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WorleyParsons Horizontal 2 Phase Separator Sizing

This document provides details on sizing a horizontal 2 phase separator, including standard calculations, operating conditions, fluid properties, separator dimensions, nozzle sizing, and instrument spacing. It gives specifications for items like internal diameter, length, head depth, weir location and height. It also calculates parameters like required areas, velocities, residence times and compares calculated heights to minimum requirements. Warnings are shown where values cannot be calculated.

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David Gustavo Duran Tango
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1K views1 page

WorleyParsons Horizontal 2 Phase Separator Sizing

This document provides details on sizing a horizontal 2 phase separator, including standard calculations, operating conditions, fluid properties, separator dimensions, nozzle sizing, and instrument spacing. It gives specifications for items like internal diameter, length, head depth, weir location and height. It also calculates parameters like required areas, velocities, residence times and compares calculated heights to minimum requirements. Warnings are shown where values cannot be calculated.

Uploaded by

David Gustavo Duran Tango
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Horizontal 2 Phase Separator Sizing

Standard Calculation: WS-CA-PR-011, Rev. 1,"Re-issued for Use", Date: 31-Mar-2003.


Validation: Verification of WS-CA-PR-011, Rev. 1,"Re-issued for Use", Date: 31-Mar-2003.

CLIENT Worley PROJ No 086/00589


PROJECT Process Web Page CALC No CA-PR-011
SUBJECT Validation of Standard Calculation WS-CA-PR-011 SHEET 5 of 26

REV DATE BY CKD REV DATE BY CKD REV DATE BY CKD

Operating Conditions
Vessel Tag Number

Operating Pressure [kPag]


Operating Temperature [°C]

Fluid Properties
Input Properties Oil Water Vapour Slug
Mass Flows [kg/hr] 129 84 18,828
Slug Volume [m3] 0 (Enter known volume or 0 if no slug expected)
Density [kg/m3] 675.0 996.5 2.6
Molecular Weight [ - ] - - 31.1

Calculated Properties Oil Water Vapour Slug Total Fluid Total Liquid
Volume Flowrate [bbl/d,MMscfd] 29 13 12.2 0.0 19,040 212
Mixed Phase Density [kg/m3] - - - 773.6 2.6 773.6
Volume Flow [m3/hr] 0.2 0.1 7351.8 7352.1 0.3

Separator and Baffle Dimensioning


Separator Dimensioning Weir Location
Internal Diameter [m] 2.8 Position [m, from outlet tan line] 1
Length [m] 5.5 Position [m, from inlet] 4.5
L/D Ratio 1.96428571 Calculated Weir Height [m] 1.15
Head Depth [m] 0.7

Gas Flow Cross Sectional Area Check


K [m/s] 0.1 Warnings:
Vmax [m/s] 1.62
Min Required CSA [m2] 1.26 ###
Actual CSA [m2] #VALUE!

Nozzle Sizing
Mixed Phase Inlet Vapour Outlet
Max Inlet Momentum [kg/s2] 1000 Max Outlet Momentum [kg/s2] 3750
Velocity [m/s] 19.7 Velocity [m/s] 38.3
Min Inlet ID [mm] 364 Min Outlet ID [mm] 261
Specified ND 2" Specified ND 1"

Oil Outlet Water Outlet


Max Outlet Velocity [m/s] 1 Max Outlet Velocity [m/s] 1
Min Outlet ID [mm] 8 Min Outlet ID [mm] 5
Specified ND 1" Specified ND 2"

Instrument Spacing and Residence Time Calculations

Req. Control Min. Control Calc. Control


Cum. Height Control Vol. Calc. Res. TimeCal RT - Min RT
Instrument Spacing Phase Time Height Height
[m] [m3] [min]
[min] [m] [m]
11 LAHH to TOV Gas - 0.300 0.950 2.800 - -
10 LAH to LAHH Oil 1 0.150 0.150 1.850 #VALUE! #VALUE!
9 NLL to LAH Oil 1.5 0.200 0.200 1.700 #VALUE! #VALUE!
8 LAL to NLL Oil 1.5 0.200 0.200 1.500 #VALUE! #VALUE!
7 Weir/LALL to LAL Oil 1 0.150 0.150 1.300 #VALUE! #VALUE!
6 LiAHH to Weir/LALL Oil/Water - 0.150 0.150 1.150 #VALUE! -
5 LiAH to LiAHH Water 1 0.150 0.150 1.000 #VALUE! #VALUE!
4 NiL to LiAH Water 1.5 0.200 0.200 0.850 #VALUE! #VALUE!
3 LiAL to NiL Water 1.5 0.200 0.200 0.650 #VALUE! #VALUE!
2 LiALL to LiAL Water 1 0.150 0.150 0.450 #VALUE! #VALUE!
1 BOV to LiALL Water - 0.300 0.300 0.300 #VALUE! -

Oil Residence Time [min] #VALUE! NLL to NIL (UPSTREAM OF WEIR ONLY)
Water Residence Time [min] #VALUE! NIL to BOV (UPSTREAM OF WEIR ONLY)

Note
### ### % of Control Volume between NLL and LAH.

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