(2015) Mitchell - Hybrid Gray and Black Box
(2015) Mitchell - Hybrid Gray and Black Box
a r t i c l e i n f o a b s t r a c t
Article history: This article presents a novel approach to analysing a power transformer’s internal response to system
Received 16 September 2013 transients. In this approach a hybrid modelling methodology is adopted which leverages the distinct
Received in revised form 16 December 2014 advantages offered by both Black and Grey Box modelling techniques. The Black Box model of the trans-
Accepted 24 December 2014
former is used within the EMTP system study environment in order to take advantage of its mathematical
flexibility and modelling accuracy. Transients derived from network switching operations within the
study can then be used for injection tests within the Grey Box modelling environment. The Grey Box
Keywords:
model, which is based upon the physical structure of the transformer, will facilitate analysis of the trans-
Power transformer
Black Box
former’s internal voltage response to the external stimulus. A fundamental difference between the
Grey Box approach described in this paper and more traditional approaches is that it does not require prior knowl-
Model edge of the internal geometry of the transformer. All of the modelling parameters are derived from exter-
Resonant overvoltage nal tests, nameplate details and an intrinsic understanding of common transformer design principles.
EMTP This can be a distinct advantage since in most cases a transformer’s design specifications are not readily
available outside of the laboratory due to the manufacturer’s intellectual property restrictions. A study of
a gas insulated substation within a hydroelectric power plant in Brazil is used to demonstrate the pro-
posed technique.
Ó 2015 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.ijepes.2014.12.064
0142-0615/Ó 2015 Elsevier Ltd. All rights reserved.
68 S.D. Mitchell, G.H.C. Oliveira / Electrical Power and Energy Systems 69 (2015) 67–75
comprehensive model which will be accurate across a broader fre- procedure for transient analysis is described in Section ‘Black Box
quency spectrum. Such a model will need to take into account var- modelling for electrical system transient analysis’. The Grey Box
ious non-linear frequency dependent parameter properties such as modelling procedure and the estimation of an internal winding
the complex permittivity of the transformer’s insulation system, transient response is presented in Section ‘Grey Box modelling to
magnetic skin effects associated with the transformer core, and estimate the internal transient response’. The electrical system
the skin and proximity effects within the transformer’s windings description and study results are presented in Section ‘Example:
[16,8,17,18]. Another disadvantage of the White Box model is that generator transformer within a GIS substation’. Concluding
their construction is directly based upon the transformer’s design remarks are given in Section ‘Conclusion’.
blueprint. Rarely is this information made available due to the
manufacturer’s intellectual property restrictions. This makes the
construction of a true White Box model difficult outside of the lab- Hybrid modelling methodology
oratory or without close collaboration with the manufacturer.
In contrast to the physically representative White Box approach Power transformer frequency response measurements are used
is the application of a Black Box model. The Black Box model is a to build both the Black and Grey Box transformer models used in
purely mathematical representation of the terminal response of the proposed methodology. The Black Box model is incorporated
the transformer. Its parameters are derived using system identifi- into an EMTP simulation of the electrical system under study.
cation methods on experimentally recorded time and/or frequency EMTP analysis will facilitate the determination of worst case sys-
domain data in order to establish the dynamic behaviour of the tem transient behaviour scenarios for the transformer terminals.
system [19–22]. A Black Box model can achieve high levels of accu- These transients are then injected into the Grey Box model in order
racy and can be readily incorporated into an EMTP electrical sys- to estimate the internal response at nominal ‘‘nodal’’ points
tem model. The disadvantage is that this modelling approach throughout the transformer’s windings. This is accomplished by
does not provide any information regarding the internal behaviour taking the Fourier Transform of the terminal transient signal and
of the windings. multiplying it by each of the Grey Box model’s terminal to node
A compromise between the Black and White Box modelling transfer functions. This will provide an estimate for the transient
approaches is the Grey Box. Unlike the Black Box approach, both output spectrum at each of the model’s winding nodes. The appli-
the White and Grey Box models are based on a transformer’s phys- cation of an Inverse Fourier Transform on each nodal spectrum will
ical structure. Like the White Box approach, a comprehensive Grey then determine the transient voltage response at each of the Grey
Box model can incorporate non-linear frequency dependent terms Box model’s winding nodes. A diagrammatic representation of the
which will make it unsuitable for implementation within EMTP. proposed hybrid modelling methodology is given in Fig. 1.
