables 1–4 on
Max. transient current
pages 11–13)
30% of nominal motor torque without dynamic braking (typical value). Up to 150%
Braking torque
with optional dynamic braking resistor.
Display: 0.1 Hz
Frequency resolution
Analog inputs: 0.1 Hz for 100 Hz maximum
Switching frequency Adjustable from 2.0 to 15 kHz
Galvanic isolation between power and control (power supplies, inputs, outputs)
Protection against short circuits:
• within internal power supplies
Drive controller • between output phases
protection • between output phases and ground for 7.5 to 20 hp drive controllers
Thermal protection against overheating and overcurrents
Undervoltage and overvoltage faults
Overbraking fault
Thermal protection integrated in the drive controller by I2t calculation
Motor protection
Protection against motor phase loss
UL Listed per UL 508C as incorporating electronic overload protection:
UL File E164874 CCN NMMS.
575 V controllers are cUL listed.
Codes and standards
CSA Certified to CSA C22.2 No. 14: CSA File LR96921 Class 3211 06.
CE Marked (except for 575 V models).
Conforms to applicable NEMA ICS, IEC, and ISO 9001 standards

© 2000–2002 Schneider Electric All Rights Reserved 15

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ALTIVAR 28 User’s Manual VVDED399062USR01/02
Dimensions and Weights 01/02

DIMENSIONS AND WEIGHTS

2∅ 4∅

=
ENGLISH

H
b

c = G = = G =
=

=
a a

Frame
ATV28H••••• a b c G H 2Ø 4Ø Weight
Size
mm in. mm in. mm in. mm in. mm in. mm in. mm in. kg lb
1 U09M2U, U18M2U 105 4.2 130 5.2 140 5.6 93 3.7 118 4.7 5 0.20 — — 1.8 4.0
U29M2U, U18N4U,
U29N4U,
2 130 5.2 150 6 150 6 118 4.7 138 5.5 — — 5 0.20 2.5 5.5
U18S6XU,
U29S6XU
U41M2U, U54M2U,
U72M2U, U41N4U,
3 U54N4U, U72N4U, 140 5.6 195 7.8 163 6.5 126 5.0 182 7.3 — — 5 0.20 3.8 8.4
U41S6XU,
U72S6XU
U90M2U, D12M2U,
U90N4U, D12N4U,
4 200 8 270 10.8 170 6.8 180 7.2 255 10.2 — — 6 0.24 6.1 13.5
U90S6XU,
D12S6XU
D16N4U, D23N4U,
5 D16S6XU, 245 9.8 330 13.2 195 7.8 225 9 315 12.6 — — 6 0.24 9.6 21.2
D23S6XU

Figure 1: Dimensions and Weights

16 © 2000–2002 Schneider Electric All Rights Reserved

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VVDED399062USR01/02 ALTIVAR 28 User’s Manual
01/02 Installation

INSTALLATION

Precautions

ENGLISH
DANGER
HAZARDOUS VOLTAGE
Before working on this equipment:
• Disconnect all power.
• Place a “DO NOT TURN ON” label on the drive controller disconnect.
• Lock the disconnect in the open position.
Electrical shock will result in death or serious injury.

• Install the drive controller in a suitable environment.

• Install the drive controller vertically ± 10° with the power terminals at the
bottom. Avoid placing the drive controller near any heat sources.
• Mount the drive controller on a flat, solid surface to achieve proper air flow.
• Verify that the voltage and frequency characteristics of the input line match the
drive controller nameplate rating.
• Installation of a disconnect switch between the input line and the drive
controller should be in accordance with national and local codes.
• Overcurrent protection is required. Install the line power fuses recommended in
Tables 11–13 on pages 39–40.
• Leave sufficient free space around the controller to ensure that the air required
for cooling can circulate from the bottom to the top of the unit. See Figure 2 on
page 18.

© 2000–2002 Schneider Electric All Rights Reserved 17

 ®
ALTIVAR 28 User’s Manual VVDED399062USR01/02
Installation 01/02

Mounting and Temperature Conditions: 230/460 V Controllers

50 mm
(2 in.)
ENGLISH

d d
50 mm
(2 in.)

Allow 10 mm (0.4 in.) of free space in front of the drive

controller.

Figure 2: Minimum Clearances (230/460 V)

• From -10 to 40 °C:

For d ≥ 50 mm (2 in.): No special precautions.
For 0 ≤ d < 50 mm (2 in.) (drive controllers can be mounted side by side):
Remove the vent cover from the top of the drive controller, as shown in
Figure 4 on page 19 (the degree of protection becomes IP20).
• From 40 to 50 °C:
For d ≥ 50 mm (2 in.): Remove the vent cover from the top of the drive controller,
as shown in Figure 4 (the degree of protection becomes IP20), or derate the
nominal drive controller current by 2.2% for every °C above 40 °C.
For d < 50 mm (2 in.): Remove the vent cover from the top of the drive controller,
as shown in Figure 4 (the degree of protection becomes IP20), and derate the
nominal drive controller current by 2.2% for every °C above 40 °C.
• From 50 to 60 °C:
Only for d ≥ 50 mm (2 in.): Remove the vent cover from the top of the drive
controller, as shown in Figure 4 (the degree of protection becomes IP20), and
derate the nominal drive controller current by 3% for every °C above 50 °C up
to 60 °C.

NOTE: 575 V drive controllers are not rated to operate above 50 °C.

18 © 2000–2002 Schneider Electric All Rights Reserved

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VVDED399062USR01/02 ALTIVAR 28 User’s Manual
01/02 Installation

Mounting and Temperature Conditions: 575 V Controllers

76 mm
(3 in.)

ENGLISH
76 mm 76 mm
(3 in.) (3 in.)
76 mm
(3 in.)

Allow 76 mm (3 in.) of free space in front of the drive controller.

Figure 3: Minimum Clearances (575 V)

• From -10 to 40 °C: No special precautions.

• From 40 to 50 °C: Remove the vent cover from the top of the drive controller.
• 575 V drive controllers are not rated to operate above 50 °C.

Figure 4: Removing the Vent Cover

© 2000–2002 Schneider Electric All Rights Reserved 19

 ®
ALTIVAR 28 User’s Manual VVDED399062USR01/02
Installation 01/02

Labels

The drive controller is supplied with four labels. The wiring diagram label comes
affixed to the inside of the hinged cover. Three other self-adhesive labels are
supplied with the drive controller and stored under the hinged cover. Affix these
ENGLISH

labels near the drive controller as required. They are:

• A brief programming description
• A description of the fault codes
• A blank label for recording customer settings

NOTE: To avoid drive controller overheating, do not place labels on the heatsink or
over the ventilating slots on the side of the drive controller.

20 © 2000–2002 Schneider Electric All Rights Reserved

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VVDED399062USR01/02 ALTIVAR 28 User’s Manual
01/02 Installation

Mounting in a Type 12 or IP54 Metal Enclosure

Calculating Enclosure Size

The equation for calculating Rth (°C/W), the maximum allowable thermal resistance
of the enclosure, is as follows:

ENGLISH
T i = Max. internal ambient temp. (°C) around the controller
T i – To T o = Max. external ambient temp. (°C) around enclosure
Rth = -----------------
P P = Total power dissipated in enclosure (W)

For the power dissipated by the drive controllers at rated load, see Tables 1–4 on
pages 11–13.
The useful heat exchange surface area, S (in2), of a wall-mounted enclosure
generally consists of the sides, top, and front. The minimum surface area required
for a drive controller enclosure is calculated as follows:

NOTE: Contact the enclosure manufacturer for K factors.

K Rth = Thermal resistance of the enclosure (calculated previously)

S = ---------
Rth K = Thermal resistance per square inch of the enclosure

Consider the following points when sizing the enclosure:

• Use only metallic enclosures, since they have good thermal conduction.
• This procedure does not consider radiant or convected heat load from external
sources. Do not install enclosures where external heat sources (such as direct
sunlight) can add to the enclosure heat load.
• If additional devices are present inside the enclosure, consider the heat load of
the devices in the calculation.
• The actual useful area for convection cooling of the enclosure will vary
depending upon the method of mounting. The mounting method must allow for
free air movement over all surfaces considered for convection cooling.

© 2000–2002 Schneider Electric All Rights Reserved 21

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ALTIVAR 28 User’s Manual VVDED399062USR01/02
Installation 01/02

The following sample illustrates calculation of the enclosure size for an

ATV28HU72N4U (5 hp) drive controller mounted in a Type 12 or IP54 enclosure.
• Maximum external temperature: To = 25 °C
• Power dissipated inside the enclosure: P = 131 W
• Maximum internal temperature: Ti = 40 °C
ENGLISH

• Thermal resistance per square inch of the enclosure: K = 186

Calculate the maximum allowable thermal resistance, Rth:

40 °C – 25 °C
Rth = ------------------------------------ = 0.115 °C/W
131 W

Calculate the minimum useful heat exchange surface area, S:

186 2
S = --------------- = 1624.4 in
0.115

Useful heat exchange surface area (S) of the proposed wall-mounted enclosure:
• Height: 28 in (711 mm)
• Width: 24 in (610 mm)
• Depth: 12 in (305 mm)

front area top area side area

2
S = ( 24 × 28 ) + ( 24 × 12 ) + 2 ( 28 × 12 ) = 1632 in

If the selected enclosure does not provide the required surface area or does not
meet application needs, consider the following:
• Use a larger enclosure.
• Add a passive heat exchanger to the enclosure.
• Add an air conditioning unit to the enclosure.

22 © 2000–2002 Schneider Electric All Rights Reserved

 ®
VVDED399062USR01/02 ALTIVAR 28 User’s Manual
01/02 Electromagnetic Compatibility

Ventilation
When mounting the drive controller inside a Type 12 or IP54 enclosure, follow these
ventilation precautions:
• Observe minimum clearance distances shown in Figure 2 on page 18.

ENGLISH
• Follow the installation precautions on page 17.
• A stirring fan may be necessary to circulate the air inside the enclosure, to
prevent hot spots in the drive controller, and to distribute the heat uniformly to
surfaces used for convection cooling.

CAUTION
CONDENSATION
Where condensation is possible, keep the drive controller powered up when the
motor is not running, or install thermostatically controlled strip heaters.
Failure to follow this instruction can result in injury or equipment damage.

ELECTROMAGNETIC COMPATIBILITY
This section focuses on applications requiring compliance to the European
Community EMC directive. The ATV28 controller is considered to be a component.
It is neither a machine nor a piece of equipment ready for use in accordance with
the European Community directives (machinery directive or electromagnetic
compatibility directive). It is the user’s responsibility to ensure that the machine
meets these standards.

© 2000–2002 Schneider Electric All Rights Reserved 23

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ALTIVAR 28 User’s Manual VVDED399062USR01/02
Electromagnetic Compatibility 01/02

Installation Recommendations for Meeting EN55011 Class A

• Ensure that the grounds of the drive controller, the motor, and the cable shields
are at equal potential.
• Use shielded cables with the shields connected to ground at both ends of the
ENGLISH

motor cable, control cables, and the braking resistor (if used). Conduit can be
used for part of the shielding length, provided that there is no break in
continuity.
• Ensure maximum separation between the power supply cable (line supply) and
the motor cable.

4 1

9 7

3 5

8 6

Figure 5: Installation Diagram

24 © 2000–2002 Schneider Electric All Rights Reserved

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01/02 Electromagnetic Compatibility

Description of parts in Figure 5 (page 24):

1. EMC plate supplied with the drive controller, to be installed as indicated
in Figure 6 on page 26
2. ALTIVAR 28 drive controller
3. Non-shielded power supply wires or cables

ENGLISH
4. Non-shielded wires for the output of the safety relay contacts
5. The shields for cables 6, 7, and 8 must be securely attached to the EMC plate
using stainless steel clamps (item 5). Strip cables 6, 7, and 8 to expose the
shields. Apply appropriately sized clamps around the stripped portion of the
cables and fasten them to the EMC plate.
6. Shielded cable for connection to the motor, with shielding connected to ground
at both ends. This shielding must not be interrupted. If intermediate terminal
blocks are used, they must be in EMC-shielded metal boxes.
7. Shielded cable for connection to control/command devices. For applications
which require a large number of conductors, small cross-sections must be used
(0.5 mm2). This shielding must not be interrupted. If intermediate terminal
blocks are used, they must be in EMC-shielded metal boxes.
8. Shielded cable for connecting the braking resistor, if used. The shielding must
be connected to ground at both ends. This shielding must be unbroken, and if
there are intermediate terminals, they must be in EMC shielded metal boxes.
9. On drive controllers with low horsepower ratings (frame sizes 1–3), connect the
motor cable ground using the ground screw on the EMC plate. The ground
screw on the heat sink is inaccessible.

