PARTS QUOTATION ANALYSIS

Model: K2VJ
Part No.: 64360-K60 -B600
Part Name: COVER, L UNDER SIDE
DWG PART Material Process Investment Total Cost Total Cost
NO. SUPPLIER Volume Amort. Cost Admin cost Profit Cost CKD COST Variance Variance (%) JUDGEMENT / RECOMMENDATION
WEIGHT w/o Amort. w/ Amort.
Type Input wt. Cost/kg Expense Process MC Tons Rate/sec CT Expense Tool (Mold Cavity / Rack Qty.) Cost
MATERIAL
0.177 PP-IMP-21 0.18399 80.00 14.72 Injection 650 TONS 0.495 27.5 13.61 500,000 MOLD 2 CAVITY 4,500,000.00 9.00 >99% - PP, 1% - COLORANT
PROCESS
M/B (TIC- >DATA FROM K81 , ATLANTIC PROCESS COST. FOR 650T: M/C COST -
UVMB)
0.00186 460.00 0.85 Inspection 1.00 500,000 RACKS 2,000,000.00 4.00 0.495. ATLANTIC COST FOR 2 CAVITY IS 55. FOR 1 CAVITY, 55/2 = 27.5
INVESTMENT
10 Wheeler >Check MP model for K81 Cover Under Side for process verification
0 SELF ESTIMATE Delivery Truck 5,000.00 600.00 8.33 3.85 1.93 44.30 57.30 42.12 15.17 36% >Mold: Compare the K81 investment for K81 Cover L,Under Side
>Racks: 500,000/2/12/4/6 = 868.05555≈869 pcs/day.
>If with allowance, 1000/day(Required Delivery). 1000 delivery a day,
they can finish the delivery in 500 working days = 19.32 months
TOTAL MATERIAL COST: 15.57 TOTAL PROCESS COST: 22.95 TOTAL INVESTMENT COST: 6,500,000.00 13.00

MATERIAL
INABATA 0.1803 82.36 14.41 Injection 1000 TONS 0.790 55.00 21.73 500,000 MOLD 2 CAVITY 3,200,000.00 6.40 >Change the material allocation, 99% - PP & 1% - Colorant
PROCESS
M/B (TIC- 50PCS X 84 >Data from K81, Atlantic MC cost for 1000T is 0.9.
UVMB) 0.00560 462.71 2.58 Inspection 1.50 500,000 RACKS RACKS 2,100,000.00 4.20 >Check if Atlantic can use 650T for 1 Cavity. Data from K81, Atlantic
MC Cost for 650T is 0.495.
PACKAGING 10 Wheeler >Inspection must add in Admin Cost
2.50 Delivery 1,000.00 4,500.00 4.50 INVESTMENT
PLASTIC Truck
1 ATLANTIC 4.92 2.46 56.60 67.20 42.12 25.07 60% >Check how much mold if 1 Cavity
>Racks: 869/50 = 17.38≈18 racks. 18 racks x 3 = 54 Racks only. (84
BOX 2.00 Racks = 2,1000,000. Therefore, 54/84 = 0.6429 x 2,100,000.00 =
1,350,000.00)
>If 1000/day: 1000/50 = 20 Racks. 20 x 3 = 60 Racks Only.
TOTAL MATERIAL COST: 21.49 TOTAL PROCESS COST: 27.73 TOTAL INVESTMENT COST: 5,300,000.00 10.60