The difference between these two methods is primarily in the The following sections will discuss the implementation of both
determination of the model parameters. For the Grey Box model, the Black and Grey Box modelling approaches.
many of the physical parameters may be unknown and will need
to be estimated. One way of estimating the parameter values is
by fitting the model’s transfer function to external measurements,
such as Frequency Response Analysis (FRA) [18,23,24]. It is critical
Start
however that the estimated parameters are representative of the
transformer. An estimator that is not appropriately constrained
can converge on a parameter set which may satisfy the objective
function but is not physically representative of the transformer Measure Transformer
[23]. Such risks can be minimised by constraining parameter val- Frequency Response
ues using acknowledged transformer design principles supported
by targeted external measurements [25]. The advantage of the
Grey Box model is that the limitations associated with access to
Black Box Model Grey Box Model
the transformer’s construction details can be removed, however Non-linear frequency dependent
Pure mathemacal model based on
this will inevitably require modelling assumptions to be made orthonormal basis funcons model based upon an esmate of the
which can lead to some modelling inaccuracy. physical structure of the transformer
This article proposes a novel hybrid modelling methodology to
facilitate the analysis of system transients within the internal
EMTP System Simulaon Nodal Transfer Funcons
winding structure of a power transformer. The hybrid approach
Facilitates the study of worst case Generate transfer funcons between
leverages the advantages offered by both the Black and Grey Box system transient behaviour scenarios terminals and internal nodes
modelling techniques. The high levels of modelling accuracy
offered by the Black Box approach, together with its compliance
within an EMTP system study environment are leveraged to deter-
Terminal Electrical Transient Nodal Output Spectrum
mine worst case terminal transient conditions for the transformer. Esmated electrical transient at the Determine the output spectrum for
The nominal transient conditions are then injected into a Grey Box transformer terminals each node
model which facilitates the determination of the resulting internal
winding response. Unlike traditional transient study approaches,
this methodology does not require access to the manufacturer’s
Transient Voltage Esmate
design specifications [26,27], but will facilitate a prediction for Calculate the transient voltage
the transient response at nominal positions within the winding observed at each node
structure. The approach is demonstrated using data from a gas
insulated substation (GIS) within a hydroelectric power plant in
Brazil.
The paper is structured in the following manner. Section End
‘Hybrid modelling methodology’ will discuss the proposed hybrid
modelling methodology. A discussion on the Black Box modelling Fig. 1. Hybrid modelling methodology.
S.D. Mitchell, G.H.C. Oliveira / Electrical Power and Energy Systems 69 (2015) 67–75 69
has been collected from a frequency response analysis test per- (3) Select a new set of poles for Uilm ðsÞ.
formed on the A-phase high voltage winding of an ABB power With the estimated parameters hil ; A b il ðsÞ (Eq. (9)) is defined.
transformer with a rating of 132 kV 60 MVA. The method pre- The zeros of A b il ðsÞ, or roots of N A ðsÞ, are the values for the
il
sented by Oliveira et al. [21] is similar to the one discussed here, poles of Uilm ðsÞ in the next iteration. Unstable poles are
however it focused on using discrete-time models instead of con- always flipped to the stable region by making their real parts
tinuous-time models. Two power transformer data sets were used negative. The procedure is repeated (that is, steps 1, 2 and 3)
to illustrate the model parameter estimation method. The data sets until the poles have converged.
were obtained from a three-phase 500/345/13.8 kV transformer, (4) Final parameter estimation.
and a mono-phase 345/230/13.8 kV transformer. Once the poles have converged (meaning that A b il ðsÞ tends to
An issue related to the approach taken in (6) is the selection of Dil ðsÞ), the objective function (10) tends to (6). The model
the dynamics of the basis functions /ilm ðtÞ (or poles of Uilm ðsÞ). This parameters for the model (4) can be obtained minimising
is frequently called basis function pole selection (refer for instance the following objective function:
[33]). Such problems are non-linear and may converge to local
XK XN
minima.
Jðhil Þ ¼ jNil ðjwk ÞjY il ðjwk Þ ðcil0 þ cilm Uilm ðjwk ÞÞ:
An alternative approach is to look for the pole of the basis func- k¼1
m¼1
tions using the so-called Sanathanan–Koener iterations [34,31]. ð12Þ
The procedure can be summarised as follows.
b il ðsÞ.