NOTE: If using an additional input filter, mount it on the drive controller and connect
it directly to the line supply with an unshielded cable. Then make connection 3 on
the drive controller using the filter output cable. Although there is an HF
equipotential ground connection between the drive controller, the motor, and the
cable shielding, you must still connect the PE protective conductors (green-yellow)
to the appropriate terminals on each of the devices.

NOTE: You may need to disconnect the shield at the motor end for very long cable
runs to alleviate noise generation.

© 2000–2002 Schneider Electric All Rights Reserved 25

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EMC Plate 01/02

EMC PLATE
An EMC plate is supplied with the drive controller for equipotential grounding. Place
the EMC plate on the holes of the ATV28 heatsink using the two screws provided,
as shown in Figure 6.
ENGLISH

2 M4 screws (provided)
∆b

Ground screw
s
4 M4 screws for securing EMC
clamps (provided)

Frame ATV28H•••••• ∆b
Sizes mm in.
U09M2U, U18M2U, U29M2U,
U41M2U, U54M2U, U72M2U,
1–3 U18N4U, U29N4U, U41N4U, 48 1.9
U54N4U, U72N4U, U18S6XU,
U29S6XU, U41S6XU, U72S6XU
U90M2U, D12M2U,
U90N4U, D12N4U, D16N4U,
4–5 79 3.2
D23N4U,U90S6XU, D12S6XU,
D16S6XU, D23S6XU

Figure 6: EMC Plate

26 © 2000–2002 Schneider Electric All Rights Reserved

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01/02 Wiring

WIRING
Before wiring the drive controller, perform the bus voltage measurement procedure
on page 28. Figure 7 shows the location of the terminal strips. To access the
terminals, remove the screw on the cover and tilt it open. ATV28 drive controllers
have a removable plastic cable panel with knock-outs for routing cables.

ENGLISH
The drive controller has a
removable plastic closure
plate supplied with breakout
openings for feed-through of
optional cabling (control,
1 dynamic braking).

3
Front View Bottom View
1 - Control terminals
2 - Power terminal (1 or 2 terminals depending on the rating)
3 - Equipment ground screw (only on frame sizes 1–3)

Figure 7: Terminal Strip Locations

© 2000–2002 Schneider Electric All Rights Reserved 27

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Wiring 01/02

Bus Voltage Measurement Procedure

DANGER
ENGLISH

HAZARDOUS VOLTAGE
• Read and understand the Bus Voltage Measurement Procedure before
performing the procedure. Measurement of DC bus capacitor voltage must
be performed by qualified personnel.
• DO NOT short across capacitors or touch unshielded components or
terminal strip screw connections with voltage present.
• Many parts in this drive controller, including printed wiring boards, operate
at line voltage. DO NOT TOUCH. Use only electrically insulated tools.
Failure to follow these instructions will result in death or serious injury.

Refer to Figure 9 on page 35 for the location of the power terminals. Terminals PO
and PC are referenced in the following procedure.

NOTE: Bus voltage can exceed 1000 Vdc. Use appropriately-rated measuring
equipment when performing this procedure.

To measure the bus capacitor voltage:

1. Disconnect all power from the drive controller.
2. Wait three minutes to allow the DC bus to discharge.
3. Open the door.
4. Set the voltmeter to the 1000 Vdc scale. Measure the bus voltage between the
PO (+) and PC (–) terminals to verify that the DC voltage is less than
45 V for each measurement. Refer to Figure 9 on page 35 for terminal
locations.
5. If the bus capacitors are not fully discharged, contact your local Square D
representative—do not operate the drive controller.
6. Close the door and hand tighten the screw.

28 © 2000–2002 Schneider Electric All Rights Reserved

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01/02 Wiring

General Wiring Practices

Good wiring practice requires the separation of control circuit wiring from all power
(line) wiring. In addition, power wiring to the motor must have the maximum
possible separation from all other power wiring, whether from the same drive

ENGLISH
controller or other drive controllers; do not run in the same conduit. This
separation reduces the possibility of coupling electrical transients from power
circuits into control circuits or from motor power wiring into other power circuits.

CAUTION
IMPROPER WIRING PRACTICES
Follow the wiring practices described in this document in addition to those
already required by the National Electric Code and local electrical codes.
Failure to follow this instruction can result in injury or equipment damage.

Follow the practices below when wiring ATV28 drive controllers:

• Use metallic conduit for all drive controller wiring. Do not run control and power
wiring in the same conduit.
• Separate metallic conduits carrying power wiring or control wiring by at least 3
in. (76 mm).
• Separate non-metallic conduits or cable trays used to carry power wiring from
metallic conduit carrying control wiring by at least 12 in. (305 mm).
• Whenever power and control wiring cross, the metallic conduits and non-
metallic conduits or trays must cross at right angles.
• Equip all inductive circuits near the drive controller (such as relays, contactors,
and solenoid valves) with noise suppressors or connect them to a separate
circuit.

© 2000–2002 Schneider Electric All Rights Reserved 29

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Wiring 01/02

Branch Circuit Connections

Refer to NEC Article 430 for sizing of branch circuit conductors. Ensure that all
branch circuit components and equipment (such as transformers, feeder cables,
disconnect devices, and protective devices) are rated for the input current of the
ENGLISH

ATV28 drive controller, or for the rated output current, whichever value is larger. The
input current of the controller depends on the impedance of the power distribution
system and the available fault current at the drive input terminals.
Select the input current corresponding to the available fault current capability or the
line impedance present. If the branch circuit available fault current capability is
limited by fuses or circuit breakers (not system impedance), use the available fault
current capability on the line side of the fuses or circuit breakers to select the drive
controller input current. Tables 1–4 on pages 11–13 provide input current
information to optimally size branch circuit conductors.

NOTE: Ensure that the branch circuit feeder protection rating is not less than the
rated output current of the drive controller.

CAUTION
NUISANCE TRIPPING
A 3% line reactor is required in all 575 V drive installations.
Failure to follow this instruction can result in equipment damage.

When more than two drive controllers are installed in parallel on a common power
line voltage, regardless of voltage rating, an individual line reactor per drive
controller is recommended. This provides filtering between controllers and reduces
harmonic distortion when the system is partially loaded.
If starting the drive controller from line power, limit operations of the line contactor
to less than once per minute to avoid premature failure of the filter capacitors and
precharge resistor. Use inputs LI1 to LI4 to command the drive controller.

30 © 2000–2002 Schneider Electric All Rights Reserved

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01/02 Wiring

WARNING
INADEQUATE OVERCURRENT PROTECTION
• Overcurrent protective devices must be properly coordinated.

ENGLISH
• The National Electrical Code requires branch circuit protection. Use the
fuses recommended in Tables 11–13 on pages 39–40 of this manual to
achieve published fault withstand current ratings.
• Do not connect drive controller to power feeder whose short circuit
capacity exceeds drive controller withstand fault rating listed on drive
controller nameplate or Tables 1–4.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Output Wiring

WARNING
IMPROPER WIRING
CAN CAUSE DRIVE CONTROLLER DAMAGE
• The drive controller will be damaged if input line voltage is applied to
output terminals (U, V, W).
• Check power connections before energizing the drive controller.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

The drive controller is sensitive to the amount of capacitance (either phase-to-

phase or phase-to-ground) present on the output power conductors. Excessive
capacitance can cause an overcurrent trip. Follow these guidelines when selecting
output cable:
• Cable type: The cable selected must have a low capacitance phase-to-phase
and phase-to-ground. Do not use mineral-impregnated cable because it has a
very high capacitance. Immersion of cables in water increases capacitance.
• Cable length: The longer the cable, the greater the capacitance. Cable lengths
greater than 100 ft (30.5 m) can affect controller and motor performance.

© 2000–2002 Schneider Electric All Rights Reserved 31

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Wiring 01/02

• A load filter is recommended on all 575 V applications, especially when the

motor leads exceed 40 ft (12 m).
• Proximity to other output cables: Because of high frequency switching and
increased capacitance, the drive controller may fault under some conditions.
• Do not use lightning arrestors and/or power factor correction capacitors
ENGLISH

on the output of the drive controller.

Provide at least 20 in. (500 mm) of cable at the drive controller output (U, V, W) to
ensure a minimum inductance to protect the drive controller output from short
circuits.

CAUTION
IMPROPER IMPEDANCE MATCHING
For proper drive controller short circuit protection, certain values of inductance
may be required in the output power wiring. Inductance can be supplied by the
power wiring or auxiliary inductors.
Failure to follow this instruction can result in injury or equipment damage.

Grounding

For safe, dependable operation, ground the drive controller according to the
National Electrical Code and all local codes. To ground the drive controller:
• Connect a copper wire from the equipment ground lug or terminal to the power
system ground conductor. Size the wire according to the drive controller rating
and national and local codes.
• Verify that resistance to ground is one ohm or less. Improper grounding causes
intermittent and unreliable operation.

DANGER
HAZARDOUS VOLTAGE
Ground equipment using the provided ground connecting point as shown in
Figure 8 on page 33. The drive controller panel must be properly grounded
before power is applied.
Electric shock will result in death or serious injury.

32 © 2000–2002 Schneider Electric All Rights Reserved

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01/02 Wiring

Ground multiple drive controllers as shown in Figure 8. Do not loop the ground
cables or connect them in series.

ENGLISH
YES NO

Drive Controller Drive Controller Drive Controller

Drive Controller Drive Controller Drive Controller

Drive Controller Drive Controller Drive Controller

Figure 8: Grounding Multiple Drive Controllers

© 2000–2002 Schneider Electric All Rights Reserved 33

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ALTIVAR 28 User’s Manual VVDED399062USR01/02
Wiring 01/02

Power Terminals

Table 8: Power Terminal Wire Size and Torque

Max. Wire Size
Tightening Torque
ATV28H•••••• (75 °C copper)
ENGLISH

AWG mm2 N•m lb-in

U09M2U, U18M2U, U18S6XU,
AWG 14 2.5 0.8 7.1
U29S6XU, U41S6XU
U29M2U, U18N4U, U29N4U,
AWG 12 3 1.2 10.7
U72S6XU
U41M2U, U54M2U, U72M2U,
U41N4U, U54N4U, U72N4U, AWG 10 5 1.2 10.7
U90S6XU
D12S6XU, D16S6XU AWG 8 8 2.5 22.2
U90M2U, D12M2U, U90N4U,
AWG 6 16 2.5 22.2
D12N4U, D23S6XU
D16N4U, D23N4U AWG 3 25 4.5 40.0

Table 9: Power Terminal Functions (see Figure 9 on page 35)

Terminal Function For ATV28H••••••

ATV28 controller ground terminal All models

R/L1, S/L2 All models

Input power
T/L3 3-phase units only
PO DC bus + polarity All models
PA Connection to braking resistor All models
PB Connection to braking resistor All models
PC DC bus – polarity All models
U/T1, V/T2, W/T3 Output to motor All models
Rightmost terminal
ATV28 controller ground terminal Frame sizes 4–5

34 © 2000–2002 Schneider Electric All Rights Reserved

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01/02 Wiring

ATV28HU09M2U, U18M2U, U29M2U,U41M2U:

s R/L1 S/L2

PO PA PB PC U/T1 V/T2 W/T3

ENGLISH
ATV28HU54M2U, U72M2U, U18N4U, U29N4U, U41N4U, U54N4U, U72N4U,
U18S6XU, U29S6XU, U41S6XU, U72S6XU:
s R/L1 S/L2 T/L3

PO PA PB PC U/T1 V/T2 W/T3

ATV28HU90M2U, D12M2U, U90N4U, D12N4U, D16N4U, D23N4U, U90S6XU,

D12S6XU, D16S6XU, D23S6XU:
s R/L1 S/L2 T/L3 PO PA PB PC U/T1 V/T2 W/T3 s

Figure 9: Power Terminal Arrangement

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ALTIVAR 28 User’s Manual VVDED399062USR01/02
Wiring 01/02

Control Terminals

Table 10: Control Terminal Description

Terminal Function Electrical specifications
ENGLISH

R1A is a N.O. contact. When the controller is

R1A powered with no fault, the contact is closed. Minimum switching capacity: 10 mA for
R1B R1B is a N.C. contact. When the controller is 5 Vdc
R1C powered with no fault, the contact is open. Maximum switching capacity on inductive
R1C is common. load (cos ϕ = 0.4 and L/R = 7 ms): 1.5 A for
R2A 250 Vac and 30 Vdc
N.O. contact of R2 programmable relay
R2C
COM I/O common for logic —
Analog input 0 to 10 V
• Impedance 30 kΩ
Analog voltage input. Used for speed reference • Resolution 0.01 V
AI1
input. • Precision ± 4.3%, linearity ± 0.2%, of
maximum value
• Sampling time 4 ms maximum
Power supply for speed reference potentiometer with +10 V (+ 8% - 0%), 10 mA max, protected
+10
a value between 1 and 10 kΩ against short circuits and overloads
Analog input 0 to 10 V, impedance 30 kΩ

AI2 is an analog voltage input used for speed Analog input X–Y mA. X and Y can be
AI2 reference input or feedback. programmed from 0 to 20 mA,
AIC AIC is an analog current input. impedance 450 Ω
AI2 or AIC is assignable. Use either, but not both.
Resolution, precision, and sampling time of
AI2 or AIC = AI1.
Output can be programmed for 0–20 mA or
Analog output. Programmable for indication of motor
4–20 mA
AO current, motor frequency, motor torque, and motor
Precision ± 6% of the maximum value,
power.
maximum load impedance 800 Ω.