2 MOLDS MATERIAL
PP-IMP-21 180.27500 80.00 14.42 Injection 1200 TONS 0.72 40.00 28.80 500,000 MOLD 9,240,000.00 18.48 >Change the material allocation, 99% - PP & 1% - Colorant
(1+1 CAVITY)
PROCESS
M/B (TIC- 50PCS X 72 >Check if Paintplas can use 1000T for 2 Cavity
5.57600 460.00 2.56 Inspection 0.06 40.00 2.40 500,000 RACKS 4,593,600.00 9.19 >Check if Paintplas can use 650T for 1 Cavity. From K81, 650T MC cost
UVMB) RACKS
is 0.44
10 WHEELER >Inspection must add in Admin Cost
Delivery 7,000.00 500.00 14.00 INVESTMENT
2 PAINTPLAS TRUCK 6.22 3.11 71.52 99.18 42.12 57.06 135%
>Check how much mold if 1 Cavity
>Racks: 869/50 = 17.38≈18 racks. 18 racks x 3 = 54 Racks only. (72
Racks = 4,593,600. Therefore, 54/72 = 0.75 x 4,593,600 = 3,445,200.00)
>If 1000/day: 1000/50 = 20 Racks. 20 x 3 = 60 Racks Only.
TOTAL MATERIAL COST: 16.99 TOTAL PROCESS COST: 45.20 TOTAL INVESTMENT COST: 13,833,600.00 27.67

MATERIAL
PP-IMP-21 0.17170 82.00 14.08 Injection 1000 TONS 0.62 45.00 27.90 500,000 MOLD 1 CAVITY 3,000,000.00 6.00 >Change the material allocation, 99% - PP & 1% - Colorant
PROCESS
M/B (TIC- 50 PCS X 40 >Check if Triton can use 650T for 1 Cavity. If can use 800T, From K81,
0.00560 462.71 2.59 Inspection 2.00 500,000 RACKS 2,000,000.00 4.00 Triton MC cost for 800T is 0.5
UVMB) RACKS
>Inspection must add in Admin Cost
10 WHEELER INVESTMENT
3 TRITON PLASTIC 2.00 Delivery TRUCK 5,000.00 600.00 8.33 5.69 2.85 65.44 75.44 42.12 33.32 79% >Check the mold cost since competitor is 3.2M = 2 Cavity
>Check how much if 2 Cavity
>Racks: 869/50 = 17.38≈18 racks. 18 racks x 3 = 54 Racks only. Check
with Triton if 40 racks are possible to accommodate required delivery
target a day.
TOTAL MATERIAL COST: 18.67 TOTAL PROCESS COST: 38.23 TOTAL INVESTMENT COST: 5,000,000.00 10.00

■ COST EVALUATION SUMMARY □ MATERIAL COST CALCULATION LOGIC □ PROCESS COST CALCULATION LOCIC

Base Model BEFORE AFTER BEFORE AFTER BEFORE AFTER SELF RESIN MATERIAL GRADE: PP-IMP-21 Injection Tonnage Formula:
CONTROL
ITEMS (KPGM) - ATLANTIC HEARING HEARING HEARING HEARING HEARING HEARING ASSESTMENT MASTER BATCH: TOKYO INK (TIC-UVMB)
COVER L SIDE (ATLANTIC) (ATLANTIC) (PAINTPLAS) (PAINTPLAS) (TRITON) (TRITON) (TARGET) Area (Drawing:cm2)* Injection Pressure by Material

AMORT 0 9.98 10.60 28.15 27.67 10.18 10.00 13.00 Material Drawing Weight
PROFIT 5.46 2.19 2.46 4.42 3.11 3.29 2.85 1.93 0.177 Length Width Thickness Area
(PP) Injection Pressure: 0.35
ADMIN 5.46 4.65 4.92 8.84 6.22 6.58 5.69 3.85
PROCESS 32.45 23.23 27.73 72.50 45.20 47.18 38.23 22.95 Material Calculation Formula: d b e Injection Tonnage:
MATERIAL 38.95 20.59 21.49 15.93 16.99 18.57 18.67 15.57 Resin Material Input Weight = Material Drawing Weight (97%)* 1.05
82.32 60.64 67.20 129.85 99.18 85.79
0
75.44 57.30 Master Batch Input Weight = Material Drawing Weight (3%) * 1.05 Legend:
NOTE: NO AMORT INDICATED IN QUOTATION
Transfer Mold 129.85 Resin Material Input Weight
0.1803

Master Batch Material Input Weight Machine Tonnage Calculation Formula:

99.18 0.0056 (b+2a)+160 :(d+2c) :(e+2f)+(e+50) +100
82.32
85.79 Machine Tonnage Reference:
75.44 78.92
Width Length Thickness
67.20
60.64
Machine Tonnage 1 Cavity

