i ANALYSIS II CONCENTRATED VIBRATION SIGNATURE ANALYSIS AND RELATED CONDITION MONITORING TECHNIQUES Metric Version BEARING NATL. FREQ, Authored By: Mr. James E, Berry, PE. of Technical Associztes of Charlotte, Inc. Technical Associates Of Charlotte, P.C. ‘SENORTH CASWELL ROAD GHIMLOTIE; NS ZEDOH USA TELEPPONE (ON SSEGOT FAC (TON GESTED ‘SPECIALISTS IN PREDICTIVE MAINTENANCE, MACHINERY DIAGNOSTICS, AND VIBRATION REDUCTIONPREDICTIVE MAINTENANCE AND VIBRATION SIGNATURE ANALYSIS II By: James E. Berry, RE., Mechanical Engineer Technical Associates of Charlotte, PC. 347 N. Caswell Rd. Charlotte, NC 28204 (704) 333-9011 SPECIALISTS IN PREDICTIVE MAINTENANCE, MACHINERY DIAGNOSTICS, AND VIBRATION REDUCTION We thank you for the opportunity to assist you in development of your vibration analysis and condition monitoring skills. As you can see from the length and breadth of the information within this text, many variables go into application of the material and so much depends upon the knowledge and judgement of the analyst and/or technician. The author and his company and /or companies can assume no responsibility for results in spite of many years of successful and trouble-free personal application. First Edition: February, 1994 Second Edition: February, 1997 Copwiight © 1990, 1991, 1992, 1993, 1994, 1998, 1996 & 197 Technical Associates of Charlotte, RC. All tighis reserved, This booklet, or parts thereof, may no! be reproduced in any form without written permission from an officer of the company. 069941ANALYSIS II TABLE OF CONTENTS Chapter Topic Page + Recommended Periodicals for those Interested in Predictive Maintenance i 1. Seminar Overview. 11 2. Brief Review of “ANALYSIS I” Seminar Topics 2.0 Introduction a4 2.1 What is Vibration and How Can il b2 Used to Evaluate Machinery Condi a4 2.11 Introduction. 21 2.12 What is Vibration Frequency ard How Does it Relate to a Time Waveform? 22 2.13 Whatis Vibration Amplitude? 24 2.131. What is Vibration Displacement? 24 2.132 What is Vibration Velocty? 24 2.133 What is Vibration Acceleration? 25 2.14 What is Vibration Phase? 25 2.141 How to Read Phase on CAT or RTA Screens 26 2.142 Phase Relationship of Acceleration, Velocity & Displacement Time Waveforms. 28 2.15 What is a Vibration Spectrum (Also Called an “FFT™ or “Signature")? 28 2.16 Difference Botwoon NMS, Peal and Poak-To-Poak Vibration Amplitude, 2410 2.17 When to Use Displacement, Vdocity, or Acceleration. 242 2.171 Whats the Advantage of Using Velocity? 2417 2.18 How Much is Too Much Vibration? 247 2.2 Overview of the Strengths and Weaknesses of Typical Vibration Instruments 220 2.21 Introduction. 220 2.22 Instrument Comparisons, 220 2.23 General Capabilities of Each Vibration Instrument Type. 224 2.231 Overall Level Vibration Meters. 224 2.2311 Drawbacks in Measuring only Total or Overall Vibration 224 2.232 Swept-Filter Analyzers: 2.24 2.233 FFT Programmable Data Collectors. 225 2.234 Real-Time Spectrum Analyzers 2.25 2.235 Instrument Quality Tape Recorders 2.26 2.3 Overview of Vibration Transducers and How to Properly Select Them 232 231 Introduction 2.32 2.32 Types of Vibration Transducers and Their Optimum Applications. 2.33 2.321 Accelerometers. 2.33 2.322 Velocity Pickups 2.38 2.323 Noncontact Eddy Current Displacement Probes 242 2.324 Shaft Contact Displacement Probes. 