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Φ630 Cantilever frame Single-twist Cabling Machine

This document summarizes a single-twist cabling machine that twists and cables insulated wires. The machine features linkage between components at different speeds controlled by PLC programming. It has a stable cantilever frame bored by precise milling. The machine includes a double bobbin pay-off machine, drive pay-off machine, aggregating frame, wrapping machine, and single-twist cabling machine as its main components. It can twist cable diameters up to 12mm from insulated wires between 0.6-3.0mm and has a maximum rotation speed of 800rpm for cabling and 2500rpm for wrapping.

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77 views3 pages

Φ630 Cantilever frame Single-twist Cabling Machine

This document summarizes a single-twist cabling machine that twists and cables insulated wires. The machine features linkage between components at different speeds controlled by PLC programming. It has a stable cantilever frame bored by precise milling. The machine includes a double bobbin pay-off machine, drive pay-off machine, aggregating frame, wrapping machine, and single-twist cabling machine as its main components. It can twist cable diameters up to 12mm from insulated wires between 0.6-3.0mm and has a maximum rotation speed of 800rpm for cabling and 2500rpm for wrapping.

Uploaded by

tees220510
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Φ630 Cantilever frame Single-twist Cabling Machine

1. Application: This machine is suitable for multiple strand insulated wires twisting and cabling as
well as wrapping and filling rope meanwhile.
2. Feature:
 Linkage at different speed mechanically, PLC program control,Electronic tracking pitch, human-computer
interface, work steady at high speed.
 The body frame is annealed to eliminate internal streess and is one-step boring by means of precise boring
mill. It is sure there is no noise and deformation during high-speed revolve.
 According to many experiences from the customers, innovations have been made on the
following aspects: the stability, operability and take-up transmission.
3. Device configuration
NO. Device name Specification Quantity Function
1 Double bobbins drive pay-off Φ500mm 2 sets Pay-off of twisted-pair
machine cable by motor
2 Drive pay-off machine Φ630mm 1 pc Pay-off of separate
cross-shaped wire(it is for
CAT6)
3 Model aggregating frame In line with 1pc Make insulated wire
main machine separate before cabling
4 Central wrapping machine In line with 2pcs Wrap by winding
main machine synchronously
5 PLC main control cabinet 1pc Electrical control system
6 Main machine of single-twist Φ630mm 1pc Twist and cabling insulated
cabling wires

3. Brand for main parts


(1) Motor: Siemens and Wannan Motor( Chinese famous Brand)
(2) Inverter: Inovance Inverter (Chinese famous Brand)
(3) Electrical component:
a. PLC and Control Module: Siemens( Germany Brand)
b. Touch-screen: Weinveiw (Taiwan Brand)
c. Encoder: Omron(Japanese Brand)
d. Air switch : Schneider (French Brand)
e. AC contactor: Schneider (French Brand)
f. Option switch: Schneider (French Brand)
g. Relay: Schneider (French Brand)
4. Main technical specification
⑴ Applicable Dia. of insulated wire: φ0.6-3.0mm
⑵ Twisted cable Dia.: Max.Φ12mm
⑶ Range of pitch: 50-260mm: 30-250mm
⑷ Dimension of pay off bobbin: φ500mm
⑸ Dimension of take up bobbin: φ630mm
⑹ Rotation speed of wrapping machine: 2500 rounds/min
⑺ Rotation speed of cabling machine: Max.800rpm
1
⑻ Direction of cabling and wrapping: “S” or “Z”
5. Specification of device configuration

(1) Double bobbins drive pay-off machine


a. Applicable bobbin dimension : Φ500mm
b. Applicable diameter of wire : Φ1.2 -4.0mm
c. Speed of pay-off: Max.150m/min
d. Type of fastening bobbin: screw rod type
e. Power: 2*0.75kw gear motor with inverter
f. Loading and unloading bobbin: Hydraulic type

(2) Drive pay-off machine


a. Applicable bobbin dimension : Φ630mm
b. Applicable diameter of wire : Φ1.2 -5.0mm or separate cross-shaped wire
c. Speed of pay-off: Max.150m/min
d. Type of fastening bobbin: screw rod type
e. Power: 1.5kw gear motor with inverter
f. Loading and unloading bobbin: Hydraulic type

(3) Central wrapping machine


a. Motor：1.1KW
b. Tension of wrapping: 1.25kg magnetic power clutch
c. Inverter: 3 phrase 380V 1.5kw
d. Brake of wrapping: 2.5kg veneer brake

(4) Main machine of single-twist cabling


a. Main motor: 7.5kw
b. Main inverter: 11kw
c. brake: 10kg pneumatic brake
d. Motor for take up: 2.2kw
e. Inverter for take-up: 2.2kw power, 3 phrase 380V
f. Traversing: traverse cable through reciprocation of take up box by use of motor drives trapezium-shaped
screw. Power: 1/2HP, deceleration ratio: 1:10, speed regulated by inverter, which makes the take-up
bobbin to move left or right.
g. Fasten bobbin: manually
h. Lifting of take-up bobbin: Pneumatic type

(5) Air pressure control circuit:


a. Setting the total air pressure
b. Reset the air pressure to 0
c. Setting pressure of twisting brake
d. Setting pressure of take-up brake

2
(6) PLC main control cabinet
a. Touch screen: human-computer interface, pitch, speed, counting-meter can be recorded or setting
at any time, and indicate common faults.
b. Single or linkage between wrapping and cabling are available.
c. PLC program control.
d. Encoder counts at high speed, and keep track of signal.
e. Method of counting: counting outside, when approaching the setting meter, set out signal, and
stops once reaching the setting meter.
f. Brake once wire-broken, the time for braking is 3S -10S, that is adjustable.
g. This electrical control system is equipped with good earthing protection and overload short
circuit protection, as well as opening the door of machine or when the lift-units is not in place,
the machine automatically stop.

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