Model (3) can be computed based on each estimated Y
(1) Select the model order N and a initial set for the poles basis
functions. Grey Box modelling to estimate the internal transient response
Let us recall model (4), which will be now defined as:
Grey Box transformer model
b
b il ðsÞ ¼ B il ðsÞ ;
Y ð7Þ
b il ðsÞ As in the case of the White Box model, the Grey Box model is a
A
mathematical representation of the complex electromagnetic rela-
with tionships that exist within a transformer. A common approach is
the use of the ladder network model which can originally be traced
B XN
b il ðsÞ ¼ Nil ðsÞ ¼ b þ
B bilm Uilm ðsÞ; ð8Þ
back to Blume and Boyajian’s work of 1919 [3]. Their work has sub-
il0
Dil ðsÞ m¼1
sequently been improved by many other researchers over the fol-
A XN lowing decades including [35–37]. A single phase ladder network
b il ðsÞ ¼ Nil ðsÞ ¼ 1 þ
A ailm Uilm ðsÞ: ð9Þ model based on [18] is given in Fig. 2 where L; R and C represent
Dil ðsÞ m¼1 the frequency dependent inductance, resistance and capacitance
elements respectively. The inductance element takes into account
Note that, once the basis functions dynamics (poles) have
the mutual inductance it shares with the other inductive elements,
been defined, the model parameters becames
it also includes its leakage inductance contribution and losses asso-
hil ¼ fail1 ; . . . ; ailN ; bil0 ; bil1 ; . . . ; bilN g.
ciated with the core. More comprehensive detail on this model and
(2) Run an estimation parameter procedure.
its application can be found in [38]. Given the Grey Box trans-
An objective function Jðhil Þ related with this problem is:
former model structure, the next step is to estimate the model
2 parameters.
XK NA ðjw Þ N Bil ðjwk Þ
il k
Jðhil Þ ¼ jNil ðjwk Þj Y ðjwk Þ ð10Þ
k¼1
Dij ðjwk Þ il Dij ðjwk Þ Terminal transfer functions
A search for optimal parameters hil that minimises the objec- Analysis of the Kirchhoff current and voltage relationships that
tive function (10) is then performed, that is: exist within the transformer model structure will facilitate the
hil ¼ argminJðhil Þ: ð11Þ construction of a state space representation of the model [39].
The state space model will be of the form,
Since Uilm ðsÞ has been previously defined in step (1) and is
_
xðtÞ ¼ AðuðtÞÞxðtÞ þ BðuðtÞÞuðtÞ
assumed known in this step, such a problem is linear in hil
and can be solved using standard least square algorithms. vðtÞ ¼ CðuðtÞÞxðtÞ ð13Þ
u(t) H1 H1 H2 H3 H8 H9 H0
X1 X0
X1 X2 X3 X8 X9
400 400
700
600
500
400
kV
300
200
100
0
0 5 10 15 20 25 30 35 40 45
t(us)
Fig. 5. Black Box model vector fittings to the High Voltage Winding End to End
Open Circuit FRA test measurements. Fig. 6. Estimated transient voltage for transformer terminal H1.
where x is the state vector, v is the voltage on the nominated output End to End Open Circuit, and the Capacitive Interwinding FRA tests
terminal, u the voltage on the nominated input terminal, A the state [40]. The model parameters were determined by finding a global
matrix, B the input matrix, and C the output matrix. Note that A, B cost function minima using a constrained nonlinear optimisation
and C are non-linear frequency dependent matrices due to a range algorithm. The cost function used for this case study was,
of phenomena. These include permeability attenuation as a result of !2 !2
b H H ðjwÞ
H b H X ðjwÞ
H
magnetic skin effect within the transformer core, winding skin and
J ¼ log10 1 0
þ log10 1 1
proximity effects, and the complex permittivity of the dielectric GH1 H0 ðjwÞ GH1 X 1 ðjwÞ
materials [16–18]. !2
Hb X X ðjwÞ
A transfer function of the model, H, is derived by taking the
þ log10 2 1
; ð15Þ
Laplace transform of (13), GX2 X 1 ðjwÞ
VðjwÞ 1 b is the estimated model transfer func-
where G is the FRA data and H
HðjwÞ ¼ ¼ CðwÞðjwI AðwÞÞ BðwÞ ð14Þ
UðjwÞ tion from (14).
The transfer function (14) is used to determine the model’s fre- Now that a Grey Box model for the transformer has been devel-
quency response for a given set of parameters. Note that there will oped, estimates for the internal winding response to unique sys-
be a transfer function corresponding to each FRA test. tem transients can now be determined.
The next step is to determine the best fit between each transfer
function and its corresponding FRA data set by finding the model Estimated internal winding response to system transients
parameters that will minimise an appropriate cost function. Three
different FRA tests were conducted. These tests were the High Volt- In order to simplify the transient simulation it is assumed that
age Winding End to End Open Circuit, the Low Voltage Winding H0 is connected to ground and the low voltage terminals X 1 and X 2
72 S.D. Mitchell, G.H.C. Oliveira / Electrical Power and Energy Systems 69 (2015) 67–75
Fig. 7. Grey Box model transfer function fitted to the High Voltage End to End Open
Circuit FRA test measurement.
