Project

First Saved Monday, June 15, 2020

Last Saved Monday, June 15, 2020
Product Version 17.1 Release
Save Project Before Solution No
Save Project After Solution No
Contents
 Units
 Model (G4, H4)
o Geometry
 Parts
o Coordinate Systems
o Connections
 Contacts
 Contact Regions
o Mesh
o Steady-State Thermal (G5)
 Initial Temperature
 Analysis Settings
 Loads
 Solution (G6)
 Solution Information
 Results
 Reaction Probe
o Static Structural (H5)
 Analysis Settings
 Fixed Support
 Imported Load (G6)
 Imported Body Temperature
 Solution (H6)
 Solution Information
 Results
 Material Data
o Aluminum Alloy

Units
TABLE 1
Unit System Metric (mm, kg, N, s, mV, mA) Degrees rad/s Celsius
Angle Degrees
Rotational Velocity rad/s
Temperature Celsius

Model (G4, H4)

Geometry
TABLE 2
Model (G4, H4) > Geometry
Object Name Geometry
State Fully Defined
Definition
Source E:\RAISONI\RAI_files\dp0\SYS-7\DM\SYS-7.agdb
Type DesignModeler
Length Unit Meters
Element Control Program Controlled
Display Style Body Color
Bounding Box
 Length X 650. mm
Length Y 140. mm
Length Z 1060. mm
Properties
Volume 4.5819e+006 mm³
Mass 12.692 kg
Scale Factor Value 1.
Statistics
Bodies 3
Active Bodies 3
Nodes 6216
Elements 930
Mesh Metric None
Basic Geometry Options
Solid Bodies Yes
Surface Bodies Yes
Line Bodies Yes
Parameters Independent
Parameter Key
Attributes Yes
Attribute Key
Named Selections Yes
Named Selection Key
Material Properties Yes
Advanced Geometry Options
Use Associativity Yes
Coordinate Systems Yes
Coordinate System Key
Reader Mode Saves Updated File No
Use Instances Yes
Smart CAD Update Yes
Compare Parts On Update No
Attach File Via Temp File Yes
Temporary Directory C:\Users\admin\AppData\Local\Temp
Analysis Type 3-D
Mixed Import Resolution None
Decompose Disjoint Geometry Yes
Enclosure and Symmetry Processing Yes
TABLE 3
Model (G4, H4) > Geometry > Parts
Object Name Solid Solid Solid
State Meshed
Graphics Properties
Visible Yes
Transparency 1
Definition
 Suppressed No
Stiffness Behavior Flexible
Coordinate System Default Coordinate System
Reference Temperature By Environment
Behavior None
Material
Assignment Aluminum Alloy
Nonlinear Effects Yes
Thermal Strain Effects Yes
Bounding Box
Length X 640. mm 5. mm
Length Y 11. mm 140. mm
Length Z 960. mm 1060. mm
Properties
Volume 3.0979e+006 mm³ 7.42e+005 mm³
Mass 8.5812 kg 2.0553 kg
Centroid X 320.45 mm -2.5 mm 642.5 mm
Centroid Y 2.5223 mm 3.0441e-015 mm
Centroid Z 480. mm
Moment of Inertia Ip1 6.5906e+005 kg·mm² 1.9581e+005 kg·mm²
Moment of Inertia Ip2 9.5411e+005 kg·mm² 1.9245e+005 kg·mm²
Moment of Inertia Ip3 2.9509e+005 kg·mm² 3361.3 kg·mm²
Statistics
Nodes 5192 512
Elements 816 57
Mesh Metric None
Coordinate Systems
TABLE 4
Model (G4, H4) > Coordinate Systems > Coordinate System
