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6 EPT20-15ET Error Code and Processing - 20181115 - 133337

This document provides information about error codes, LED blink patterns, and possible causes for a 1212 motor controller. The error codes are indicated by the digits shown on two LED displays. For each error code, it lists the error message, a brief explanation, and one or more possible causes of the issue. Common causes include over-temperature, low voltage, faulty connections, defective components, and improper inputs. An error code ending in a star indicates the controller itself may have failed.

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Lacatusu Mircea
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
425 views

6 EPT20-15ET Error Code and Processing - 20181115 - 133337

This document provides information about error codes, LED blink patterns, and possible causes for a 1212 motor controller. The error codes are indicated by the digits shown on two LED displays. For each error code, it lists the error message, a brief explanation, and one or more possible causes of the issue. Common causes include over-temperature, low voltage, faulty connections, defective components, and improper inputs. An error code ending in a star indicates the controller itself may have failed.

Uploaded by

Lacatusu Mircea
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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1212 MOTOR CONTROLLER

LED LED Error Message


BLINK BLINK
EXPLANATION Possible cause
S S Error text
digit 1 digit 2

1. Temperature >80°C or <


-10°C.
2. Excessive load on vehicle.
over-/under-temperature
1 1 THERMAL FAULT 3.Operation in extreme
cutback
environments.
4.Electromagnetic brake not
releasing.

1.Throttle input wire open or


PotLow and/or PotWiper shorted.
1 2 THROTTLE FAULT
out of range 2.Throttle pot defective.
3.Wrong throttle type selected.

1.Speed limit pot wire(s) broken


speed limit pot wiper out of
1 3 SPEED POT FAULT or shorted.
range
2. Broken speed limit pot.

1. Battery voltage <17 volts.


UNDERVOLTAGE
1 4 battery voltage too low 2. Bad connection at battery or
FAULT
controller.

1. Battery voltage >31 volts.


OVERVOLTAGE 2. Vehicle operating with charger
1 5 battery voltage too high
FAULT attached.
3.Intermittent battery connection.

main contactor driver Off 1.Main contactor driver failed


2 1 MAIN OFF FAULT
fault open.

1.Main contactor welded or stuck


2 3 MAIN FAULT main contactor fault open.
2. Main contactor driver fault.

main contactor driver On 1.Main contactor driver failed


2 4 MAIN ON FAULT
fault closed.

1.Misadjusted throttle.
3 1 WIRING FAULT HPD fault present >10 sec. 2.Broken throttle pot or throttle
mechanism.
1.Electromagnetic brake driver
shorted.
3 2 BRAKE ON FAULT brake On fault
2.Electromagnetic brake coil
open.

1. Brake driver shorted.


3 3 PRECHARGE FAULT precharge fault 2. Precharge circuit damaged.
3. MOSFET failure.

1.Electromagnetic brake driver


open.
3 4 BRAKE OFF FAULT brake Off fault
2.Electromagnetic brake coil
shorted.

1. Improper sequence of throttle


3 5 HPD FAULT HPD (High Pedal Disable) and KSI,push, or inhibit inputs.
2. Misadjusted throttle pot.

1.Short in motor or in motor


CURRENT SENSE
4 1 current sense out of range wiring.
FAULT
2. Controller failure. ★

1.Motor voltage does not


correspond to throttle request.
HARDWARE
4 2 motor voltage out of range 2.Short in motor or in motor
FAILSAFE
wiring.
3. Controller failure. ★

EE CHECKSUM
4 3 EEPROM fault 1. EEPROM failure or fault.
FAULT

1. Battery not connected.


BATTERY
4 5 battery disconnected 2.Poor connection to battery
DISCONNECT FAULT
terminals.

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