SPLIT-TYPE, HEAT PUMP

AIR CONDITIONERS 2005

SERVICE MANUAL

Series PEAD R407C/R410A

<indoor unit> Service ref. NOTE:
Models PEAD-RP60GA • This manual describes only
service data of the indoor
PEAD-RP71GA units.

PEAD-RP100GA

CONTENTS
1. REFERENCE MANUAL ····························· 2
2. SAFETY PRECAUTION ···························· 3
3. PART NAMES AND FUNCTIONS ············· 7
4. SPECIFICATION ······································· 9
5. FAN PERFORMANCE AND
CORRECTED AIR FLOW ························· 10
6. OUTLINES & DIMENSIONS ···················· 12
INDOOR UNIT 7. WIRING DIAGRAM ·································· 13
8. REFRIGERANT SYSTEM DIAGRAM ······ 14
9. TROUBLESHOOTING ···························· 15
10. DISASSEMBLY INSTRUCTIONS ············ 27
11. PARTS LIST ············································· 29
12. OPTIONAL PARTS ·································· 33
TEMP. ON/OFF

TM
REMOTE CONTROLLER
 1 REFERENCE MANUAL
1-1. OUTDOOR UNIT’S SERVICE MANUAL

Service Ref. Service Manual No.

PUHZ-RP35/50/60/71/100/125/140VHA OC334
PUHZ-RP100/125/140YHA
PUHZ-RP71/100/125/140VHA-A OC337
PUHZ-RP200/250YHA OC338
PUHZ-RP200/250YHA-A OC339
PU(H)-P·VGAA.UK
OC336
PU(H)-P·YGAA.UK
SUZ-KA·VA.TH
OC322

1-2. TECHNICAL DATA BOOK

Series (Outdoor unit) Manual No.

PUHZ-RP·VHA(-A)
PUHZ-RP·YHA(-A) OCS01
PU(H)-P·VGAA.UK
PU(H)-P·YGAA.UK OCS02

2
 2 SAFETY PRECAUTION
CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilising refrigerant R407C

Do not use the existing refrigerant piping. Use liquid refrigerant to charge the system.
The old refrigerant and lubricant in the existing piping If gas refrigerant is used to seal the system, the composition
contains a large amount of chlorine which may cause the of the refrigerant in the cylinder will change and performance
lubricant deterioration of the new unit. may drop.

Use “low residual oil piping” Do not use a refrigerant other than R407C.
If there is a large amount of residual oil (hydraulic oil, etc.) If another refrigerant (R22, etc.) is used, the chlorine in the
inside the piping and joints, deterioration of the lubricant refrigerant may cause the lubricant deterioration.
will result.

Store the piping to be used during installation Use a vacuum pump with a reverse flow check valve.
indoors with keep both ends sealed until just The vacuum pump oil may flow back into the refrigerant
before brazing. cycle and cause the lubricant deterioration.
(Store elbows and other joints in a plastic bag.)

If dust, dirt, or water enters the refrigerant cycle, Ventilate the room if refrigerant leaks during
deterioration of the oil and compressor trouble may result. operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.
Use ESTER , ETHER or HAB as the lubricant to
coat flares and flange connection parts.
If large amount of mineral oil enter, that can cause
deterioration of refrigerant oil etc.

[1] Cautions for service

· After recovering the all refrigerant in the unit, proceed to working.
· Do not release refrigerant in the air.
· After completing the repair service, recharge the cycle with the specified amount of
liquid refrigerant.

[2] Refrigerant recharging

(1) Refrigerant recharging process
1Direct charging from the cylinder.
· R407C cylinder are available on the market has a syphon pipe.
· Leave the syphon pipe cylinder standing and recharge it.
(By liquid refrigerant)

Unit

Gravimeter
(2) Recharge in refrigerant leakage case
· After recovering the all refrigerant in the unit, proceed to working.
· Do not release the refrigerant in the air.
· After completing the repair service, recharge the cycle with the specified amount of
liquid refrigerant.

3
[3] Service tools
Use the below service tools as exclusive tools for R407C refrigerant.

No. Tool name Specifications

1 Gauge manifold ·Only for R407C.
·Use the existing fitting SPECIFICATIONS. (UNF7/16)
·Use high-tension side pressure of 3.43MPa·G or over.
2 Charge hose ·Only for R407C.
·Use pressure performance of 5.10MPa·G or over.
3 Electronic scale
4 Gas leak detector ·Use the detector for R134a or R407C.
5 Adapter for reverse flow check. ·Attach on vacuum pump.
6 Refrigerant charge base.
7 Refrigerant cylinder. ·For R407C ·Top of cylinder (Brown)
·Cylinder with syphon
8 Refrigerant recovery equipment.

4
CAUTIONS RELATED TO NEW REFRIGERANT
<Cautions for units utilizing refrigerant R410A>

Use new refrigerant pipes. Do not use refrigerant other than R410A.
In case of using the existing pipes for R22, be careful with If other refrigerant (R22 etc.) is used, chlorine in refrige-

the following. rant can cause deterioration of refrigerant oil etc.

á For RP4 be sure to perform pipe replacement operation

before test run.

á Use flare nut as provided with this product.

Use a vacuum pump with a reverse flow check
Use a newly flared pipe.
valve.
á Avoid using thin pipes. For the detail, please refer to the If no reverse flow check valve is used, vacuum pump oil

outdoor unit service manual No. OC294. may flow back into refrigerant cycle and that can cause

deterioration of refrigerant oil etc.

Make sure that the inside and outside of refrige- Use the following tools specifically designed for
rant piping is clean and it has no contamination use with R410A refrigerant.
such as sulfur which is hazardous for use, The following tools are necessary to use R410A refrigerant.
oxides, dirt, shaving particles, etc.
Tools (for R410A)
In addition, use pipes with specified thickness.
Gauge manifold Flare tool

Contamination inside refrigerant piping can cause deterio- Charge hose Size adjustment gauge

ration of refrigerant oil etc. Gas leak detector Vacuum pump adaptor

Torque wrench Electronic refrigerant

charging scale
Store the piping to be used during installation
indoors and keep both ends of the piping sealed
until just before brazing. (Leave elbow joints, etc.
Keep the tools with care.
in their packaging.)
If dirt, dust or moisture enter into refrigerant cycle, that can
If dirt, dust or moisture enter into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com-
cause deterioration of refrigerant oil or malfunction of com-
pressor.
pressor.

Use ester oil, ether oil or alkylbenzene oil (small Do not use a charging cylinder.
amount) as the refrigerant oil applied to flares
and flange connections. If a charging cylinder is used, the composition of refrigera-

nt will change and the efficiency will be lowered.

If large amount of mineral oil enter, that can cause deterio-

ration of refrigerant oil etc.

Ventilate the room if refrigerant leaks during

Charge refrigerant from liquid phase of gas operation. If refrigerant comes into contact with
cylinder. a flame, poisonous gases will be released.
If the refrigerant is charged from gas phase, composition

change may occur in refrigerant and the efficiency will be

lowered.

[1] Cautions for service

(1) Perform service after collecting the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the system with the specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.

[2] Additional refrigerant charge

When charging directly from cylinder
Ensure that the cylinder for R410A is syphon type.
Charging should be performed with the syphon cylinder type stood vertically. (Refrigerant must be charged from liquid phase.)

5
 Unit

Gravimeter

[3] Service tools

Use the below service tools as exclusive tools for R410A refrigerant.