Other Option (Multiple Cavity)

Machine Tonnage Reference
Width Length Thickness

Machine Tonnage 2 Cavity

 PARTS QUOTATION ANALYSIS
Model: K2VJ
Part No.: 64360-K60 -B600
Part Name: COVER, L UNDER SIDE
DWG PART Material Process Investment Total Cost Total Cost
NO. SUPPLIER WEIGHT Volume Amort. Cost Admin cost Profit Cost w/o Amort. w/ Amort. CKD COST Variance Variance (%) JUDGEMENT / RECOMMENDATION
Type Input wt. Cost/kg Expense Process MC Tons Rate/sec CT Expense Tool (Mold Cavity / Rack Qty.) Cost
MATERIAL
PP-IMP-21 0.18027 82.00 14.78 Injection 800 TONS 0.35 30.00 10.50 500,000 MOLD 1 CAVITY 3,000,000.00 6.00 > Need to change percentage ration from 3% going to 1% for Masterbatch.
-Check if posible to eliminate plastic or box cost since other maker don’t have declaration like this.
M/B (TIC- 50 PCS X 30 PROCESS
0.00558 462.71 2.58 Inspection 500,000 RACKS 1,500,000.00 3.00 >MC cost of triton is 22% higher than competitor. (Use MC cost:0.30-0.35)
UVMB) RACKS
>In 800T, use CT:30sec. In K81 Cover R, Body Side, CT is 30 sec for 800T. Therefore, CT for Cover L, Under
10 WHEELER Side must be lower than 50sec.(CT:30sec)
PLASTIC Delivery TRUCK 5,000.00 600.00 8.33 >Inspection must be included on the CT injection process. it must be deleted. INVESTMENT
>Mold:
3 TRITON 3.62 1.81 41.63 50.63 42.12 8.50 20% >Racks: Triton rack cost is 30% higher to competitor than can make 60 racks.

TOTAL MATERIAL COST: 17.36 TOTAL PROCESS COST: 18.83 TOTAL INVESTMENT COST: 4,500,000.00 9.00

■ COST EVALUATION SUMMARY □ MATERIAL COST CALCULATION LOGIC □ PROCESS COST CALCULATION LOCIC

Base Model BEFORE AFTER BEFORE AFTER BEFORE AFTER SELF RESIN MATERIAL GRADE: PP-IMP-21 Injection Tonnage Formula:
CONTROL (KPGM) - ATLANTIC HEARING HEARING HEARING HEARING HEARING HEARING ASSESTMENT
ITEMS MASTER BATCH: TOKYO INK (TIC-UVMB)
COVER L SIDE (ATLANTIC) (ATLANTIC) (PAINTPLAS) (PAINTPLAS) (TRITON) (TRITON) (TARGET) Area (Drawing:cm2)* Injection Pressure by Material

AMORT 0 9.98 9.40 28.15 16.90 10.18 9.00 13.00 Material Drawing Weight
PROFIT 5.46 2.19 1.63 4.42 1.69 3.29 1.81 1.95 0.177 Length Width Thickness Area
(PP) Injection Pressure: 0.35
ADMIN 5.46 4.65 3.26 8.84 3.38 6.58 3.62 3.89
PROCESS 32.45 23.23 15.64 72.50 33.80 47.18 18.83 21.95 Material Calculation Formula: d b e Injection Tonnage:
MATERIAL 38.95 20.59 16.99 15.93 0.02 18.57 17.36 16.99 Resin Material Input Weight = Material Drawing Weight (97%)* 1.05
82.32 60.64 46.92 129.85 55.79 85.79 50.63 57.77 Master Batch Input Weight = Material Drawing Weight (3%) * 1.05 Legend:
0
NOTE: NO AMORT INDICATED IN QUOTATION
Resin Material Input Weight
Transfer Mold 129.85 0.1803

Master Batch Material Input Weight Machine Tonnage Calculation Formula:

0.0056 (b+2a)+160 :(d+2c) :(e+2f)+(e+50) +100
82.32 99.18
Machine Tonnage Reference:
85.79
75.44 78.92 Width Length Thickness

