Manufacturer’s Data Sheet

TM

Description: Direct-Dial Pilot, Model SDA (for standard and H2S-CO2 December 9, 2002
service) Page 1 of 11
P R O D U C T S
Manufacturer: eProduction Solutions, Inc. CAC Part No.: 876-32

One of a family of all-stainless steel* CAC direct-dial pressure sensing

devices, the Model SDA offers high and low pilot functions in a wide
range of pressures.
Both high and low sensed limits may be dialed directly into the device
from any easy-to-read face plate. Sensed and output pressures are
read from gauges mounted adjacent to the setting dials.
The Model SDA features two independently operating pilots, one for
high pressures and one for low pressures. Both high and low pilots are
available in a number of ranges from 6 PSI to 10,000 PSI. Supply and
output are 25 to 30 PSI. Special versions having separate 25 to 30 PSI
and 60 PSI supply pressure inputs and outputs are available upon
request.

Applications
The Model SDA may be used to automatically close a critical valve
when line pressure goes outside preset limits – high or low. When
pressures return to normal, the pilot sends a signal that permits the
valve to open.
The pilot is available with one or two output ports, separate inputs and
manual reset on high, low, or both high and low. This makes it
adaptable to a wide variety of control functions.
Figure 1. Model SDA pilot mounted in it’s weathertight case.
This model is available in an enclosed weather-tight case (35)‡, or as a
complete module ready for mounting inside another panel or console. Setting dials – standard dual-scale graduations correspond to
pressure sensor ranges as shown on the selection chart (Figure 2).
Options Pressure sensing ranges – from 6 to 10,000 PSI (0.4 to 690 bars)
within model designations as specified in Figure 2.
Mounting – can be mounted on either vertical or horizontal pipe.
Brackets are available in fiberglass or 316 SS unistrut for mounting. Extreme corrosive applications – SDA models with the sense
elements made from special materials are available upon request.
Porting – the base plate is supplied with center sensed connection
(standard) and/or separate output connection.
Principle of Operation
Manual reset – mechanical lockout on either high or low setting, or
both, is available. This feature allows the operator to check the cause Two pressure sensing elements, one for high pressure and one for low
of abnormal pressure conditions. pressure, monitor a common sense pressure. Each pressure sensing
element employs a lever pivoting on a virtually friction-free scale knife
Pressure gauges – dual-scale indicating PSI and bars, (available in edge. A precisely calibrated spring trapped between a retaining bracket
PSI-KPa and PSI-Kg/cm² on special order). and the lever opposes the action of a piston-type pressure sensor.
When pressure from the sensor overcomes spring pressure, the lever
Specifications moves with a snap-action to operate a three-way pilot valve. The
Nominal supply pressure 25-30 PSI 1.72-2.07 bars placement of the pilot valve determines if the element works as a low
pressure pilot or a high pressure pilot.
1.76-2.11 kg/cm2
Repeatability of low set point 1% full scale Pressure from the pilots operates a three-way pilot valve that permits a
25 to 30 PSI signal to pass only when pressure is within the limits set
Repeatability of high set point 1% full scale
on the low and high pressure pilots. The 25 to 30 PSI signal is used in
Hysteresis “dead band” (trip or reset) when downstream logic circuits to open or close valves, activate alarms, or
5% full range
output signal restored automatically
initiate a sequence of events.
Operating Standard† / H2S- -20°F to 180°F -29°C to 82°C
Temperature Range CO2
Arctic -75°F to 180°F -60°C to 82°C Installation
Weight (approximate) 18.5 lbs. 8.4 kg.
The Model SDA pilot must be permanently mounted in the vertical
Dimensions (without case) 11.5” W x 12” H x 6” D position and protected from unusually severe dust, oil, or grit
* Flexible tubing is used for 25 to 30 PSI supply pressure. contamination. An optional pipe mount can be supplied permitting rigid
† Maximum operating temperature is 250°F (121°C) when stainless steel mounting to either horizontal or vertical pipe members. It can also be
tubing is used in place of flexible tubing on standard and H2S-CO2 units. mounted directly to the flowline by means of a ½ inch nipple into a
‡ Numerals in parenthesis refer to items listed in parts list.
thread-o-let.
 100 1,000 2,000 4,000 10,000
Model SDA-
PSI bars PSI bars PSI bars PSI bars PSI bars
Maximum 140 9.7 1,200 83 2,200 152 4,400 304 12,000 828
test
pressure
15-100 1-7 100-1,000 7-61 200-2,000† 14-138 600-4,000 41-276 1,600-10,000 103-690
Pressure 10-50 0.7-3.5 50-500 3.5-35 150-1,500† 10.3-103 600-3,000 41-206 600-4,000 41-276
sensor 6-25 0.4-1.72 25-250 1.72-17.2 100-1,000† 7-69 600-2,000 41-138 600-3,000 41-206
ranges 50-500† 3.4-34 400-1,000 28-70 600-2,000 41-138
25-250† 1.7-17.2 --- --- 400-1,000 28-70
Sensing 0-150 0-11 0-1,500 0-103 0-3,000 0-207 0-,000 0-345 0-15,000 0-1,034
gauge range
Pilots with two pressure sensors may have both ranges the same, or any combination of ranges shown in the column for that model.
†These ranges are also offered in the SDA-4,000
Figure 2. Selection Chart
Remove the instrument from its case and locate the blowout plug attention. To assure most reliable service, it is advisable to press the
located on top of each pressure gauge. Remove these plugs before low pilot knob at least monthly to cause the low pilot to trip and reset.
placing the instrument in service. If the Model SDA pilot has been Unless the pilot malfunctions, it is not advisable to remove it from its
ordered without a case, it should be mounted in a weather-tight panel case. If there is a malfunction, refer the repair to a qualified instrument
or console. repairman, or call CAC’s Field Service Department.
Follow the diagrams and labels on the instrument manifold to tube up Complete assembly and calibration information is available from CAC’s
the supply, outlet and sensed pressures. Provide 25 to 30 PSI filtered Engineering Department.
air or gas for the ¼ inch NPT supply pressure port. The output signal is
also from a ¼ inch NPT port. Sensed pressure is a central ½ inch NPT Rebuilding Pressure Sensors
port.
Four separate pressure sensor designs are used for the various
Operational Check pressure ranges of the Model SDA pilot. Before beginning a rebuild of
this subassembly, make sure that you have in hand the proper repair
Before any pressure is applied to the instrument, set the desired trip parts kit and tools, then follow instructions below for your model pilot.
point for both high and low pilots by turning the knobs under the black
dials on either side of the panel. Then follow this check list: SDA-100 Pilots (Figure 3a)
1. Open the valve to the supply pressure (25 to 30 PSI air). 1. Completely bleed sensed and supply pressure.
2. Watch the output pressure gauge. It should not move. 2. Remove the tubing from the fitting (47a).
3. Open the valve to the sensed pressure. 3. Remove the three screws (23b) holding the sensor cover (23c) in
4. When the sensed pressure gauge passes the low pilot set point, place.
there will be a faint click in the pilot and the output gauge should 4. The cover spacer (23a) and diaphragm (23d) will then be loose.
register 25 to 30 PSI. This indicates that the pilot is working Remove them.
normally. 5. Inspect the diaphragm (23d) for damage or wear.
5. Check the high pilot by turning the high pilot knob to the right to 6. Replace the diaphragm (23d) if there is any sign of wear or
reduce the high pilot set point below the sensed pressure. damage.
6. When the dial setting gets near the sensed pressure reading, 7. Apply lubricant (from the repair parts kit) to the center of the
watch the output gauge carefully. When the dial setting equals the diaphragm (23d) where it touches the piston adapter (23e) and to
gauge reading, the pilot should trip and output pressure should fall the lip area.
to zero. 8. Install the diaphragm (23d) on the piston adapter (23e) with the
7. Return the high pilot dial to its original setting and watch the lips facing towards the piston (28) (not shown).
output gauge read 25 to 30 PSI. 9. Carefully place the cover spacer (23a) and cover (23c) over the
8. Test the low pilot by pushing in on the low pilot control knob to diaphragm (23d) and install the three screws (23b).
make the unit trip. Release the knob to restore output. 10. Install the tubing to the fitting (47a).