No. Specifications
1 Gauge manifold • Only for R410A
• Use the existing fitting specifications. (UNF1/2)
• Use high-tension side pressure of 5.3MPa·G or over.
2 Charge hose • Only for R410A
• Use pressure performance of 5.09MPa·G or over.
3 Electronic scale
4 Gas leak detector • Use the detector for R134a, R407C or R410A.
5 Adaptor for reverse flow check • Attach on vacuum pump.
6 Refrigerant charge base
7 Refrigerant cylinder • Only for R410A Top of cylinder (Pink)
Cylinder with syphon
8 Refrigerant recovery equipment

6
 3 PART NAMES AND FUNCTIONS
• Indoor Unit

Air intake (sucks the

air from inside the
room into the unit)
A

Air outlet

7
• Remote controller
Once the controls are set, the same operation mode can be repeated by simply pressing the ON/OFF button.

• Operation buttons

Set Temperature buttons ON/OFF button

Down
Fan Speed button
Up

Timer Menu button

(Monitor/Set button)
Filter button
Mode button (Return button) (<Enter> button)

Test Run button

TEMP. ON/OFF
Set Time buttons Check button (Clear button)

Back MENU ON/OFF FILTER

Ahead
BACK MONITOR/SET DAY CHECK TEST
Airflow Up/Down button
Timer On/Off button PAR-21MAA CLOCK OPERATION CLEAR
(Set Day button)
Louver button
( Operation button)

To preceding operation
Opening the number.
door.

Ventilation button
Built-in temperature sensor ( Operation button)
To next operation
number.

• Display “Sensor” indication

Displayed when the remote controller
Day-of-Week sensor is used.
For purposes of this explanation,
Shows the current day of the week.
all parts of the display are shown
as lit. During actual operation, only
the relevant items will be lit. Time/Timer Display
Shows the current time, unless the simple or Auto Off “Locked” indicator
timer is set. Indicates that remote controller but-
If the simple or Auto Off timer is set, shows the time tons have been locked.
remaining.
Identifies the current operation
Shows the operating mode, etc. “Clean The Filter” indicator
* Multilanguage display is sup- Comes on when it is time to clean the
ported. filter.

TIME SUN MON TUE WED THU FRI SAT

TIMER Hr ON
AFTER AFTER OFF Timer indicators
ERROR CODE FUNCTION The indicator comes on if the corre-
˚F˚C FILTER sponding timer is set.
“Centrally Controlled” indicator ˚F˚C WEEKLY
SIMPLE
Indicates that operation of the re- ONLY1Hr. AUTO OFF
mote controller has been prohib-
ited by a master controller. Fan Speed indicator
Shows the selected fan speed.
Up/Down Air Direction indica- Room Temperature display
Ventilation indicator
tor Shows the room temperature. The room
“Timer is Off” indicator Appears when the unit is running in
The indicator shows the direc- temperature display range is 8–39°C.
Indicates that the timer is off. Ventilation mode.
tion of the outcoming airflow. The display flashes if the temperature
is less than 8 °C or 39 °C or more.
“One Hour Only” indicator
Displayed if the airflow is set to Louver display
weak and downward during COOL Indicates the action of the swing louver.
Temperature Setting or DRY mode. (Operation varies Does not appear if the louver is station-
Shows the target temperature. according to model.) ary.
The indicator goes off after one
hour, at which time the airflow di- (Power On indicator)
rection also changes. Indicates that the power is on.

Caution
● Only the Power on indicator lights when the unit is stopped and power supplied to the unit.
● If you press a button for a feature that is not installed at the indoor unit, the remote controller will display the “Not Available”
message.
If you are using the remote controller to drive multiple indoor units, this message will appear only if the feature is not
present at the parent unit.
● When power is turned ON for the first time, it is normal that “PLEASE WAIT” is displayed on the room temperature indication
(For max. 2minutes). Please wait until this “PLEASE WAIT” indication disappear then start the operation.

8
 4 SPECIFICATION
Service Ref. PEAD-RP60GA
Power supply Single phase, 50Hz, 220-240V
Input ❇1 kW 0.18
Running current ❇ 1 A 0.80
Starting current ❇ 1 A 1.03
External finish Galvanized sheets
Heat exchanger Plate fin coil
Fan Fan (drive) × No. Centrifugal (direct) × 2
Fan motor output kW 0.10
INDOOR UNIT

Airflow (Lo-Hi) m3/min <CFM> 16.5-21<582-741> ❇ 16-20<565-706> at 220V/5Pa, 230V/10Pa, 240V/20Pa

External static pressure Pa 5/35/50Pa at 220V, 10/50/70Pa at 230V, 20/60/75Pa at 240V
Booster heater ❇1 kW –
Operation control & Thermostat Built in remote controller
Noise level (Lo-Hi) 5/35/50Pa at 220V 32-36/33-39/34-41
dB (A) 10/50/70Pa at 230V 33-37/35-40/36-42
20/60/75Pa at 240V 35-39/37-42/37-43
Unit drain pipe O.D mm (in.) 32 (1-1/4)
Dimensions W mm (in.) 1171 (46-1/8)
D mm (in.) 740 (29-1/8)
H mm (in.) 275 (10-13/16)
Weight kg (lbs) 42 (93)

Service Ref. PEAD-RP71GA

Power supply Single phase, 50Hz, 220-240V
Input ❇1 kW 0.21
Running current ❇ 1 A 0.94
Starting current ❇ 1 A 1.21
External finish Galvanized sheets
Heat exchanger Plate fin coil
Fan Fan (drive) × No. Centrifugal (direct) × 2
Fan motor output kW 0.10
INDOOR UNIT

Airflow (Lo-Hi) m3/min <CFM> 20-25<706-883> ❇ 19-24<671-847> at 220V/5Pa, 230V/10Pa, 240V/20Pa

External static pressure Pa 5/35/50Pa at 220V, 10/50/70Pa at 230V, 20/60/75Pa at 240V
Booster heater ❇1 kW –
Operation control & Thermostat Built in remote controller
Noise level (Lo-Hi) 5/35/50Pa at 220V 34-37/35-40/36-42
dB (A) 10/50/70Pa at 230V 35-38/37-41/37-43
20/60/75Pa at 240V 37-40/38-42/38-43
Unit drain pipe O.D mm (in.) 32 (1-1/4)
Dimensions W mm (in.) 1171 (46-1/8)
D mm (in.) 740 (29-1/8)
H mm (in.) 275 (10-13/16)
Weight kg (lbs) 42 (93)

Service Ref. PEAD-RP100GA

Power supply Single phase, 50Hz, 220-240V
Input ❇1 kW 0.28
Running current ❇ 1 A 1.25
Starting current ❇ 1 A 1.61
External finish Galvanized sheets
Heat exchanger Plate fin coil
Fan Fan (drive) × No. Centrifugal (direct) × 2
Fan motor output kW 0.16
INDOOR UNIT

Airflow (Lo-Hi) m3/min <CFM> 26.5-33<935-1165> ❇ 25.5-32<900-1130> at 220V/5Pa, 230V/10Pa, 240V/20Pa

External static pressure Pa 5/35/50Pa at 220V, 10/50/70Pa at 230V, 20/60/75Pa at 240V
Booster heater ❇1 kW –
Operation control & Thermostat Built in remote controller
Noise level (Lo-Hi) 5/35/50Pa at 220V 38-42/40-45/40-46
dB (A) 10/50/70Pa at 230V 40-43/42-45/42-46
20/60/75Pa at 240V 42-45/43-46/43-47
Unit drain pipe O.D mm (in.) 32 (1-1/4)
Dimensions W mm (in.) 1411 (55-9/16)
D mm (in.) 740 (29-1/8)
H mm (in.) 275 (10-13/16)
Weight kg (lbs) 50 (111)
Notes 1. Above data based on indicated voltage
Indoor Unit: Single phase 230V 50Hz
Outdoor Unit: Single phase 230V 50Hz/3 phase 400V 50Hz

9
 5 FAN PERFORMANCE AND CORRECTED AIR FLOW
PEAD-RP60GA
Fan performance <220V> Fan performance <230V>
130 130
Extemal static pressure (Pa)

