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Elephant Foot Ferrules: 36.1 General Information

elephant foot ferrule

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0% found this document useful (0 votes)
514 views8 pages

Elephant Foot Ferrules: 36.1 General Information

elephant foot ferrule

Uploaded by

lowel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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36

Cast-In Anchoring
Elephant Foot Ferrule

36.1 Elephant Foot Ferrules


GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL INSTALLATION RELATED

Product
L
The Elephant Foot Ferrule is a medium duty, cast-in ferrule.
db
Benefits, Advantages and Features
Improved security: Lt

~ No cross bar required to develop rated capacity.


Outstanding exterior durability:
~ 42 micron Hot Dip Galvanised coating.
Versatile:
~ Use in near or far face applications with our range of accessories. Principal Applications
~ May be used with small rebar for fixing to mesh.
~ Small and lightweight precast
fixing point.
~ Structural connections.
~ Curtain wall and panel facade fixings.
~ Temporary precast panel bracing
points.

Installation

1. Chair for tilt-cast.


2. Nailing plate, or bolted to formwork.
3. “Puddled” into wet concrete.
4. Templated onto face of panel.

187
36
Cast-In Anchoring
Elephant Foot Ferrule
Installation and Working Load Limit performance details*
Installation details Minimum dimensions* Working Load Limits
Ferrule Tightening Edge Anchor Substrate Shear, Va (kN) Tension, Na (kN)
size, db x L Cross hole Torque, T distance, ec spacing, ac thickness, bm Concrete compressive strength f’c Concrete compressive strength f’c
(mm) to suit r
(Nm)** (mm) (mm) (mm) 20 MPa 32 MPa 40 MPa 20 MPa 32 MPa 40 MPa
M10 x 45 R8 17 60 120 50 6.7 7.9 8.5 4.4 6.0 7.0
M12 x 55 75 150 65 8.9 10.4 11.2 6.7 9.2 9.6
R8 30
M12 x 95 135 270 115 15.9 18.6 20.0 9.6 9.6 9.6
M16 x 70 100 200 85 14.9 17.4 18.8 11.4 15.6 17.2
R10 75
M16 x 95 135 270 115 20.5 24.0 25.9 17.2 17.2 17.2
M20 x 70 100 200 85 17.6 20.6 22.2 12.7 17.4 20.3
R10 144
M20 x 95 135 270 115 24.3 28.4 30.6 20.6 26.4 26.4
M24 x 95 N12 250 135 270 115 29.9 34.9 37.6 22.6 30.9 35.9
* For shear loads acting towards an edge or where these minimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
** Recommended tightening torques are based on the use of grade 4.6 bolts.
Note: Confirm bolt capacity independently of tabulated information.

36.2 DESCRIPTION AND PART NUMBERS


Ferrule Effective Thread Part No.
Ferrule length, L depth, h length, Lt Cross hole
size, db (mm) (mm) (mm) to suit Zn Gal S/S
M10 45 41 20 R8 FE10045 FE10045SS
55 51 FE12055 FE12055GH FE12055SS
M12 25 R8
95 91 FE12095 FE12095GH
70 66 FE16070 FE16070GH FE16070SS
M16 32 R10
95 91 FE16095 FE16095GH
70 66 35 FE20070 FE20070GH
M20 R10
95 91 38 FE20095 FE20095GH FE20095SS
M24 95 91 50 N12 FE24095

Effective depth, h (mm)

Read value from “Description


and Part Numbers” table.

36.3 ENGINEERING PROPERTIES


Stress area Carbon Steel Stainless Steel Section
Ferrule threaded section, As Yield strength, UTS, Yield strength, UTS, modulus, Z
size, db (mm2) fy (MPa) fu (MPa) fy (MPa) fu (MPa) (mm3)
M10 71.2 400 500 450 700 190.0
M12 88.3 400 500 450 700 334.5
M16 158.0 400 500 450 600 692.8
M20 242.0 400 500 450 600 1034.0
M24 365.0 400 360 n/a n/a 2066.0

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Strength Limit State Design Cast-In Anchoring
Elephant Foot Ferrule
36.4

STEP 1 Select anchor to be evaluated

Table 1a Indicative combined loading – interaction diagram


50 Notes:
~ Shear limited by ferrule capacity.
~ Tension limited by the lesser of steel capacity
Design tensile action effect, N* (kN)

and concrete cone capacity.


40
~ No edge or spacing effects.
~ f'c = 20 MPa

30

FE24095
20 FE20095
FE16095

FE12095
10
FE12055
FE10045
0
0 10 20 30 40 50 60
Design shear action effect, V* (kN)

Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Ferrule size, db M10 M12 M16 M20 M24
em, am 30 36 48 60 72

Step 1c Calculate anchor effective depth, h (mm)

Effective depth, h (mm)

Read value from “Description and Part


Numbers” table on previous page.

Checkpoint 1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.