Changing Pilot Setting SDA-1,000 Pilots (Figure 3b)

1. Completely bleed sensed and supply pressure. Remove the
Both high and low pilot settings may be changed when desired. Simply tubing from the fitting (47a).
turn the knob to set the dial to the desired pressure within the range of 2. Remove the tubing from the fitting (47a).
the instrument. 3. Remove the three screws (23b) holding the sensor cover (23c) in
place.
Maintenance 4. Remove the diaphragm (23a) and inspect it for damage or wear.
CAC’s Model SDA Direct-Dial Pilot is a rugged, highly reliable 5. Replace the diaphragm (23a) if there is any sign of wear or
instrument that should function for long periods of time without damage.

Part No. 876-32F Page 2 of 11 12/9/02

6. Apply lubricant (from the repair parts kit) to the center of the
diaphragm (23a) where it touches the piston (28) and to the lip
area.
7. Install the diaphragm (23a) directly on the piston (28) with the lips
facing towards the piston (28).
8. Carefully place the cover (23c) over the diaphragm (23a) and
install the three screws (23b).
9. Install the tubing to the fitting (47a).
SDA-2,000 Pilots (Fig. 3c)
1. Completely bleed sensed and supply pressure.
2. Remove the tubing from the fitting (47a). Figure 3a. SDA-100 Figure 3b. SDA-1,000
3. Unthread the sense head cylinder (23c) from the mounting ring
(23e).
4. Remove the piston (23d) from the cylinder (23c).
5. Inspect the piston (23d) and O-ring (23a) for damage. Replace, if
necessary.
6. Apply lubricant (from the repair parts kit) to the cylinder wall (23c)
and piston O-ring (23a).
7. Place the piston (23d) into the cylinder (23c), then thread it onto
the mounting ring (23e).
8. Tighten snug with wrench.
9. Install the tubing to the fitting (47a).
Figure 3c. SDA-2,000 Figure 3d. SDA-4,000 and SDA-10,000
SDA-4,000 and SDA-10,000 Pilots
(Fig. 3d) Periodic Maintenance
1. Completely bleed sensed and supply pressure.
2. Remove the tubing from the fitting (47a). Normal operations and usage of the Model SDA pilot require the
following maintenance at the periods indicated.
3. Unthread the pressure sensor cover (23c) from the mounting ring
(23e). Maintenance Test Interval
4. Using a spanner wrench, remove the receiver (23g) from the 1. Check the high pilot by turning the high pilot knob Test every 30 days.
cover (23c). to the right to reduce the high pilot set point below
5. Remove the spring (23a), piston guide (23h), piston (23d) and Bal- the sensed pressure.
seal (23i). 2. When the dial setting gets near the sensed
6. Inspect the piston (23d) and Bal-seal (23i) for scratches or pressure reading, watch the output gauge
damage. Replace if necessary. carefully. When the dial setting equals the gauge
7. Replace Bal-seal (23i) with a new one from the repair kit. Make reading, the pilot should trip and output pressure
should fall to zero.
sure the lips of the seal face towards the pressure source.
3. Return the high pilot dial to its original setting and
8. Lubricate the piston (23d) and install the spring (23a) and piston watch the output gauge read 25 to 30 PSI.
guide (23h) as shown in Fig. 5. 4. Repeat steps 2 and 3 after turning low pilot knob
9. Thread the receiver (23g) into the cover (23c). Tighten finger-tight. to the left increasing the low pilot set point above
10. Thread completed subassembly into mounting ring (23e) finger- the sensed pressure.
tight. 5. Test the low pilot and complete safety system by
11. Install the tubing to fitting (47a). pushing in on the low pilot control knob to make
the unit trip.
6. Release knob to restore output. If calibration is
needed refer to a qualified instrument repairman
or call CAC’s Field Service Department.
Maintenance Interval
1. Inspect pressure sensors and spool valve Inspect and
assembly. lubricate at least
2. Clean parts thoroughly, removing old lubricant. every 12 months or
3. Replace rubber goods, if necessary. when leakage
4. Lubricate with a synthetic grease. occurs.