246 2.3241 Shaft Sticks 246 2.3242 Shaft Riders 247 © Copyright 1997 Technical Associates Of Charlotte, PC. Technical Associates Level IChapter 24 Topic 2.33. Selection Criteria for Transducers. 2.34 Mounting of Transducers (Accelerometers), 2.341 Transducer Mounting Applications. Understanding Vibration Phase and Its Applicatians. 2.41 Introduction 2.42 How to Make Phase Measurements, 2.43. Using Phase Analysis in Vibration Diagnostics, 2.431 Evaluating Axial Motion of a Bearing Housing to Reveal a Possible Cocked Bearing or a Bent Shatt. 2.432 Phase Behavior Due to Unbalance 2.433. Phase Behavior Due to Looseness/Weakness, 2.434 Phase Behavior Due to Misalignment, 2.435 Using Phase Analysis to Find the Operating Deflection Shape of a Machine and Its Base. Appendix - Specifications for Various Transducers From a Variety of Manufacturers Page 248, 250 250 253 293 293 255 255 256 2-56 2-58 2.59 2-63 3. Principles of Digital Data Acquisition and FFT Processing for Spectral Analysis 3.0 1 3.4 35 3.6 37 Introduction FFT Properties. 3.11 How Many Speciral Lines are There? 3.12 What is the Spacing of the Lines? 3.13 What is the Frequency Range cf the FFT? ‘Sampling and Digitizing Aliasing, 3.31 Aliasing in the Frequency Domain 3.32 The Need For an Anti-Alias Filter 3.33 The Need For More Than One Anti-Alias Fitter 3.34 Digital Filtering 3.35 Formulas Used to Caiculate ius and Fur Window Selection, 3.41 Tho Nood For Windowing, 3.42 What is Windowing? 3.43 The Hanning Window. 3.44 The Uniform (Rectangular Window) 3.45 The Flat Top Window Averaging 3.51 RMS (Powe!) Averaging 3.52 Linear Averaging and Synchronous Time Averaging Overlap Processing 3.61 Example of Sampling Times Win and Without Overiap Processing Understanding a Vibration Spectrum 3.71 Effect of the Number of FFT Lires Used on Frequency Accuracy 3.72 Effect of the Frequency Span Used on Frequency Accuracy 3.73 Improving the Frequency Resolution with “Zoom’- Band Selectable Fourier Analysis, 3.74. Improving the Precision of the Spectrum by Frequency and Amplitude Interpolation ‘© Copyright 1997 Technical Assocates Of Charlotte, P.C. Technical Associates Level Il SRROVVVOUbOooS dew COCKE KOOOLEDOOE eee? ass 316 3-18 3-20 3-23 3-25 3-29Chapter Topic 3.75 Improving the Frequency Azcuracy by Checking the Bandwidth 3.76 Effect of Dynamic Range on Froquoncy and Amplitude Display 3.8 | Whatie Overall Vibration? 3.81 Digital (or Spectral) Overailf Level 3.82 Analog Overall Level 4. Introduc nto Natural Frequency Testing and Instrumentation Introduction Difference Between Natural Frequency, Resonance and C1 Changp in Mode Shape with Highor Natural Frequencies, Impact/Impulse Natural Frequency Testing, Runupand Coastdown Natural Frequency Testo 4.41 Bode’ Plots. 4.411 A Tracking Filter is Needed for Bode’ Plots 4.412 Explanation of a Bode’ Plot 4.413 Interpreting Unusual Bede’ Pidis 4.42 Polar Plots 4.421 Setting Up for Poiar Plots 4.422 Advantages of Polar Plots over Bods" Plots 4.423 Comparison of Bode’ and Polar Plots for Natural Freq. Testing 4.424 Applying Polar Plots to Natural Frequency and Resonance Diagnostics 4.425 limitations of Polar Plots, al Speed, PRPSS behio 5. Enhanced Vibration Diagnostics Using Cascade Diagrams 5.0 Introduction 5.1. Diagnosie of Rotor Rub Probiome 5.2 Diagnosis of Serious Oil Whirl and 5.3 Diagnosis of Resonant Frequencies. WhipProblems, 6. Use of Vibration Signature Analysis to Diagnose Machine Problems 6.0 Use of Vibration Signature Analysis, TABLE 6.0 Illustrated Vibration Diagnostic Chart (Showing Typical Spectra & How Phase Reacts) 6.01 Mass Unbalance. 