36 © 2000–2002 Schneider Electric All Rights Reserved

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01/02 Wiring

Table 10: Control Terminal Description (Continued)

Programmable logic inputs
LI1
• + 24 V power supply (max. 30 V)
LI2 Programmable logic inputs. Function depends on
• Impedance 3.5 kΩ
LI3 configuration. See page 44.
• State = 0 if < 5 V, state = 1 if > 11 V
LI4

ENGLISH
• Sampling time 4 ms maximum
+ 24 V protected against short-circuits and
overloads, minimum 19 V, maximum 30 V.
+ 24 Logic input power supply
Maximum customer current available =
100 mA
COM
R1C

R2C

+ 10

+ 24
R1A
R1B

R2A

AI 1

AI 2

Maximum connection capacity:

AIC

LI 1
LI 2
LI 3
LI 4
AO

2
1.5 mm (16 AWG).
Maximum tightening torque:
0.5 N•m (4.4 lb-in)

Figure 10: Control Terminal Arrangement

NOTE:
The logic inputs and outputs and analog inputs and outputs are all referenced to
Common (COM). This Common is isolated from the input line and from ground.
RMS voltage rating of the isolation barrier between Common and ground is 120 V.
If Common is elevated with respect to earth by external user connections, then all
devices connected to Common must be rated for the applied voltage.

© 2000–2002 Schneider Electric All Rights Reserved 37

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Wiring 01/02

Wiring Diagram
Single phase power supply

3-phase power supply

ENGLISH

(4)

(1)

(3) (3)
(2)
L1

L2

L3
R1A

R1C

R1B

LI1

LI2

LI3

LI4

+24
R2A

R2C

LI1

LI2

LI3

LI4

+24
COM

COM
+10

AIC
AI1

AI2
PO

AO
PC
PA
PB
W
U

V
W1
U1

V1

(5) X - Y mA
Reference
potentiometer
0V

+24 V
or
Braking resistor, 0 + 10 V 24 V source
if used

3c

(1) Line reactor, if used. All 575 V installations must include a line reactor. See page 30.
(2) Fault relay contacts for remote indication of the drive controller status.
(3) Internal +24 Vdc. If an external +24 Vdc source is used, connect 0V/Common from that source to the COM
terminal, and do not use the +24 terminal on the drive controller.
(4) Place fuses here. Refer to “Recommended Fuses” on page 39.
(5) Installation of a load filter is recommended for all 575 V applications. See page 32.

Figure 11: ATV28 Drive Controller Wiring Diagram

38 © 2000–2002 Schneider Electric All Rights Reserved

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01/02 Recommended Fuses

RECOMMENDED FUSES

Table 11: Recommended Fuses for 208/230 V Drive Controllers

Motor Drive Controller 600 V Fuses

ENGLISH
kW hp ATV28H•••••• Class CC Class J [1]
0.37 0.5 U09M2U 10 A 10 A
0.75 1 U18M2U 15 A 15 A
1.5 2 U29M2U 20 A 20 A
2.2 3 U41M2U 30 A 30 A
3 — U54M2U 25 A 25 A
4 5 U72M2U 30 A 30 A
5.5 7.5 U90M2U — 50 A
7.5 10 D12M2U — 60 A
[1] Either fast acting or time delay Class J fuses can be used.

Table 12: Recommended Fuses for 460 V Drive Controllers

Motor Drive Controller 600 V Fuses

kW hp ATV28H•••••• Class CC Class J [1]
0.75 1 U18N4U 5A 5A
1.5 2 U29N4U 10 A 10 A
2.2 3 U41N4U 10 A 10 A
3 — U54N4U 15 A 15 A
4 5 U72N4U 15 A 15 A
5.5 7.5 U90N4U 30 A 30 A
7.5 10 D12N4U — 35 A
11 15 D16N4U — 50 A
15 20 D23N4U — 60 A
[1] Either fast acting or time delay Class J fuses can be used.

© 2000–2002 Schneider Electric All Rights Reserved 39

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ALTIVAR 28 User’s Manual VVDED399062USR01/02
Recommended Fuses 01/02

Table 13: Recommended Fuses for 575 V Drive Controllers

Motor Drive Controller 600 V Fuses

kW hp ATV28H•••••• Class CC Class J
ENGLISH

0.75 1 U18S6XU 2A 2A
1.5 2 U29S6XU 3A 3A
2.2 3 U41S6XU 5A 5A
4 5 U72S6XU 8A 8A
5.5 7.5 U90S6XU 10 A 10 A
7.5 10 D12S6XU — 15 A
11 15 D16S6XU — 20 A
15 20 D23S6XU — 25 A

40 © 2000–2002 Schneider Electric All Rights Reserved

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01/02 Available Torque

AVAILABLE TORQUE
For continuous duty operation:
• When using self-ventilated motors, motor cooling depends on speed.
• When running continuous duty at speeds less than 50% of the nameplate

ENGLISH
motor speed, it may be necessary to derate the motor.

For operation in overspeed:

• The voltage no longer increases with the frequency, resulting in reduced
induction in the motor. This translates into a loss of torque. Consult the motor
manufacturer to ensure that the motor can operate in overspeed.
• For a special motor, the nominal frequency and the maximum frequency are
adjustable between 40 and 400 Hz.

CAUTION
MACHINERY OVERSPEED
Some motors and/or loads may not be suited for operation above nameplate
motor speed and frequency. Consult the motor manufacturer before operating
the motor above its rated speed.
Failure to follow this instruction can result in injury or equipment
damage.

© 2000–2002 Schneider Electric All Rights Reserved 41

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Basic Drive Controller Functions 01/02

BASIC DRIVE CONTROLLER FUNCTIONS

Resetting the Fault Relay

The fault relay (R1) is energized when the drive controller is powered up with no
ENGLISH

fault present. It has one normally-open contact (R1A) and one normally-closed
contact (R1B) with a common point (R1C). See “Control Terminals” beginning on
page 36.
The drive controller can be reset after a fault by one of the following methods:
• Powering down the drive controller until the display and the red LED extinguish,
then powering it up again.
• Activating the automatic restart (ATR) function. See page 63 for information on
how to set Automatic Restart.
• Assigning a logic input to the fault reset function (see page 49).
• By a serial link command.

Drive Controller Thermal Protection

Thermal protection is provided by a thermistor fitted on the heatsink or integrated

into the power module. It supplies indirect protection of the drive controller against
overloads by current limit. Typical tripping points are:
• Motor current equal to 180% of nominal drive controller current for 2 seconds
• Motor current equal to 150% of nominal drive controller current for 60 seconds

Drive Controller Ventilation

The fan is powered automatically when the drive controller is unlocked (receiving a
run command and a speed reference). It is powered down a few seconds after the
drive controller is locked (when output frequency is less than
0.5 Hz and DC injection braking is completed).

NOTE: The fan may activate without a run command if the drive controller
temperature exceeds allowable limits.

42 © 2000–2002 Schneider Electric All Rights Reserved

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01/02 Basic Drive Controller Functions

Motor Thermal Protection

Thermal protection is integrated into the drive controller by continuous calculation

of I2t, taking motor speed into account. The motor power rating must be between
20% (50% for 575 V drive controllers) and 115% of drive controller rating.

ENGLISH
NOTE: The motor thermal state memory is reset to zero when the drive controller
is switched off.

CAUTION
LOSS OF MOTOR OVERLOAD PROTECTION
• Setting the ItH parameter to its maximum value will disable the internal
motor overload protection function. In this case, external motor overload
protection must be provided.
• When using external overload relays connected to the drive controller
output, the overload relay must be capable of operation over the expected
range of drive controller output frequencies (including direct current).
• When DC injection braking is used, the overload relay must be suitable for
operation with direct current flowing in the motor. Do not use overload
relays equipped with current transformers for sensing the motor current.
Failure to follow these instructions can result in injury or equipment
damage.

CAUTION
MOTOR OVERHEATING
This drive controller does not provide direct thermal protection for the motor.
Use of a thermal sensor in the motor may be required for protection at all
speeds and load conditions. Consult the motor manufacturer for thermal
capability of the motor when operated over the desired speed range.
Failure to follow this instruction can result in injury or equipment
damage.

© 2000–2002 Schneider Electric All Rights Reserved 43

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Logic Input Functions 01/02

CONFIGURABLE LOGIC AND ANALOG I/O FUNCTIONS

Logic Input Functions

Direction Of Operation: Forward/Reverse

ENGLISH

Reverse operation can be disabled for applications requiring only a single direction
of motor rotation. The logic input normally assigned to run reverse (rrs) can be
reassigned if the application needs only one rotation direction.

2-Wire Control
In 2-wire control, run (forward or reverse) and stop are commanded by the same
logic input. When the logic input is closed (set to state 1), run is commanded; when
it is opened (set to state 0), stop is commanded.

WARNING
UNINTENDED EQUIPMENT OPERATION
If both LI1 and LI2 are closed (set to state 1) and LI1 reverts to open (set to
state 0), the drive controller will reverse direction. The logic inputs must be
programmed appropriately for the application to prevent the motor from
rotating in an unintended direction.
Failure to follow this instruction can result in death, serious injury or
equipment damage.

3-Wire Control
In 3-wire control, run (forward or reverse) and stop are commanded by two different
logic inputs. LI1 is always assigned to stop, which is achieved by opening LI1
(setting it to state 0). A pulse on the run input is saved until the stop input is opened.

Whenever the drive is powered up or reset, the motor will only run after resetting
the Forward, Reverse, and DC injection inputs.

44 © 2000–2002 Schneider Electric All Rights Reserved

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01/02 Logic Input Functions

Ramp Switching
This function allows switching between the primary (ACC, DEC) and the secondary
(AC2, DE2) acceleration and deceleration ramps. There are two ways to achieve
ramp switching:

ENGLISH
• By activating a logic input assigned to the ramp switching function (rP2)
• By detection of the frequency threshold programmed into parameter Frt

Jog
This function allows pulsed operation with minimum ramp times (0.1 s), limited
speed, and minimum time between two pulses. To use this function, assign a logic
input to jog. Jog direction is provided by the operating direction command. The jog
logic input must be activated before an operating direction command is applied.
This function is appropriate for the following applications:
• Machines requiring some manual operation during the process
• Gradual advancement of equipment during a maintenance operation

Figure 12 illustrates a typical jogging operation. The speed reference adjusts

between 0 and 10 Hz (preset at 10 Hz) and the minimum time between pulses is
0.5 s.

f (Hz)

0.5 s

Forward 1
or
Reverse 0

1
Jog
0

Figure 12: Jog Operation

NOTE: When the drive controller is running in 3-wire control, the drive controller
stops using the normal DEC ramp when a jog command occurs.

© 2000–2002 Schneider Electric All Rights Reserved 45

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ALTIVAR 28 User’s Manual VVDED399062USR01/02
Logic Input Functions 01/02

Preset Speeds
This function allows switching between two, four, or eight preset speeds. It requires
one, two, or three logic inputs respectively. The preset speeds can be adjusted from
the LSP to the HSP settings. The function is typically used with material handling
and machines with several operating speeds. A typical example involving four
ENGLISH

speeds is shown in Figure 13.

f (Hz)
HSP

LSP

Forward LI1 1
or
Reverse LI2 0

1
LI3 0
(PS2)
1
LI4 0
(PS4)

NOTE: To reassign the logic inputs to a function other than

Preset Speeds, PS8 (LIz) must first be cleared, then PS4
(LIy), then PS2 (LIx).

Figure 13: Preset Speeds

In this example, four speeds are obtained with inputs LI3 and LI4. At state 0, the
speed is LSP plus the speed reference, depending on the level of analog inputs AI1
and AI2 (see Table 14).