Part No. 876-32F Page 3 of 11 12/9/02

Troubleshooting
Since most of the problems that may be experienced with this case and attempt to make repairs and adjustments without thoroughly
instrument are simple and easily fixed, refer to this chart for help when understanding the instrument. To do so may result in serious personal
performance is not as expected. Under no circumstances open the injuries and property damage.
Problem Possible Remedy
No pressure on gauges Check supply air and sensed pressure valves.
Pressure reading on gauges before installation Remove blowout plugs from gauges (see installation instructions).
High pilot dial trip point does not agree with gauge Turn high pilot dial to right to cause trip; release screw in the center of the dial and reposition dial to gauge setting; tighten screw
(this may have to be done more than once to get the best accuracy).
Low pilot dial trip point does not agree with gauge Close sensed pressure valve and bleed line; note gauge pressure as low unit trips; release screw in center of the dial and
reposition dial to accurate setting (this may have to be done more than once to get the best accuracy).
Unit does not trip on either high or low set point Sense head diaphragm ruptured (see rebuilding pressure sensor for replacement method).
Internal air leak Use soapy water to locate the leak; tighten fittings.
Internal oil leak Tighten fittings at leak location; if the leak is in a pressure sensor, replace the pressure sensor seal or diaphragm as required.
Pilot fails to function (high or low) Check sensed head seals and diaphragm.
Instrument is damaged in accident; its condition or Look for physical damage to case and mechanism; tighten obviously loose fittings and mountings; check supply, output, and
suitability for use is unknown sensed pressures; tube up and check performance as noted in this technical unit; if the instrument performs normally, place it back
in service; if not, contact your nearest CAC representative.

Product Commodity Numbers

Each CAC product is assigned a nine-digit product commodity number. Example: The product commodity number 876-32-4312 describes a
The first five digits describe the product in general terms; the last four Model SDA for standard and H2S-CO2 service pilot type SDA-1,000,
(terminal digits) furnish size, range, pressure and application data. with high pilot in the range 100-1,000 PSI, low pilot in the range 25-250
All Model SDA pilots for standard and H2S-CO2 service have the PSI, with manual reset on high.
product number 876-32. This pilot is available in a range of pressure Ordering Example: Twelve CAC Model SDA pilots, type SDA-1,000,
capabilities designated by type numbers. In the selection table, select for standard and H2S-CO2 service with high pilot in the 100-1,000 PSI
the model number that encompasses both the high and low pilot range, low pilot in the 25-250 PSI range, and equipped with manual
ranges desired. Use the numerals in digit places six through nine to reset on high, product commodity number 876-32-4312.
construct the terminal digits of the product commodity number
describing the pilot desired.
Choose high and low pilot ranges High Pilot Low Pilot
Options Selected Digit 9
Type Digit 6 Pilot Range (PSI) Digit 7 Digit 8
6-25 1 1 Standard model 0
SDA-100 3 10-50 2 2 Manual reset on low 1
15-100 3 3 Manual reset on high 2
25-250 1 1 Manual reset on low and high 3
SDA-1,000 4 50-500 2 2 Standard model, plus pipe mount (fiberglass unistrut) 4
100-1,000 3 3 Manual reset on low, plus pipe mount 5
25-250 1 1 Manual reset on high, plus pipe mount 6
50-500 2 2 Manual reset on high and low, plus pipe mount 7
SDA-2,000 5 100-1,000 3 3 Separate outputs (control high and low) † 8
150-1,500 4 4 Separate outputs, plus pipe mount † 9
200-2,000 5 5 Separate input, plus pipe mount A
25-250 1 1 Separate output and manual reset on low, plus pipe mount B
50-500 2 2 Separate output and manual reset on high, plus pipe mount C
100-1,000 3 3 Separate inputs, separate outputs, plus pipe mount D
150-1,500 4 4 Separate input E
SDA-4,000 6 200-2,000 5 5 Separate output and manual reset on low F
400-1,000 6 6 Separate output and manual reset on high G
600-2,000 7 7 Separate output and manual reset on low H
600-3,000 8 8 Separate input and manual reset on high K
600-4,000 9 9 Separate inputs, separate outputs with single sense port L
400-1,000 1 1 Separate outputs, manual reset on high and low plus pipe mount M
600-2,000 2 2 Standard model, plus pipe mount (316 SS unistrut) N
SDA-10,000 8 600-3,000 3 3 Standard model (one input, one output, and 0-2,000 PSI/bar on process) P
600-4,000 4 4
1,600-10,000 5 5 Note: Additional options upon request
† If pipe mount is required, state on order and indicate size desired (standard pipe mount is 2-inch diameter).