6.011 Force Unbalance, 6.012 Couple Unbalance 6.013 Dynamic Unbalance 6.014 Ovethung Rotor Unbalance 1. Balancing Overhung Rotors by Classic Single'Plane Static Couple Method 2. Balancing Overhung Rotors by Classic Two-Plane Static-Couple Method 6.015 Allowable Residual Unbalance & iSO Balance Quality Grade 54 54 55 56 64 6-4 6-12 6-15 6-15 6-16 617 6-18 6-20 6-21 © Copyright 1997 Technical Associates Of Charlotte, PC. Technical Associates Level IChapter Topic Page 6.02 EccentricRotors 6-27 6.03 Bent Shaft. 6-30 6.04 Misalignment 6-32 6.041 Angular Misali 6-35 6.042 Parallel Misalignment, 6-36 6.043 Misaligned Bearing Cocked on the Shai. 6-37 6.044 Coupling Probloms, : 6-37 6.05 — Machinery Failures Dueto Resonant Vibration 6-39 6.051 Identifying Characteristics of Natural Frequencies That Help “Give Them Away" 6-45 6.052 How Natural Frequencies Can Be Approximated For Overhung Rotors and Machines with Loads Supported Between Bearings 648 6.06 _ Mechanical Looseness 6-51 6.061 Type A - Structural Frame/Base Looseness (1X RPM) 651 6.062 Type B - Looseness Due to Rocking Motion or Cracked Structure/Bearing Pedestal (2X RPM) 6-55 6.063 Type C - Loose Bearing in Housing or Improper Fit Between Component Parts (WVultiple Harmonics) 655 6.07 _ Rotor Rub 6-61 6.071 Partial Rub 6-63 6.072 Full Annular Rub. 6-64 6.08 Journal Bearing Probleme. 6-68 6.081 Journal Bearing Wear and Clearance Problems, 6-71 6.082 Oil Whirl instability. 6-73 6.083 Oll Whip Instabilly. 6-75 6.084 Dry Whip 6-75 6.09 “Tracking of Rolling Element Bearing Failure Stages Using Vibration Signature Analysis”, 6-76 6.091 Optimum Vibration Parameter For Bearing Problem Spectra (Acceleration, Velocity & Disolacement) 6-79 6.092 Types of Vibration Spectra Caused By Detective Rolling Element Bearings. 6-81 6.093 Typical Spectra For Tracking Failure Stages Through Which Rolling Element Bearings Pass 6-101 SCENARIO A. 4 Primary Failure Stages Through Which Most Rolling Element Bearings Pass. 6102 SCENARIO B. Continued Deterioration of one Pronounced Fault on a Raceway 6119 SCENARIO C. Continual Wear Throughout the Periphery of one Raceway. 6119 SCENARIO D. Development of a Serious Fault Frequency Acting as a Sideband Rather Than a Fundamental. 6-122 SCENARIO E. Condition Deterioration Ending Either with Severe Mechanical Looseness or the Bearing Turring on the Shaft 6-122 SCENARIO F. Development of Excessive 1X 3PM Modulation About Race Frequencies Ending Up with Multi-Harmonies 6-122 ‘© Copyright 1997 Technical Assocates Of Charlotte, P.C. Technical Associates Level IlChapter Topic 6.094 Word of Warning Concerning Instruments and Transducer Mountings a. How 8.Bit Data Collectors Can Miss Potentially Serious Bearing Problems. b. Impact of Transducer Mounting on Detecting Roliing Element Bearing Problems. 6.095 Recommendations on When Rolling Element Bearings Should Be Replaced, TABLE 6.098 When To Replace Rolling Element Bearings on Noncritical General Machinery Versus on Critical, Expensive Machinery, 6.10 Flow-Induced Vibration 6.101 Hydraulic and Aerodynamic Forces. 6.102 Cavitation and Starvation, 6.103 Recirculation 6.104 Flow Turbulence 6.105 Surge. 