Global Coordinate
Object Name
System
State Fully Defined
Definition
Type Cartesian
Coordinate System ID 0.
Origin
Origin X 0. mm
Origin Y 0. mm
Origin Z 0. mm
Directional Vectors
X Axis Data [ 1. 0. 0. ]
Y Axis Data [ 0. 1. 0. ]
Z Axis Data [ 0. 0. 1. ]
Connections
 TABLE 5
Model (G4, H4) > Connections
Object Name Connections
State Fully Defined
Auto Detection
Generate Automatic Connection On Refresh Yes
Transparency
Enabled Yes
TABLE 6
Model (G4, H4) > Connections > Contacts
Object Name Contacts
State Fully Defined
Definition
Connection Type Contact
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Auto Detection
Tolerance Type Slider
Tolerance Slider 0.
Tolerance Value 3.1282 mm
Use Range No
Face/Face Yes
Cylindrical Faces Include
Face/Edge No
Edge/Edge No
Priority Include All
Group By Bodies
Search Across Bodies
Statistics
Connections 2
Active Connections 2
TABLE 7
Model (G4, H4) > Connections > Contacts > Contact Regions
Contact Contact Region
Object Name
Region 2
State Fully Defined
Scope
Scoping Method Geometry Selection
Contact 1 Face
Target 1 Face
Contact Bodies Solid
Target Bodies Solid
Definition
Type Bonded
Scope Mode Automatic
 Behavior Program Controlled
Trim Contact Program Controlled
Trim Tolerance 3.1282 mm
Suppressed No
Advanced
Formulation Program Controlled
Detection Method Program Controlled
Penetration Tolerance Program Controlled
Elastic Slip Tolerance Program Controlled
Normal Stiffness Program Controlled
Update Stiffness Program Controlled
Thermal Conductance Program Controlled
Pinball Region Program Controlled
Geometric Modification
Contact Geometry
None
Correction
Target Geometry Correction None
Mesh
TABLE 8
Model (G4, H4) > Mesh
Object Name Mesh
State Solved
Display
Display Style Body Color
Defaults
Physics Preference Mechanical
Relevance 0
Shape Checking Standard Mechanical
Element Midside Nodes Program Controlled
Sizing
Size Function Adaptive
Relevance Center Coarse
Element Size Default
Initial Size Seed Active Assembly
Smoothing Medium
Transition Fast
Span Angle Center Coarse
Automatic Mesh Based Defeaturing On
Defeaturing Tolerance Default
Max Dual Layers in Thin Regions No
Minimum Edge Length 1.50 mm
Inflation
Use Automatic Inflation None
Inflation Option Smooth Transition
Transition Ratio 0.272
 Maximum Layers 5
Growth Rate 1.2
Inflation Algorithm Pre
View Advanced Options No
Advanced
Number of CPUs for Parallel Part
Program Controlled
Meshing
Straight Sided Elements No
Number of Retries Default (4)
Rigid Body Behavior Dimensionally Reduced
Mesh Morphing Disabled
Triangle Surface Mesher Program Controlled
Topology Checking No
Pinch Tolerance Please Define
Generate Pinch on Refresh No
Statistics
Nodes 6216
Elements 930
Mesh Metric None

