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Double Roller Press Granulator

The document describes a double roller press granulator machine. It can produce organic fertilizer granules and compound fertilizer granules in a single process without drying using less energy. The machine was assembled at a local high school in the Philippines. It works by extruding and molding raw materials into granules as they pass through two high-pressure rollers and are then screened. The granulator offers benefits like lower costs, quicker results, and a more compact and efficient design compared to other granulation methods.

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Leanne Dela Cruz
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195 views8 pages

Double Roller Press Granulator

The document describes a double roller press granulator machine. It can produce organic fertilizer granules and compound fertilizer granules in a single process without drying using less energy. The machine was assembled at a local high school in the Philippines. It works by extruding and molding raw materials into granules as they pass through two high-pressure rollers and are then screened. The granulator offers benefits like lower costs, quicker results, and a more compact and efficient design compared to other granulation methods.

Uploaded by

Leanne Dela Cruz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Double Roller Press Granulator

Researchers:
Leanne Cristelle P. Dela Cruz
Beyance Mari T. Baquiran

Introduction

Double Roller Press Granulator can make organic fertilizer and produce

compound fertilizer granules. The granulator no drying process more energy saving

and cost reducing.

The DZJ series double roller press granulator is an improved pressing

granulation equipment based on year’s production experience and the feedback from

customers in the production practice. The structure of machine is granulating and

forming one time, with good appearance, low energy consumption.

The main components are made of new type refined metal, the transmission

part of DZJHI Double Roller Press Granulator adopts double input power transfer

mode to improve the input power ratio and ensure the lubrication and sealing

performance of the transmission gear. It is widely applied to Fertilizer Production,

Feed Production and Chemical industry for granulating powder material.

The machine adopts to No-Drying technology, granulating at normal

temperature, forming one time; reasonable structure design, stable and reliable

operation, convenient operation and maintenance, with less investment, quick effect,

considerable economic benefit characteristics and so on.


Methodology

The assembling of Double Roller Press Granulator was done at Regional

Science High School for Region 02, Camp Samal, Arcon, Tumauini, Isabela. The belt

is driven by an electric motor, and the transmission belt is transmitted to a pair of two

high pressure rollers with sliding housing through the reducer to do relative work. The

two rollers of the DZJI extruder interact with the relative work of the open gear, and

the two roll of the DZ.JHI extruder is directly driven by two output axes on a special

reducer to achieve the purpose of extrusion molding.

The Double Roller Press Granulator can make organic fertilizer and produce

compound fertilizer granules. The granulator no drying process more energy saving

and cost reducing.

When the raw material is produced, the raw material enters into the hopper,

and is extruded and molded through the high-pressure roller body, and then flows to

the broken molding workshop of the lower part of the roller body after demolishing.

The driving force of the crushing molding is that the chain wheel of the active roller

shaft is driven by the chain to a pair of broken rollers to carry out relative motion, and

the broken roller is sieved in the workroom, and the finished particles are out of the

machine through the screen to the discharge slot.


Results and Discussion

After following the indicated procedure, the machine adopts no drying

technology. granulated at room temperature and molded at one time The advantages

of DZJ roller granulator is less investment, quick results and good economic returns.

Structurally, the machine adopts granulation, molding and screening as one,

which has the advantages of beautiful appearance, simple operation and low energy

consumption.

The main parts, such as rollers, are made of a new type of metal with

corrosion resistance, wear resistance and impact resistance. The DZJHI machine not

only has the above characteristics, but also the frame part has also been upgraded. The

bearing frame is selected as the whole component with high quality anti-corrosion

casting. With more stable performance, it can greatly improve the service life of the

rolling bearing and shaft.

For the transmission part, the dual input transfer mode is applied which not

only improves the input power ratio, but also ensures the lubrication and sealing

performance of the transmission gear. The machine has the advantages of compact
structure, good stability, good sealing, low noise, convenient operation and

maintenance.
Documentation

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