6.106 Choking. 6.11 Gear Problems. 6.111 Gear Tooth Wear, 6.112 Significant Load Imposed on Gear Teeth. 6.113 Gear Eccentricity andior Backlash. 6.114 Gear Misalignment. 6.115. Cracked, Chipped or Broken Gear Teeth. 6.116 Hunting Tooth Problem 6.12 Electrical Probleme. 6.121 Stator Problems, 6.122 Eccentric Rotor (Variable Air Gap) 6.123 Rotor Problems. 6.124 Thermal Bow Induced by Uneven Localized Heating of a Rotor. 6.125 Electrical Phasing Problems (Loose Connectors) 6.126 Synchronous Motors (Loose Stator Coils), 6.127 DC Motor Problems. 6.128 Torque Pulse Problems. 6.13 Belt Drive Problems. 6.131 Worn, Loose or Mismatched Belts 6.132 Belt/Sheave Misalignment 6.133 Eccentric Sheaves 6.134 Belt Resonance. 6.135 Excesive Motor Vibration At Fan Speed Due to Motor Frame/Foundation Resonance, 6.136 Loose Pulley or Fan Hub, 6.14 Beat Vibration Problems 7. Proven Method for Specifying Both 6 Spectral Alarm Bands as well as Narrowband Alarm Envelopesusing Today's Predictive Maintenance Software Systems 7.0 Abstract. : 7.1 Introduction to Specifying Spectral Alarm Bands & Frequency Ranges, 7.11 Two Types of Spectral Alam Bands, Page 6-126 6-126 6130 6134 6-135 6-136 6-136 6-139 6-139 6-140 6-143 6-143 6-144 6-146 6-147 6-147 6-148, 6-148 6 149 6.151 6.156 6-158 6-160 6-166 6-166 6-169 6-171 6-173 6-175 6-176 6-178 6178 e179 6-179 6-179 6-180 © Copyright 1997 Technical Associates Of Charlotte, PC. Technical Associates Level IChapter Topic 7.12 Which Vibration Parameter to Use in Spectral Alarm Bands -Displacement, Velocity or Acceleration?, 7.13 Review of Problems Detectable by Vibration Analysis, 7.14 Specification of Overall Vibration Alarm Levels and Explanation of The Origin of Table Il “Overall Condtion Rating” Chart, 7.15 Specification of Spectral Alarm Leves and Frequency Bands UsingTable It 7.151 Examples, 7.16 Periodic Reevaluation of Spectral Alarm Band Setups on Each Family of Machines. 7.161 Procedure for Evaluating the Effectiveness of Specified Overall Alarm Levels and Spectral Bands 7.162 EXAMPLE - “Statistical Analysis of Overall Vibration Velocity in 4 Client Power Plants Using the Procedure Recommended Above” 7.17 Conclusions 7.2 Howto Specify Narrowband Spectrum Alarms Using Statisti Percent Offset Methods 7.21 Introduction 7.22 What Narrowband Spectrum Alarms Are. 7.23 Specifying the Narrowband Spectrum Alarm Limits, 7.231 General Discussion 7.232 Generating Alarms When Setting Up a New Database 7.2321 Example - Setting Narrowband Spectrum Alarms for a Number of Bet-Drven Fans, 7.233 Now for the Statistics, 7.234 What About Unique Machines that Cannot be Comfortably Grouped Together?, 7.24 Generating Alarm Values for a Pre-Existing Database, 7.241 Specification of Narrowband Spectrum Alarms for Variabie- Speed Machinery. 7.25 Summary. 8. Introduction to Lissajous Orbit Acquisition and Interpretation 8.0 Introduction 8.01 What is a Lissajous Orbit? 8.02 A Typical Setup for Generating Lissajous Orbits, 8.03 Setting Up the Noncontact Pickups for Lissajous Orbits, 8.04 Providing a Once-Per-Revolution Reference Pulse. 8.05 The Oscilloscope - The Conventional Choice, 8.06 — Consideration of Pickup Location, Direction of Shaft Motion, and the Polarity of tho Powor Supply. 8.07 Sotting Up the Oscilloscope for Lissajous Orbits, 8.08 Interpreting Lissajous Orbits With or Without “Blank” Spots. 