Extemal static pressure (Pa)

120 120
110 110 Upper limit
Upper limit
100 100
90 90
80 80 High(70Pa)
70 70 Low
60 High(50Pa) 60 High(50Pa)
50 Low 50
40 High(35Pa) 40
30 30
20 20 High(10Pa)
10 High(5Pa) 10
0 0
12 13 14 15 16 17 18 19 20 21 22 23 12 13 14 15 16 17 18 19 20 21 22 23

A ir f lo w ra te (m 3 /mi n ) A i rfl ow rate (m 3 /mi n)

Fan performance <240V> Corrected air flow

130 1.1
Extemal static pressure (Pa)

120 Upper limit

110
1.05
100
90 Heating capacity

Correction factor
High(75Pa)
80 1
70 High(60Pa)
Low
60
0.95
50
Cooling capacity
40
30 0.9
High(20Pa)
20
10
0 0.85
12 13 14 15 16 17 18 19 20 21 22 23

A ir f lo w ra te (m 3 /mi n ) 0.8
14 15 16 17 18 19 20 21 22 23 24 25
A i rfl ow (m 3 /mi n)
PEAD-RP71GA
Fan performance <220V> Fan performance <230V>
130 130
Extemal static pressure (Pa)

Extemal static pressure (Pa)

120 120
110 110
Upper limit
100 100
Upper limit
90 90
80 80 High(70Pa)
70 70
60 Low High(50Pa) 60 Low High(50Pa)
50 50
High(35Pa)
40 40
30 30
20 20 High(10Pa)
10 High(5Pa) 10
0 0
14 15 16 17 18 19 20 21 22 23 24 25 26 27 14 15 16 17 18 19 20 21 22 23 24 25 26 27

A i r f l o w r a t e (m 3 / mi n ) Ai r fl ow r ate ( m 3 /m i n)

Fan performance <240V> Corrected air flow

130 1.1
Extemal static pressure (Pa)

120
110 Upper limit
1.05
100
90 Heating capacity
Correction factor

High(75Pa)
80 1
70 Low High(60Pa)
60
0.95
50
Cooling capacity
40
30 0.9
High(20Pa)
20
10
0 0.85
14 15 16 17 18 19 20 21 22 23 24 25 26 27

A i r f l o w r a t e (m 3 / mi n ) 0.8
17 18 19 20 21 22 23 24 25 26 27 28
Ai r fl ow ( m 3 /m i n)
10
PEAD-RP100GA
Fan performance <220V> Fan performance <230V>
160 160
150 150
Extemal static pressure (Pa)

Extemal static pressure (Pa)

140 Upper limit 140 Upper limit
130 130
120 120
110 110
100 100
90 90 Low
Low
80 80 High(70Pa)
70 70
60 High(50Pa)
60 High(50Pa)
50 50
40 High(35Pa) 40
30 30
20 20 High(10Pa)
10 High(5Pa) 10
0 0
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

A ir f low ra te (m 3 /m i n ) A i rfl ow rate (m 3 /mi n)

Fan performance <240V> Corrected air flow

160 1.1
150
Extemal static pressure (Pa)

140 Upper limit

130 1.05
120
110 Heating capacity

Correction factor
100 1
90 Low High(75Pa)
80
70 High(60Pa) 0.95
60
50 Cooling capacity
40 0.9
30 High(20Pa)
20
10 0.85
0
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
A ir f low ra te (m 3 /m i n ) 0.8
25 26 27 28 29 30 31 32 33 34 35 36 37
A i rfl ow (m 3 /mi n)

11
 6 OUTLINES & DIMENSIONS
1. INDOOR UNIT

PEAD-RP60, 71, 100GA

❊ Service space:550 or more 39 2XG-ø2.9 D

1 Refrigerant piping flare connection(liquid øH copper tube):HP
2 Refrigerant piping flare connection(gas øJ copper tube):LP 120XE=F 86
450 100~200 120

15
3 Electrical parts box 64
4 Terminal bed : Power source
5 Terminal bed : Remote control Access door 3
6 Filter
7 Drain pan (R1 External thread: ø34)(❊;Fixable to opposition side.)

450

261

609.6 (Lifting bolt pitch)

Model A B C D E F H G J
Outdoor unit(MUZ,SUZ);6.35
RP60 1125 1090 1050 1012 7 840 8 15.88
Other outdoor unit;9.52 ❊
RP71 1125 1090 1050 1012 7 840 8 9.52 15.88
R410A Outdoor unit;15.88 ❊

250~350
RP100 1365 1330 1290 1252 9 1080 10 9.52
R407C Outdoor unit;19.05
❊ Setting at shipment

179
❊NOTE: IT IS NECESSARY TO REMOVE THE CEILING PARTS OR TO KEEP THE MAINTENANCE HOLE OF

75
OVER UNIT SIZE WHEN YOU HAVE A MAINTENANCE OR SERVICE THE FOLLOWING PARTS.
SERVICE: MOTOR,SIROCCO FAN,HEAT EXCHANGER,DRAIN PAN
120 86

15
(EXCHANGE) FILTER(IN CASE OF INDOOR UNIT HAVE INLET DUCT.) 120xE=F
MAINTENANCE: HEAT EXCHANGER,DRAIN PAN(SURFACE WASHING) D
2XG-ø2.8 39
(WASHING) FILTER(IN CASE OF INDOOR UNIT HAVE INLET DUCT.) C(Lifting bolt pitch) 20
B
30 680 30 48 A
In case of rear inlet
46 237
15 15

19.5
15.5

6 5 4 1 2
18

16 66

86.5
100

130
162
271.5

260
236.6

33
Air outlet 78
100

7
Opposition
Air inlet side❊
2X2-ø3 7
3.5

2X3-ø2.9

In case of bottom inlet

296

Air outlet

15
3.5 120 86
18 100 100 120XE=F
6 D
14 236.6

Air inlet

2. REMOTE CONTROLLER

  
 
 





  

12
 7 WIRING DIAGRAM

PEAD-RP60, 71, 100GA

INSIDE SECTION OF CONTROL BOX

<❊A> (IN CASE OF CONNECT
TH1 TH2 TH5 THE REPLACEMENT WIRING)
B B L POWER SUPPLY
L L N ~(1PHASE)
U U I.B. 230V 50Hz
1 2 S1
1 2 1 2 1 2 1 2 1 2 3 1 2 3 4 5 6 7 8 9 1 2 3 4 1 2 1 2 3 4 5 1 2 3
1 2 S2 TO OUTDOOR
1 2 S3
CN22 CN20 CN21 CN29 CN31 CN90 CN41 CN24 CN51 CN32 UNIT
(BLU) (RED) (WHT) (BLK) (WHT) (WHT) (WHT) (YLW) (WHT) (WHT) TO CND
TO CN3C
1 2 SW1
CN2L SW2
(RED)
SWE
LED1 ON
SW1 SW2
LED2 OFF MODELS Model selection Capacity cord
LED3 switch switch
X1 X4 X5 X6 12345
60GA ON
WHT 2 X5 OFF
CN2D
BLK 1 (WHT) 12345 12345
ZNR X1 X4 X6 71GA ON ON
OFF OFF
(BLU)
CN3C FUSE 7 5 3 1 12345
(ORN) (RED) (BLU) (WHT) 100GA ON
CND CNDK CNP FAN OFF
O3B1 O3Y1 W3B1
H L
3 1 G Y Y B
R R R L R L L L
N N N W T K Y W W K

W B W B *External static pressure

H L
T K
H
T
L
K P.B. B B O
L L R
* CONNECTOR COLOR 220V 230V 240V
U K G
2 1 3 1 BLU 5Pa 10Pa 20Pa
TB5 BL CN2S CNSK 1 2 3 4 5 6
TO MA-REMOTE 2 U B (WHT) (RED) (WHT)
CONTROLLER
L ??A 2 1 WHT 35Pa 50Pa 60Pa
1 U (FACTORY SHIPMENT)
DC8.7-13V
TB4 RED 50Pa 70Pa 75Pa
S3 BRN
S2 ORN MF
S1 YLW
TO OUTDOOR UNIT C