46 © 2000–2002 Schneider Electric All Rights Reserved

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01/02 Logic Input Functions

Table 14: Preset Speed Logic

Factory
2 Preset Speeds 4 Preset Speeds 8 Preset Speeds
Settings

ENGLISH
Assign LIx to PS2. Assign LIx to PS2, then LIy to PS4.
Assign LIx to PS2, then LIy to PS4, then (Hz)
LIz to PS8.
LIx Speed reference LIy LIx Speed reference LIz LIy LIx Speed reference
0 LSP + AI reference 0 0 LSP + AI reference 0 0 0 LSP + AI reference
1 HSP 0 1 SP2 0 0 1 SP2 10
1 0 SP3 0 1 0 SP3 15
1 1 HSP 0 1 1 SP4 20
1 0 0 SP5 25
1 0 1 SP6 30
1 1 0 SP7 35
1 1 1 HSP

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ALTIVAR 28 User’s Manual VVDED399062USR01/02
Logic Input Functions 01/02

Speed Reference Switching (Auto-Manual)

This function enables switching between two analog input references (at AI1 and
either AI2 or AIC) by a logic input command. AI2 or AIC is automatically assigned
as speed reference 2. For more information on this function, including use with PI
control, refer to page 50.
ENGLISH

Figure 14 shows a graphical representation of reference switching and a

connection diagram.

f (Hz)
AI1

AI2 or
AIC
t

Forward 1
or
Reverse 0 t

1
LIx 0 t

Connection Diagram for Reference Switching

COM

+ 10

AIC
AI1

AI2
LIx

or

– +

+ 24 V
Remote
– Signal +

Figure 14: Reference Switching

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01/02 Logic Input Functions

Freewheel Stop
Activating freewheel stop removes controller-supplied power from the motor, and
the motor stops by resistive torque only. Freewheel stop is activated when the
assigned logic input is open (state 0). When freewheel stop is active, the keypad
displays nST as the drive state. A freewheel stop command has priority over all

ENGLISH
other stop commands.

DC Injection Braking
DC injection braking is activated when the logic input assigned to this function (dCI)
closes (state 1). DC injection braking can also be programmed to activate
automatically when the output frequency drops below 0.5 Hz.

Fast Stop
Fast stop is a controlled deceleration of the motor at a rate four times faster than
that set by the standard deceleration parameter (DEC). A successful fast stop
depends on the braking torque rating of the motor and on the drive controller’s
ability to accept energy from the motor. Fast stop is activated when the logic input
assigned to this function (FST) opens (state 0).

Fault Reset
Fault reset by logic input clears certain drive controller faults if the cause of the fault
is no longer present. See Table 16 on page 78 for resettable faults. A successful
fault reset clears the keypad fault display.

Forced Local Mode When Using The Serial Link (MODBUS® Option)
A logic input assigned to the forced local function can be used to shift the drive
control mode between local control (terminal block or keypad display) and serial link
control (MODBUS).

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Analog Input Functions 01/02

Analog Input Functions

AI1 is a 0 to +10 V analog input used for speed reference. In addition, one of two
other analog inputs may be used:
• AI2: 0 to +10 V or +2 to +10 V voltage input
ENGLISH

• AIC: 0 to 20 mA (factory setting) or 4 to 20 mA current input

AI2/AIC can be assigned to reference summing with AI1, or to PI feedback.

Reference summing with AI1

The frequency reference from AI2 or AIC can be summed with AI1.

PI Control
PI Control is enabled by setting AIC to either PII or PIA in the I/O menu (see
page 68). When AIC is set to PII, the setpoint is entered through the rPI parameter
in the Set menu. When AIC is set to PIA, the setpoint is entered through AI1. In
either case, the feedback signal is connected to either AI2 (voltage) or AIC
(current).
P I
rPI no
or x1
Ref.
AI1
x-1
x Fb5 YES
AI2 (0,1É100)
PIC rPG rIG
or
0.01 to 100 0.01 to 100 x 1/S
AIC

Figure 15: PI Control

To set up the PI regulator, with the system in open loop configuration (sensor not
connected), adjust the High Speed setting (HSP) to obtain maximum flow or
pressure. Then connect the sensor. Set PIC to yes if reverse action is required. See
page 60.
The values of proportional gain (rPG) and integral gain (rIG) are factory set to 1.00,
which gives satisfactory performance for most applications. For rPG, a value of 1.00
translates to a 1% proportional change from feedback to output response. For rIG,
a value of 1.00 means the error reset rate is once per second. If improved dynamic
performance is required, these parameters can be adjusted over the range of 1.00
to 100; or if the system is unstable, from 0.01 to 0.99.

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01/02 R2 Relay Functions

Auto/Manual Operation with PI

This function combines the PI control function with auto/manual control via a logic
input. In auto mode, the drive controller output frequency is determined by PI
control. In the manual mode, the drive controller output frequency is determined by
the signal at AI1 or by parameter rPI.

ENGLISH
R2 Relay Functions

Frequency threshold attained (FtA): The relay contact is closed if the motor
frequency is greater than or equal to the frequency threshold set by Ftd in the Adjust
menu.
Speed reference attained (SrA): The relay contact is closed if the motor frequency
is greater than or equal to the speed reference value.
Current threshold attained (CtA): The relay contact is closed if the motor current
is greater than or equal to the current threshold set by Ctd in the Adjust menu.
Thermal state attained (tSA): The relay contact is closed if the motor thermal state
is greater than or equal to the thermal state threshold set by ttd in the Adjust menu.

Analog Output (AO) Functions

The analog output (AO) can be configured for a current of 0–20 mA or 4–20 mA.
Motor current: Supplies an mA signal representing the motor rms current. 20 mA
corresponds to a measured motor current that is twice the level programmed into
parameter Ith (see page 58).
Motor frequency: Supplies an mA signal representing the motor frequency
calculated by the drive controller. 20 mA corresponds to the maximum frequency
set by parameter tFr (see page 61).
Motor torque: Supplies an mA signal representing the motor torque as an absolute
value. 20 mA corresponds to twice the nominal torque of a motor matching the drive
controller’s power rating.
Power: Supplies an mA signal representing the power supplied to the motor by the
drive controller. 20 mA corresponds to twice the nominal drive controller power.

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Function Compatibility 01/02

Function Compatibility

The choice of application functions may be limited by the number of I/O and by the
fact that some functions are incompatible with one another. Functions not listed in
this table are fully compatible.
ENGLISH

Reference switching

Preset speeds
Freewheel stop

Jog operation
Summing input
DC injection

PI regulator

Fast stop
braking

DC injection braking ●

➞
Summing input ● ●
PI regulator ● ● ●
Reference switching ● ●
Freewheel stop ➞ ➞
Fast stop ●
➞

Jog operation ● ➞
Preset speeds ● ●
➞

● Incompatible functions
Compatible functions
N/A

Where one function takes priority over another, the arrow points to the
➞

➞
priority function.

NOTE: Stop functions take priority over run commands. Speed references via logic
command take priority over analog references.

NOTE: Activating a fast stop when DC injection is occurring will cause a freewheel
stop.
52 © 2000–2002 Schneider Electric All Rights Reserved
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01/02 Programming and Setup

PROGRAMMING AND SETUP

WARNING
LOSS OF CONTROL

ENGLISH
• The designer of any control scheme must consider the potential failure
modes of control paths and, for certain critical control functions, provide a
means to achieve a safe state during and after a path failure.
• Examples of critical control functions are Emergency Stop and Overtravel
Stop.
• Separate or redundant control paths must be provided for critical control
functions.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Preliminary Recommendations

If starting the drive controller from line power, limit operations of the line contactor
to less than once per minute to avoid premature failure of the filter capacitors and
precharge resistors. Use inputs LI1 to LI4 to control the drive controller. This is vital
for cycles less than 60 seconds; otherwise the load resistor may be damaged.

When changing the factory configuration, record your parameter settings in the
Configuration Tables beginning on page 73.

When first commissioning an ATV28 drive controller on a 60 Hz system, perform a

factory parameter reset (see parameter FCS on page 65). When parameter bFr
appears on the display, set it to 60. Since 575 V models are rated only for 60 Hz
systems, parameter bFr does not appear.
Programming the ATV28 controller is simplified by internal sequence selections
and interlocks. For ease of setup, Square D recommends accessing the menus in
the following order:
1. I/O
2. drC
3. Set

Some steps may not be necessary.

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Programming and Setup 01/02

Factory Settings

The ATV28 drive controller is preset for most constant torque applications. Table 15
lists the factory settings.
ENGLISH

Table 15: Factory Settings

Function Setting
When stopped: Drive ready
Display
When running: Reference frequency
Base frequency 50 Hz; 60 Hz for 575 V models[1]
Motor voltage 230 V, 400 V, or 575 V depending on the model
Acceleration and deceleration ramps 3s
Low speed 0 Hz
High speed 50 Hz; 60 Hz for 575 V models
Frequency loop gain 33
Motor thermal current Nominal drive controller current
DC braking current at stop 0.7 times the nominal drive controller current for 0.5 s
Operation Constant torque with sensorless flux vector control
2 run directions (LI1, LI2)
Logic inputs
4 preset speeds (LI3, LI4): 0 Hz, 5 Hz, 25 Hz, 50 Hz
AI1: 0 to +10 V reference
Analog inputs
AI2 (0 to +10 V) or AIC (0 to 20 mA) summed with AI1
Relay R2 Speed reference reached
Analog output 0–20 mA, motor frequency
Deceleration ramp adaptation Automatic in the case of overvoltage when braking
Switching frequency 4 kHz
[1] To change base frequency to 60 Hz, see page 56.

To modify these adjustments, use the keypad to change the parameter settings.
The following section explains the keypad and parameters.

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01/02 Programming and Setup

Using the Keypad Display

Altivar 28 Te DR

ENGLISH
Red LED: powered up z rdY 4 seven-segment displays
(DC bus voltage)

Returns to the previous ESC ENT Enters a menu or a parameter,

menu or parameter, or or saves the displayed
increases the displayed parameter or value
value

Goes to the next menu or parameter, Exits a menu or parameter, or aborts the displayed
or decreases the displayed value value to return to the previous value in the memory

Figure 16: Keypad Display

NOTE: Pressing or does not store the choices. To store the displayed
choice, press ENT . The display flashes when a value is stored.

The following codes appear on the display when the drive controller is operating
under normal conditions, with no fault present:
• Init: Initializing
• rdY: Drive controller ready
• xx.x: Frequency reference (for example, 43.0)
• dcb: DC injection braking in progress
• rtrY: Automatic restart in progress
• nSt: Freewheel stop command
• FSt: Fast stop command

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Programming and Setup 01/02

Access to Menus

First power-up or after a return to factory settings (FCS) Subsequent power ups
ENGLISH

-bFr Base frequency:

50 Hz (factory setting) or 60 Hz [1]
ENT
bFr configuration
ENT
rdY Display of drive controller status

ENT
---- - Wait 3 seconds

ESC
SEt- Settings If it is not possible to access the SEt-, drC-, or
I/O menus, the drive controller is protected by
ESC an access code. A remote display mounting
drC- Drive option (part no. VW3A28101, see page 81) or
test and commissioning software (part no.
ESC VW3A8104, see page 82) may be necessary to
I-0- I/O
access these menus.
See SUP- menu on page 71.
ESC
SUP- Display

Figure 17: Access to Menus

[1] The proper setting of parameter bFr is important because it affects many other
drive controller functions. In 208/230 V and 400/460 V models, this parameter is
factory set to 50 Hz. When commissioning one of these models for use on a 60 Hz
system, first perform a factory parameter reset (see parameter FCS on page 65)
and then adjust bFr to 60. Since 575 V models are only rated for 60 Hz, parameter
bFr is not displayed.

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01/02 Programming and Setup

Access to Parameters

There are three types of parameters:

• Display: Values displayed by the drive controller.
• Adjustment: Can be changed during operation or when the controller is

ENGLISH
stopped.
• Configuration: Can only be modified when the controller is stopped and the
motor is not braking. Parameters can be displayed during operation.

Menu Parameter Value or assignment

ENT ENT
SEt- -YYY 100
ESC ESC 1 flash
ESC (save)
ENT
-UUU 101 101
ESC
Next parameter

Figure 18: Access to Parameters

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Programming Codes 01/02

PROGRAMMING CODES
[1]
Adjust Menu SEt-

Adjustment Factory
Code Assignment
ENGLISH

range setting
-LFr Speed reference via the remote keypad display module (see page 81).
This parameter appears on the remote keypad display mounting option
LSP to HSP
when control of the drive controller via the display module is enabled:
LCC parameter in I/O menu.
-rPI PI reference. This parameter appears when analog input AIC/AI2 is
0.0 to 100.0% 0.0
assigned to the internal PI function (AIC = PII), and LCC = no.
-rOt Direction of rotation. This parameter appears when the start/stop
potentiometer option is present (see page 80). It defines the direction of
For - rrS For
rotation for the option’s run button.
- forward: For, - reverse: rrS
-ACC Acceleration ramp time for motor to go from 0 Hz to FrS. 0.0 to 3600 s 3s
-dEC Deceleration ramp time for motor to go from FrS to 0 Hz. 0.0 to 3600 s 3s
-AC2 2nd acceleration ramp time
-dE2 2nd deceleration ramp time
0.0 to 3600 s 5s
These parameters are accessible when the ramp switching threshold
0.0 to 3600 s 5s
(Frt parameter in the drC- menu) is other than 0 Hz or when a logic input
is assigned to ramp switching.
-LSP Low speed 0 to HSP 0 Hz
-HSP High speed: ensure that this setting is appropriate for the motor and the
LSP to tFr bFr
application.
-ItH 208/230 and
Current used for motor thermal protection. Set ItH to the full load
400/460 V: 0.20
amperes marked on the motor nameplate.
to 1.15 In [2] In (A) [2]
To disable thermal protection, increase the value to the maximum (ntH
575 V: 0.50 to
displayed).
1.15 In [2]

The parameters in shaded boxes appear if the corresponding functions have been configured in the
drC- or I/O- menus.