8.1 Typical Lissajous Plots for Common Problems. 8.11 Unbalance, 8.12 Misalignment 8.13 How Can It Be Deiermined Whether the Lissajous Or Unbalance, Misalignment or Resonance? ‘© Copyright 1997 Technical Assocates Of Charlotte, P.C. Technical Associates Level Il Caused ByChapter Topic 8.14 Rotor Rubs 8.141 Very Mild Rotor Fiubs. 8.142 Heavy or Full Rubs. 8.143 “Hit and Bounce” Rubs 8.144 Conclusions From Lissajous Orbits in Rotor Rub Diagnostics. 8.15 Oil Whirl . . 8.16 Mechanical Looseness 8.17 How Can it Be Determined Whether the Lissajous Orbit is From Mechanical Looseness, Rotor Rub or Oil Whirl? 8.2 Applications of Lissajous Orbite Not Covered 9. Role of Spike Energy, HFD and Shock Pulse (SPM) & Specification of Their Alarm Levelsat Various Speeds 9.1. SpikeEnergy and Shock Pulse 9.2. High-Frequency Acceleration (HFD) 9.3 SpikeEnergy Measurements, 9.4 High Frequency Envelopingand Demodulation Techniques 9.41 IRD FAST TRACK gSF Spectrum 9.5 Case Studies 10.Introduction to Vibration Isolation Mechanisms Definition of Vibration Isolation Whiy are Isulators Needed? How Does Vibration Isolation Work? What is a Good Rule of Thumb for Speciying Proper Vibration isolators? How Does the Amount of isolator Dampng Affect Isolator Performance? What are Some Typical Types of Isolators and How Does Their Performance Compare? Real-World Case History ~ “Provision of an Effective isolation System to Prevent Transmission of Vibration into an Electron Microscope from a 2.Stage Reciprocating Air Compressor to be Installed on the First Floor Directly Beneath the Microscope Lab” 11.Introduction to Damping Treatments Definition of Vibration Damping Types of Dam ping Treatments Fire Layer and Constaned LayerDam ping) 12.Glossary 13.* Real-World Case Histories, Page 8g 8-9 8-11 812 8.12 8.13 8.13 B14 B14 10-10 14 118 13-1 (Seties of Case Histories based on actual expzrience will be included illustrating detection and correction of problems including unbalance, misalignment, looseness, rotor tub, sleeve bearing problems, rolling element bearing problems, gear problems, electrical problems, cavitation, belt- drive problems, beat vibration, soft foot, etc.). * NOTE: A Table of Contents for “Real-World Case Histories” is found at the beginning of Section 13. © Copyright 1997 Technical Associates Of Charlotte, PC. Technical Associates Level I}@ TECHNICAL ASSOCIATES FRE-SEMINAR QUESTIONNAIRE Sy . ~ Ne c YOUR NAME: JOHN Doe SEMINAR DATES: m S TITLE: cae ephnt cian — SEMINAR LOCATION: COMPANY: SEMINAR LEVEL, Ciecue} NTRYODI ill TOABV Inc. (OCRTION: Areerttearn VIBRATION EXPERIENCE YRS. — MOS. iq FHONE: (sia) asa- 13 ey es SPECTRAL ANAL. EXPER: YRS. MOS. _@ EMAIL: PLEASE COMPLETE THE FOLLOWING QUESTIONVAIRE, THIS INFORMATION IS FORUSE IN THIS. CLASS AND TO HELP US PLAN FUTURE SEMINARS: (SEE SAMPLE PRE-SEMINAR SURVEY ENCLOSED) A. TYPE OF INDUSTRY AND PRODUCT MANUFACTURED/SERVICES RENDERED BY YOUR ‘COMPANY: AUTOMOTIVE, CHEMICAL vo CONSUMER PROD, CONSULTANT FOOD'BEVERAGES FABRICA. METAL FIBERGLASS HVAC. INSTRUM, S'WARE MINING PETROLEUM PHARMACEUTICAL PULP & PAPER, REPAIR. SYNTHETIC FIBER TEXTILES: TOBACCO. UTILITIES VIB. SERVICES TRAINING SERVICES OTHER (SPECIFY) B. COMPANY INFORMATION: PRIMARY PRODUCT(S) AT YOUR FACILITY? a USTRIAL CHEMICALS. NUMBER OF EMPLOYEES AT YOUR FACILI DOYOU HAVE AN ONGOING VISAATION PM