Project*

First Saved Monday, November 1, 2021

Last Saved Wednesday, November 3, 2021
Product Version 2021 R2
Save Project Before Solution No
Save Project After Solution No
Contents
• Units

• Model (A4)
o Geometry
▪ Part 1
o Materials
o Coordinate Systems
o Mesh
o Static Structural (A5)
▪ Analysis Settings
▪ Loads
▪ Solution (A6)
▪ Solution Information
▪ Results
▪ Fatigue Tool
▪ Results
▪ Fatigue Sensitivity
▪ Fatigue Tool 2
▪ Results
▪ Result Charts

• Material Data
o Structural Steel

Units
TABLE 1
Unit System Metric (m, kg, N, s, V, A) Degrees rad/s Celsius
Angle Degrees
Rotational Velocity rad/s
Temperature Celsius

Model (A4)
Geometry
TABLE 2
Model (A4) > Geometry
Object Name Geometry
State Fully Defined
Definition
C:\Users\yessy\OneDrive\Escritorio\Uni\7mo semestre\Diseño de
Source
componentes macánicos\ConRod.x_t
Type Parasolid
Length Unit Meters
Element Control Program Controlled
Display Style Body Color
 Bounding Box
Length X 8.8629e-002 m
Length Y 3.4e-002 m
Length Z 0.21682 m
Properties
Volume 5.7505e-005 m³
Mass 0.45142 kg
Scale Factor Value 1.
Statistics
Bodies 1
Active Bodies 1
Nodes 16418
Elements 8648
Mesh Metric None
Update Options
Assign Default Material No
Basic Geometry Options
Solid Bodies Yes
Surface Bodies Yes
Line Bodies No
Parameters Independent
Parameter Key ANS;DS
Attributes No
Named Selections No
Material Properties No
Advanced Geometry Options
Use Associativity Yes
Coordinate Systems No
Reader Mode Saves
No
Updated File
Use Instances Yes
Smart CAD Update Yes
Compare Parts On
No
Update
Analysis Type 3-D
Mixed Import Resolution None
Import Facet Quality Source
Clean Bodies On Import No
Stitch Surfaces On
None
Import
Decompose Disjoint
Yes
Geometry
Enclosure and
Yes
Symmetry Processing

TABLE 3
Model (A4) > Geometry > Parts
Object Name Part 1
State Meshed
 Graphics Properties
Visible Yes
Transparency 1
Definition
Suppressed No
Stiffness Behavior Flexible
Coordinate System Default Coordinate System
Reference Temperature By Environment
Treatment None
Material
Assignment Structural Steel
Nonlinear Effects Yes
Thermal Strain Effects Yes
Bounding Box
Length X 8.8629e-002 m
Length Y 3.4e-002 m
Length Z 0.21682 m
Properties
Volume 5.7505e-005 m³
Mass 0.45142 kg
Centroid X -4.3654e-005 m
Centroid Y -2.7737e-009 m
Centroid Z 0.10557 m
Moment of Inertia Ip1 2.5919e-003 kg·m²
Moment of Inertia Ip2 2.7223e-003 kg·m²
Moment of Inertia Ip3 1.763e-004 kg·m²
Statistics
Nodes 16418
Elements 8648
Mesh Metric None

TABLE 4
Model (A4) > Materials
Object Name Materials
State Fully Defined
Statistics
Materials 1
Material Assignments 0

Coordinate Systems
TABLE 5
Model (A4) > Coordinate Systems > Coordinate System
Object Name Global Coordinate System
State Fully Defined
Definition
Type Cartesian
Coordinate System ID 0.
Origin
 Origin X 0. m
Origin Y 0. m
Origin Z 0. m
Directional Vectors
X Axis Data [ 1. 0. 0. ]
Y Axis Data [ 0. 1. 0. ]
Z Axis Data [ 0. 0. 1. ]

Mesh
TABLE 6
Model (A4) > Mesh
Object Name Mesh
State Solved
Display
Display Style Use Geometry Setting
Defaults
Physics Preference Mechanical
Element Order Program Controlled
Element Size Default
Sizing
Use Adaptive Sizing Yes
Resolution 5
Mesh Defeaturing Yes
Defeature Size Default
Transition Fast
Span Angle Center Coarse
Initial Size Seed Assembly
Bounding Box Diagonal 0.23669 m
Average Surface Area 2.0179e-004 m²
Minimum Edge Length 1.892e-004 m
Quality
Check Mesh Quality Yes, Errors
Error Limits Aggressive Mechanical
Target Quality Default (0.050000)
Smoothing Medium
Mesh Metric None
Inflation
Use Automatic Inflation None
Inflation Option Smooth Transition
Transition Ratio 0.272
Maximum Layers 5
Growth Rate 1.2
Inflation Algorithm Pre
View Advanced Options No
Advanced
Number of CPUs for Parallel Part Meshing Program Controlled
Straight Sided Elements No
 Rigid Body Behavior Dimensionally Reduced
Triangle Surface Mesher Program Controlled
Topology Checking Yes
Pinch Tolerance Please Define
Generate Pinch on Refresh No
Statistics
Nodes 16418
Elements 8648

