7 747 000 196 — 06/2004 US For the Installer

Installation Manual
Modules for controls
Logamatic 4000

Please read carefully before working on the controls

These operating instructions contain The right to make technical changes is
important information for the safe and reserved.
intended operation of your heating system
with the Logamatic 4000 controls. Illustrations, function steps and
specifications may vary slightly as a result of
Read these operating instructions continuous development.
thoroughly before start-up. All work which
involves opening the controls must be Updating documentation
carried out by a trained technician. There
are no user-servicable parts inside this If you have any suggestions for
controls. improvement or if you have discovered any
errors, please contact us.
Disconnect the heating system and controls
from the main power by shutting off the
emergency shutoff switch or by disengaging
the heating system circuit breaker and lock
to prevent from accidental reconnection.

Have malfunctions repaired immediately by

a trained technician.
WARNING: Hot water can
scald. A thermostatic or
tempering valve is strongly
recommended on the DHW for
WARNING!
anti scald protection.

This product has been tested and is certified

for both the U.S. and Canadian markets, to
the applicable U.S. and Canadian
standards.

It is the installer's responsibility to ensure

that the heating system and all of its
components meet all applicable local and
national codes.

We reserve the right to make any changes due to technical modifications. Bosch Thermotechnology Corp. http://www.buderus.net

2 Installation Manual Modules for Logamatic 4000 controls • Issue 06/2004

 Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.1 Definition of the various modules . . . . . . . . . . . . . . . . . . . . .4
1.2 Modules and their functions . . . . . . . . . . . . . . . . . . . . . . . .5
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.2 Please observe these notes . . . . . . . . . . . . . . . . . . . . . . . .6
2.3 Important instructions for commissioning . . . . . . . . . . . . . . .7
2.4 Cleaning control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.5 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

3 Module installation for Logamatic 43xx controls . . . . . . . . .8

3.1 Possible module installations for Logamatic 43xx controls . . . . .8
3.2 Layout of modules in the control . . . . . . . . . . . . . . . . . . . . 10
3.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

We reserve the right to make any changes due to technical modifications. Bosch Thermotechnology Corp. http://www.buderus.net

Installation Manual Modules for Logamatic 4000 controls • Issue 06/2004 3

 1 Introduction

1 Introduction

NOTICE

This installation manual can also be used for installing other

modules, because the procedure is similar.

1.1 Definition of the various modules

Definitions
CM = Controller Module
FM = Function Module
NM = Mains Module
ZM = Central or Additional Module
Tab. 1 Definition of modules

We reserve the right to make any changes due to technical modifications.

4 Installation Manual Modules for Logamatic 4000 controls • Issue 06/2004

 Introduction 1

1.2 Modules and their functions

Identification Name
Controller
CM 431 Controller module
module
Mains
NM 482 Mains module
module
ZM 432 Burner + boiler loop functions
Central
module External heat generation
ZM 433
+ 1 heating loop
FM 441 1 heating loop + 1 DHW loop
FM 442 2 heating loops
FM 443 Solar loop
FM 444 External heat source
FM 445 LAP/LSP (charging system)
Function
module FM 447 Strategy
FM 448 Centralized alarm message
KSE 2 (cascade — 2 wall-mounted
FM 456
boilers) with EMS
KSE 4 (cascade — 4 wall-mounted
FM 457
boilers) with EMS
Tab. 2 Identification (names) of modules. Modules may not be supplied
to all markets. Check with your Buderus vendor for availability.

We reserve the right to make any changes due to technical modifications.

Installation Manual Modules for Logamatic 4000 controls • Issue 06/2004 5

 2 Safety

2 Safety

2.1 Intended use

The Logamatic 4000 controls are designed for controlling

heating systems in apartment buildings, residential
buildings and other buildings.

2.2 Please observe these notes

V Only use the controls for the purposes for which they are
intended and only use if they are in perfect working
order.
V Read the service manual carefully before starting work
on the control.

DANGER TO LIFE

from electric shock.

WARNING! V Make sure that all electrical work is carried out by a
licensed contractor.
V Before opening the control: disconnect unit from
electrical power by shutting off the emergency shutoff
switch, or the heating system loopuit breaker, and lock
to prevent accidental reconnection.