PROGREMT —YES—w7——-NO—— IF YES, HOW LONG? PERSON RESPONSISLE FORPROGRAM? NANE:_.0.. a TITLE: C. WHAT TYPE OF VIBRATION INSTRUMENTS ARE USED AT YOUR PLANT? (ENTER BOTH MANUFACTURER MODEL NO. AND QUANTITY IN PARENTHESES) S OVERALL LEVELMETER — SeEPieatos(3) + ANALYZER/BALANCER “ERD (c2, SKF Picalog) (ie. IRD 685) est als G) * DATA COLLECTOR CSE B1a0G@)_ + 1CHANNELATA (ie., IRO dataPAC 1500) (i.e, ROCKLAND 53154) + MULTI-CHANNEL DATA ESE et¥00 + 2CHANNELATA COLLECTOR (i., CSI 2120) (ie., HP 35670) + SWEPTFILTERANALYZER IRD BBO C1) + MULTICHANNELATA SA390 0. {ie., SCHENCK VIBRAPORT 30) (ie., $4390) D. WHATIS THE BRAND NAME AND MODEL # OF THE PRIMARY DATA COLLECTOR USED AT " YOUR PLANT? (INDICATE MODEL NO. IN BLANK) alao_ ol _ DLI___ENTEK IFO OTHER BEK csi - SKF TEC vitec E. WHAT PMP SOFTWARE AND VERSION # DO YOU USE? (PLACE CHECK MARK BESIDE ALL THAT YOU NOW USE) 7080 DUI Advanced ALERT EMONITOR (DOS) MASTERTREND (00S) ——_ MASTERTREND ([email protected]_EMONITORWIN) 10 2000 : PRISM: (00S) OTHER PRISM*(WIN) ‘© Copyright 1997 Technical Assocates Of Charlotte, P.C. Technical Associates Level Il2. F. EXPERT DIAGNOSTIC SOFTWARE USED AT YOUR PLANT: (PLACE CHECK MARK) AMETHYST CHARUE EXAMINE EXPLORE EXPERTALERT NOU. MOTORCHECK MOTORMONTTOR NSPECTR —7— PRISM PRO ROMEX VARMINT OTHER (PLEASE IDENTIFY) NONE G. EXPERIMENTAL MODAL ANALYSIS SOFTWARE USED AT YOUR PLANT (CHECK ALL THOSE WHICH YOU NOW USE). LMS —— MESCOPE ___ SDRC ___sTaR_Y”_ ZONIC_____ OTHER (SPECIFY) ____ H. HAVE YOU PERFORMED FINITE ELEMENT MODELLING? IF SO, WITH WHAT SOFTWARE? eee a SoMTWARE USED? |. WHAT OTHER VIBRATION/PREDICTIVE MAINTENANCE SEMINARS HAVE YOU ATTENDED? SEMINAR NAME SEMINAR COMPANY DATE ATTENDED (APPROXIMATE) ENTRY, TecuNIcAL Assoc. Jan. 1991 J. IS THERE ANY SPECIAL MACHINE TYPE INYOUR FACILITY ON WHICH YOU NEED HELP ? AND/OR WOULD LIKE ADDITIONAL INFORMATION? MACHINE NAME BEARING TYPE RPM HP DRIVE TYPE K. PLEASE LIST ANY SPECIAL QUESTIONS OR TOPICS THAT YOU WOULD LIKE COVERED DURING < Pei “ ey ethimatt Hruir veraicing Ce 2 THIS SEMINAR? L. HOW DID YOU FIND OUT ABOUT THIS SEMNAR? (PLEASE CHECK PRIMARY CONTACT) BROCHURE DIRECT SALES PHONE CALL COLLEAGUE FORMER ATTE? MAGAZINE AD (So, Which Magazine|? OTHER (PLEASE INDICATE SOURCE) - — M. WHAT PROMPTED YOU TO ATTEND THIS PARTICULAR SEMINAR? (PLEASE CHECK ALL THAT APPLY.) ADVANCEMENT SEMINAR LOCATION SPEAKER ‘SUBJECT MATTER’ WAS RECOMMENDED 7 OTHER PLEASE SUBMIT THIS COMPLETED FOAM AND MAILFAX TO TECHNICAL ASSOCIATES BEFORE ATTENDING SEMINAR. THANK YOU. WE APPRECIATE YOUR TAKING THE TIME TO HELP US CUSTOMIZE AND ENHANCE THIS SEMINAR TO ENSURE WE MEET YOUR PARTICULAR TECHNICAL ASSOCIATES OF CHARLOTTE, P.C. © Copyright 1997 Technical Associates Of Charlotte, PC. Technical Associates Level ITECHNICAL ASSOCIATES PRE-SEMINAR QUESTIONNAIRE YOUR NAME: SEMINAR DATES: —_———SEIAINAR LOCATION: = SEUINAR LEVEL (CIRCLE) ENTRY TTI ADV ‘VIBRATION EXPERIENCE: Yi s ‘SPECTRAL ANAL. EXPER: YES — soe EXT: FAX: PLEASE COMPLETE THE FOLLOWING QUESTIONNAIRE, THIS INFORMATION IS FOR USE IN THIS CLASS AND TO HELP US PLAN FUTURE SEMINARS: (SEE SAMPLE PRE-SEMINAR SURVEY ENCLOSED) A. TYPE OF INDUSTRY AND PRODUCT MANUFACTURED/SERVICES RENDERED BY YOUR COMPANY: AUTOMOTIVE CHEMICAL, CONSUMER PROD. CONSULTANT FOOD/BEVERAGES FABRICA. METAL FIBERGLASS HVAC INSTRUM./S'WARE. MINING PETROLEUM PHARMACEUTICAL — PULP & PAPER REPAIR