SYMBOL NAME SYMBOL NAME SYMBOL NAME NOTE 1.SINCE THE OUTDOOR SIDE ELECTRIC WIRING MAY CHANGE BE SURE
I.B. INDOOR CONTROLLER BOARD SW1 SWITCH(MODEL SELECTION) TB5 TERMINAL BLOCK(REMOTE CONTROLLER) TO CHECK THE OUTDOOR UNIT ELECTRIC WIRING FOR SERVICING.
FUSE FUSE(T6.3AL250V) SW2 SWITCH(CAPACITY CORD) TH1 INTAKE AIR TEMP.THERMISTOR 2.INDOOR AND OUTDOOR CONNECTING WIRES ARE MADE WITH POLARITIES,
ZNR VARISTOR SWE SWITCH(EMERGENCY OPERATION) (0°C/15KΩ,25°C/5.4KΩ DETECT) MAKE WIRING MATCHING TERMINAL NUMBERS(S1,S2,S3).
CN2L CONNECTOR(LOSSNAY) X1 RELAY(DRAIN PUMP) TH2 PIPE TEMP. THERMISTOR/LIQUID 3.SYMBOLS USED IN WIRING DIAGRAM ABOVE ARE,
CN24 CONNECTOR(HEATER) X4 RELAY(FAN MOTOR) (0°C/15KΩ,25°C/5.4KΩ DETECT) :CONNECTOR, :TERMINAL.
CN32 CONNECTOR(REMOTE SWITCH) X5 RELAY(FAN MOTOR) TH5 COND./EVA. TEMP. THERMISTOR 4.THE WIRING BETWEEN MA-REMOTE CONTROLLER AND TB5 IS INCLUDED
CN41 CONNECTOR(HA TERMINAL-A) X6 RELAY(FAN MOTOR) (0°C/15KΩ,25°C/5.4KΩ DETECT)
IN THE PACKAGE.
CN51 CONNECTOR(CENTRALLY CONTROL) P.B. INDOOR POWER BOARD
CN90 CONNECTOR(WIRELESS) C CAPACITOR(FAN MOTOR)
LED1 POWER SUPPLY(I.B.) MF FAN MOTOR
LED2 POWER SUPPLY(REMOTE CONTROLLER) TB4 TERMINAL BLOCK
LED3 TRANSMISSION(INDOOR.OUTDOOR) (INDOOR/OUTDOOR CONNECTING LINE)

13
 8 REFRIGERANT SYSTEM DIAGRAM
PEAD-RP60, 71, 100GA

Refrigerant flow in cooling

Refrigerant flow in heating

Indoor unit

Refrigerant GAS pipe connection

Indoor
Thermistor TH5
heat
(Cond./Eva.
exchanger
temperature)

Strainer

Thermistor TH1 Thermistor TH2

(Room temperature) Pipe temperature
(Liquid)
Refrigerant LIQUID pipe connection
Distributor
with strainer

14
 9 TROUBLESHOOTING
9-1. TROUBLESHOOTING
<Error code display by self-diagnosis and actions to be taken for service (summary)>
Present and past error codes are logged and displayed on the wired remote controller or controller board of outdoor unit.
Actions to be taken for service and the inferior phenomenon reoccurrence at field are summarized in the table below. Check
the contents below before investigating details.

Unit conditions at service Error code Actions to be taken for service (summary)

Judge what is wrong and take a corrective action

Displayed according to “SELF-DIAGNOSIS ACTION TABLE” (9-2).
The inferior phenomenon is
reoccurring.
Identify the cause of the inferior phenomenon and take
Not displayed a corrective action according to “TROUBLESHOOTING
BY INFERIOR PHENOMENA ” (9-3).

1Consider the temporary defects such as the work of

protection devices in the refrigerant circuit including
compressor, poor connection of wiring, noise and etc.
Re-check the symptom, and check the installation
environment, refrigerant amount, weather when the
inferior phenomenon occurred, and wiring related.
Logged
2Reset error code logs and restart the unit after finishing
service.
3There is no abnormality in electrical components,
controller boards, and remote controller.
The inferior phenomenon is
not reoccurring.
1Recheck the abnormal symptom.
2Identify the cause of the inferior phenomenon and take
a corrective action according to “TROUBLESHOOTING
BY INFERIOR PHENOMENA ” (9-3).
Not logged 3Continue to operate unit for the time being if the cause
is not ascertained.
4There is no abnormality in electrical components,
controller boards, remote controller etc.

15
 Note: Refer to the manual of outdoor unit for the details of display
9-2. SELF-DIAGNOSIS ACTION TABLE such as F, U, and other E.

Error Code Meaning of error code and detection method Cause Countermeasure
Abnormality of room temperature 1 Defective thermistor 1–3 Check resistance value of thermistor.
thermistor (TH1) characteristics. 0: ······15.0k"
1 The unit is in three-minute resume 2 Contact failure of connector 10: ····9.6k"
prevention mode if short/open of (CN20) on the indoor controller 20: ····6.3k"
thermistor is detected. Abnormal if the board. (Insert failure) 30: ····4.3k"
unit does not reset normally after three 3 Breaking of wire or contact 40: ····3.0k"
minutes. (The unit returns to normal failure of thermistor wiring. If you put force on (draw or bend) the lead wire
operation, if it has normally reset.) 4 Defective indoor controller with measuring resistance value of thermistor
2 Constantly detected during cooling, board. breaking of wire or contact failure can be
drying, and heating operation. detected.
Short: 90: or more 2 Check contact failure of connector (CN20) on
P1 Open: -40: or less the indoor controller board. Refer to 9-6.
Turn the power on again and check restart
after inserting connector again.
4 Check room temperature display on remote
controller.
Replace indoor controller board if there is
abnormal difference with actual room
temperature.

Turn the power off, and on again to operate

after check.
Abnormality of pipe temperature 1 Defective thermistor 1–3 Check resistance value of thermistor.
thermistor/Liquid (TH2) characteristics. For characteristics, refer to (P1) above.
1 The unit is in three-minute resume 2 Contact failure of connector 2 Check contact failure of connector (CN21) on
prevention mode if short/open of (CN21) on the indoor controller the indoor controller board. Refer to 9-6. Turn
thermistor is detected. Abnormal if the board. (Insert failure) the power on and check restart after insert-
unit does not reset normally after three 3 Breaking of wire or contact ing connector again.
minutes. (The unit returns to normal failure of thermistor wiring. 4 Check pipe <liquid> temperature with remote
operation, if it has normally reset.) 4 Defective refrigerant circuit is controller in test run mode. If pipe <liquid>
2 Constantly detected during cooling, causing thermistor temperature temperature is exclusively low (in cooling
P2 drying, and heating (except defrosting) of 90: or more or -40: or mode) or high (in heating mode), refrigerant
operation. less. circuit may have defective.
Short: 90: or more 5 Defective indoor controller board. 5 Check pipe <liquid> temperature with remote
Open: -40: or less controller in test run mode. If there is exclusive
difference with actual pipe <liquid> temperature,
replace indoor controller board.

Turn the power off, and on again to operate

after check.