Part No. 876-32F Page 4 of 11 12/9/02

How to Use the Parts List
The major components, parts, and subassemblies of all versions of the Individual parts and subassemblies listed in this publication may be
Model SDA are listed in the following charts. Numbers assigned to the obtained from eProduction Solutions, 22001 North Park Drive,
parts are used in the accompanying illustrations to visually identify Kingwood, TX 77339-3804.
parts and their positions in the assembly. Many items of common hardware are used in the assembly. These
To establish the actual parts used in any particular Model SDA pilot, parts are not listed, as they may be obtained from any number of
first consult the master parts list. Here you will find all parts that are convenient sources. It is, however, imperative that any hardware
common to all assemblies. Parts that vary, or may not be needed in a substituted be of stainless steel. Hardware of other materials, such as
particular model, are listed with a reference to either range chart or carbon steel, alloy steel, brass, or plastic materials will be harmful to
options chart. Follow each reference as encountered and refer to the the performance and life of your instrument.
range of your instrument (SDA-1,000, etc.) and the options (manual
reset on low, etc.) to determine from which range or option chart to
read.

Figure 4. Front view of a Model SDA pilot (labels refer to parts list).

Figure 5b. Cross-section of a high pilot element showing component parts and
Figure 5a. Top view of a low pressure element (labels refer to parts list). subassemblies. The low pilot is identical except for the placement of the pilot
subassembly (37).

Part No. 876-32F Page 5 of 11 12/9/02

Master Parts List
Item No. Description Qty Commodity No. SDA-100 Range Chart
Cover plate: Item No. Description Qty Commodity No.
1a High cover plate 1 08-04486-0H
23 Pressure sensor* 2 08-02764-00
1b Low cover plate 1 08-04486-0L
23a Cover spacer 1‡ 08-00941-00
2 Face plate 1 08-04424-00
23b Cap screw 3‡ WA-G118-0M1
3 Ribbon roller 2 08-01924-00
23c Cover 1‡ 08-01558-00
4 Bracket 2 08-03361-00
23d Diaphragm 1†‡ 08-01856-00
5 Panel bushing 2 08-04661-00
23e Piston adapter 1‡ 08-01412-00
6 Spool value subassembly* 0 Option chart
24 Spring and dial (high pilot)*
7 Manual reset spool valve* 0 Option chart
6-25 PSI pressure range 08-04704-01
8 Sensed pressure decal 1 08-04608-00
10-50 PSI pressure range 08-04704-02
9 Output pressure decal 1 08-04609-00
15-100 PSI pressure range 08-04704-03
10 Reliability decal 1 08-04617-00
29 Knife edge 2 05-01240-00
11 Spring retainer washer 2 08-01923-00
38 Spring 4 08-01449-00
12 Leaf spring 2† 08-04600-00
41 Gauge 1 WG-32VG-G24
13 Knob 2 WF-DR08-SBP
43 Spring and dial (low pilot)* 1
15 Auge 0 Option chart
6-25 PSI pressure range 08-04704-01
16 Teflon flat washer 2 WA-K208-OPF
10-50 PSI pressure range 08-04704-02
17 Manifold 1 08-02297-00
15-100 PSI pressure range 08-04704-03
18 Manifold fittings - Option chart
44 Stainless steel tubing 4 ft. R7402
19 Manifold decal - Option chart
20 Plug 2 WV-BPHH-021
21 Serial number decal 1 08-04616-00 SDA-100 Repair Kit Chart (08-01907-00)
22 Schematic decal - Option chart
Item No. Description Qty Commodity No.
23 Pressure sensor* - Range chart
24 Spring and dial (high)* - Range chart 6a O-ring (spool valve) 2 WW-B017-V30
25 Lever 2 08-04422-00 7a O-ring (manual reset spool valve) 4 WW-B017-V30
26 Tru-arc ring 1 W0-S144-025 12 Leaf spring 2 08-04600-00
27 Piston support bar 2 08-04601-00 23d Diaphragm 2 08-01856-00
28 Piston 2 08-01949-00 36 Ribbon clamp 2 08-01934-00
29 Knife edge - Range chart 37b Stem (pilot) 2 08-02204-01
30 Dial adjusting washer 2 08-04662-00 37c O-ring (pilot) 2 WW-B010-V30
31 Dial shaft 2 08-04705-00 39 Ribbon 12 ft. 08-02205-00
32 Dial spring 2 08-01935-00 42 O-ring (ribbon clamp) 2 WW-B006-V30
33 Adjusting shaft 2 08-02090-00 Lubricant .5 oz. 08-00413-00
34 Traveling nut 2 08-02090-00 1/16-inch Allen wrench 2 WN-HS00-040
35 Case 1 08-02276-00 3/16-inch Allen wrench 2 WN-HS00-120
37 Pilot subassembly 2 08-02216-00
37a Body 1‡ 08-02089-02
37b Stem assembly 1†‡ 08-02204-01
SDA-1000 Range Chart
37c O-ring 1†‡ WW-B010-V30 Item No. Description Qty Commodity No.
37d Seat 1‡ 08-01946-02 23 Pressure sensor * 2 08-02707-00
38 Spring - Range chart 23a Diaphragm 1†‡ 08-01854-00
39 Ribbon 10 ft.† 08-02205-00 23b Cap screw 3‡ WA-G118-0H1
40 D-series washer 2 08-02203-00 23c Cover 1‡ 08-01558-00
41 Gauge - Range chart 24 Spring and dial (high pilot)* 1
42 O-ring (ribbon clamp) 2† WW-B006-V30 25-250 PSI pressure range 08-04713-01
43 Spring and dial (low)* - Range chart 50-500 PSI pressure range 08-04713-02
44 Stainless steel tubing - Range chart 100-1,000 PSI pressure range 08-04713-03
45 Polyethylene tubing 9 ft. R11109 29 Knife edge 2 08-01931-00
46 Pipe mount - Pipe mount chart 38 Spring - Not required
47 Fittings list - Option chart 41 Gauge 1 WG-32EG-G24
48 Hub 2 08-01951-00 43 Spring and dial (low pilot)* 1
Repair kit † Repair chart 25-250 PSI pressure range 08-04713-01
50-500 PSI pressure range 08-04713-02
100-1,000 PSI pressure range 08-04713-03
† Repair kit item
* Subassembly 44 Stainless steel tubing 4 ft. R7402
‡ Quantity per subassembly