67.20
60.64
Machine Tonnage 1 Cavity

Other Option (Multiple Cavity)

Machine Tonnage Reference
Width Length Thickness

Machine Tonnage 2 Cavity

Model: K2VJ

Part No.: 64360-K60 -B600

Part Name: COVER, L UNDER SIDE

DWG PART Material
NO. SUPPLIER WEIGHT
Type Input wt. Cost/kg
0.177 PP-IMP-21 0.18399 80.00
T
M/B (TIC- 0.00186 460.00 O
UVMB) T
A
L
0 SELF ESTIMATE
M
A
T
E
R
I
A
INABATA 0.1840 82.36 L

C
M/B (TIC- 0.00186 462.71 O
UVMB) S
T
PACKAGING :
PLASTIC T
O
BOX T
A
1 ATLANTIC L

M
A
T
E
R
I
A
L

C
PP-IMP-21 0.18399 80.00 O
S
T
:
 M/B (TIC- 0.00186 460.00
UVMB) T
O
T
A
L
2 PAINTPLAS
M
A
T
E
R
I
A
L

PP-IMP-21 0.18399 82.00 C

O
S
M/B (TIC- 0.00186 462.71 T
UVMB) :
T
PLASTIC O
T
A
L
3 TRITON
M
A
T
E
R
I
A
L

C
O
■ COST EVALUATION SUMMARY S
T
:
CONTRO Base Model (KPGM) - BEFORE AFTER BEFORE
L ITEMS ATLANTIC COVER L HEARING HEARING HEARING
SIDE (ATLANTIC) (ATLANTIC) (PAINTPLAS)

AMORT 0 9.98 4.16 28.15

PROFIT 5.46 2.19 1.63 4.42
ADMIN 5.46 4.65 3.26 8.84
PROCESS 32.45 23.23 15.64 72.50
MATERIAL 38.95 20.59 16.99 15.93

82.32 60.64 41.69 129.85

NOTE: NO AMORT INDICATED IN QUOTATION
 PARTS QUOTA

Process
Volume
Expense Process MC Rate/se CT Expense
14.72 Injection 650Tons
TONS c 0.495 27.5 13.61 500,000

T
0.85 Inspection 1.00O 500,000
T
A
Delivery 10 Wheeler 5,000.00 600.00 8.33L
Truck
P
R
O
15.57 22.95C
E
S
S
14.41 Injection 650 TONS 0.495 45.00 11.14 500,000
C
O
2.58 Inspection S 500,000
T
Delivery 10 Wheeler 1,000.00 4,500.00 4.50:
Truck
T
O
T
A
L

P
R
O
16.99 15.64C
E
S
S

C
0.01 Injection 650 TONS 0.44 45.00 19.80O 500,000
S
T
:
 0.00 Inspection 0.06 40.00 2.40 500,000
T
O
Delivery 10 WHEELER 7,000.00 500.00 14.00T
TRUCK
A
L

P
R
O
0.02 36.20C
E
S
S

C
15.09 Injection 800T 0.50 45.00 22.50O 500,000
S
T
0.86 Inspection 2.00: 500,000

2.00 Delivery 10 WHEELER 5,000.00 600.00 8.33T

TRUCK O
T
A
L

P
R
O
17.95 32.83C
E
S
S

C
O
S
□ MATERIAL
T COST CALCULATION
:

AFTER BEFORE AFTER SELF RESIN

HEARING HEARING HEARING ASSESTMENT
(PAINTPLAS) (TRITON) (TRITON) (TARGET) MASTER

10.44 10.18 9.00 7.20 Material Drawing W

1.81 3.29 2.54 1.93 0.177
3.62 6.58 5.08 3.85
36.20 47.18 32.83 22.95 Material Calculation F
0.02 18.57 17.95 15.57 Resin Material Input Weight = Materi
52.09 85.79 67.40 51.50 Master Batch Input Weight = Materia