Abnormality of drain sensor (DS) 1 Defective thermistor 1–3 Check resistance value of thermistor.
1 Suspensive abnormality, if short/open of characteristics 0: ······6.0k"
thermistor is detected for 30 seconds 2 Contact failure of connector 10: ····3.9k"
continuously. (CN31) on the indoor controller 20: ····2.6k"
Turn off compressor and indoor fan. board. (Insert failure). 30: ····1.8k"
2 Short/open is detected for 30 seconds 3 Breaking of wire or contact 40: ····1.3k"
continuously during suspensive failure of drain sensor wiring. 2 Check contact failure of connector (CN31) on
abnormality.
(The unit returns to normal operation, 4 Defective indoor controller board. the indoor controller board. Refer to 9-6. Turn
if it has normally reset.) the power on again and check restart after
P4
3 Detect the following condition. inserting connector again.
• During cooling and drying operation. 4 Replace indoor controller board if drain
• In case that pipe <liquid> temperature pump operates with the line of drain sensor
- room temperature <-10deg connector CN31-1 and 2 is short-circuited,
(Except defrosting) and abnormality reappears.
• When pipe <liquid> temperature or
room temperature is short/open Turn the power off, and on again to operate
temperature. after check.
• During drain pomp operation.
Malfunction of drain pump (DP) 1 Malfunction of drain pump 1 Check if drain-up machine works.
1 Suspensive abnormality, if thermistor 2 Defective drain 2 Check drain function.
of drain sensor is let heat itself and Clogged drain pump 3 Check the setting of lead wire of drain sensor
temperature rises slightly. Turn off Clogged drain pipe and check clogs of the filter.
compressor and indoor fan. 3 Attached drop of water at the 4 Replace indoor controller board if drain
2 Drain pomp is abnormal if the condition drain sensor pump operates with the line of drain sensor
P5 connector CN31-1 and 2 is short-circuited
above is detected during suspensive • Drops of drain trickles from
abnormality. lead wire. and abnormality reappears.
• Clogged filter is causing Refer to 9-6.
3 Constantly detected during drain pomp
operation. wave of drain.
Turn the power off, and on again to operate
4 Defective indoor controller board. after check.

16
Error Code Meaning of error code and detection method Cause Countermeasure
Freezing/overheating protection is (Cooling or drying mode) (Cooling or drying mode)
working 1 Clogged filter (reduced airflow) 1 Check clogs of the filter.
1 Freezing protection (Cooling mode) 2 Short cycle of air path 2 Remove shields.
The unit is in six-minute resume prevention 3 Low-load (low temperature)
mode if pipe <liquid or condenser/evap- operation beyond the tolerance
orator> temperature stays under range
-15: for three minutes, three minutes
after the compressor started. Abnormal 4 Defective indoor fan motor 4 Measure the resistance of fan motor's winding.
if it stays under -15: for three minutes • Fan motor is defective. Measure the output voltage of fan's connector
again within 16 minutes after six-minute • Indoor controller board is (FAN) on the indoor controller board.
resume prevention mode. defective. WThe indoor controller board should be
<Frost prevention mode> normal when voltage of AC 220~240V is
If pipe <liquid or condenser-evaporator> detected while fan motor is connected.
temperature is 2: or below when 16 Refer to 9-6.
minutes has passed after compressor 5 Defective outdoor fan control 5 Check outdoor fan motor.
starts operating, unit will start operating 6 Overcharge of refrigerant 67 Check operating condition of refrigerant
in frost prevention mode which stops 7 Defective refrigerant circuit circuit.
compressor operation. After that, when (clogs)
pipe <liquid or condenser/evaporator>
temperature stays 10: or more for 3
minutes, frost prevention mode will be
released and compressor will restart its (Heating mode) (Heating mode)
operation. 1 Clogged filter (reduced airflow) 1 Check clogs of the filter.
P6 2 Overheating protection (Heating mode) 2 Short cycle of air path 2 Remove shields.
The units is in six-minute resume 3 Over-load (high temperature)
prevention mode if pipe <condenser / operation beyond the tolerance
evaporator> temperature is detected as range
over 70: after the compressor started. 4 Defective indoor fan motor 4 Measure the resistance of fan motor's
Abnormal if the temperature of over • Fan motor is defective. winding.
70: is detected again within 10 minutes • Indoor controller board is Measure the output voltage of fan's connector
after six-minute resume prevention defective. (FAN) on the indoor controller board.
mode.
WThe indoor controller board should be
normal when voltage of AC 220~240V is
detected while fan motor is connected.
Refer to 9-6.
5 Defective outdoor fan control 5 Check outdoor fan motor.
6 Overcharge of refrigerant 6~8Check operating condition of refrigerant
7 Defective refrigerant circuit circuit.
(clogs)
8 Bypass circuit of outdoor unit
is defective.

Abnormality of pipe temperature 1 Slight temperature difference 1~4 Check pipe <liquid or condenser /
<Cooling mode> between indoor room evaporator> temperature with room
Detected as abnormal when the pipe tem- temperature and pipe <liquid temperature display on remote
perature is not in the cooling range 3 min- or condenser / evaporator> controller and outdoor controller circuit
utes later of compressor start and 6 min- temperature thermistor board.
utes later of the liquid or condenser/evapo- • Shortage of refrigerant Pipe <liquid or condenser / evaporator>
rator pipe is out of cooling range. • Disconnected holder of pipe temperature display is indicated by
Note 1) It takes at least 9 min. to detect. <liquid or condenser / setting SW2 of outdoor controller circuit
Note 2) Abnormality P8 is not detected in evaporator> thermistor board as follows.
drying mode. • Defective refrigerant circuit

)
Conduct temperature check with outdoor
Cooling range : -3 deg ] (TH-TH1)
TH: Lower temperature between: liquid
pipe temperature (TH2) and con-
2 Converse connection of
extension pipe (on plural units
connection)
( controller circuit board after connecting
‘A-Control Service Tool(PAC-SK52ST)’.
denser/evaporator temperature (TH5) 3 Converse wiring of indoor/ 23Check converse connection of extension
TH1: Intake temperature outdoor unit connecting wire pipe or converse wiring of indoor/outdoor
(on plural units connection) unit connecting wire.
P8 <Heating mode> 4 Defective detection of indoor
When 10 seconds have passed after the room temperature and pipe
compressor starts operation and the hot <condenser / evaporator>
adjustment mode has finished, the unit is temperature thermistor
detected as abnormal when 5 Stop valve is not opened
condenser/evaporator pipe temperature is completely.
not in heating range within 20 minutes.

Note 3) It takes at least 27 minutes to

detect abnormality.
Note 4) It excludes the period of defrosting
(Detection restarts when defrost-
ing mode is over)
Heating range : 3 deg [ (TH5-TH1)

17
Error Code Meaning of error code and detection method Cause Countermeasure
Abnormality of pipe temperature ther- 1 Defective thermistor 1–3 Check resistance value of thermistor.
mistor / Condenser-Evaporator (TH5) characteristics For characteristics, refer to (P1) above.
1 The unit is in three-minute resume pro- 2 Contact failure of connector 2 Check contact failure of connector (CN29)
tection mode if short/open of thermistor (CN29) on the indoor controller on the indoor controller board.
is detected. Abnormal if the unit does board. (Insert failure) Refer to 9-6.
not get back to normal within three min- 3 Breaking of wire or contact Turn the power on and check restart after
utes. (The unit returns to normal opera- inserting connector again.
failure of thermistor wiring. 4 Operate in test run mode and check pipe
tion, if it has normally reset.) 4 Temperature of thermistor is <condenser / evaporator> temperature with
2 Constantly detected during cooling, dry- 90: or more or -40: or less outdoor controller circuit board. If pipe
ing, and heating operation (except caused by defective refrigerant <condenser / evaporator> temperature is
defrosting) circuit. exclusively low (in cooling mode) or high (in
Short: 90: or more 5 Defective indoor controller heating mode), refrigerant circuit may have
P9 Open: -40: or less board. defective.
5 Operate in test run mode and check pipe
<condenser / evaporator> temperature with
outdoor control circuit board. If there is
exclusive difference with actual pipe
<condenser / evaporator> temperature
replace indoor controller board.
There is no abnormality if none of above
comes within the unit.
Turn the power off and on again to operate.