Part No. 876-32F Page 6 of 11 12/9/02

 SDA-1000 Repair Kit Chart (08-01353-00) SDA-4000 Range Chart
Item No. Description Qty Commodity No. Item No. Description Qty Commodity No.
6a O-ring (spool valve) 2 WW-B017-V30 23 Pressure sensor * 2 08-03929-00
7a O-ring (manual reset spool valve) 4 WW-B017-V30 23a Spring 1‡ 05-00532-00
12 Leaf spring 2 08-04600-00 23b Cap screw 3‡ 08-04101-00
23a Diaphragm 2 08-01854-00 23c Cap 1‡ 05-03809-01
36 Ribbon clamp 2 08-01934-00 23d Piston 1‡ 05-03806-00
37b Stem (pilot) 2 08-02204-01 23e Mounting ring 1‡ 08-00998-00
37c O-ring (pilot) 2 WW-B010-V30 23f O-ring 1†‡ WW-B016-V40
39 Ribbon 12 ft. 08-02205-00 23g Receiver 1‡ 05-03807-01
42 O-ring (ribbon clamp) 2 WW-B006-V30 23h Piston guide 1‡ 05-03808-00
Lubricant .5 oz. 08-00413-00 23i Bal-seal 1†‡ WW-S010-25G
1/16-inch Allen wrench 2 WN-HS00-040 24 Spring and dial (high pilot)* 1
5/16-inch Allen wrench 2 WN-HS00-120 25-250 PSI pressure range 08-04713-04
50-500 PSI pressure range 08-04713-05
100-1,000 PSI pressure range 08-04713-06
SDA-2000 Range Chart 150-1,500 PSI pressure range 08-04713-07
Item No. Description Qty Commodity No. 200-2,000 PSI pressure range 08-04713-08
23 Pressure sensor * 2 08-06022-00 400-1,000 PSI pressure range 08-04715-01
23a O-ring 1†‡ WW-B013-V30 600-2,000 PSI pressure range 08-04715-02
23b Cap screw 3‡ 08-04101-00 600-3,000 PSI pressure range 08-04715-03
23c Sense head cylinder 1†‡ 08-05895-00 600-4,000 PSI pressure range 08-04715-04
23d Piston 1‡ 08-05893-00 29 Knife edge 2 08-01931-00
23e Mounting ring 3‡ 08-05894-00 38 Spring - Not required
24 Spring and dial (high pilot)* 1 41 Gauge 1 WG-32HG-G24
25-250 PSI pressure range 08-04713-04 43 Spring and dial (low pilot)* 1
50-500 PSI pressure range 08-04713-05 25-250 PSI pressure range 08-04713-04
100-1,000 PSI pressure range 08-04713-06 50-500 PSI pressure range 08-04713-05
150-1,500 PSI pressure range 08-04713-07 100-1,000 PSI pressure range 08-04713-06
200-2,000 PSI pressure range 08-04713-08 150-1,500 PSI pressure range 08-04713-07
29 Knife edge 2 08-01931-00 200-2,000 PSI pressure range 08-04713-08
38 Spring - Not required 400-1,000 PSI pressure range 08-04715-01
41 Gauge 1 WG-32GG-G24 600-2,000 PSI pressure range 08-04715-02
43 Spring and dial (low pilot)* 1 600-3,000 PSI pressure range 08-04715-03
25-250 PSI pressure range 08-04713-04 600-4,000 PSI pressure range 08-04715-04
50-500 PSI pressure range 08-04713-05 44 Stainless steel tubing 4 ft. R7402
100-1,000 PSI pressure range 08-04713-06
150-1,500 PSI pressure range 08-04713-07
SDA-4000 Repair Kit Chart (08-01379-00)
200-2,000 PSI pressure range 08-04713-08
44 Stainless steel tubing 4 ft. R7402 Item No. Description Qty Commodity No.
6a O-ring (spool valve) 2 WW-B017-V30
7a O-ring (manual reset spool valve) 4 WW-B017-V30
SDA-2000 Repair Kit Chart (08-01353-00) 12 Leaf spring 2 08-04600-00
Item No. Description Qty Commodity No. 23f O-ring (pressure sensor) 2 WW-B016-V40
6a O-ring (spool valve) 2 WW-B017-V30 23i Bal-seal (pressure sensor) 2 WW-S010-25G
7a O-ring (manual reset spool valve) 4 WW-B017-V30 36 Ribbon clamp 2 08-01934-00
12 Leaf spring 2 08-04600-00 37b Stem (pilot) 2 08-02204-01
23a O-ring (sense head) 2 WW-B013-V30 37c O-ring (pilot) 2 WW-B010-V30
36 Ribbon clamp 2 08-01934-00 39 Ribbon 12 ft. 08-02205-00
37b Stem (pilot) 2 08-02204-01 42 O-ring (ribbon clamp) 2 WW-B006-V30
37c O-ring (pilot) 2 WW-B010-V30 Lubricant .5 oz. 08-00413-00
39 Ribbon 12 ft. 08-02205-00 1/16-inch Allen wrench 2 WN-HS00-040
42 O-ring (ribbon clamp) 2 WW-B006-V30 3/16-inch allen wrench 2 WN-HS00-120
Lubricant .5 oz. 08-00413-00
1/16-inch Allen wrench 2 WN-HS00-040
3/16-inch Allen wrench 2 WN-HS00-120

† Repair kit item

* Subassembly
‡ Quantity per subassembly
^ These ranges are also offered in the SDA-4000.
# This chart describes all models ending in this terminal digit (see page 4 for an
explanation of terminal digits).