Steady-State Thermal (G5)

TABLE 9
Model (G4, H4) > Analysis
Steady-State Thermal
Object Name
(G5)
State Solved
Definition
Physics Type Thermal
Analysis Type Steady-State
Solver Target Mechanical APDL
Options
Generate Input Only No
TABLE 10
Model (G4, H4) > Steady-State Thermal (G5) > Initial Condition
Object Name Initial Temperature
State Fully Defined
Definition
Initial Temperature Uniform Temperature
Initial Temperature Value 22. °C
TABLE 11
Model (G4, H4) > Steady-State Thermal (G5) > Analysis Settings
Object Name Analysis Settings
State Fully Defined
Step Controls
Number Of Steps 1.
Current Step Number 1.
 Step End Time 1. s
Auto Time Stepping Program Controlled
Solver Controls
Solver Type Program Controlled
Solver Pivot Checking Program Controlled
Radiosity Controls
Radiosity Solver Program Controlled
Flux Convergence 1.e-004
Maximum Iteration 1000.
Solver Tolerance 1.e-007 W/mm²
Over Relaxation 0.1
Hemicube Resolution 10.
Nonlinear Controls
Heat Convergence Program Controlled
Temperature Convergence Program Controlled
Line Search Program Controlled
Output Controls
Calculate Thermal Flux Yes
General Miscellaneous No
Store Results At All Time Points
Analysis Data Management
Solver Files Directory E:\RAISONI\RAI_files\dp0\SYS-8\MECH\
Future Analysis None
Scratch Solver Files
Directory
Save MAPDL db No
Delete Unneeded Files Yes
Nonlinear Solution No
Solver Units Active System
Solver Unit System nmm
TABLE 12
Model (G4, H4) > Steady-State Thermal (G5) > Loads
Object Name Temperature Convection
State Fully Defined
Scope
Scoping Method Geometry Selection
Geometry 1 Face 3 Bodies
Definition
Type Temperature Convection
Magnitude 85. °C (ramped)  
Suppressed No
Film Coefficient   Tabular Data
Coefficient Type   Average Film Temperature
Ambient Temperature   22. °C (ramped)
Convection Matrix   Program Controlled
Edit Data For   Film Coefficient
 Tabular Data
Independent Variable   Temperature
Graph Controls
X-Axis   Temperature
FIGURE 1
Model (G4, H4) > Steady-State Thermal (G5) > Temperature

FIGURE 2
Model (G4, H4) > Steady-State Thermal (G5) > Convection
 TABLE 13
Model (G4, H4) > Steady-State Thermal (G5) > Convection
Temperature [°C] Convection Coefficient [W/mm²·°C]
21. 5.e-006
Solution (G6)
TABLE 14
Model (G4, H4) > Steady-State Thermal (G5) > Solution
Solution
Object Name
(G6)
State Solved
Adaptive Mesh Refinement
Max Refinement Loops 1.
Refinement Depth 2.
Information
Status Done
MAPDL Elapsed Time 5. s
MAPDL Memory Used 83. MB
MAPDL Result File Size 1.875 MB
Post Processing
Calculate Beam Section
No
Results
TABLE 15
Model (G4, H4) > Steady-State Thermal (G5) > Solution (G6) > Solution Information
Solution
Object Name
Information
 State Solved
Solution Information
Solution Output Solver Output
Update Interval 2.5 s
Display Points All
FE Connection Visibility
Activate Visibility Yes
Display All FE Connectors
Draw Connections Attached To All Nodes
Line Color Connection Type
Visible on Results No
Line Thickness Single
Display Type Lines
TABLE 16
Model (G4, H4) > Steady-State Thermal (G5) > Solution (G6) > Results
Temperatur
Object Name Total Heat Flux
e
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Type Temperature Total Heat Flux
By Time
Display Time Last
Calculate Time History Yes
Identifier
Suppressed No
Results
Minimum 75.594 °C 3.0626e-005 W/mm²
Maximum 85.017 °C 7.3417e-002 W/mm²
Minimum Occurs On Solid
Maximum Occurs On Solid
Information
Time 1. s
Load Step 1
Substep 1
Iteration Number 1
Integration Point Results
Display Option   Averaged
Average Across
  No
Bodies
FIGURE 3
Model (G4, H4) > Steady-State Thermal (G5) > Solution (G6) > Temperature
 TABLE 17
Model (G4, H4) > Steady-State Thermal (G5) > Solution (G6) > Temperature
Minimum
Time [s] Maximum [°C]
[°C]
1. 75.594 85.017
FIGURE 4
Model (G4, H4) > Steady-State Thermal (G5) > Solution (G6) > Total Heat Flux
 TABLE 18
Model (G4, H4) > Steady-State Thermal (G5) > Solution (G6) > Total Heat Flux
Minimum
Time [s] Maximum [W/mm²]
[W/mm²]
1. 3.0626e-005 7.3417e-002
TABLE 19
Model (G4, H4) > Steady-State Thermal (G5) > Solution (G6) > Probes
Object Name Reaction Probe
State Solved
Definition
Type Reaction
Location Method Boundary Condition
Boundary Condition Temperature
Suppressed No
Options
Display Time End Time
Results
Heat 392.36 W
Maximum Value Over Time
Heat 392.36 W
Minimum Value Over Time
Heat 392.36 W
Information
Time 1. s
Load Step 1
 Substep 1
Iteration Number 1
FIGURE 5
Model (G4, H4) > Steady-State Thermal (G5) > Solution (G6) > Reaction Probe