)
In case of checking pipe temperature

(
with outdoor controller circuit board,
be sure to connect A-control service
tool (PAC-SK52ST).

Remote controller transmission 1 Contact failure at transmission 1 Check disconnection or looseness of indoor
error(E0)/signal receiving error(E4) wire of remote controller unit or transmission wire of remote controller.
1 Abnormal if main or sub remote con- 2 All remote controllers are set 2 Set one of the remote controllers “main”.
troller can not receive normally any as “sub” remote controller. In If there is no problem with the action above.
transmission from indoor unit of refriger- this case, E0 is displayed on 3 Check wiring of remote controller.
ant address “0” for three minutes. • Total wiring length: max.500m
remote controller, and E4 is
(Do not use cablex 3 or more)
(Error code : E0) displayed at LED (LED1, LED2)
• The number of connecting indoor units:
2 Abnormal if sub remote controller could on the outdoor controller circuit max.16units
not receive for any signal for two min- board. • The number of connecting remote con-
utes. (Error code: E0) 3 Mis-wiring of remote controller. troller: max.2units
4 Defective transmitting receiving
1 Abnormal if indoor controller board can circuit of remote controller When it is not the above-mentioned problem of
E0 not receive normally any data from 5 Defective transmitting receiving 1~3
or remote controller board or from other circuit of indoor controller board 4 Diagnose remote controllers.
E4 indoor controller board for three minutes. of refrigerant address “0”. a) When “RC OK” is displayed,
(Error code: E4) 6 Noise has entered into the Remote controllers have no problem.
2 Indoor controller board cannot receive transmission wire of remote Put the power off, and on again to check.
If abnormality generates again, replace
any signal from remote controller for two controller. indoor controller board.
minutes. (Error code: E4) b) When “RC NG” is displayed,
Replace remote controller.
c) When “RC E3” is displayed,
d) When “ERC 00-06” is displayed,
[ c),d)→Noise may be causing abnormality. ]
∗ If the unit is not normal after replacing
indoor controller board in group control,
indoor controller board of address “0”
may be abnormal.
Remote controller transmission 1 Set a remote controller to main, and the
error(E3)/signal receiving error(E5) 1 Two remote controller are set other to sub.
1 Abnormal if remote controller could not as “main.”
find blank of transmission path for six (In case of 2 remote con-
seconds and could not transmit. trollers)
(Error code: E3)
2 Remote controller receives transmitted 2 Remote controller is connected 2 Remote controller is connected with only one
data at the same time, compares the with two indoor units or more. indoor unit.
data, and when detecting it, judges 3 Repetition of refrigerant 3 The address changes to a separate setting.
different data to be abnormal 30 address.
E3 continuous times. (Error code: E3) 4 Defective transmitting receiving 4~6 Diagnose remote controller.
or circuit of remote controller. a) When “RC OK”is displayed, remote con-
1 Abnormal if indoor controller board could trollers have no problem.
E5 not find blank of transmission path. 5 Defective transmitting receiving
(Error code: E5) circuit of indoor controller Put the power off,and on again to check.
2 Indoor controller board receives trans- board. When becoming abnormal again, replace
mitted data at the same time, compares 6 Noise has entered into trans- indoor controller board.
the data,and when detecting it, judges b)When “RC NG”is displayed, replace
mission wire of remote con- remote controller.
different data to be abnormal 30 troller.
continuous times. (Error code: E5) c)When “RC E3”or “ERC 00-66”is displayed,
noise may be causing abnormality.

18
Error Code Meaning of error code and detection method Cause Countermeasure
Indoor/outdoor unit communication 1 Contact failure, short circuit or, ∗ Check LED display on the outdoor control cir-
error (Signal receiving error) mis-wiring (converse wiring) of cuit board. (Connect A-control service tool,
1 Abnormal if indoor controller board indoor/outdoor unit connecting PAC-SK52ST.)
cannot receive any signal normally for wire Refer to EA-EC item if LED displays EA-EC.
six minutes after putting the power on. 1 Check disconnection or looseness of indoor/
2 Abnormal if indoor controller board 2 Defective transmitting receiving outdoor unit connecting wire of indoor unit or
cannot receive any signal normally for circuit of indoor controller board outdoor unit.
three minutes. 3 Defective transmitting receiving Check all the units in case of twin triple
E6 3 Consider the unit abnormal under the circuit of indoor controller board indoor unit system.
following condition: When two or more 4 Noise has entered into indoor/ 2-4 Turn the power off, and on again to check.
indoor units are connected to one outdoor unit connecting wire. If abnormality generates again, replace
outdoor unit, indoor controller board indoor controller board or outdoor
cannot receive a signal for three minutes controller circuit board.
from outdoor controller circuit board, a ∗ Other indoor controller board may have
signal which allows outdoor controller defective in case of twin triple indoor unit
circuit board to transmit signals. system.
Indoor/outdoor unit communication 1 Defective transmitting receiving 1-3 Turn the power off, and on again to check.
error (Transmitting error) circuit of indoor controller board If abnormality generates again, replace
Abnormal if “1” receiving is detected 30 2 Noise has entered into power indoor controller board.
E7 times continuously though indoor controller supply.
board has transmitted “0”. 3 Noise has entered into outdoor
control wire.
Abnormality of indoor controller board 1 Defective indoor controller 1 Replace indoor controller board.
Abnormal if data cannot be normally read board.
Fb
from the nonvolatile memory of the indoor
controller board.
Abnormality of remote controller control 1 Defective remote controller. 1 Replace remote controller.
board
1 Abnormal if data cannot be normally
read from the nonvolatile memory of the
E1 remote controller control board.
or (Error code: E1)
E2
2 Abnormal if the clock function of remote
controller cannot be normally operated.
(Error code: E2)

19
9-3. TROUBLESHOOTING BY INFERIOR PHENOMENA
Note: Refer to the manual of outdoor unit for the detail of remote
controller.
Phenomena Cause Countermeasure
(1)LED2 on indoor controller board • When LED1 on indoor controller board is also off.
is off. 1 Power supply of rated voltage is not supplied to out- 1 Check the voltage of outdoor power
door unit. supply terminal block (L, N) or (L3, N).
• When AC 220~240V is not detected.
Check the power wiring to outdoor unit
and the breaker.
• When AC 220~240V is detected.
—Check 2 (below).
2 Defective outdoor controller circuit board. 2 Check the voltage between outdoor
terminal block S1 and S2.
• When AC 220~240V is not detected.
Check the fuse on outdoor controller
circuit board.
Check the wiring connection.
• When AC 220~240V is detected.
—Check 3 (below).
3 Power supply of 220~240V is not supplied to indoor 3 Check the voltage between indoor terminal
unit. block S1 and S2.
• When AC 220~240V is not detected.
Check indoor/outdoor unit connecting
wire for mis-wiring.
• When AC 220~240V is detected.
—Check 4 (below).
4 Defective indoor power board. 4 Check voltage output from CN2S on indoor
power board (DC13.1V). Refer to 9-6-1.
• When no voltage is output.
Check the wiring connection.
• When output voltage is between
DC12.5V and DC13.7V.
—Check 5 (below).
5 Defective indoor controller board. 5 Check the wiring connection between
indoor controller board and indoor power
board. Check the fuse on indoor controller
board. If no problems are found, indoor
controller board is defective.
(For the separate indoor/outdoor unit power sup-
ply system)
1 Power supply of 220~240V AC is not supplied to 1 Check the voltage of indoor power supply
indoor unit. terminal block (L,N).
• When AC220~240V is not detected.
Check the power supply wiring.
• When AC220~240V is detected.
-Check 2 (below).
2 The connectors of the optional replacement kit are 2 Check that there is no problem in the
not used. method of connecting the connectors.
• When there are problems in the method
of connecting the connectors.
Connect the connector correctly refer-
ring to installation manual of an optional
kit.
• When there is no problem in the
method of connecting the connectors.
-Check 3 (below).
3 Defective indoor controller board. 3 Check voltage output from CNDK on
indoor controller board.
• When AC220~240V is not detected.
Check the fuse on indoor controller
board.
Check the wiring connection between
indoor power supply terminal block and
CND on indoor controller board.
• When AC220~240V is detected.
-Check 4 (below).
4 Defective indoor power board. 4 Check voltage output from CN2S on
indoor power board.
• When no voltage output.
Check the wiring connection between
CNDK on indoor controller board and
CNSK on indoor power board.
If no problem are found,indoor power
board is defective.
• When DC12.5~13.7V is detected.
Check the wiring connection between
CN2S on indoor power board and
CN2D on indoor power board.
If no problem are found,indoor controller
board is defective.
• When LED1 on indoor controller board is lit.
1 Mis-setting of refrigerant address for outdoor unit 1 Reconfirm the setting of refrigerant
(There is no unit corresponding to refrigerant address for outdoor unit
address “0”.) Set the refrigerant address to “0”.
(For grouping control system under
which 2 or more outdoor units are
connected, set one of the units to “0”.)
Set refrigerant address using SW1 (3-6)
on outdoor controller circuit board.