Resin Material Input

0.1803
 Mast
0.0056
PARTS QUOTATION ANALYSIS

Investment Total Cost w/o

Amort. Cost Admin cost Profit Cost Amort.
Tool (Mold Cavity / Rack Qty.) Cost
MOLD 1 CAVITY 1,600,000.00 3.20

RACKS 2,000,000.00 4.00

### ### 44.30

TOTAL
INVES
TMEN 3,600,000.00 7.20
T
COST:
MOLD CAVITY 1,600,000.00 3.20

RACKS 50PCS X 482,142.86 0.96

30 RACKS

### ### 37.52

TOTAL
INVES
TMEN 2,082,142.86 4.16
T
COST:

MOLD 1 MOLD (1 4,620,000.00 9.24

CAVITY)
 RACKS 50PCS X 602,166.67 1.20
30 RACKS

### ### 41.65

TOTAL
INVES
TMEN 5,222,166.67 10.44
T
COST:

MOLD 1 CAVITY 3,000,000.00 6.00

RACKS 50 PCS X 1,500,000.00 3.00

30 RACKS

### ### 58.40

TOTAL
INVES
TMEN 4,500,000.00 9.00
T
COST:

AL COST CALCULATION LOGIC □ PROCESS COST CALCULATION LOCI

RESIN MATERIAL GRADE: PP-IMP-21

MASTER BATCH: TOKYO INK (TIC-UVMB)

Material Drawing Weight

0.177 Length Width Thickness

Material Calculation Formula: d b e

n Material Input Weight = Material Drawing Weight (97%)* 1.05
Legend:
ter Batch Input Weight = Material Drawing Weight (3%) * 1.05

Resin Material Input Weight

0.1803
 Master Batch Material Input Weight Machine Tonnage Calculation Formula:
0.0056 (b+2a)+160 :(d+2c) :(e+2f)+(e+50) +100

Machine Tonnage Reference:

Width Length Thickness

Machine Tonnage 1 Cavity

Other Option (Multiple Cavity)

Machine Tonnage Reference
Width Length Thickness

Machine Tonnage 2 Cavity

Total Cost
w/ Amort. CKD COST Variance Variance (%)

51.50 47.62 3. 88

8%

MATERIAL
> Need to change percentage ration from 3% going to 1% for Maste
-Check if posible to eliminate plastic or box cost since other maker
have declaration like this.
PROCESS
>In 64450-KPGM-H000, 1360T was used with 1.16 mc cost and 27.5
Therefore, for K2VJ COVER R, UNDER SIDE, 1000T with 0.79 mc cost
must be lowered. (CT:45sec)
>Check if Atlantic can use 650T for 1 Cavity. Data from K81, Atlantic
Cost for 650T is 0.495.
>Inspection must be included on the CT injection process. it must b
41.69 47.62
(5.94) -12% deleted.
INVESTMENT
>Check how much mold if 1 Cavity
>RACKS: 1,350,000.00/84 = 16,071.4286 per Rack. Required Rack =
racks. Therefore, 16,071.4286 x 30 = 482,142.858

MATERIAL
> Need to change percentage ration from 3% going to 1% for Maste
PROCESS
>Check if Paintplas can use 1000T for 2 Cavity
>Check if Paintplas can use 650T for 1 Cavity. From K81 Cover Unde
MC cost is 0.44 and CT is 45 sec.
>Inspection must be included on the CT injection process. it must b
deleted.
INVESTMENT
 MATERIAL
> Need to change percentage ration from 3% going to 1% for Maste
PROCESS
>Check if Paintplas can use 1000T for 2 Cavity
>Check if Paintplas can use 650T for 1 Cavity. From K81 Cover Unde
MC cost is 0.44 and CT is 45 sec.
>Inspection must be included on the CT injection process. it must b
deleted.
INVESTMENT
52.09 47.62 4. 47