Part No. 876-32F Page 7 of 11 12/9/02

 SDA-10,000 Range Chart Pipe Mount Chart
Item No. Description Qty Commodity No. Item No. Description Qty Commodity No.
23 Pressure sensor * 2 02-34194-00 46 2-inch pipe mount 1 0801705-01
23a Spring 1‡ 05-00532-00 Note: IS offered in SS unistrut also.
23b Cap screw 3‡ 08-04101-00
23c Cap 1‡ 05-03809-01
23d Piston 1‡ 05-03806-00 Spring and Dial Chart
23e Mounting ring 1‡ 08-00998-00 Spring Dial
Type Range (PSI) Commodity Spring Color Commodity
23f O-ring 1†‡ WW-B016-V40
Number Number
23g Receiver 1‡ 05-03807-01
6-25 08-03572-00 Gold 08-04710-00
23h Piston guide 1‡ 05-03808-00
SDA-100 10-50 08-03394-00 Gray 08-04614-00
23i Bal-seal 1†‡ WW-S010-25G
15-100 08-01713-00 White 08-04712-00
24 Spring and dial (high pilot)* 1
25-250 08-01938-00 Dark Green 08-04606-00
400-1,000 PSI pressure range 08-04715-01
SDA-1000 50-500 08-01926-00 Black 08-04615-00
600-2,000 PSI pressure range 08-04715-02
600-3,000 PSI pressure range 08-04715-03 100-1000 08-01928-00 Silver 08-04711-00
600-4,000 PSI pressure range 08-04715-04 25-250 ^ 08-01928-00 Silver 08-04606-00
1,600-10,000 PSI pressure range 08-04715-05 50-500 ^ 08-01929-00 Blue 08-04615-00
29 Knife edge 2 08-01931-00 SDA-2000 100-1000 ^ 08-05897-00 Light Blue 08-04711-00
38 Spring - Not required 150-1500 ^ 08-04960-00 Copper 08-04612-00
41 Gauge 1 WG-32KG-G24 200-2000 ^ 08-01532-00 Red 08-04714-00
43 Spring and dial (low pilot)* 1 400-1000 08-00819-00 Orange 08-04716-00
400-1,000 PSI pressure range 08-04715-01 600-2000 02-34395-00 Plain 08-04717-00
SDA-4000
600-2,000 PSI pressure range 08-04715-02 600-3000 08-01531-00 Purple 08-04718-00
600-3,000 PSI pressure range 08-04715-03 600-4000 02-34253-00 Yellow 08-04719-00
600-4,000 PSI pressure range 08-04715-04 400-1000 08-00819-00 Orange 08-04716-00
1,600-10,000 PSI pressure range 08-04715-05 600-2000 02-34395-00 Plain 08-04717-00
44 Stainless steel tubing 4 ft. R7404 SDA-10,000 600-3000 08-01531-00 Purple 08-04718-00
600-4000 02-34253-00 Yellow 08-04719-00
1600-10,000 08-01532-00 Red 08-04720-00
SDA-10,000 Repair Kit Chart (08-01379-00)
Item No. Description Qty Commodity No.
6a O-ring (spool valve) 2 WW-B017-V30
7a O-ring (manual reset spool valve) 4 WW-B017-V30
12 Leaf spring 2 08-04600-00
23f O-ring (pressure sensor) 2 WW-B016-V40
23i Bal-seal (pressure sensor) 2 WW-S010-25G
36 Ribbon clamp 2 08-01934-00
37b Stem (pilot) 2 08-02204-01
37c O-ring (pilot) 2 WW-B010-V30
39 Ribbon 12 ft. 08-02205-00
42 O-ring (ribbon clamp) 2 WW-B006-V30
Lubricant .5 oz. 08-00413-00
1/16-inch Allen wrench 2 WN-HS00-040
3/16-inch Allen wrench 2 WN-HS00-120

† Repair kit item

* Subassembly
‡ Quantity per subassembly
^ These ranges are also offered in the SDA-4000.
Part No. 876-32F Page 8 of 11 12/9/02
 25 PSI output signal is between high and low settings.
High Pressure Schematic shows controller in reset mode.
Unit Sensor (23)
Pressure Low High Pressure
Pilot (37) Knife Edge Sensor (23) Unit Unit Sensor (23)
Low
Pressure Unit Adjustment (29) Knife
Shaft (33) Knife
Sensor (23) Edge (29) Edge (29)
Sense Pilot (37) Adjustment Adjustment
Knife Edge Shaft (33) Shaft (33)
Pilot (37) Sense Pilot (37)
(29) Adjustment
Shaft (33)
Output

Output

Spool Valve (6)

Manual Reset Spool Valve (6)
Spool Valve (7)

25-30 PSI Sensed Output

Supply Pressure Pressure
Figure 6. Schematic diagram of standard Model SDA pilot. 25-30 PSI Sensed Output
Supply Pressure Pressure
Standard Model Option Chart Figure 7. Schematic diagram of Model SDA pilot having manual reset on low.