[1] When commissioning the ATV28 drive controller (except 575 V models), ensure that parameter bFr
is properly set before making adjustments in the SET menu (see page 56).
[2] In is the nominal drive controller current shown in Tables 1–4 (pages 11–13) and on the drive
controller nameplate.

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01/02 Programming Codes

Adjust Menu SEt- (continued)

Adjustment Factory
Code Assignment
range setting
-UFr 20 (230/

ENGLISH
Optimizes the torque at very low speed 0 to 100% 460 V)
15 (575 V)
-SLP According
Adjusts slip compensation for fine tuning of speed regulation. This to
0.0 to 5.0 Hz
parameter only appears when parameter UFt = n in the drC- menu. controller
output
-FLG Frequency loop gain
Linked to the inertia and the resistive torque of the driven mechanism:
- machines with high resistive torque or high inertia: gradually reduce the
gain in the range of 33 to 0 0 to 100% 33
- machines with fast cycles, low resistive torque and low inertia: gradually
increase the gain in the range of 33 to 100. Too high a gain can result in
operating instability.
-IdC Level of DC injection braking current.
0.1 ItH to
If tdC is set to continuous, after 5 seconds the injection current is peak 0.7 In [1]
In [1]
limited at 0.5 ItH. See page 58 for ItH and page 68 for LI assignment.
-tdC DC injection standstill braking time
0 to 25.4 s
When the time is increased to 25.5 s, “Cont” is displayed. The DC injection 0.5 s
Cont.
is then continuous at standstill. See page 68 for LI assignment.
-JPF Skip frequency prevents prolonged operation at a frequency range of
+/- 2 Hz around JPF. This function avoids a critical speed which leads to 0 to HSP 0 Hz
resonance. Setting the function to 0 renders it inactive.
-JOG Jog operating frequency 0 to 10 Hz 10 Hz
-rPG PI regulator proportional gain [2] 0.01 to 100 1
-rIG PI regulator integral gain [2] 0.01 to 100/s 1/s
-FbS PI feedback multiplication coefficient [2] 0.1 to 100 1

The parameters in shaded boxes appear if the corresponding functions have been configured in the
drC- or I/O- menus.

[1] In is the nominal drive controller current shown in Tables 1–4 (pages 11–13) and on the drive
controller nameplate.
[2] See page 68. AIC must be assigned to PII or PIA for this parameter to appear on the display.

© 2000–2002 Schneider Electric All Rights Reserved 59

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Programming Codes 01/02

Adjust Menu SEt- (continued)

Adjustment Factory
Code Assignment
range setting
-PIC Assigns PI Regulator to direct acting or reverse acting. Selecting YES
ENGLISH

reverses the PI corrective action relative to the feedback. This does not
no - YES no
affect motor rotation direction.
no: normal, YES: reverse [2]
-SP2 2nd preset speed LSP to HSP 10 Hz
-SP3 3rd preset speed LSP to HSP 15 Hz
-SP4 4th preset speed LSP to HSP 20 Hz
-SP5 5th preset speed LSP to HSP 25 Hz
-SP6 6th preset speed LSP to HSP 30 Hz
-SP7 7th preset speed LSP to HSP 35 Hz
-Ftd Motor frequency threshold beyond which relay R2 energizes 0 to HSP bFr
-Ctd 0.1 ItH to
Current threshold beyond which relay R2 energizes 1.5 In [1]
1.5 In [1]
-ttd Motor thermal state threshold beyond which relay R2 energizes 1 to 118% 100%
-tLS Low speed operating time
Following operation at LSP for a defined period, a motor stop is requested
automatically. In 2-wire control, the motor restarts when the frequency 0
0 to 25.5 s
reference is greater than LSP and a run command is still present. (disabled)
In 3-wire control, another run command must be given to restart.
Caution: value 0 disables this function

The parameters in shaded boxes appear if the corresponding functions have been configured in the
drC- or I/O- menus.

[1] In is the nominal drive controller current shown in Tables 1–4 (pages 11–13) and on the drive
controller nameplate.
[2] See page 68. AIC must be assigned to PII or PIA for this parameter to appear on the display.

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01/02 Programming Codes

Drive Menu drC-

NOTE: Except for 575 V models, ensure that parameter bFr is properly set before
making adjustments in the drC menu.
Parameters Frt, SFr, nrd and SdS can be adjusted with the drive controller running.

ENGLISH
The drive controller must be stopped and locked to modify all other parameters. To
optimize drive performance, enter the values given on the nameplate and perform
an auto-tune operation (on a standard asynchronous motor).
Adjustment Factory
Code Assignment
range setting
-UnS 230 V or
400 V if
bFr = 50; [1]
Nominal motor voltage marked on the rating plate.
230 V or
The adjustment range depends on the drive controller model:
460 V if
ATV28H••••M2U 200 to 240V
bFr = 60;
ATV28H••••N4U 380 to 500 V
575 V on
ATV28H••••S6XU 525 to 575 V
ATV28••••
S6XU
models
-FrS Nominal motor frequency marked on the rating plate. FrS = bFr
40 to 400 Hz
setting [1]
-tUn Auto-tuning: Only active for Uft parameter settings of n and nLd.
Performing an auto tune is recommended when a new motor is
connected to the drive controller.
- no: nominal motor values will be used in motor control algorithms.
- donE (auto-tuning completed): measured motor values will be used in
motor control algorithms.
- YES: starts auto-tuning
When auto-tuning is completed, rdY is displayed. On returning to tUn, no-donE-YES no
donE is displayed. If the fault tnF appears, check that the motor is
connected correctly. If the connection is correct, the motor may not be
suitable for the n or nLd settings of the UFt parameter. Set UFt to L or P
(see page 62). Note: Auto-tuning operation will only be performed if no
run or braking command has been activated. When a “freewheel” or “fast
stop” function is assigned to a logic input, this input must be set to 1
(active at 0).

[1] See page 56 for information on setting bFr.

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Programming Codes 01/02

Drive Menu drC- (continued)

Adjustment Factory
Code Assignment
range setting
60 / 72 Hz
ENGLISH

-tFr
Maximum output frequency 40 to 400 Hz
(1.2 x bFr)
-UFt Selection of the motor control method
- L: constant torque for motors connected in parallel or special motors
- P: variable torque L - P - n - nLd n
- n: sensorless flux vector control for constant torque applications
- nLd: energy saving, for variable torque applications
-brA Automatically increases the deceleration time if it is set at too low a value
for the inertia of the load, thus preventing an ObF fault.
no: function inactive. YES: function active. no - YES YES
This function may not be compatible with position control on a ramp or
with the use of a braking resistor.
-Frt Ramp switching frequency
When the output frequency exceeds Frt, the ramp times switch to the
settings of AC2 and dE2. When Frt = 0, the function is inactive. 0 to HSP 0 Hz
This parameter does not appear when a logic input is assigned to the
ramp switching function rP2.
-SFr Switching frequency
Adjust to reduce audible noise generated by the motor.
Above 4 kHz, derate the drive controller output current: 2 to 15 kHz 4.0
• up to 12 kHz: derate by 10%
• above 12 kHz: derate by 20%
-nrd This function randomly modulates the switching frequency to reduce the
no - YES YES
motor noise. no: function inactive. YES: function active.

Parameter adjustable during operation.

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01/02 Programming Codes

Drive Menu drC- (continued)

WARNING
UNINTENDED EQUIPMENT OPERATION

ENGLISH
• Automatic
If AutomaticRestart
Restartcanis active,
only beR1
used
will for
only
machines
indicate a
orfault
installations
after the that
restart
sequence
present nohas
danger
timedin out.
the event of automatic restarting, either for
personnel
Failure or equipment.
to follow this instruction can result in death, serious injury, or
•equipment
If Automatic
damage.
Restart is active, R1 will only indicate a fault after the restart
sequence has timed out.
• Equipment operation must conform with national and local safety
regulations.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Adjustment Factory
Code Assignment
range setting
-Atr Automatic restart after the drive controller is disabled by a fault (if the fault
has disappeared and the other operating conditions permit the restart).
The restart is performed by a series of automatic attempts separated by
increasingly longer waiting periods: 1 s, 5 s, 10 s, then 1 min for each
subsequent attempt. If the restart has not taken place after 6 min, the
procedure is aborted and the drive controller remains disabled until power
is cycled. Automatic restart is possible only after the following faults: OHF,
OLF, USF, ObF, OSF, PHF, OPF, SLF. (The drive controller fault relay R1 no - YES -
no
does not indicate a fault until the restart sequence has timed out.) The USF
speed reference and the run command must be maintained for the drive
controller to restart the motor after the fault is cleared.
This function can only be used in 2-wire control (tCC = 2C). In 3-wire
control (tCC = 3C) the fault will be reset only.
- no: Function inactive
- YES: Function active
- USF: Function only active for the USF fault

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Programming Codes 01/02

Drive Menu drC- (continued)

Adjustment Factory
Code Assignment
range setting
-OPL Enables the motor phase failure fault.
ENGLISH

(Set OPL to no when using a disconnect between the drive controller and
the motor. Three-phase detection will be disabled.)
no - YES - OAC YES
- no: function inactive.
- YES: function active.
- OAC: Single phase detection only.
-IPL Enables the line supply phase failure fault.
no: function inactive. YES: function active.
This parameter does not exist on models ATV28HU09M2U, U18M2U,
no - YES YES
U29M2U, and U41M2U for a single-phase line supply.
With IPL set to YES, the detection of this fault is only enabled when the
motor is loaded to approximately 70% of its nominal value.
-StP Controlled stop on loss of line supply:
Controls motor stopping when line supply is lost, following a ramp that
automatically adapts according to the braking energy returned by the
no - YES no
motor.
- no: function inactive.
- YES: function active.
-FLr Enables catch on the fly into a spinning motor after the following events:
- loss of line supply or power off
- fault reset or automatic restart no - YES no
- freewheel stop or injection stop with logic input
no: function inactive. YES: function active.
-drn Lowers the tripping threshold of the USF fault to operate on a line supply
down to 60% of nominal line voltage.
no: function inactive.
no - YES no
YES: function active:
NOTE: A line reactor must be used. The drive controller may not perform
within specification when operating below 50% of nominal line voltage.

Parameter can be adjusted during operation.

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01/02 Programming Codes

Drive Menu drC- (continued)

Adjustment Factory
Code Assignment
range setting
-SdS Scale factor for the display parameter SPd (-SUP menu), used to scale a

ENGLISH
value in proportion to the output frequency, the machine speed, or the
motor speed. For example:
1 to 200 30
4-pole motor, 1800 rpm at 60 Hz:
-SdS = 30
-SPd =1800 at 60 Hz
-FCS Return to factory settings
no: no
YES: the next display will be InIt, then bFr (start of the menus). no - YES no
bFr does not appear in 575 V units after a return to factory settings.
The value of LCC will not be restored to it’s factory setting.

Parameter can be adjusted during operation.

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Programming Codes 01/02

I/O MenuI-0-

I/O parameters can only be modified when the drive controller is stopped and no
run command is present. The functions are defined in “Configurable Logic and
Analog I/O Functions” on page 44.
ENGLISH

When commissioning the ATV28 drive controller (except the 575 V models), ensure
that parameter bFr is properly set before making adjustments in the I/O menu. See
page 56.

WARNING
UNINTENTIONAL EQUIPMENT OPERATION
Verify that tCC is set for the desired configuration before activating the drive
controller.
Failure to follow this instruction can result in death, serious injury, or
equipment damage.

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01/02 Programming Codes

I/O MenuI-0- (continued)

Factory
Code Assignment
setting

ENGLISH
-tCC Configuration of terminal block control: 2-wire or 3-wire control.
2C = 2-wire; 3C = 3-wire; OPt = start/stop potentiometer option (see page 80), operation
is then identical to 3-wire control.