TABLE 20
Model (G4, H4) > Steady-State Thermal (G5) > Solution (G6) > Reaction Probe
Time [s] Reaction Probe [W]
1. 392.36

Static Structural (H5)

TABLE 21
Model (G4, H4) > Analysis
Static Structural
Object Name
(H5)
State Solved
Definition
Physics Type Structural
Analysis Type Static Structural
Solver Target Mechanical APDL
Options
Environment Temperature 22. °C
Generate Input Only No
TABLE 22
Model (G4, H4) > Static Structural (H5) > Analysis Settings
Object Name Analysis Settings
 State Fully Defined
Step Controls
Number Of Steps 1.
Current Step Number 1.
Step End Time 1. s
Auto Time Stepping Program Controlled
Solver Controls
Solver Type Program Controlled
Weak Springs Off
Solver Pivot Checking Program Controlled
Large Deflection Off
Inertia Relief Off
Restart Controls
Generate Restart Points Program Controlled
Retain Files After Full Solve No
Nonlinear Controls
Newton-Raphson Option Program Controlled
Force Convergence Program Controlled
Moment Convergence Program Controlled
Displacement Convergence Program Controlled
Rotation Convergence Program Controlled
Line Search Program Controlled
Stabilization Off
Output Controls
Stress Yes
Strain Yes
Nodal Forces No
Contact Miscellaneous No
General Miscellaneous No
Store Results At All Time Points
Analysis Data Management
Solver Files Directory E:\RAISONI\RAI_files\dp0\SYS-9\MECH\
Future Analysis None
Scratch Solver Files
Directory
Save MAPDL db No
Delete Unneeded Files Yes
Nonlinear Solution No
Solver Units Active System
Solver Unit System nmm
TABLE 23
Model (G4, H4) > Static Structural (H5) > Loads
Object Name Fixed Support
State Fully Defined
Scope
Scoping Method Geometry Selection
 Geometry 2 Faces
Definition
Type Fixed Support
Suppressed No
TABLE 24
Model (G4, H4) > Static Structural (H5) > Imported Load (G6)
Object Name Imported Load (G6)
State Fully Defined
Definition
Type Imported Data
Interpolation
Mechanical Results Transfer
Type
Suppressed No
Source G6::Solution 2
TABLE 25
Model (G4, H4) > Static Structural (H5) > Imported Load (G6) > Imported Body Temperature
Imported Body
Object Name
Temperature
State Solved
Scope
Scoping Method Geometry Selection
Geometry 2 Bodies
Definition
Type Imported Body Temperature
Tabular Loading Program Controlled
Suppressed No
Source Environment Steady-State Thermal (G5)
Source Time Worksheet
Model (G4, H4) > Static Structural (H5) > Imported Load (G6) > Imported Body Temperature
Source Time (s) Analysis Time (s)
1 End Time 1
*
Solution (H6)
TABLE 26
Model (G4, H4) > Static Structural (H5) > Solution
Solution
Object Name
(H6)
State Solved
Adaptive Mesh Refinement
Max Refinement Loops 1.
Refinement Depth 2.
Information
Status Done
MAPDL Elapsed Time 4. s
MAPDL Memory Used 277. MB
MAPDL Result File Size 2.0625 MB
 Post Processing
Calculate Beam Section
No
Results
TABLE 27
Model (G4, H4) > Static Structural (H5) > Solution (H6) > Solution Information
Solution
Object Name
Information
State Solved
Solution Information
Solution Output Solver Output
Newton-Raphson Residuals 0
Identify Element Violations 0
Update Interval 2.5 s
Display Points All
FE Connection Visibility
Activate Visibility Yes
Display All FE Connectors
Draw Connections Attached To All Nodes
Line Color Connection Type
Visible on Results No
Line Thickness Single
Display Type Lines
TABLE 28
Model (G4, H4) > Static Structural (H5) > Solution (H6) > Results
Total Equivalent Elastic
Object Name Equivalent Stress
Deformation Strain
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Type Total Deformation Equivalent (von-Mises) Stress Equivalent Elastic Strain
By Time
Display Time Last
Calculate Time History Yes
Identifier
Suppressed No
Results
Minimum 0. mm 1.3016 MPa 6.6269e-005 mm/mm
Maximum 0.8149 mm 497.97 MPa 7.0486e-003 mm/mm
Minimum Occurs On Solid
Maximum Occurs On Solid
Information
Time 1. s
Load Step 1
Substep 1
Iteration Number 1
Integration Point Results
Display Option   Averaged
Average Across
  No
Bodies
FIGURE 6
Model (G4, H4) > Static Structural (H5) > Solution (H6) > Total Deformation