SYSTEM DAMAGE

freezing.
CAUTION!
The heating system can freeze up in cold weather if it is
shut down.
V Protect the heating system from freezing by draining the
boiler and water pipes at the lowest point.

We reserve the right to make any changes due to technical modifications.

6 Installation Manual Modules for Logamatic 4000 controls • Issue 06/2004

 Safety 2

NOTICE
Make sure that a circuit-breaker for disconnecting all poles
from the mains is present. If there is no circuit-breaker, one
must be installed.
NOTICE

Only use original Buderus spare parts. Losses caused by

the use of parts not supplied by Buderus are excluded from
the Buderus warranty.

2.3 Important instructions for commissioning

V Before switching on the control check that the manual

switches on the control and the function modules are set
to "AUT".
V A setup log is included in the operating instructions for
information of the system operator. Record the settings
made during initial setup and the layout of the heating
loops in the setup log.

2.4 Cleaning control

V Clean the control with a damp cloth only.

2.5 Disposal

V Dispose of the controller packaging in an

environmentally responsible manner.
V Dispose of a discarded control in an environmentally
responsible manner through an approved organization.
The lithium battery on the CM431 module must be
removed from the control and disposed of separately
following current regulations..

We reserve the right to make any changes due to technical modifications.

Installation Manual Modules for Logamatic 4000 controls • Issue 06/2004 7

 3 Module installation for Logamatic 43xx controls

3 Module installation for Logamatic 43xx controls

This section describes the installation of the FM 4xx function

module in the Logamatic 43xx controllers.

NOTICE

Verify that all parts are present according to the packing list.

If this is not the case, please contact BUDERUS.

3.1 Possible module installations for Logamatic 43xx controls

43xx
Identification 4311 4323
CM 431 O O
NM 482 O O
ZM 432 O —
ZM 433 — O
FM 441 X X
FM 442 X X
Modules FM 443 X X
FM 444 X X
FM 445 X X
FM 447 X —
FM 448 X X
FM 456 X —
FM 457 X _
Tab. 3 Basic equipment of controls and options Modules may not be
supplied to all markets. Check with your Buderus vendor for availability.

O = basic equipment

X = optional extra

— = combination/installation not possible

We reserve the right to make any changes due to technical modifications.

8 Installation Manual Modules for Logamatic 4000 controls • Issue 06/2004

 Module installation for Logamatic 43xx controls 3

NOTICE

The FM 441 and FM 445 cannot be installed together in the same

control.
IF BOTH FM 441 AND FM 445 MODULES ARE INSTALLED,
THIS WILL RESULT IN AN ERROR MESSAGE ON THE
DISPLAY OF THE MEC 2.

NOTICE

The installation position of the modules can be freely selecte,

except for the FM 445 and FM 447 modules.

Install the FM 447 module in far left position (Fig. 1, Item 4) of the
control only.

The FM 445 module can be installed in slot 3 or 4 depending on

the number of installed modules (Fig. 1, Item 3 and 4).

NOTICE

The FM 447 and FM 448 modules must never be installed

together in the same control.

If both modules (FM 447 and FM 448) are installed, this will
result in an error message in the display of the MEC 2.

We reserve the right to make any changes due to technical modifications.

Installation Manual Modules for Logamatic 4000 controls • Issue 06/2004 9

 3 Module installation for Logamatic 43xx controls

3.2 Layout of modules in the control

1 2 3 4

6 5

Fig. 1 Layout of slots

Item 1: Slot 1 for additional module

Item 2: Slot 2 for additional module
Item 3: Slot 3 for additional module
Item 4: Slot 4 for additional module
Item 5: Slot B behind the MEC 2 programming unit
Item 6: Slot A for ZM 432 central module (standard model)

NOTICE

Slot A (Fig. 1, Item 6) is permanently assigned with one of the

ZM 432 or ZM 433 central modules and slot B (Fig. 1, Item 5) is
permanently assigned with the CM 431 controller module and the
MEC 2 programming unit.

We reserve the right to make any changes due to technical modifications.

10 Installation Manual Modules for Logamatic 4000 controls • Issue 06/2004

 Module installation for Logamatic 43xx controls 3

The other modules can be installed in any free slot (1-4). Make
sure that the power supply leads reach from module to module.
Insert the modules in order from left to right for sequential
numbering of the heating loops (slot 1-4).