2-wire control (maintained contact): The state of the input (open or closed) controls
running or stopping. At power up, the forward or reverse input must transition from low to
high before the drive will start the motor if automatic restart is not assigned. Wiring
example: ATV28
LI1: forward 24 V LI1 LIx
LIX: reverse

3-wire control (momentary contact): Only one pulse is needed to control start-up.
Wiring example: ATV28 2C
LI1: stop 24 V LI1 LI2 LIx
LI2: forward
LIx: reverse

Note: Changing the assignment of tCC returns the logic inputs to factory setting:

• tCC = 2C: LI1: Forward, cannot be reassigned LI2: rrS (Reverse)

LI3: PS2 LI4: PS4
• tCC = 3C: LI1: Stop, cannot be reassigned LI2: For (Forward), cannot
be reassigned
LI3: rrS (Reverse) LI4: JOG
• tCC = OPt: LI1: no, cannot be reassigned LI2: PS2
LI3: PS4 LI4: PS8
-LCC Parameter only accessible with the remote display mounting option (see page 81): no
no - YES
Enables control of the drive controller using the STOP/RESET, RUN and FWD/REV
buttons on the remote keypad display module. The speed reference is then given by
parameter LFr in the SEt- menu. Only the freewheel, fast stop, and DC injection stop
commands remain active on the terminal block. If the drive controller/remote display link
is broken, the drive controller stops with an SLF fault.

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Programming Codes 01/02

I/O MenuI-0- (continued)

Factory
Code Assignment
setting
-LI2 Logic inputs. Refer to “Logic Input Functions” on page 44 for functionality. rrS
ENGLISH

-LI3 no: not assigned

-LI4 rrS: reverse rotation (2 operating directions)
rP2: ramp switching [1]
JOG: jog operation [1]
PS2: 2 preset speeds PS2
PS4: 4 preset speeds [1] PS4
[1]
PS8: 8 preset speeds
nSt: freewheel stop. Function active when LIx = 0.
dCI: DC injection braking IdC, peak limited at 0.5 ItH after 5 seconds
if the command is maintained. See page 59.
FSt: fast stop. Function active when LIx = 0.
FLO: forced local mode
rSt: fault reset
rFC: auto/manual (when LIx = 0 the speed reference is taken from
AIC/AI2 or generated by the PI function if it is assigned)
• When tCC = 3C, LI2 = Forward and cannot be reassigned.
• When a selected function is already active with a logic input, its assignment to that logic
input is cancelled when it is assigned to a new logic input and confirmed by pressing
ENT .
• The 4 or 8 preset speeds must be assigned in the following order: PS2 then PS4 then
PS8. They must be cancelled in the reverse order (see “Configurable Logic and Analog
I/O Functions” on page 44).
-AIC Analog input AIC or AI2
no: not assigned.
SAI: summing with AI1. SAI
PII: PI regulator feedback. Use keypad parameter rPI for setpoint adjustment. [1][2]
PIA: PI regulator feedback. Use AI1 for setpoint adjustment. [1]
• SAI cannot be assigned if a logic input is assigned to rFC (auto/manual).
• PII and PIA cannot be assigned if a logic input is assigned to JOG or to PS2.
• When a logic input, LIx, is assigned to rFC (auto/manual) and AIC is assigned to PII or
PIA, the speed reference is taken from AI1 if LIx = 1, or is the output of the internal PI
function if LIx = 0.
[1] Assigning this function displays the corresponding settings in the SEt- menu for adjustment.
[2] RPI is not displayed when LCC = YES on the remote keypad display module.

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01/02 Programming Codes

I/O MenuI-0- (continued)

Factory
Code Assignment
setting

ENGLISH
-CrL Minimum value on input AIC, adjustable from 0 to 20 mA.
-CrH Maximum value on input AIC, adjustable from 4 to 20 mA.
These two parameters are used to configure the input current range.
Frequency

HSP

4 mA
LSP
20 mA
0
AI C(mA)
CrL CrH 20

When the input used is AI2, these parameters remain proportionally active:
4 mA → 2 V
20 mA → 10 V
For 20–4 mA, CrH must be less than CrL.
For a 0–10 V input, configure CrL at 0 and CrH at 20.
-AO Analog output
no: not assigned.
OCr: motor current. 20 mA corresponds to twice the nominal motor thermal
current ItH.
rFr
rFr: motor frequency. 20 mA corresponds to the maximum frequency tFr.
OLO: motor torque. 20 mA corresponds to twice the nominal motor torque.
OPr: power supplied by the drive controller. 20 mA corresponds to twice the nominal
motor power.
-AOt Analog output
0: 0–20 mA configuration 0
4: 4–20 mA configuration

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Programming Codes 01/02

I/O MenuI-0- (continued)

Factory
Code Assignment
setting
Relay R2
ENGLISH

-r2
no: not assigned
FtA: frequency threshold reached. The contact is closed when the motor frequency is
greater than or equal to the threshold set by Ftd. [1]
CtA: current threshold reached. The contact is closed when the motor current is greater
SrA
than or equal to the threshold set by Ctd.[1]
SrA: speed reference reached. The contact is closed when the motor frequency is
greater than or equal to the speed reference.
tSA: thermal threshold reached. The contact is closed when the motor thermal state is
greater than or equal to the threshold set by ttd.[1]
-Add Address of the drive controller when it is controlled via the serial link.
1
Adjustable from 1 to 31.
-bdr Serial link transmission speed:
9.6 = 9600 bits/s or 19.2 = 19200 bits/s [2] 19.2
Modification of this parameter does not take effect until drive controller power is cycled.

[1] Assigning this function displays the corresponding settings in the SEt- menu for adjustment.
[2] The remote keypad display only functions when bdr is set to 19.2.

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01/02 Programming Codes

Display Menu SUP-

The Display menu allows you to choose the parameter to be displayed during
operation and to view the last fault, drive controller firmware version, and access
code.

ENGLISH
To save the selected display:
Press the ENT key once. The choice is temporary. It will be cleared at the next
power up.
Press the ENT key twice. The choice is permanent. Pressing ENT a second time
exits the SUP- menu.
The display parameters are accessible with the drive controller stopped or running.

Code Parameter Unit

-FrH Display the frequency reference Hz
-rFr Display the output frequency applied to the motor Hz
-SPd Display the speed calculated by the drive controller (rFr x SdS) –
-LCr Display the motor current A
-OPr Display the power supplied to the motor, estimated by the drive controller.
%
100% corresponds to the nominal drive controller power.
-ULn Display the line voltage V
-tHr Display the motor thermal state. 100% corresponds to the nominal thermal state.
%
Above 118%, the drive controller triggers an OLF fault (motor overload) unless Ith is disabled.
-tHd Display the drive controller thermal state: 100% corresponds to the nominal thermal state.
Above 118%, the drive controller triggers an OHF fault (drive overheated). %
It can be reset below 100%.
-LFt View the last fault which appeared. If there has been no fault, the display shows: noF. Refer to
–
“Fault Codes” on page 78 for a list of faults.
-CPU Drive controller firmware version –

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Programming Codes 01/02

Display Menu SUP- (continued)

.
Code Parameter
-COd For drive controllers with firmware version earlier than 1.1 IE12 (or version 7.7 IE15 for 600 V
controllers), this parameter can only be seen and accessed using a remote display mounting
ENGLISH

option or test and commissioning software. See pages 81 and 82.

Access code: 0 to 9999. Value 0 (factory setting) does not prevent access. All other values lock
access to the SEt-, drC- and I-O- menus.
To lock access to the drive controller, enter the code with the arrow keys (▲ ▼) then save it
using (ENT).
To unlock access to the menus, enter the code with the arrow keys (▲ ▼) and save it using
(ENT):
• If the code is correct, the display flashes. Enter code 0 can to access the menus.
• If the code is incorrect, the drive controller returns to the initial display (rdY).
Display of drive controller status: the operating state of the motor or a fault.
- Init: Initializing
- rdY: Drive controller ready
- xx.x: Frequency reference (for example, 43.0)
----
- dcb: DC injection braking
- rtrY: Automatic restart
- nSt: Freewheel stop
- FSt: Fast stop

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01/02 Configuration Tables

CONFIGURATION TABLES
Use the following tables to record your drive controller information and settings.
Drive controller ATV28H: ____________________________________________________
Optional customer identification no.: __________________________________________

ENGLISH
Firmware version (CPU parameter in the SUP menu):_____________________________
Optional access code: _____________________________________________________
Start/stop/potentiometer option no ❒ yes ❒

Menu SEt- (Settings)

Code Factory setting Customer setting Code Factory setting Customer setting
-rPI 0.0% % -rOt For
-ACC 3.0 s s -dEC 3.0 s s
-AC2 5.0 s s -dE2 5.0 s s
-LSP 0.0 Hz Hz -HSP Hz Hz
-ItH A A -UFr 20% (15% for 575 V) %
-SLP Hz Hz -FLG 33% %
-IdC A A -tdC 0.5 s s
-JPF 0 Hz Hz -JOG 10 Hz Hz
-rPG 1 -rIG 1 /s /s
-FbS 1 -PIC no
-SP2 10 Hz Hz -SP3 15 Hz Hz
-SP4 20 Hz Hz -SP5 25 Hz Hz
-SP6 30 Hz Hz -SP7 35 Hz Hz
-Ftd Hz Hz -Ctd A A
-ttd 100% % -tLS 0.0 s s

The parameters in shaded boxes appear if the corresponding functions have been configured in
the drC- or I-O- menus.

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Configuration Tables 01/02

MenuI-O- (Inputs/Outputs)

Code Factory setting Customer setting Code Factory setting Customer setting
-tCC 2C -LI2 rrS
-LI3 PS2 -LI4 PS4
ENGLISH

-AIC SAI -CrL 4 mA mA

-CrH 20 mA mA -AO rFr
-AOt 0 mA mA -r2 SrA
-Add 1 -bdr 19.2

Menu drC- (Drive)

Code Factory setting Customer setting Code Factory setting Customer setting
-UnS V V -FrS Hz Hz
-tUn no -tFr Hz Hz
-UFt n -brA YES
-Frt 0 Hz Hz -SFr 4.0 kHz kHz
-nrd YES -Atr no
-OPL YES -IPL YES
-StP no -FLr no
-drn no -SdS 30

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01/02 Maintenance and Troubleshooting

MAINTENANCE AND TROUBLESHOOTING

Precautions
Read the following safety statements before proceeding with any maintenance or
troubleshooting procedures.

ENGLISH
DANGER
HAZARDOUS VOLTAGE
· Read and understand these procedures before servicing ATV28 drive
controllers.
· Installation, adjustment, and maintenance of these drive controllers must be
performed by qualified personnel.
Failure to follow this instruction will result in death or serious injury.

The procedures beginning on page 76 are intended for use by qualified electrical
maintenance personnel and should not be viewed as sufficient instruction for those
who are not otherwise qualified to operate, service, or maintain the equipment
discussed.

Routine Maintenance
Perform the following steps at regular intervals:
• Check the condition and tightness of the connections.
• Make sure ventilation is effective and temperature around the drive controller
remains at an acceptable level.
• Remove dust and debris from the drive controller, if necessary.

Fault Detection
If a fault is detected, the drive controller trips and the fault relay deenergizes unless
Atr is active. See Atr on page 63 for a description of automatic restart. Table 16 on
page 78 lists the codes for faults that can be automatically reset or reset by a logic
input, the probable causes of the faults, and the associated corrective action. Table
17 on page 79 lists the codes for faults that require a cycling of power to the drive
controller to reset the fault along with the probable causes of the faults and

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Maintenance and Troubleshooting 01/02

associated corrective action. When taking corrective action, verify that there is no
voltage present on the DC bus (see “Bus Voltage Measurement Procedure” on
page 28), then check the supply voltage and peripheral equipment as outlined
below.

Procedure 1: Checking the Supply Voltage

ENGLISH

To measure the input line voltage:

1. Remove all input line voltage.
2. Attach meter leads to L1 and L2. Set the voltmeter to the 600 Vac scale.
3. Reapply power and check for the correct line voltage, according to the drive
controller nameplate rating.
4. Remove power. If the controller is wired for three phase, repeat the procedure
for L2 and L3, and L1 and L3.
5. When all phases have been measured, remove power. Remove leads and
reinstall covers.

Procedure 2: Checking the Peripheral Equipment

Check the equipment for the following conditions according to the manufacturer’s
procedures.
1. A protective device such as fuses or a circuit breaker may have tripped.
2. A switching device such as a contactor may not be closing at the correct time.
3. Conductors may require repair or replacement.
4. Check for loose connection cables to the motor or to ground. Follow NEMA
standard procedure WC-53.

NOTE: Bus voltage can exceed 1000 Vdc. Use appropriately-rated measuring
equipment.