Manual Reset on Low Option Chart

Terminal digit 0^ Terminal digit 1^
Item No. Description Qty Commodity No. Item No. Description Qty Commodity No.
6 Spool valve subassembly 1 08-02217-00 6 Spool valve subassembly 1 08-02217-00
6a O-ring 2†‡ WW-B017-V30 6a O-ring 2†‡ WW-B017-V30
6b Body 1‡ 08-02197-00 6b Body 1‡ 08-02197-00
6c Spool 1‡ 08-02198-00 6c Spool 1‡ 08-02198-00
6d Spring 1‡ 08-02091-00 6d Spring 1‡ 08-02091-00
6e Rod 1‡ 08-02196-00 6e Rod 1‡ 08-02196-00
6f Cap 1‡ 08-02199-00 6f Cap 1‡ 08-02199-00
6g Retaining ring 1‡ W0-300S-087 6g Retaining ring 1‡ W0-300S-087
7 Manual reset spool valve* - Not required 7 Manual reset spool valve* 1 08-02488-01
15 Gauge 1 WG-32BG-G24 7a O-ring 4† WW-B017-V30
18 Manifold fittings list 7b Body 1‡ 05-01234-00
18a Male connector 1/8” 4 WV-G4CM-021 7c Stem 1‡ 08-02206-00
18b Mail run tee 1/8” - Not required 7d Piston 1‡ 05-01233-01
Terminal digit 4^ 7e Cap 1‡ 05-01202-01
Item No. Description Qty Commodity No. 7f Retaining ring 1‡ W0-300S-087
19 Manifold decal 1 08-02207-00 7g Male connector 1/8” 1‡ WV-G4CM-021
22 Schematic decal 1 08-04880-00 7h Male elbow 1/8” 2‡ WV-G4LM-021
46 Pipe mount - Pipe mount chart 7i Cap Screw 2‡ WA-GB0B-0M1
47 Fittings list Terminal digit 5^
47a Mail connector 1/8” 7 WV-G4CM-021 Item No. Description Qty Commodity No.
47b Male run tee 1/8” - Not required 15 Gauge 1 WG-32BG-G24
47c Male elbow 1/8” 2 WV-G4LM-021 18 Manifold fittings list
47d Male elbow 1/4” - Not required 18a Male connector 1/8” 3 WV-G4CM-021
47e Female adapter 1/4” 2 WV-G4AF-041 18b Male run tee 1/8” 1 WV-G4TM-T21
47f Female branch tee 1/8” - Not required 19 Manifold decal 1 08-02207-00
47g Nipple 1/8” - Not required 22 Schematic decal 1 08-04880-01
47h Female elbow 1/8” - Not required 46 Pipe mount - Pipe mount chart
47i Female union tee 1/4” 3 WV-G4TT-T41 47 Fittings list
47a Male connector 1/8” 6 WV-G4CM-021
† Repair kit item 47b Male run tee 1/8” 1 WV-G4TM-T21
* Subassembly 47c Male elbow 1/8” 2 WV-G4LM-021
‡ Quantity per subassembly 47d Male elbow 1/4” - Not required
^ This chart describes all models ending in this terminal digit. See page 4 for an 47e Female adapter 1/4” 2 WV-G4AF-041
explanation of terminal digits. 47f Female branch tee 1/8” - Not required
47g Nipple 1/8” 1 WV-BMCN-021
47h Female elbow 1/8” 1 WV-G4LF-021
47i Female union tee 1/4” 3 WV-G4TT-T41

Part No. 876-32F Page 9 of 11 12/9/02

 25 PSI output signal is between high and low settings. Pressure Low
Schematic shows controller in reset mode. Sensor (23) Unit
Selector
Valve (14) High
Pilot (37) Pilot (37) Knife Edge Unit
(29) Adjustment
Pressure
Shaft (33)
Low Pilot (37) Sensor (23)
High Pilot (37) Sense
Pressure Unit Unit Pressure
Sensor (23) Sensor (23) Knife Edge
Sense
(29)
Knife Edge Knife Edge Adjustment
(29) Adjustment Shaft (33) (29) Output Shaft (33)
Adjustment
Shaft (33)
Output

Manual Reset
Spool Valve (7)
Manual Reset Spool Valve (6)
Spool Valve (7)
25-30 PSI Sensed Output
Supply Pressure Pressure
25-30 PSI Sensed Output Figure 9. Schematic diagram of Model SDA pilot having manual reset on high and low.
Supply Pressure Pressure
Figure 8. Schematic diagram of Model SDA pilot having manual reset on high. Manual Reset on High and Low Option Chart
Terminal digit 3^
Manual Reset on High Option Chart Item No. Description Qty Commodity No.
Terminal digit 2^
6 Spool valve subassembly - Not required
Item No. Description Qty Commodity No.
7 Manual reset spool valve* 1 08-02488-01
6 Spool valve subassembly 1 08-02217-00 7a O-ring 4†‡ WW-B017-V30
6a O-ring 2†‡ WW-B017-V30
7b Body 1‡ 05-01234-00
6b Body 1‡ 08-02197-00
7c Stem 1‡ 08-02206-00
6c Spool 1‡ 08-02198-00
6d Spring 1‡ 08-02091-00 7d Piston 1‡ 05-01233-01
6e Rod 1‡ 08-02196-00 7e Cap 1‡ 05-01202-01
6f Cap 1‡ 08-02199-00 7f Retaining ring 1‡ W0-300S-087
6g Retaining ring 1‡ W0-300S-087 7g Male connector 1/8” 1‡ WV-G4CM-021
7 Manual reset spool valve* 1 08-02488-01 7h Male elbow 1/8” 2‡ WV-G4LM-021
7a O-ring 4† WW-B017-V30 7i Cap Screw 2‡ WA-GB0B-0M1
7b Body 1‡ 05-01234-00 14 Shuttle 1 801F4Q
7c Stem 1‡ 08-02206-00 15 Gauge 1 WG-32BG-G24
7d Piston 1‡ 05-01233-01
18 Manifold fittings list
7e Cap 1‡ 05-01202-01
7f Retaining ring 1‡ W0-300S-087 18a Male connector 1/8” 4 WV-G4CM-021
7g Male connector 1/8” 1‡ WV-G4CM-021 Terminal digit 7^
7h Male elbow 1/8” 2‡ WV-G4LM-021 Item No. Description Qty Commodity No.
7i Cap Screw 2‡ WA-GB0B-0M1 18b Male run tee 1/8” - Not required
Terminal digit 6^
19 Manifold decal 1 08-02207-00
Item No. Description Qty Commodity No. 22 Schematic decal 1 08-04880-03
15 Gauge 1 WG-32BG-G24 46 Pipe mount - Pipe mount chart
18 Manifold fittings list 47 Fittings list
18a Male connector 1/8” 3 WV-G4CM-021 47a Male connector 1/8” 2 WV-G4CM-021
18b Male run tee 1/8” 1 WV-G4TM-T21 47b Male run tee 1/8” - Not required
19 Manifold decal 1 08-02207-00
47c Male elbow 1/8” 3 WV-G4LM-021
22 Schematic decal 1 08-04880-02
47d Male elbow 1/4” 3 WV-G4LM-041
46 Pipe mount - Pipe mount chart
47 Fittings list 47e Female adapter 1/4” 2 WV-G4AF-041
47a Male connector 1/8” 6 WV-G4CM-021 47f Female branch tee 1/8” 1 WV-G4TT-F21
47b Male run tee 1/8” 1 WV-G4TM-T21 47g Nipple 1/8” 1 WV-BMCN-021
47c Male elbow 1/8” 2 WV-G4LM-021 47h Female elbow 1/8” - Not required
47d Male elbow 1/4” - Not required 47i Female union tee 1/4” 3 WV-G4TT-T41
47e Female adapter 1/4” 2 WV-G4AF-041
47f Female branch tee 1/8” - Not required
47g Nipple 1/8” - Not required
47h Female elbow 1/8” - Not required
47i Female union tee 1/4” 3 WV-G4TT-T41
† Repair kit item
* Subassembly
‡ Quantity per subassembly
^ This chart describes all models ending in this terminal digit. See page 4 for an
explanation of terminal digits.
Part No. 876-32F Page 10 of 11 12/9/02
 High Pressure High Pressure
Unit Sensor (23) Pilot (37) Unit Sensor (23)
Pilot (37)
Knife Edge Knife Edge
Low (29) Low (29)
Adjustment Pressure Unit Adjustment
Pressure Unit Shaft (33)
Sensor (23) Shaft (33) Sensor (23)
Sense Sense Pilot (37)
Pilot (37)
Knife Edge Knife Edge
(29) Adjustment (29) Adjustment
Shaft (33) Shaft (33)
Output Output