SYNTHETIC FIBER TEXTILES TOBACCO. UTILITIES VIB. SERVICES TRAINING SERVICES OTHER (SPECIFY) B, COMPANY INFORMATION: PRIMARY PRODUCT(S) AT YOUR FACILITY? _ NUMBER OF EMPLOYEES AT YOUR FACILITY? DO YOU HAVE AN ONGOING VIBRATION/PMP PI IFES, HOW LONG? PERSON RESPONSIBLE FOR PROGRAM? _ NAME: TITLE C. WHAT TYPE OF VIBRATION INSTRUMENTS ARE USED AT YOUR PLANT? (ENTER BOTH MANUFACTURER MODEL NO. AND GUANTITY IN PARENTHESES) + OVERALL LEVEL METER __ + ANALYZER/BALANCER, (.8, SKF Picaiog) (ie. IRD 885) * DATA COLLECTOR __* 1 CHANNEL RTA (ie., ENTEK DataPAC 1500) (2, ROCKLAND 88154)" + MULTI-CHANNEL DATA + 2 CHANNEL RTA . COLLECTOR (i.e., CSI 2120) (ie., HP-35570) + SWEPTFILTER ANALYZER + MULTI-CHANNEL RTA (ie, SCHENCK VIBRAPORT 80) (Le, $8390) —_ D. WHAT IS THE BRAND NAME AND MODEL # OF THE PRIMARY DATA COLLECTOR USED AT " YOUR PLANT? (INDICATE MODEL NO. IN BLANK) aK COMMTEST. cst oO DL. ENTEK RD SKF TEC ViTEC’ OTHER E. WHAT PMP SOFTWARE AND VERSION # DO YOU USE? (PLACE CHECK MARK BESIDE ALL THAT YOU NOW USE) ALgRT_______ EMONIToR (D0s) 19.2000 MAS MASTERTREN' ODYSSEY, PRISM*________ RBMWARE —__ OTHER, ‘© Copyright 1997 Technical Assocates Of Charlotte, P.C. x Technical Associates Level II R-200008-42 F. EXPERT DIAGNOSTIC SOFTWARE USED AT YOUR PLANT: (PLACE CHECK MARK) AMETHYST, CHARLIE EXAMINE EXPLORE: EXPERTALERT MOU. MOTORCHECK NOTORMONITOR NSPECTR. PRISM" PRO ROMEX OTHER (PLEASE IDENTIFY) NONE G. EXPERIMENTAL MODAL ANALYSIS SOFTWARE USED AT YOUR PLANT (CHECK ALL THOSE WHICH YOU NOW USE). ms MESCOPE —— SDRC. ‘TAF ZONIC OTHER (SPECIFY) H, HAVE YOU PERFORMED FINITE ELEMENT MODELLING? IF SO, WITH WHAT SOFTWARE? YeS____ no. ‘SOFTWARE USED? |. WHAT OTHER VIBRATION/PREDICTIVE MAINTENANCE SEMINARS HAVE YOU ATTENDED? ‘SEMINAR NAME, ‘SEMINAR COMPANY DATEATTENDED (APPROXIMATE) J. IS THERE ANY SPECIAL MACHINE TVPE IN YOUR FACILITY ON WHICH YOU NEED HELP? AND/OR WOULD LIKE ADDITIONAL INFORMATION? MACHINE NAME BEARING TYPE RPM HP DRIVE TYPE K. PLEASE LIST ANY SPECIAL QUESTIONS OR TOPICS THAT YOU WOULD LIKE COVERED DURING THIS SEMINAR? L._ HOW DID YOU FIND OUT ABOUT THIS SEMINAR? (PLEASE CHECK PRIMARY CONTACT) BROCHURE DIRECTSALES PHONE CALL. ‘COLLEAGUE FORMER ATTE! MAGAZINE ADTTSD. Which Magazine)? _ OTHER (PLEASE INDICATE SOURCE), M. WHAT PROMPTED YOU TO ATTEND THIS PARTICULAR SEMINAR? (PLEASE CHECK ALL THAT APPLY) ADVANCEMENT. SEMINAR LOCATION SPEAKER SUBJECT MATTER WAS RECOMMEND: OTHER PLEASE SUBMIT THIS COMPLETED FORM AND MAUFAX TO TECHNICAL ASSOCIATES BEFORE ATTENDING SEMINAR, THANK YOU. WE APPRECIATE YOUR TAKING THE TIME TO HELP US ‘CUSTONIZE ANO ENHANCE THIS SEMINAR TO ENSURE WE MEET YOUR PARTICULAR NEEDS. TECHNICAL ASSOCIATES OF CHARLOTTE, PC. R-200003-1 © Copyright 1997 Technical Associates Of Charlotte, PC. Technical Associates Level I‘TECHNICAL ASSOCIATES OF CHARLOTTE, PC. POSTSEMINAREVALUATION SEMINARDATES: = __ SEMINAR LEVEL CIRCLE): ENTRY 1H ADU ATTENOEE NAME: Tue: COMPANYNAME: = ___VOURVIBRATION EXPERIENCE: YEARS __ MONTHS, COMPANY LOCATION: ‘YOUR SPECTRAL ANAL. EXPER: YEARS __ MONTHS. SEMINAR LOCATION: Instructor: EVALUATION TOPICS Low HIGH K_— RATING > T?7]3]*]*]*]’]*|°|” 1 EVALUATE CONTENT OF THS SENINAA, 2. EVALUATE PERFORMANCE OF NSTRUCTOR: A KNOWLEDGE OF SUBIECT ®, PRESENTATION CAPABILITIES ENTHUSIASM DISPLAYED . OVERALL PERFORMANCE RATING [3. HOW APPLICABLE TO VOUR JOB HAS BEEN THE CONTENT OF THISSENINAT| [AND SEMINAR TEXT? [CAN WHAT YOU WAVE LEARNED WAKE YOU MORE EFFECTIVE IN YCUR JOB? [&. HOW WOULD VOU RATE THE SEMINAA FACILITIES: © FOCD SERMICE- [ARE YOU INTERESTED IN FURTHER FAINING INTHS AREA OF VIBRATION /PREDICTIVE MANTENANCE?, CONCENTRATION ON SEMINAR: 1. ON WHAT SHOULD MORE TIME BE CONCENTRATED? 