Static Structural (A5)

TABLE 7
Model (A4) > Analysis
Object Name Static Structural (A5)
State Solved
Definition
Physics Type Structural
Analysis Type Static Structural
Solver Target Mechanical APDL
Options
Environment Temperature 22. °C
Generate Input Only No

TABLE 8
Model (A4) > Static Structural (A5) > Analysis Settings
Object Name Analysis Settings
State Fully Defined
Step Controls
Number Of Steps 1.
Current Step
1.
Number
Step End Time 1. s
Auto Time Stepping Program Controlled
Solver Controls
Solver Type Program Controlled
Weak Springs Off
Solver Pivot
Program Controlled
Checking
Large Deflection Off
Inertia Relief Off
Quasi-Static
Off
Solution
Rotordynamics Controls
Coriolis Effect Off
Restart Controls
Generate Restart
Program Controlled
Points
Retain Files After
No
Full Solve
 Combine Restart
Program Controlled
Files
Nonlinear Controls
Newton-Raphson
Program Controlled
Option
Force Convergence Program Controlled
Moment
Program Controlled
Convergence
Displacement
Program Controlled
Convergence
Rotation
Program Controlled
Convergence
Line Search Program Controlled
Stabilization Program Controlled
Advanced
Inverse Option No
Contact Split (DMP) Off
Output Controls
Stress Yes
Surface Stress No
Back Stress No
Strain Yes
Contact Data Yes
Nonlinear Data No
Nodal Forces No
Volume and Energy Yes
Euler Angles Yes
General
No
Miscellaneous
Contact
No
Miscellaneous
Store Results At All Time Points
Result File
Program Controlled
Compression
Analysis Data Management
Solver Files C:\Users\yessy\OneDrive\Escritorio\Uni\7mo semestre\Diseño de
Directory componentes macánicos\Tutorial3_files\dp0\SYS\MECH\
Future Analysis None
Scratch Solver Files
Directory
Save MAPDL db No
Contact Summary Program Controlled
Delete Unneeded
Yes
Files
Nonlinear Solution No
Solver Units Active System
Solver Unit System mks

TABLE 9
Model (A4) > Static Structural (A5) > Loads
 Object Name Force Cylindrical Support Fixed Support
State Fully Defined
Scope
Scoping Method Geometry Selection
Geometry 1 Face 2 Faces 1 Face
Definition
Type Force Cylindrical Support Fixed Support
Define By Components
Applied By Surface Effect
Coordinate System Global Coordinate System
X Component 0. N (ramped)
Y Component 0. N (ramped)
Z Component -4500. N (ramped)
Suppressed No
Radial Fixed
Axial Free
Tangential Free

FIGURE 1
Model (A4) > Static Structural (A5) > Force

Solution (A6)
TABLE 10
Model (A4) > Static Structural (A5) > Solution
Object Name Solution (A6)
 State Solved
Adaptive Mesh Refinement
Max Refinement Loops 1.
Refinement Depth 2.
Information
Status Done
MAPDL Elapsed Time 18. s
MAPDL Memory Used 140. MB
MAPDL Result File Size 5.75 MB
Post Processing
Beam Section Results No
On Demand Stress/Strain No

TABLE 11
Model (A4) > Static Structural (A5) > Solution (A6) > Solution Information
Object Name Solution Information
State Solved
Solution Information
Solution Output Solver Output
Newton-Raphson Residuals 0
Identify Element Violations 0
Update Interval 2.5 s
Display Points All
FE Connection Visibility
Activate Visibility Yes
Display All FE Connectors
Draw Connections Attached To All Nodes
Line Color Connection Type
Visible on Results No
Line Thickness Single
Display Type Lines