20
 Note: Refer to the manual of outdoor unit for the detail of remote
controller.
Phenomena Cause Countermeasure
(2)LED2 on indoor controller board • When LED1 on indoor controller board is also blinking. Check indoor/outdoor unit connecting wire
is blinking. Connection failure of indoor/outdoor unit connecting for connection failure.
wire
• When LED1 is lit. 1 Check the connection of remote con-
1 Mis-wiring of remote controller wires troller wires in case of twin triple indoor
Under twin triple indoor unit system, 2 or more indoor unit system. When 2 or more indoor units
units are wired together. are wired in one refrigerant system,
connect remote controller wires to one of
those units.
2 Refrigerant address for outdoor unit is wrong or not 2 Check the setting of refrigerant address
set. in case of grouping control system.
Under grouping control system, there are some units If there are some units whose refrigerant
whose refrigerant address is 0. addresses are 0 in one group, set one of
the units to 0 using SW1 (3-6) on outdoor
controller circuit board.
3 Short-cut of remote controller wires 34 Remove remote controller wires and
4 Defective remote controller check LED2 on indoor controller board.
• When LED2 is blinking, check the
short-cut of remote controller wires.
• When LED2 is lit, connect remote
controller wires again and:
if LED2 is blinking, remote controller
is defective; if LED2 is lit, connection
failure of remote controller terminal
block etc. has returned to normal.

(3)Upward/downward vane 1 The vane is not downward during defrosting and 1 Normal operation (The vane is set to hor-
performance failure heat preparation and when the thermostat is OFF in izontal regardless of remote control.)
HEAT mode. (Working of COOL protection function)
2 Vane motor does not rotate. 2 Check 2 (left).
• Defective vane motor • Check the vane motor. (Refer to “How
• Breaking of wire or connection failure of connector to check the parts”.)
• Up/down vane setting is “No vanes”. • Check for breaking of wire or connec-
tion failure of connector.
• Check “Up/down vane setting”. (Unit
function selection by remote controller).
3 Upward/downward vane does not work. 3 Normal operation (Each connector on
• The vane is set to fixed position. vane motor side is disconnected.)
(4)Receiver for wireless remote 1 Weak batteries of wireless remote controller. 1 Replace batteries of wireless remote con-
controller troller.
2 Contact failure of connector (CNB) on wireless 2~4
remote controller board. Check contact failure of each connector.
(Insert failure) If no problems are found of connector,
3 Contact failure of connector (CN90) on indoor con- replace indoor controller board.
troller board.(Insert failure) When the same trouble occurs even if
4 Contact failure of connector between wireless remote indoor controller board is replaced,
controller board and indoor controller board. replace wireless remote controller
board.

21
9-4. When wired remote controller or indoor unit micro computer troubles
1. If there is not any other wrong when trouble occurs, emergency operation starts as the indoor controller board switch (SWE)
is set to ON.
During the emergency operation the indoor unit is as follows;
(1) Indoor fan high speed operation (2) Drain-up machine operation

2. When emergency operating for COOL or HEAT, setting of the switch (SWE) in the indoor controller board and outdoor unit
emergency operation are necessary.

3. Check items and notices as the emergency operation

(1) Emergency operation cannot be used as follows;
• When the outdoor unit is something wrong.
• When the indoor fan is something wrong.
• When drain over flow protected operation is detected during self-diagnosis. (Error code : P5)
(2) Emergency operation will be serial operation by the power supply ON/OFF.
ON/OFF or temperature, etc. adjustment is not operated by the remote controller.
(3) Do not operate for a long time as cold air is blown when the outdoor unit starts defrosting operation during heat emer-
gency operation.
(4) Cool emergency operation must be within 10 hours at most. It may cause heat exchanger frosting in the indoor unit.
(5) After completing the emergency operation, return the switch setting, etc. in former state.
(6) Since vane does not work at emergency operation, position the vane manually and slowly.

22
9-5. HOW TO CHECK THE PARTS
PEAD-RP60GA
PEAD-RP71GA
PEAD-RP100GA
Parts name Check points
Room temperature Disconnect the connector then measure the resistance using a tester.
thermistor (TH1) (Surrounding temperature 10:~30:)
Pipe temperature
thermistor (TH2) Normal Abnormal
Condenser/Evaporator (Refer to the thermistor)
4.3k"~9.6k" Open or short
temperature thermistor
(TH5)
Fan motor (MF) Measure the resistance between the terminals using a tester (winding temp. 20°C).
Normal
Motor terminal Abnormal
RP60, 71 RP100
Orange-Gray 35.0" 35.2"
Orange-Black 10.3" 2.63"
Black-Blue 5.87" 3.00"
Open or short
Protector RP60,71 RP100 Blue-Yellow 6.97" 7.01"
OPEN 145±5°C 135±5°C Yellow-Red 21.4" -
CLOSE 94±15°C 86±15°C Orange-Red - 50.7"

<Thermistor Characteristic graph>

Thermistor for Room temperature thermistor(TH1) 

      
lower temperature Pipe temperature thermistor(TH2) 
Condenser/evaporator temperature
thermistor(TH5)

 "

Thermistor R0=15k" ± 3% 
Fixed number of B=3480k" ± 2%
1 1 
Rt=15exp { 3480( )}
273+t 273
0: 15k"

10: 9.6k"
20: 6.3k"
25: 5.2k"  

   
30: 4.3k"   :
40: 3.0k"

23
9-6.TEST POINT DIAGRAM
9-6-1. Power board
PEAD-RP60GA
PEAD-RP71GA
PEAD-RP100GA

CN2S
Connect to the indoor controller board (CN2D)
Between 1 to 3 12.6-13.7V DC (Pin1 1 (+))

CNSK
Connect to the indoor controller board
(CNDK)
Between 1 to 3 220-240V AC

24
9-6-2. Indoor controller board
PEAD-RP60GA
PEAD-RP71GA
PEAD-RP100GA

CN2D LED1
Connector to the indoor Power supply LED2 LED3
power board (CN2S) (I.B) Power supply Transmission
(12.5~13.7V DC) (R.B) (Indoor/outdoor)

}
CN3C
–

+
Transmission
(Indoor/outdoor)
(0~24V DC) CN22
Remote controller

+
connecting wire
Non polarity – (10.4~14.6V DC)
CN20
Room temperature
CND thermistor (TH1)
Power CN21
supply input Pipe temperature
(220~240V AC) thermistor/Liquid
(TH2)
CN29
Condenser/evaporator
FUSE temperature thermistor
(6.3A 250V) (TH5)
CN31
CNDK
Drain sensor (DS)
Connect to the indoor
power board (CNSK)
(220~240V AC) CN90
Connect to the
CNC
wireless remote
Dew prevention
controller board
heater (H2)
(CNB)
(220~240V AC)
CN41
Connector
(HA terminal-A)
CNP
CN6V
Drain-pump output
Vane motor output
(DP)
(MV)
(220~240V AC)
CN51
Centrally control

CN2L
Connector
(LOSSNAY)

FAN SW1
Fan motor output Model setting

SWE SW2
Emergency operation Capacity setting

25
9-7. FUNCTIONS OF DIP SWITCH AND JUMPER WIRE
Each function is controlled by the dip switch and the jumper wire on control p.c. board.
SW1 and SW2 are equipped only for service parts.
Model setting and capacity setting are memorized in the nonvolatile memory of the control p.c. board of
the unit.