2. ONWHAT SHOULDLESS TIME BE CONCENTRATED? 3. WHAT WOULD YOU SUGGEST TO JMPAOVE FUTURE SEMINARS? 4. DOYOUHAVE ANY ADDITIOWAL COMMENTS ABOUT THIS SEMINAR, THE INSTRUCTORS, THE COMPARY OR THEFACILITIES? WE WANT TO GENUINELY THANK YOU FOR THE PRIVILEGE OF SHARING WITH YOU THIS WEEK. —MEHORE TO SEEVOUAGAININ THE FUT ‘© Copyright 1997 Technical Assocates Of Charlotte, P.C. Technical Associates Level IlRECOMMENDED PERIODICALS FOR THOSE INTERESTED IN PREDICTIVE MAINTENANCE 1s ‘bration Magazi PO. Box 40416 Bay Village, OH 44140 Mr. Jack Mowry, Editor and Publisher Phone: 216-835-0101 Fax : 216-835-9303 Terms: Normally free for bona fide qualifizd personne! concentrating in the Sound and Vibration Analysis/Plant Engineering Technologies. Non-qualfied personnel - $25/per year within the U.S. Comments: This is a monthly publication that normally will include approximately 4-6 issues per year devoted to Predictive Maintenance. Their Predictive Maintenance articles are usually practical and in good depth; normally contain real “meat” for the PPM vibration analyst. Sound and Vibration hes been published for over 25 years. 2. Vibrations Magazine ‘The Vibration Institute 6262 South Kingery Hwy, Suite 212 Willowbrook, IL 60514 Institute Director - Dr. Ronald Eshleman Phone: 630-654-2254 Fax: 630-654-2271 Terms: Vibrations Magazine is sent to Vibration Institute members as part of their annual fee, (approx. $45 per year). It is available for subscription to non-members at $55/per year; $60/foreign. This is a quarterly pubiication of the Vibration Institute. Always contains very practical and useful Predictive Maintenance Articles and Case Histories. Well worth the small investment. Comments: Yearly Vibration Institute fee insludes reduced proceedings for that year if desired for tho National Conforence normally held in June. They normally mest once per yoar at a foo of about $675/per person, ($600/person for Institute members) .cluding conference proceedings notes and mini-seminar papers. All of the papers presented, as well as mini-courses, at the meeting are filled with “meat” for ive Maintenance Vibration Analyst. Vibrations Magazine was first 1985 although the Institute has been in existence since approximately 1972, with their first annual meeting in 1977. The Vibration Institute has several chapters located around the Lnited States which normally meet on a quarterly basis. The Carolinas’ Vibration Institute Chapter normally meets in Greenville, SC; Charleston, SC; Columbia, SC; Charlotte, NC; Raleigh, NC; and in the Winston Salem, NC areas. For Institute membership information, please contact: Dr. Ron Eshleman at 630-654-2254. When doing so, be sure to ask what regional chapter is located to your area. Memtership fees for the “Annual Meeting Proceedings” are $30/per year (normal cost is aaprox. $60/per year for proceedings if annual meeting is not attended). Please tell Ron that we recommended you joining the ‘© Copyright 1997 Technical Associates Of Charlotte, PC. Fe0ga7-1 Technical Associates Level I