TABLE 12
Model (A4) > Static Structural (A5) > Solution (A6) > Results
Object Name Total Deformation Equivalent Stress
State Solved
Scope
Scoping Method Geometry Selection
Geometry 1 Edge All Bodies
Definition
Type Total Deformation Equivalent (von-Mises) Stress
By Time
Display Time Last
Calculate Time History Yes
Identifier
Suppressed No
Results
Minimum 2.4477e-006 m 2726.1 Pa
Maximum 1.9394e-005 m 4.7755e+007 Pa
 Average 1.106e-005 m 1.5344e+007 Pa
Minimum Occurs On Part 1
Maximum Occurs On Part 1
Information
Time 1. s
Load Step 1
Substep 1
Iteration Number 1
Integration Point Results
Display Option Averaged
Average Across Bodies No

FIGURE 2
Model (A4) > Static Structural (A5) > Solution (A6) > Total Deformation

TABLE 13
Model (A4) > Static Structural (A5) > Solution (A6) > Total Deformation
Time [s] Minimum [m] Maximum [m] Average [m]
1. 2.4477e-006 1.9394e-005 1.106e-005

FIGURE 3
Model (A4) > Static Structural (A5) > Solution (A6) > Total Deformation > Image
 FIGURE 4
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Stress
 TABLE 14
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Stress
Time [s] Minimum [Pa] Maximum [Pa] Average [Pa]
1. 2726.1 4.7755e+007 1.5344e+007

FIGURE 5
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Stress > Image
 TABLE 15
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tools
Object Name Fatigue Tool
State Solved
Domain
Domain Type Time
Materials
Fatigue Strength Factor (Kf) 0.8
Loading
Type Fully Reversed
Scale Factor 1.
Definition
Display Time End Time
Options
Analysis Type Stress Life
Mean Stress Theory None
Stress Component Equivalent (von-Mises)
Life Units
Units Name cycles
1 cycle is equal to 1. cycles
 FIGURE 6
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool

FIGURE 7
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool
 TABLE 16
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Results
Safety Biaxiality Equivalent Alternating
Object Name Life Damage
Factor Indication Stress
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Safety Biaxiality Equivalent Alternating
Type Life Damage
Factor Indication Stress
Identifier
Suppressed No
1.e+009 1.e+006
Design Life
cycles cycles
Results
1.e+006
Minimum 1.444 -0.9994 3407.6 Pa
cycles
Minimum Occurs
Part 1 Part 1
On
Maximum 1000. 0.9751 5.9694e+007 Pa
Maximum
Part 1 Part 1
Occurs On
Average -6.3051e-002 1.918e+007 Pa
 FIGURE 8
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Life

TABLE 17
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Life
Time [s] Minimum Maximum Average
1. 1.e+006 1.e+006 1.e+006

FIGURE 9
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Life > Image
 FIGURE 10
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Damage
 TABLE 18
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Damage
Time [s] Minimum Maximum Average
1. 1000. 1000. 1000.

FIGURE 11
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Damage > Image
 FIGURE 12
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Safety Factor
 TABLE 19
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Safety Factor
Time [s] Minimum Maximum Average
1. 1.444 15. 8.2632

FIGURE 13
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Safety Factor > Image
 FIGURE 14
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Biaxiality Indication
 TABLE 20
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Biaxiality Indication
Time [s] Minimum Maximum Average
1. -0.9994 0.9751 -6.3051e-002

FIGURE 15
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Biaxiality Indication >
Image
 FIGURE 16
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Equivalent Alternating
Stress
 TABLE 21
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Equivalent Alternating
Stress
Time [s] Minimum [Pa] Maximum [Pa] Average [Pa]
1. 3407.6 5.9694e+007 1.918e+007

FIGURE 17
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Equivalent Alternating
Stress > Image
 TABLE 22
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Result Charts
Object Name Fatigue Sensitivity
State Solved
Scope
Geometry All Bodies
Definition
Sensitivity For Life
Suppressed No
Options
Lower Variation 50. %
Upper Variation 200. %
Number of Fill Points 25
Chart Viewing Style Linear

FIGURE 18
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Fatigue Sensitivity
 TABLE 23
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tools
Object Name Fatigue Tool 2
State Solved
Domain
Domain Type Time
Materials
Fatigue Strength
0.8
Factor (Kf)
Loading
Type History Data
C:\Program Files\ANSYS Inc\ANSYS
History Data
Student\v212\aisol\CommonFiles\Language\en-us\EngineeringData\Load
Location
Histories\SAEBracketHistory.dat
Scale Factor 5.e-003
Definition
Display Time End Time
Options
Analysis Type Stress Life
Mean Stress
Goodman
Theory
Stress
Signed von-Mises
Component
Bin Size 32
 Use Quick
Rainflow Yes
Counting
Infinite Life 1.e+009 blocks
Maximum Data
5000.
Points To Plot
Life Units
Units Name blocks
1 block is equal
1. blocks
to