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01/02 Fault Storage

5. Motor insulation may be worn. Follow NEMA standard procedure MG-1. Do not
apply high voltage to U/T1, V/T2, or W/T3 (see Figure 9 on page 35). Do not
connect high potential dielectric test equipment or an insulation resistance
tester to the drive controller since the test voltages used may damage the drive
controller. Always disconnect the drive controller from the conductors or motor

ENGLISH
while performing such tests.

CAUTION
DIELECTRIC TESTS, WHEN CONNECTED
· Do not perform high potential dielectric tests on circuits while the circuits are
connected to the drive controller.
· Any circuit requiring high potential dielectric tests must be disconnected from
the drive controller prior to performing the test.
Failure to follow this instruction can result in injury or equipment damage.

FAULT STORAGE
An existing fault is saved and displayed on the keypad display as long as power is
maintained. When the drive controller trips, the fault relay deenergizes (see Table
10 on page 36).
To reset the fault:
• Remove power from the drive controller.
• Identify and correct the cause of the fault.
• Restore power. This resets the fault if it has been corrected.

In certain cases, if automatic restart is enabled, the drive controller automatically

restarts after the cause of the fault has disappeared. Refer to the description of Atr
on page 63.

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Fault Codes 01/02

FAULT CODES

Table 16: Faults Resettable by LI or Automatic Restart

Fault Probable cause Corrective Action
ENGLISH

-OHF - continuous motor current load - Check the motor load, the drive controller ventilation,
drive controller too high or and the environment. Wait for the controller to cool
overload - ambient temperature too high before restarting.
- thermal trip due to prolonged
- Check the setting of the motor thermal protection
-OLF motor overload
(ItH). See page 58. Check the motor load. Wait for the
motor overload - motor power rating too low for
motor to cool before restarting.
the application
-OSF
overvoltage during - Check the line voltage. Compare with the drive
steady state - line voltage too high controller nameplate ratings.
operation or during - Reset the drive controller.
acceleration
- Check the line voltage.
- input voltage too low
-USF - Check the setting of parameter UnS (see pages 61
- transient voltage dip
undervoltage and 74).
- damaged braking resistor
- Replace the braking resistor.
- Increase the deceleration time.
-ObF
- braking too rapidly - Install a braking resistor if necessary.
overvoltage
or overhauling load - Activate the brA function if it is compatible with the
during deceleration
application. See page 62.
- input phase loss, blown fuse
- Verify that the input power is correct.
-PHF - input phase imbalance
- Check the line fuses.
input - transient phase fault
- Verify input power connections.
phase failure - 3-phase controller used on a
- Supply 3-phase power if needed.
single phase line supply
- Check the connections from the drive controller to
-OPF - loss of a phase at the drive
the motor.
motor phase controller output
- Disable OPL (see page 64) and provide external
failure - drive oversized for motor
overload protection.
- loss of connection between the
- SLF drive controller and the remote - Restore the proper connection to the remote keypad
serial link failure keypad display or the MODBUS display or the MODBUS controller.
controller

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01/02 Fault Codes

Table 17: Faults Requiring Power Cycle Reset

Fault Probable cause Corrective Action
- acceleration too rapid - Adjust drive controller programming.
-OCF - drive controller and/or motor -Ensure that the size of the motor and drive controller

ENGLISH
overcurrent undersized for load is sufficient for the load.
- mechanical blockage - Clear mechanical blockage.
-SCF - short-circuit or grounding at the - Check the cables connecting the drive controller to
motor short-circuit drive controller output the motor, and check the insulation of the motor.
- Remove sources of electromagnetic interference.
- Verify that the start/stop potentiometer kit (part
-InF - internal fault
number VW3A28100) has not been connected or
internal fault - internal connection fault
disconnected with the drive controller powered up.
- Replace the drive controller.
- special motor or motor whose
-tnF
power is not suitable for the n or - Use the L or P setting of UFt.
auto-tuning fault
nld setting of the UFb parameter
-EEF - internal drive controller memory - Remove power from drive controller and reset.
EEPROM fault error - Replace the drive controller.

NOTE: You must correct the cause of the fault before restoring powering.

Drive Controller Does Not Start, No Fault Displayed

• The assignment of the Fast stop or Freewheel stop functions prevents the
controller from starting if the corresponding logic inputs are not powered up.
The ATV28 controller then displays “nSt” in freewheel stop mode and “FSt” in
fast stop mode. This is normal since these functions are active at zero so that
the controller will be stopped safely if there is a wire break.
• On power-up or a manual fault reset or after a stop command, the motor can
only be powered after the forward, reverse, and DC injection stop commands
have been reset. If they have not been reset, the drive controller displays “rdY”
but does not start. If the automatic restart function is configured (parameter Atr
in the drC menu) and the drive controller is in 2-wire control, these commands
are taken into account without a reset being necessary.

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Options 01/02

OPTIONS

Start/Stop Potentiometer Kit—VW3A28100

This option consists of a reference potentiometer and provides access to two

ENGLISH

additional buttons on the drive controller (see the documentation provided with the
option):
• RUN button: Starts the motor. The direction of operation is determined by
parameter rOt in the settings menu SEt-.
• STOP/RESET button: Stops the motor and resets any faults Pressing the
button once stops the motor, and if DC injection standstill braking is configured,
pressing the button a second time stops the braking.

The reference given by the reference potentiometer is summed with analog input
AI1. Installing this option changes the factory setting of certain functions (see
page 54):
• I/O Menu:
— tCC = OPt not reassignable
— LI1 = no not reassignable
— LI2 = PS2 reassignable
— LI3 = PS4 reassignable
— LI4 = PS8 reassignable

This option must be connected with the drive controller powered down. Otherwise
the drive controller trips on an InF fault.

NOTE: After installing this option, it is not possible to restore the original keypad
display faceplate to the drive controller.

NOTE: This option is not compatible with the remote keypad display (VW3A28101).

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01/02 Options

Remote Keypad Display Mounting Option—VW3A28101

This module can be mounted on the door of a wall-mounted or floor-standing

enclosure. The kit includes a keypad, mounting hardware, and a three-meter cable.
The cable is connected to the drive controller serial link (see the instruction sheet

ENGLISH
supplied with the display module). It has the same display and the same
programming buttons as the ATV28 drive controller with the addition of a switch to
lock access to the menus and three buttons for controlling the drive controller:
• FWD/RV: Reverse the direction of rotation
• RUN: Motor run command
• STOP/RESET: Motor stop command or fault reset. Pressing the button once
stops the motor, and if DC injection standstill braking is configured, pressing the
button a second time stops the braking.

4-character
display

ESC

ENT Connector

FWD STOP
REV RUN RESET

Access switch:
• Position : settings and configuration not accessible (SUP menu only)
• Position : settings accessible (SUP, SET menu only)
• Position : all settings and configuration accessible

Figure 19: Remote Keypad Display Mounting Option

NOTE: The remote keypad display mounting option is not compatible with the start/
stop potentiometer kit (VW3A28100).
© 2000–2002 Schneider Electric All Rights Reserved 81
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Options 01/02

Conduit Entry Kit

This option is a conduit box allowing three or more conduit entries. It attaches to the
bottom of the drive controller. See the documentation supplied with the option for
installation instructions. Without removal of the vent cover on the top of the drive
ENGLISH

controller and with the addition of this kit, the drive controller complies with NEMA/
UL Type 1 standards (except for 575 V units).

Table 18: Conduit Entry Kits

Drive Controller Catalog No.

Frame Size Kit Catalog No.
ATV28H••••••
1 VW3A28811A U09M2U, U18M2U
U29M2U, U18N4U, U29N4U,
2 VW3A28812A
U18S6XU, U29S6XU
U41M2U, U54M2U, U72M2U,
3 VW3A28813A U41N4U, U54N4U, U72N4U,
U41S6XU, U72S6XU
U90M2U, D12M2U, U90N4U,
4 VW3A28814A
D12N4U, U90S6XU, D12S6XU
D16N4U, D23N4U, D16S6XU,
5 VW3A28815
D23S6XU

DIN Rail Kit—VW3A28851

The DIN rail kit is for use with drive controllers ATV28HU09M2U and U18M2U. It
allows these smaller drive controllers to be din rail mounted.

Test and Commissioning Software Kit—VW3A8104

This option allows you to configure drive parameters from a PC with a WINDOWSâ
operating system. The software is supplied on a CD which includes an installation
program. See the documentation supplied with the option for installation
instructions.

NOTE: The cable needed to connect a PC to the drive controller is supplied in kit
number VW3A8106.

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01/02 Options

MODBUS Kit—VW3A28301U

This option allows multiple ATV28 drive controllers to be connected to the

MODBUS network. The controllers can receive and respond to data messages.
This data exchange enables a network to access ATV28 functions such as

ENGLISH
• Remote loading of configuration parameters
• Command and control
• Monitoring
• Diagnostics

Refer to instruction bulletin VVDED399092US supplied with the MODBUS kit.

ATV18 Replacement Kit

This option provides brackets that allow an ATV28 drive controller to be secured to
existing panel mounting holes for an ATV18 drive controller.

Table 19: ATV18 Replacement Kits

Drive Controller Catalog No.

Frame Size Kit Catalog No.
ATV28H••••••
1 VW3A28821A U09M2U, U18M2U
2 VW3A28822 U29M2U, U18N4U, U29N4U
U41M2U, U54M2U, U72M2U,
3 VW3A28823
U41N4U, U54N4U, U72N4U
U90M2U, D12M2U, U90N4U,
4 VW3A28824
D12N4U
5 VW3A28825 D16N4U, D23N4U

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Options 01/02
ENGLISH

84 © 2000–2002 Schneider Electric All Rights Reserved

 ®
VVDED399062USR01/02 ALTIVAR 28 User’s Manual
01/02 Index

length 31 display menu 71–72

Numerics panel 27 drive menu 61–64, ??–65
2-wire control 44 routing 27, 29
3-wire control 44 type 31
E

ENGLISH
capacitance 31
clearances 18
EMC 23
A codes plate 26
fault 75
acceleration ramp 54 enclosure
parameter 58–72
adjust menu 58–60 IP54 21
condensation 23 sizing 21, 22
AIC 50
conduit entry kit 82 type 12 21
altitude 14
current ventilation 23
analog
fault withstand. See
input 50, 54 current, short circuit
output 51 input 30
ATV18 replacement kit 83 motor 51
F
auto/manual 51 motor thermal 54 factory settings 54
automatic restart 77 nominal 54 fan 42
transient 15 fast stop 49
current threshold attained 51 fault
B codes 75, 77
relay 42
base frequency 54
braking D reset 49, 75, 77
storage 77
dc injection 54 DC injection braking 49
forced local 49
torque 15 deceleration
freewheel stop 49
bus voltage measurement 28 ramp 54
frequency
ramp adaptation 54
base 54
dimensions 16
input 15
C DIN rail kit 82
loop gain 54
cable direction 44
maximum 41

© 2000–2002 Schneider Electric All Rights Reserved 85

 ®
ALTIVAR 28 User’s Manual VVDED399062USR01/02
Index 01/02

motor 51 integral gain 50 I/O 66–70

nominal 41 MODBUS kit 83
output 15 motor
resolution 15 J current 51
switching 15, 54
ENGLISH

jog 45 frequency 51
threshold attained 51 thermal current 54
fuses 31, 39 torque 51
voltage 54
K
mounting 18
G keypad display 55 NEMA Type 12 (IP54) 23
grounding 32–33
multiple drives 33
L N
labels 20 nominal
H line contactor 30 current 54
line reactor 13, 30 frequency 41
high speed 54
logic
humidity 14
input 54
output 54 O
low speed 54
I options 80–82

I/O menu 66–70 output

frequency 15
inductance 32 M logic 54
input
maintenance 75 phases 15
analog 54
maximum frequency 41 voltage 15
frequency 15
menus wiring 31
logic 54
accessing 56 overcurrent 31
phases 15
adjust 58–60 overspeed 41
voltage 15, 76
display 71–72
inspection 9
drive 61–64, ??–65
installation 17–23
86 © 2000–2002 Schneider Electric All Rights Reserved
 ®
VVDED399062USR01/02 ALTIVAR 28 User’s Manual
01/02 Index

reference software kit 82

P summing 50 thermal
parameters switching 48 protection 42, 43
accessing 57 relay 51, 54 resistance 21, 22

ENGLISH
codes 58–72 reset state attained 51
types 57 fault 75, 77 torque 41, 51
peripheral equipment 76 restart braking 15
phases automatic 77 transient current 15
input 15 reverse operation 44
output 15
PI control 50 V
PI feedback 50 S ventilation 23, 75
pollution degree 14 speed reference attained 51 vibration 14
power 51 stop voltage
power wiring 29 DC injection 49 input 15, 76
preset speeds 46 fast 49 motor 54
product range 9 freewheel 49 output 15
programming 53–57 supply voltage 76
proportional gain 50 switching
protection 9, 14, 75 frequency 15, 54 W
drive controller 15 reference 48 weights 16
motor 15, 43 wiring 27–38
thermal 43 branch circuit components
T 30
temperature 14, 21, 22 diagram 38
R terminals
general practices 29
minimum inductance 32
ramp control 36
output 31
acceleration 54 locations 27
power 29
deceleration 54 power 34
switching 45 test and commissioning

© 2000–2002 Schneider Electric All Rights Reserved 87

 ®
ALTIVAR 28 User’s Manual VVDED399062USR01/02
Index 01/02
ENGLISH

88 © 2000–2002 Schneider Electric All Rights Reserved

 30072-450-66
12/01
Addendum Anexo Supplément Raleigh, NC USA

ALTIVAR® 28
Supplementary Grounding Information for 575 V Controllers . . . . . . . . . . . . . .A-1
Información adicional de conexión a tierra para los variadores de 575 V~ . . . A-5
Informations de m.à.l.t. supplémentaires pour les variateurs de 575 V . . . . . . A-9

ENGLISH
READ THIS FIRST
• This addendum contains important grounding information for 575 V
ALTIVAR 28 drive controllers that is not contained in bulletin
VVDED399062USR10/01.
• For 575 V units, frame sizes 2 and 3, follow the grounding instructions in
this addendum.