[41,42]. Fig. 3 also shows the input transient signal, uðtÞ, as well
as highlighting the location of the model’s HV winding nodes, kH1
through to kH9 , and the model’s LV winding nodes, kX1 through to
Fig. 8. Grey Box model transfer function fitted to the Low Voltage End to End Open kX9 . Note that the winding nodes, k, are representative of their dis-
Circuit FRA test measurement. tributed locations within the transformer’s physical winding struc-
ture. For example, kHðn2Þ represents the electrical midpoint of the HV
winding.
The input transient signal is determined from the EMTP tran-
sient study using the Black Box model as discussed in the previous
section. Since the Grey Box model takes into account the frequency
dependent behaviour of the transformer core and the skin and
proximity effects within the transformer’s windings, it is necessary
for the analysis to be conducted in the frequency domain. Note that
by using frequency domain analysis, the output spectrum for any
node can be derived by multiplying the input signal spectrum by
the corresponding node transfer function.
To determine the input signal spectrum we apply a Fourier
Transform to uðtÞ, that is, UðjwÞ. The next step is to determine
the transfer function between the high voltage input terminal H1
and a node within the winding structure to be analysed (kH1
through to kH9 for the high voltage winding and kX1 through to
kX9 for the low voltage winding). With reference to (14) and
acknowledging that the output matrix will facilitate node selection
for the transfer function, transfer functions can be determined for
Fig. 9. Grey Box model transfer function fitted to the Capacitive Interwinding FRA
each of the internal winding nodes within the Grey Box model.
test measurement. After estimating the transfer function for nominal winding node
b H k ðjxÞ, the spectrum at this point due to the transient input
k, H 1
signal is,
are terminated via 400 X resistors (Fig. 3). The termination resis-
b k ðjxÞ ¼ UðjxÞ H
V b H k ðjxÞ; ð16Þ
tors are representative of the transmission line surge impedance 1
S.D. Mitchell, G.H.C. Oliveira / Electrical Power and Energy Systems 69 (2015) 67–75 73
Fig. 12. 525 kV/18 kV 256 MVA generator transformer HV node transient response.
74 S.D. Mitchell, G.H.C. Oliveira / Electrical Power and Energy Systems 69 (2015) 67–75
Fig. 13. 525 kV/18 kV 256 MVA generator transformer LV transient response.
transient voltage for the transformer’s high voltage terminal H1 former models to the problem. The Black Box model’s mathemati-
under these conditions is shown in Fig. 6. cal flexibility is leveraged within the EMTP system study to
The next step in the hybrid modelling methodology was to determine terminal transient conditions for the transformer. The
inject the estimated transformer terminal transient into its Grey transient conditions are then injected into the physically represen-
Box model. tative non-linear Grey Box model in order to determine the inter-
nal transient response within the transformer’s windings. The
Grey Box modelling results and internal voltage estimation parameters associated with both models are derived from external
measurements only and are therefore not subject to intellectual
By applying the procedure presented in Section ‘Grey Box mod- property and internal access restrictions as is typically the case.
elling to estimate the internal transient response’, the Grey Box A case study of switching operations within a large GIS substation
model parameters were determined by fitting its corresponding and their influence on the internal structure of a generator trans-
transfer functions to the transformer FRA measurements (HV End former was used to demonstrate the utility of this approach. Since
to End Open Circuit, LV End to End Open Circuit, Capacitive Inter- internal access to the generator transformer is not a viable propo-
winding FRA tests). As shown in Figs. 7–9, a satisfactory fitting sition, future work includes further validation of this paper’s pro-
which includes the dominant resonant activity was achieved for posed methodology utilising a scaled laboratory equivalent.
frequencies up to 500 kHz.
With the Grey Box model parameters derived, transfer func- Acknowledgments
tions between the high voltage input terminal H1 and the various
nodes within the model’s winding structure were then determined The authors would like to acknowledge Ing. Robson A. Oliveira
(Figs. 10 and 11)). It is observed that the estimated frequency and Ing. José G.R. Filho for their valuable input. The second author
responses of the internal nodes of the transformer do not contain would like to acknowledge SETI/Fundação Araucária and CNPq for
significant resonances. This aligns well with the data set used in supporting this research.
the system identification procedure since this data too shows only
low levels of resonant activity (Figs. 7–9). References
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