TABLE 29
Model (G4, H4) > Static Structural (H5) > Solution (H6) > Total Deformation
Time [s] Minimum [mm] Maximum [mm]
1. 0. 0.8149
FIGURE 7
Model (G4, H4) > Static Structural (H5) > Solution (H6) > Equivalent Stress
 TABLE 30
Model (G4, H4) > Static Structural (H5) > Solution (H6) > Equivalent Stress
Time [s] Minimum [MPa] Maximum [MPa]
1. 1.3016 497.97
FIGURE 8
Model (G4, H4) > Static Structural (H5) > Solution (H6) > Equivalent Elastic Strain
 TABLE 31
Model (G4, H4) > Static Structural (H5) > Solution (H6) > Equivalent Elastic Strain
Time [s] Minimum [mm/mm] Maximum [mm/mm]
1. 6.6269e-005 7.0486e-003

Material Data
Aluminum Alloy
TABLE 32
Aluminum Alloy > Constants
Density 2.77e-006 kg mm^-3
Coefficient of Thermal Expansion 2.3e-005 C^-1
Specific Heat 4.34e+005 mJ kg^-1 C^-1
Thermal Conductivity 6.05e-002 W mm^-1 C^-1
Resistivity 1.7e-004 ohm mm
TABLE 33
Aluminum Alloy > Color
Gree
Red Blue
n
132 139 179
TABLE 34
Aluminum Alloy > Compressive Ultimate Strength
Compressive Ultimate Strength MPa
0
TABLE 35
Aluminum Alloy > Compressive Yield Strength
 Compressive Yield Strength MPa
280
TABLE 36
Aluminum Alloy > Tensile Yield Strength
Tensile Yield Strength MPa
280
TABLE 37
Aluminum Alloy > Tensile Ultimate Strength
Tensile Ultimate Strength MPa
310
TABLE 38
Aluminum Alloy > Isotropic Secant Coefficient of Thermal Expansion
Zero-Thermal-Strain Reference Temperature C
22
TABLE 39
Aluminum Alloy > Alternating Stress Mean Stress
Alternating Stress MPa Cycles Mean Stress MPa
3999 10 0
2827 20 0
1896 50 0
1413 100 0
1069 200 0
441 2000 0
262 10000 0
214 20000 0
138 1.e+005 0
114 2.e+005 0
86.2 1.e+006 0
TABLE 40
Aluminum Alloy > Strain-Life Parameters
Strength Strength Ductility Ductility Cyclic Strength Cyclic Strain
Coefficient MPa Exponent Coefficient Exponent Coefficient MPa Hardening Exponent
920 -0.106 0.213 -0.47 1000 0.2
TABLE 41
Aluminum Alloy > Isotropic Elasticity
Temperature
Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa
C
71000 0.33 69608 26692
TABLE 42
Aluminum Alloy > Isotropic Relative Permeability
Relative Permeability
10000