189
36
Cast-In Anchoring Strength Limit State Design
Elephant Foot Ferrule

STEP 2 Verify concrete tensile capacity - per anchor


Table 2a Reduced characteristic ultimate concrete tensile capacity, ØNuc (kN), Øc = 0.6, f’c = 20 MPa
Ferrule size, db M10 M12 M16 M20 M24
Ferrule length, L (mm) Effective depth, h (mm)
45 41 7.9
55 51 12.1
70 66 17.7 20.5 22.9 25.1
95 91 28.7 33.2 37.1 40.6
115 111 54.7

Table 2b Concrete compressive strength effect, tension, Xnc


f’c (MPa) 15 20 25 32
Xnc 0.87 1.00 1.12 1.26

Table 2c Edge distance effect, tension, Xne


Edge distance, e (mm) 30 40 50 60 70 85 100 120 140 170
Ferrule length, L (mm) Effective depth, h (mm)
45 41 0.65 0.76 0.87 0.98 1
55 51 0.58 0.67 0.76 0.85 0.94 1
70 66 0.52 0.58 0.65 0.72 0.79 0.90 1 1
95 91 0 0.51 0.56 0.61 0.66 0.74 0.81 0.92 1
115 111 0 0 0 0 0.66 0.72 0.80 0.89 1

Table 2d Anchor spacing effect, end of a row, tension, Xnae


Anchor spacing, a (mm) 30 40 50 60 70 85 100 125 150 200 250 300 350
Ferrule length, L (mm) Effective depth, h (mm)
45 41 0.63 0.66 0.70 0.74 0.78 0.85 0.91 1
55 51 0.60 0.63 0.66 0.70 0.73 0.78 0.83 0.91 0.99 1
70 66 0.58 0.60 0.63 0.65 0.68 0.71 0.75 0.82 0.88 1
95 91 0 0.57 0.59 0.61 0.63 0.66 0.68 0.73 0.77 0.87 0.96 1
115 111 0 0 0 0 0.63 0.65 0.69 0.73 0.80 0.88 0.95 1

Table 2e Anchor spacing effect, internal to a row, tension, Xnai


Anchor spacing, a (mm) 30 40 50 60 70 85 100 125 150 200 250 300 350
Ferrule length, L (mm) Effective depth, h (mm)
45 41 0.25 0.33 0.41 0.49 0.57 0.69 0.81 1
55 51 0.20 0.26 0.33 0.39 0.46 0.56 0.65 0.82 0.98 1
70 66 0.16 0.20 0.25 0.30 0.35 0.43 0.51 0.63 0.76 1
95 91 0 0.15 0.18 0.22 0.26 0.31 0.37 0.46 0.55 0.73 0.92 1
115 111 0 0 0 0 0.26 0.30 0.38 0.45 0.60 0.75 0.90 1

Checkpoint 2 Design reduced ultimate concrete tensile capacity, ØNurc

ØNurc = ØNuc * Xnc * Xne * ( Xnae or Xnai )

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Strength Limit State Design Cast-In Anchoring
Elephant Foot Ferrule

STEP 3 Verify anchor tensile capacity - per anchor

Table 3a Reduced characteristic ultimate steel tensile capacity, ØNus (kN), Øn = 0.8
Ferrule size, db M10 M12 M16 M20 M24
ØNus 17.1 21.2 37.9 58.1 87.6

Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Establish the reduced characteristic ultimate bolt steel
tensile capacity, ØNtf from literature supplied by the
specified bolt manufacturer. For nominal expected
capacities of bolts manufactured to ISO standards,
refer to section 35.

Checkpoint 3 Design reduced ultimate tensile capacity, ØNur

ØNur = minimum of ØNurc, ØNus, ØNtf


Check N* / ØNur ≤ 1,
if not satisfied return to step 1

191
36
Cast-In Anchoring Strength Limit State Design
Elephant Foot Ferrule

STEP 4 Verify concrete shear capacity - per anchor

Table 4a Reduced characteristic ultimate concrete edge shear capacity, ØVuc (kN), Øq = 0.6, f’c = 20 MPa
Ferrule size, db M10 M12 M16 M20 M24
Edge distance, e (mm)
30 2.7
35 3.4 3.5
40 4.2 4.3
50 5.9 6.0 6.9
60 7.7 7.9 9.03 9.8
70 9.7 10.0 11.4 12.4 13.7
100 16.6 17.1 19.4 21.1 23.4
200 46.9 48.3 54.9 59.7 66.3
300 88.7 100.9 109.7 121.7
400 155.4 168.9 187.4
500 236.1 261.9
600 344.3