(Marks in the table below) Jumper wire ( : Short : Open)

Jumper wire Functions Setting by the dip switch and jumper wire Remarks
For service board

SW1 Model 1 2 3 4 5
settings ON
OFF

MODELS Service board

1 2 3 4 5
PEAD-RP60GA ON
OFF

SW2 Capacity 1 2 3 4 5
settings PEAD-RP71GA ON
OFF
1 2 3 4 5
PEAD-RP100GA ON
OFF

<Settings at time of factory shipment>

Wireless remote controller: 0
Wireless remote Control PCB setting Control PCB: (for both J41 and J42)
Pair number controller setting J41 J42
setting with Four pair number settings are supported.
J41 0
wireless The pair number settings of the wireless remote
J42 1
remote controller and indoor control PCB (J41/J42) are
2
controller given in the table on the left.
3~9
(' ' in the table indicates the jumper line is disco-
nnected.)

Model JP1 There is no jumper (JP1) because these models

Unit type
JP1 Without TH5 have the cond./eva. temperature thermistor (TH5).
setting
With TH5

Indoor
Indoor controller board type JP3
controller
JP3 Factory shipment
board type
Service parts
setting

26
10 DISASSEMBLY INSTRUCTIONS
Figure1.

  
  

  


 
  


1   
2


  



 
  

  A 
 

1. Removing the fan motor

1. Remove the screws that fix the bottom plate A, 5. Remove the sirocco fan setting screw and the
and remove it. motor fixture setting screw to remove the motor
2. Removing the drain pan as follows: fixture.
(1) Remove the screws that fix the drain pan. Remove the other motor fixture as well, and then
(2) Slide the drain pan in the direction 1, Figure1 remove the fan motor. (Figure 2)
and unhook the drain pan catches. 6. Remove the 8 screws that fix fan housing.
(3) Slide the drain pan in the direction 2, Figure1
and unhook the 2 catches on the other side of
the drain pipe.
3. Remove the screws that fix the bottom plate assem-
bly, and remove it.
4. Disconnect the fan motor connector from the con-
troller box.

27
Figure2.

Fan base

Sirocco fan

Motor

Housing
assembly Motor base
Bush Leg
Piece Bush

Sirocco fan

Piece Housing assembly

28
11 PARTS LIST
PEAD-RP60GA
PEAD-RP71GA
PEAD-RP100GA

EXTERNAL PARTS

5.6.7

3.4

10.11

8.9
1.2

Qt’y/set
No. Part No. Part Name Drawing No. PEAD- PEAD- PEAD- Spec.
RP60GA RP71GA RP100GA
1 S70 071 669 Bottom plate 2 W652372Z05 1 1
2 S70 072 669 Bottom plate 2 W652372Z07 1
3 S70 061 669 Bottom plate 1 ass’y W902770G01 1 1
4 S70 062 669 Bottom plate 1 ass’y W902770G02 1
5 S70 K01 480 H.EX. General ass’y W274422G06 1
6 S70 K02 480 H.EX. General ass’y W274422G04 1
7 S70 K03 480 H.EX. General ass’y W274422G05 1
8 S70 061 529 Drain pan ass’y W906341G01 1 1
9 S70 071 529 Drain pan ass’y W906341G02 1
10 S70 061 500 Filter W652374G04 1 1
11 S70 071 500 Filter W652374G03 1

29
PEAD-RP60GA
PEAD-RP71GA
PEAD-RP100GA

3.4

13.14.15

9.10
8

2 17.18
11.12
5.6
5.6

1
2
7

1.16
8

Qt’y/set
No. Part No. Part Name Drawing No. PEAD- PEAD- PEAD-
RP60GA RP71GA RP100GA
1 S70 507 131 Piece R02F328H09 2
2 S70 507 132 Piece R02F328G84 2 with a nut
3 S70 610 677 Fan base ass’y W902772G07 1 1
4 S70 710 677 Fan base ass’y W902772G08 1
5 S70 768 105 Bush W491760H02 2 2
6 S70 755 105 Bush R31F676H01 2
7 S70 Y05 114 Sirocco fan W126471G01 2 2 2
8 S70 980 110 Housing ass’y W903428G02 2 2 2
9 S70 Y02 220 Motor P714913X01 1 1
10 S70 Y03 220 Motor P714914X01 1
11 S70 090 130 Motor support W241060H03 1 1
12 S70 883 130 Leg R02G131H07 1
13 S70 510 255 Capacitor 6 P412291X01 1
14 S70 610 255 Capacitor 8 P412292X01 1
15 S70 710 255 Capacitor 4 P412209X01 1
16 S70 652 131 Attachment W353715H01 2 2
17 S70 090 130 Motor base W634069Z02 1 1
18 S70 031 130 Motor base W902771Z03 1

30
PEAD-RP60GA
PEAD-RP71GA
PEAD-RP100GA

CONTROL BOX PARTS

7
4

5 3

Earth post

Qt’y/set
No. Part No. Part Name Drawing No. PEAD- PEAD- PEAD- Spec.
RP60GA RP71GA RP100GA
1 S70 979 717 Terminal bed P436110X01 1 1 1 < TB4 >
2 S70 435 717 Terminal bed BA73S950H02 1 1 1 < TB5 >
3 S70 K06 313 Power Board RG00B435F08 1 1 1 PWB
4 S70 KW3 202 Thermistor W905588G01 1 1 1 < T H1> RED
5 S70 KW2 202 Thermistor W906303G02 1 1 1 < TH2 > WHITE
6 S70 KW1 202 Thermistor W906303G01 1 1 1 < TH5 > BLACK
7 S70 K70 310 Controller Board RG00D008B02 1 1 1 I.B
8
9
10

31
PEAD-RP60GA
PEAD-RP71GA
PEAD-RP100GA

ELECTRICAL PARTS

TEMP. ON/OFF

Qt’y/set
No. Part No. Part Name Drawing No. PEAD- PEAD- PEAD- Spec.
RP60GA RP71GA RP100GA
1 S70 KW1 713 Remote controller P972122X01 1 1 1 MA Remo-con
2 S70 030 305 Remote controller cable W873334G05 1 1 1 10 m

32
12 OPTIONAL PARTS
1. REMOTE SENSOR

Part No. PAC-SE41TS-E

Applied model PEAD-RP60,71,100GA

2. REMOTE OPERATION ADAPTER

Part No. PAC-SF40RM-E

Applied model PEAD-RP60,71,100GA

3. REMOTE ON/OFF ADAPTER

Part No. PAC-SE55RA-E

Applied model PEAD-RP60,71,100GA

4. INSULATION KIT

Part No. PAC-SK010DK

Applied model PEAD-RP60,71,100GA

33
 TM

HEAD OFFICE: MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

HWE05060
Issued in Aug. 2005 New publication, effective Aug. 2005.
Printed in Japan Specifications subject to change without notice.