9% >Check how much mold if 1 Cavity

>Racks:1,445,200/72 = 20,0722.22 each rack. 20,0722.22 * 30 =
602,166.6667

MATERIAL
> Need to change percentage ration from 3% going to 1% for Maste
-Check if posible to eliminate plastic or box cost since other maker
have declaration like this.
PROCESS
>Check if Triton can use 650T for 1 Cavity. If can use 800T, From K8
MC cost for 800T is 0.5. In K81 Cover R, Body Side, CT is 30 sec for 8
Therefore, CT for Cover R, Under Side must be lower than 50sec.
>Inspection must be included on the CT injection process. it must b
deleted.
67.40 47.62
19.78 42% INVESTMENT
>Check how much if 2 Cavity
>Racks: 2,000,000.00/40 = 50,000.00 each rack. 50,000.00 * 30 = 1,

LCULATION LOCIC

Injection Tonnage Formula:

Area (Drawing:cm2)* Injection Pressure by Material

(PP) Injection
Area Pressure:
Injection Tonnage:
0
Calculation Formula:
2c) :(e+2f)+(e+50) +100
 JUDGEMENT / RECOMMENDATION

MATERIAL
>99% - PP, 1% - COLORANT PROCESS
>DATA FROM K81 , ATLANTIC PROCESS COST. FOR 650T: M/C COST -
0.495. ATLANTIC COST FOR 2 CAVITY IS 55. FOR 1 CAVITY, 55/2 = 27.5
INVESTMENT
>Check MP model for K81 Cover Under Side for process verification
>Mold: Compare the K81 investment for K81 Cover L,Under Side
>Racks: 500,000/2/12/4/6 = 868.05555≈869 pcs/day. REQUIRED DELIVERY:
1,000 pcs/day

MATERIAL
> Need to change percentage ration from 3% going to 1% for Masterbatch.
-Check if posible to eliminate plastic or box cost since other maker don’t
have declaration like this.
PROCESS
>In 64450-KPGM-H000, 1360T was used with 1.16 mc cost and 27.5 CT.
Therefore, for K2VJ COVER R, UNDER SIDE, 1000T with 0.79 mc cost, CT
must be lowered. (CT:45sec)
>Check if Atlantic can use 650T for 1 Cavity. Data from K81, Atlantic MC
Cost for 650T is 0.495.
>Inspection must be included on the CT injection process. it must be
deleted.
INVESTMENT
>Check how much mold if 1 Cavity
>RACKS: 1,350,000.00/84 = 16,071.4286 per Rack. Required Rack = 30
racks. Therefore, 16,071.4286 x 30 = 482,142.858

MATERIAL
> Need to change percentage ration from 3% going to 1% for Masterbatch.
PROCESS
>Check if Paintplas can use 1000T for 2 Cavity
>Check if Paintplas can use 650T for 1 Cavity. From K81 Cover Under, 650T
MC cost is 0.44 and CT is 45 sec.
>Inspection must be included on the CT injection process. it must be
deleted.
INVESTMENT
 MATERIAL
> Need to change percentage ration from 3% going to 1% for Masterbatch.
PROCESS
>Check if Paintplas can use 1000T for 2 Cavity
>Check if Paintplas can use 650T for 1 Cavity. From K81 Cover Under, 650T
MC cost is 0.44 and CT is 45 sec.
>Inspection must be included on the CT injection process. it must be
deleted.
INVESTMENT
>Check how much mold if 1 Cavity
>Racks:1,445,200/72 = 20,0722.22 each rack. 20,0722.22 * 30 =
602,166.6667

MATERIAL
> Need to change percentage ration from 3% going to 1% for Masterbatch.
-Check if posible to eliminate plastic or box cost since other maker don’t
have declaration like this.
PROCESS
>Check if Triton can use 650T for 1 Cavity. If can use 800T, From K81, Triton
MC cost for 800T is 0.5. In K81 Cover R, Body Side, CT is 30 sec for 800T.
Therefore, CT for Cover R, Under Side must be lower than 50sec.
>Inspection must be included on the CT injection process. it must be
deleted.
INVESTMENT
>Check how much if 2 Cavity
>Racks: 2,000,000.00/40 = 50,000.00 each rack. 50,000.00 * 30 = 1,500,000

Injection Tonnage Formula:

Area (Drawing:cm2)* Injection Pressure by Material

0.35

Injection Tonnage:
0