Table 4b Concrete compressive strength effect, concrete edge shear, Xvc


f’c (MPa) 15 20 25 32
Xvc 0.87 1.00 1.12 1.26
α
V* Table 4c Load direction effect, concrete edge shear, Xvd
Angle, α° 0 10 20 30 40 50 60 70 80 90 - 180
Xvd 1.00 1.04 1.16 1.32 1.50 1.66 1.80 1.91 1.98 2.00
Load direction effect,
conc. edge shear, Xvd
Table 4d Anchor spacing effect, concrete edge shear, Xva
Note: For single anchor designs, Xva = 1.0
Edge distance, e (mm) 30 35 40 50 60 70 100 200 300 400 500 600
Anchor spacing, a (mm)
30 0.70 0.67 0.65 0.62 0.60 0.59 0.56 0.53
35 0.73 0.70 0.68 0.64 0.62 0.60 0.57 0.54 0.52
40 0.77 0.73 0.70 0.66 0.63 0.61 0.58 0.54 0.53
50 0.83 0.79 0.75 0.70 0.67 0.64 0.60 0.55 0.53 0.53
60 0.90 0.84 0.80 0.74 0.70 0.67 0.62 0.56 0.54 0.53 0.52
75 1.00 0.93 0.88 0.80 0.75 0.71 0.65 0.58 0.55 0.54 0.53 0.53
100 1.00 1.00 0.90 0.83 0.79 0.70 0.60 0.57 0.55 0.54 0.53
125 1.00 0.92 0.86 0.75 0.63 0.58 0.56 0.55 0.54
150 1.00 0.93 0.80 0.65 0.60 0.58 0.56 0.55
200 1.00 0.90 0.70 0.63 0.60 0.58 0.57
300 1.00 0.80 0.70 0.65 0.62 0.60
450 0.95 0.80 0.73 0.68 0.65
600 1.00 0.90 0.80 0.74 0.70
750 1.00 0.88 0.80 0.75
1000 1.00 0.90 0.83
1250 1.00 0.92
1500 1.00

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Strength Limit State Design Cast-In Anchoring
Elephant Foot Ferrule
Table 4e Multiple anchors effect, concrete edge shear, Xvn
Note: For single anchor designs, Xvn = 1.0
Anchor spacing /
0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80 2.00 2.25 2.50
Edge distance, a / e
Number of anchors, n
2 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
3 0.72 0.76 0.80 0.83 0.86 0.88 0.91 0.93 0.95 0.96 0.98 1.00
4 0.57 0.64 0.69 0.74 0.79 0.82 0.86 0.89 0.92 0.94 0.97 1.00
5 0.49 0.57 0.63 0.69 0.74 0.79 0.83 0.87 0.90 0.93 0.97 1.00
6 0.43 0.52 0.59 0.66 0.71 0.77 0.81 0.85 0.89 0.93 0.96 1.00
7 0.39 0.48 0.56 0.63 0.69 0.75 0.80 0.84 0.88 0.92 0.96 1.00
8 0.36 0.46 0.54 0.61 0.68 0.74 0.79 0.84 0.88 0.92 0.96 1.00
9 0.34 0.44 0.52 0.60 0.67 0.73 0.78 0.83 0.87 0.91 0.96 1.00
10 0.32 0.42 0.51 0.59 0.66 0.72 0.77 0.82 0.87 0.91 0.96 1.00
15 0.26 0.37 0.47 0.55 0.63 0.70 0.76 0.81 0.86 0.90 0.95 1.00
20 0.23 0.35 0.45 0.54 0.61 0.68 0.75 0.80 0.85 0.90 0.95 1.00

Checkpoint 4 Design reduced ultimate concrete edge shear capacity, ØVurc

ØVurc = ØVuc * Xvc * Xvd * Xva * Xvn

STEP 5 Verify anchor shear capacity - per anchor


Table 5a Reduced characteristic ultimate steel shear capacity, ØVus (kN), Øv = 0.6
(i) ØVusc Reduced characteristic ultimate combined concrete/steel shear capacity
Ferrule size, db M10 M12 M16 M20 M24
Ferrule length, L (mm) Effective depth, h (mm)
45 41 12.1
55 51 16.0
70 66 20.7 26.8 31.7 39.0
95 91 28.6 37.0 43.7 53.8
115 111 65.7

(ii) Xvsc Concrete compressive strength effect, combined concrete/steel shear


f’c (MPa) 15 20 25 32
Xvsc 0.91 1.00 1.08 1.17

ØVus = ØVusc * Xvsc

Step 5b Reduced characteristic ultimate bolt steel shear capacity, ØVsf (kN)
Establish the reduced characteristic ultimate bolt steel
shear capacity, ØVsf from literature supplied by the
specified bolt manufacturer. For nominal expected
capacities of bolts manufactured to ISO standards,
refer to section 35.

Checkpoint 5 Design reduced ultimate shear capacity, ØVur

ØVur = minimum of ØVurc, ØVus, ØVsf


Check V* / ØVur ≤ 1,
if not satisfied return to step 1

193
36
Cast-In Anchoring Strength Limit State Design
Elephant Foot Ferrule

STEP 6 Combined loading and specification

Checkpoint 6 Check

N*/ØNur + V*/ØVur ≤ 1.2,


if not satisfied return to step 1

Specify
Ramset™ Elephant Foot Ferrule,
(Ferrule Size x Length) ((Part Number))
with a (Bolt Grade) bolt.

Example
Ramset™ Elephant Foot Ferrule,
M16 x 95 (FE16095GH) with a Gr. 4.6 bolt.
To be installed in accordance with
Ramset Technical Data Sheet.

194

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