FIGURE 19
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool 2

FIGURE 20
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool 2
 TABLE 24
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool 2 > Results
Object Name Life Safety Factor Biaxiality Indication
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Type Life Safety Factor Biaxiality Indication
Identifier
Suppressed No
Design Life 1000. blocks
Results
Minimum 121.69 blocks 0.66674 -0.9994
Minimum Occurs On Part 1
Maximum 0.9751
Average -6.3051e-002
Maximum Occurs On Part 1

FIGURE 21
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool 2 > Life
 TABLE 25
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool 2 > Life
Time [s] Minimum Maximum Average
1. 121.69 3.3693e+005 2.0655e+005

FIGURE 22
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool 2 > Life > Image
 FIGURE 23
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool 2 > Safety Factor
 TABLE 26
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool 2 > Safety Factor
Time [s] Minimum Maximum Average
1. 0.66674 15. 5.9078

FIGURE 24
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool 2 > Safety Factor > Image
 FIGURE 25
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool 2 > Biaxiality Indication
 TABLE 27
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool 2 > Biaxiality Indication
Time [s] Minimum Maximum Average
1. -0.9994 0.9751 -6.3051e-002

FIGURE 26
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool 2 > Biaxiality Indication >
Image
 TABLE 28
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool 2 > Result Charts
Object Name Fatigue Sensitivity Rainflow Matrix Damage Matrix
State Solved
Scope
Geometry All Bodies
Definition
Sensitivity For Life
Suppressed No
Design Life 1000. blocks
Options
Lower Variation 50. %
Upper Variation 200. %
Number of Fill Points 25
Chart Viewing Style Linear Three Dimensional
Results
Minimum Range 0. Pa
Maximum Range 2.0634e+008 Pa
Minimum Mean 2.3646e+008 Pa
Maximum Mean -1.7622e+008 Pa
 FIGURE 27
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool 2 > Fatigue Sensitivity

FIGURE 28
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool 2 > Rainflow Matrix
 FIGURE 29
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool 2 > Damage Matrix
Material Data
Structural Steel
TABLE 29
Structural Steel > Constants
Density 7850 kg m^-3
Coefficient of Thermal Expansion 1.2e-005 C^-1
Specific Heat 434 J kg^-1 C^-1
Thermal Conductivity 60.5 W m^-1 C^-1
Resistivity 1.7e-007 ohm m

TABLE 30
Structural Steel > Color
Red Green Blue
132 139 179

TABLE 31
Structural Steel > Compressive Ultimate Strength
Compressive Ultimate Strength Pa
0

TABLE 32
Structural Steel > Compressive Yield Strength
Compressive Yield Strength Pa
2.5e+008

TABLE 33
Structural Steel > Tensile Yield Strength
Tensile Yield Strength Pa
2.5e+008

TABLE 34
Structural Steel > Tensile Ultimate Strength
Tensile Ultimate Strength Pa
4.6e+008

TABLE 35
Structural Steel > Isotropic Secant Coefficient of Thermal Expansion
Zero-Thermal-Strain Reference Temperature C
22

TABLE 36
Structural Steel > S-N Curve
Alternating Stress Pa Cycles Mean Stress Pa
3.999e+009 10 0
2.827e+009 20 0
1.896e+009 50 0
1.413e+009 100 0
 1.069e+009 200 0
4.41e+008 2000 0
2.62e+008 10000 0
2.14e+008 20000 0
1.38e+008 1.e+005 0
1.14e+008 2.e+005 0
8.62e+007 1.e+006 0

TABLE 37
Structural Steel > Strain-Life Parameters
Cyclic Strain
Strength Strength Ductility Ductility Cyclic Strength
Hardening
Coefficient Pa Exponent Coefficient Exponent Coefficient Pa
Exponent
9.2e+008 -0.106 0.213 -0.47 1.e+009 0.2

TABLE 38
Structural Steel > Isotropic Elasticity
Young's Modulus Pa Poisson's Ratio Bulk Modulus Pa Shear Modulus Pa Temperature C
2.e+011 0.3 1.6667e+011 7.6923e+010

TABLE 39
Structural Steel > Isotropic Relative Permeability
Relative Permeability
10000