Example

Heating loop assignment with two heating loop modules (FM 442)
and a heating loop and DHW module (FM 441).

Fig. 2 Example of the layout of function modules

Slot 1 Slot 2 Slot 3

FM 442 FM 442 FM 441
Heat. loop. 1 Heat. loop. 3 Heat. loop. 5
Heat. loop. 2 Heat. loop. 4 DHW loop

We reserve the right to make any changes due to technical modifications.

Installation Manual Modules for Logamatic 4000 controls • Issue 06/2004 11

 3 Module installation for Logamatic 43xx controls

3.3 Installation

1
2

Fig. 3 Removing covers

DANGER TO LIFE

from electrical shock when the control is open.

WARNING! V Before opening the control:

Disconnect the heating installation from the main power supply
by shutting off the emergency shutoff switch, or the heating
system circuit breaker, and lock to prevent accidental
reactivation.

V Unscrew the two screws on the top of the device (Fig. 3, Item 1
and 3).
V Lift cover (Fig. 3, Item 2).

We reserve the right to make any changes due to technical modifications.

12 Installation Manual Modules for Logamatic 4000 controls • Issue 06/2004

 Module installation for Logamatic 43xx controls 3

Fig. 4 Module installation and removal

To install a new module

V Remove blank plate from slot 1 (Fig. 4).
V For easier installation the connections for sensors and pumps
should be made before installation of the module into the
control housing.

DANGER TO LIFE
from shorting out.

WARNING!
V When removing insulation or cutting wires, make sure that
pieces of wire do not fall into the electrical system or
electronics.

V Push new module into the free slot by pressing on the sensor
bar from above (Fig. 4) until you hear it click into place.

We reserve the right to make any changes due to technical modifications.

Installation Manual Modules for Logamatic 4000 controls • Issue 06/2004 13

 3 Module installation for Logamatic 43xx controls

Removing or replacing a module

V Disconnect the wiring from the module and fix in park position
(for more information see the installation manual for the
Logamatic 4321/4322 controls).
V Pull module from the control.
V Push new module into the free slot by pressing on the sensor
bar from above (Fig. 4) until you hear it click into place.

We reserve the right to make any changes due to technical modifications.

14 Installation Manual Modules for Logamatic 4000 controls • Issue 06/2004

 Module installation for Logamatic 43xx controls 3

Fig. 5 Connecting the 120-V power supply

V Connect sensor wires or pump terminals to the correct

positions on the module.
V Connect the 120-V module terminal connector to the correct
position on the terminal strip (for module connection at slot 1
see arrow in Fig. 5).

NOTICE

The connector clips are locked to prevent accidental disconnect.

When removing the terminals press the locking plate upwards.

V Replace terminal cover and fasten the screws.

V Test the operation of the modules.

For more information see the operating and service manual for the
Logamatic 43xx controls.

We reserve the right to make any changes due to technical modifications.

Installation Manual Modules for Logamatic 4000 controls • Issue 06/2004 15

 3 Module installation for Logamatic 43xx controls

NOTICE

If there is no 120-V power supply for the module or one of its

120-V components (e.g. plug connection has not be made), the
relevant components (e.g. pumps) are not activated.

This malfunction cannot be detected at the affected module,

because the LED and the control functions operate independently
of this power supply.

We reserve the right to make any changes due to technical modifications.

16 Installation Manual Modules for Logamatic 4000 controls • Issue 06/2004

 Notes

We reserve the right to make any changes due to technical modifications.

Installation Manual Modules for Logamatic 4000 controls • Issue 06/2004 17

 Notes

We reserve the right to make any changes due to technical modifications.

18 Installation Manual Modules for Logamatic 4000 controls • Issue 06/2004

 Notes

We reserve the right to make any changes due to technical modifications.

Installation Manual Modules for Logamatic 4000 controls • Issue 06/2004 19

BOSCH Thermotechnology Corporation
50 Wentworth Avenue
Londonderry, NH 03053
U.S.A.
Tel. 603-552-1100
Fax 603-584-1681
www.buderus.net

Products manufactured by
BOSCH Thermotechnik GmbH
D-35573 Wetzlar
www.buderus.de

BOSCH Thermotechnology Corporation reserves the right

to make changes without notice due to continuing
engineering and technological advances.