GROUNDING
For 575 V drive controllers, frame sizes 2 and 3, all equipment ground connections
must be terminated on the equipment ground lug located on the heatsink.

The drive controller has a

removable plastic closure
plate supplied with breakout
openings for feed-through of
optional cabling (control,
1 dynamic braking).
2

3
Front View Bottom View
1 - Control terminals
2 - Power terminal (1 or 2 terminals depending on the rating)
3 - Equipment ground lug (only on 575 V units, frame sizes 2–3)

Figure A-1: Terminal Strip Locations

© 2001 Schneider Electric All Rights Reserved / A-1

Reservados todos los derechos / Tous droits réservés
 30072-450-66
Supplementary Grounding Information for 575 V Controllers 12/01

EMC PLATE
Before installing an EMC plate, remove the equipment ground lug from the
heatsink. Install the EMC plate and then install the equipment ground lug on the
EMC plate.
ENGLISH

2 M4 screws (provided)

Ground screw. On frame sizes 2–3, remove the equipment

ground lug from the heatsink and install it on the EMC plate
∆b

s using the ground screw.

4 M4 screws for securing EMC clamps
(provided)

Frame ATV28H•••••• ∆b
Sizes mm in.
U18S6XU, U29S6XU, U41S6XU,
2–3 48 1.9
U72S6XU

Figure A-2: EMC Plate

A-2 © 2001 Schneider Electric All Rights Reserved

30072-450-66
12/01 Supplementary Grounding Information for 575 V Controllers

POWER TERMINALS

U18S6XU, U29S6XU, U41S6XU, U72S6XU:

SHD R/L1 S/L2 T/L3

ENGLISH
Equipment ground lug is located
s on heatsink. See Figure A-1 on
PO PA PB PC U/T1 V/T2 W/T3 page A-1.

U90S6XU, D12S6XU, D16S6XU, D23S6XU:

s R/L1 S/L2 T/L3 PO PA PB PC U/T1 V/T2 W/T3 s

Figure A-3: Power Terminal Arrangement

Table A-1: Power Terminal Functions

Terminal Function For ATV28H••••••

ATV28 controller ground terminal Frame sizes 4–5

SHD ATV28 shield terminal Frame sizes 2–3, 575 V units

R/L1, S/L2 All models
Input power
T/L3 3-phase units only
PO DC bus + polarity All models
PA Connection to braking resistor All models
PB Connection to braking resistor All models
PC DC bus – polarity All models
U/T1, V/T2, W/T3 Output to motor All models
Rightmost terminal
ATV28 controller ground terminal Frame sizes 4–5

© 2001 Schneider Electric All Rights Reserved A-3

 30072-450-66
Supplementary Grounding Information for 575 V Controllers 12/01
ENGLISH

A-4 © 2001 Schneider Electric All Rights Reserved

30072-450-66
12/01 Información adicional de conexión a tierra para los variadores de 575 V~

PRIMERO LEA ESTA INFORMACIÓN

• Este anexo contiene información importante sobre la conexión a tierra de
los variadores de velocidad ALTIVAR 28 de 575 V~ (ca) la cual no figura
en el boletín VVDED399062USR10/01.
• Siga las instrucciones de conexión a tierra en este anexo para las
unidades de 575 V~ (ca), tamaños de marco 2 y 3.

CONEXIÓN A TIERRA
Para los variadores de velocidad de 575 V~ (ca), tamaños de marco 2 y 3, se
deberán terminar todas las conexiones a tierra del equipo en la zapata de tierra del
equipo ubicada en el disipador térmico.

ESPAÑOL
El variador de velocidad
viene con una placa de
cierre de plástico con
orificios de ruptura para el
paso de cables opcionales
1 (control y frenado dinámico).
2

3
Vista frontal Vista desde la parte inferior
1 - Terminales de control
2 - Terminal de potencia (1 ó 2 terminales según la capacidad nominal)
3 - Zapata de tierra del equipo (solamente en las unidades de 575 V~ (ca), tamaños
de marco 2 y 3)

Figura A-1: Ubicaciones de las regletas de conexiones

© 2001 Schneider Electric Reservados todos los derechos A-5

 30072-450-66
Información adicional de conexión a tierra para los variadores de 575 V~ 12/01

PLATINA CEM
Antes de instalar una platina CEM, retire la zapata de tierra del equipo del disipador
térmico. Primero instale la platina CEM y luego la zapata de tierra del equipo en la
platina CEM.

2 tornillos M4 (provistos)
ESPAÑOL

Tornillo de conexión a tierra. En los tamaños de marco 2 y 3,

retire la zapata de tierra del equipo del disipador térmico e
∆b

instálela en la platina CEM utilizando el tornillo de conexión

s a tierra.
4 tornillos M4 (provistos) para sujetar las
pinzas CEM

Tamaños de ATV28H•••••• ∆b
marco mm pulg
U18S6XU, U29S6XU, U41S6XU,
2–3 48 1,9
U72S6XU

Figura A-2: Platina CEM

A-6 © 2001 Schneider Electric Reservados todos los derechos

30072-450-66
12/01 Información adicional de conexión a tierra para los variadores de 575 V~

TERMINALES DE POTENCIA

U18S6XU, U29S6XU, U41S6XU, U72S6XU:

SHD R/L1 S/L2 T/L3
La zapata de tierra del equipo está
s ubicada en el disipador térmico.
PO PA PB PC U/T1 V/T2 W/T3 Consulte la figura A-1 en la página
A-5.

U90S6XU, D12S6XU, D16S6XU, D23S6XU:

s R/L1 S/L2 T/L3 PO PA PB PC U/T1 V/T2 W/T3 s

ESPAÑOL
Figura A-3: Disposición de las terminales de potencia

Tabla A-1: Funciones de las terminales de potencia

Terminal Función Para ATV28H••••••
Terminal de tierra del variador
Tamaños de marco 4 y 5
ATV28
Tamaños de marco 2 y 3, unidades
SHD Terminal de blindaje ATV28
de 575 V~ (ca)
R/L1, S/L2 Todos los modelos
Alimentación eléctrica de entrada
T/L3 Unidades trifásicas solamente
PO Bus de (cd) + polaridad Todos los modelos
Conexión a la resistencia de
PA Todos los modelos
frenado
Conexión a la resistencia de
PB Todos los modelos
frenado
PC Bus de (cd) – polaridad Todos los modelos
U/T1, V/T2, W/T3 Salida al motor Todos los modelos
Terminal del
extremo derecho Terminal de tierra del variador
Tamaños de marco 4 y 5
ATV28

© 2001 Schneider Electric Reservados todos los derechos A-7

 30072-450-66
Información adicional de conexión a tierra para los variadores de 575 V~ 12/01
ESPAÑOL

A-8 © 2001 Schneider Electric Reservados todos los derechos

30072-450-66
12/01 Informations de mise à la terre supplémentaires pour les variateurs de 575 V

LIRE CE PARAGRAPHE
• Ce supplément contient des informations de mise à la terre importantes
pour les variateurs de vitesse ALTIVAR 28 de 575 V qui ne figurent pas
dans le guide d'utilisation VVDED399062USR10/01.
• Pour les appareils de 575 V, châssis de tailles 2 et 3, suivre les indications
de mise à la terre de ce supplément.

MISE À LA TERRE
Pour les variateurs de vitesse de 575 V, châssis de tailles 2 et 3, tous les
raccordements à la terre de l'appareil doivent être raccordés à la cosse de m.à.l.t.
de l’appareil située sur le dissipateur de chaleur.

Le variateur de vitesse est doté

d'une trappe «passe-câble»
amovible en plastique munie
d’opercules défonçables pour
le passage de câbles

FRANÇAIS
1 optionnels (commande,
freinage dynamique).
2

3
Vue avant Vue du bas

1 - Bornes de commande
2 - Bornes de puissance (1 ou 2 bornes selon le calibre)
3 - Cosse de m.à.l.t. de l'appareil (sur les appareils de 575 V, châssis de tailles 2 et
3 seulement)

Figure A-1 : Emplacement du bornier

© 2001 Schneider Electric Tous droits réservés A-9

 30072-450-66
Informations de mise à la terre supplémentaires pour les variateurs de 575 V 12/01

PLATINE CEM
Avant d'installer la platine CEM, retirer la cosse de m.à.l.t. sur le dissipateur de
chaleur de l'appareil. Installer la platine CEM et installer ensuite la cosse de m.à.l.t.
de l'appareil sur la platine CEM.

2 vis M4 (fournies)

Vis de m.à.l.t. Sur les chassis de tailles 2 et 3, retirer la cosse

de m.à.l.t. sur le dissipateur de chaleur et l'installer sur la
∆b

s platine CEM à l'aide de la vis de m.à.l.t.

4 vis M4 (fournies) pour fixation de colliers CEM
FRANÇAIS

Capacité ATV28H•••••• ∆b
de châssis mm po
U18S6XU, U29S6XU, U41S6XU,
2–3 48 1,9
U72S6XU

Figure A-2 : Platine CEM

A-10 © 2001 Schneider Electric Tous droits réservés

30072-450-66
12/01 Informations de mise à la terre supplémentaires pour les variateurs de 575 V

BORNES DE PUISSANCE

U18S6XU, U29S6XU, U41S6XU, U72S6XU:

SHD R/L1 S/L2 T/L3 La cosse de m.à.l.t. de l'appareil
se trouve sur le dissipateur de
s chaleur. Voir la figure A-1 à la
PO PA PB PC U/T1 V/T2 W/T3
page A-9.

U90S6XU, D12S6XU, D16S6XU, D23S6XU:

s R/L1 S/L2 T/L3 PO PA PB PC U/T1 V/T2 W/T3 s

Figure A-3 : Disposition des bornes de puissance

Tableau A-1 : Fonctions des bornes de puissance

Borne Fonction Pour ATV28H••••••
Borne de m.à.l.t. du variateur
Châssis de taille 4 à 5
ATV28

FRANÇAIS
Châssis de taille 2 à 3, appareils de
SHD Borne de blindage ATV28
575 V
R/L1, S/L2 Tous les modèles
Alimentation d’entrée
T/L3 Appareils triphasés seulement
PO Bus cc, polarité + Tous les modèles
PA Sortie vers résistance de freinage Tous les modèles
PB Sortie vers résistance de freinage Tous les modèles
PC Bus cc, polarité – Tous les modèles
U/T1, V/T2, W/T3 Sortie vers moteur Tous les modèles
Borne la plus à
droite Borne de m.à.l.t. du variateur
Châssis de taille 4 à 5
ATV28

© 2001 Schneider Electric Tous droits réservés A-11

 30072-450-66
Supplementary Grounding Information for 575 V Controllers 12/01
ENGLISH
ESPAÑOL
FRANÇAIS

Square D Company Importado en México por: Schneider Canada Inc.

8001 Highway 64 East Schneider Electric México, S.A. de C.V. 19 Waterman Avenue, M4B 1 Y2
Knightdale, NC 27545 Calz. Javier Rojo Gómez 1121-A, Col. Gpe. del Moral Toronto, Ontario
1-888-Square D (778-2733) 09300, México, D.F. Tel. 5804-5000 1-800-565-6699
www.squared.com www.schneider-electric.com.mx www.schneider-electric.ca

A-12 © 2001 Schneider Electric All Rights Reserved /

Reservados todos los derechos / Tous droits réservés