Spool Valve (6) Spool Valve (6) Spool Valve (6) Spool Valve (6)

25-30 PSI Sensed High Low 60 PSI 30 PSI Sensed 60 PSI 60 PSI
Supply Pressure Output Output Supply Supply Pressure High Low
Output Output
Pressure Pressure Pressure Pressure
Figure 10. Schematic diagram of Model SDA pilot having separate outputs. Figure 11. Schematic diagram of Model SDA pilot having both separate inputs, separate
outputs, and common sense port.
Separate Outputs Option Chart
Terminal digit 8^ Separate Inputs, Separate Outputs, Common
Item No. Description Qty Commodity No. Sense Port Option Chart
6 Spool valve subassembly 2 08-02217-00 Terminal digit L^
6a O-ring 2†‡ WW-B017-V30 Item No. Description Qty Commodity No.
6b Body 1‡ 08-02197-00 6 Spool valve subassembly 2 08-02217-00
6c Spool 1‡ 08-02198-00 6a O-ring 2†‡ WW-B017-V30
6d Spring 1‡ 08-02091-00 6b Body 1‡ 08-02197-00
6e Rod 1‡ 08-02196-00 6c Spool 1‡ 08-02198-00
6f Cap 1‡ 08-02199-00 6d Spring 1‡ 08-02091-00
6g Retaining ring 1‡ W0-300S-087 6e Rod 1‡ 08-02196-00
7 Manual reset spool valve* - Not required 6f Cap 1‡ 08-02199-00
15 Gauge 1 WG-32BG-G24 6g Retaining ring 1‡ W0-300S-087
18 Manifold fittings list 7 Manual reset spool valve* - Not required
18a Male connector 1/8” 3 WV-G4CM-021 15 Gauge 1 WG-32BG-G24
18b Male run tee 1/8” 1 WV-G4TM-T21 18 Manifold fittings list
19 Manifold decal 1 08-01936-00 18a Male connector 1/8” 5 WV-G4CM-021
22 Schematic decal 1 08-04880-08 18b Male run tee 1/8” - Not required
46 Pipe mount - Pipe mount chart 19 Manifold decal 1 08-04607-00
47 Fittings list 22 Schematic decal 1 08-04880-0L
47a Male connector 1/8” 6 WV-G4CM-021 46 Pipe mount - Pipe mount chart
47b Male run tee 1/8” 1 WV-G4TM-T21 47 Fittings list
47c Male elbow 1/8” 4 WV-G4LM-021 47a Male connector 1/8” 6 WV-G4CM-021
47d Male elbow 1/4” - Not required 47b Male run tee 1/8” 1 WV-G4TM-T21
47e Female adapter 1/4” 2 WV-G4AF-041 47c Male elbow 1/8” 4 WV-G4LM-021
47f Female branch tee 1/8” 1 WV-G4TT-F21 47d Male elbow 1/4” - Not required
47g Nipple 1/8” 1 WV-BMCN-021 47e Female adapter 1/4” 2 WV-G4AF-041
47h Female elbow 1/8” - Not required 47f Female branch tee 1/8” 1 WV-G4TT-F21
47i Female union tee 1/4” 3 WV-G4TT-T41 47g Nipple 1/8” 1 WV-BMCN-021
47h Female elbow 1/8” - Not required
† Repair kit item 47i Female union tee 1/4” 3 WV-G4TT-T41
* Subassembly
‡ Quantity per subassembly
^ This chart describes all models ending in this terminal digit. See page 4 for an
explanation of terminal digits.

Part No. 876-32F Page 11 of 11 12/9/02