MITSUBISHI CNC MELDAS 320LC-V (for the Cincom L3 Series) INSTRUCTION MANUAL Xv ADVANCED AND EVER ADVANCING. MITSUBISHI ELECTRICCONTENTS. CONTENTS I OPERATING INSTRUCTIONS 1. SETTING AND DISPLAY UNIT OPERATION . 1.1 EXTERIOR OF 9.INCH CRT SETTING AND DISPLAY. UNIT : 12. CRT DISPLAY PARTS AND THEIR FUNCTIONS DATA DISPLAY AREA. KEY OPERATION M SETTING AREA oe NC OPERATION STATUS/ALARM MESSA MENU DISPLAY AREA 13. PAGE FUNCTION DIAGRAMS 131 PAGE TRANSITION WITH POWER.ON 132 SCREEN SELECTION ... 14 OPERATION... 14.1 POWER-ON/OFF - 142 OPERATION AND SCREEN SELECTION PROCEDURE ... raz 143. MENU KEYS Lad PAGE KEYS ... LS DATA SETTING wena 2. PROGRAMS 21 PROGRAM 3B. POSITION sen 3.1 PRESENT VALUES 32 GENERAL .. 4. OPERATION STATU 4.1 MODAL INFORMATION 42. INTEGRATING TIME ..... 5. ALARM wens 5.1 ALARM MESSAGES ... 16-1 6. DIAGNOSIS KEY OPERATION .. 61 SERVOCONTENTS. 62 16-4 63 : a 166 631 _ INTERFACE DIAGNOSIS SETTING AND DIS?LAY 166 16-10 632 PLC DEVICE DATA DISPLAY wows 633 PLC INTERFACE SIGNAL FORCIBLE DEFINITION (ONE-SHOT TYPE) 63.4. PLC INTERFACE SIGNAL FORCIBLE DEFINITION (MODAL TYPE) 635 DIAGNOSIS DURING EMERGENCY STOP STATUS .... 636 PLC PAST HISTORY INFORMATION DISPLAY 64 LADDER MONITOR 64.1 PARAMETER SETTING 64.2 MENU FUNCTIONS ... 643 CIRCUIT READ FUNCTION ... 64.4 MONITOR SCREEN DISPLAY METHOD .. 645 CIRCUIT MONITORING 64.6 ‘TYPES OF MONITORING OPERATIONS .. 647 SCREEN STOP BY MONITORING STOP TRIGGER POINT... 648 ENTRY MONITORING 649 DECIMAL «+ HEXADECIMAL PRESENT VALUE MONITORING 1-627 65 NC SPECIFICATIONS LISTING 651 OPTIONAL SPECIFICATION LISTING .. 652 SOFTWARE MANAGEMENT NUMBER LISTING 66 POWER MONITOR .. 67 KEY INPUT MONITOR 68 NCIPLC DATA HISTORY 68:1 PARAMETER SETTING PAGE 682 HISTORY DATA PAGE 69 MACHINE SPECIFICATIONS 610 NC DIAGNOSIS ... 610.1 STORING THE PAST HISTORY INFORMATION 610.2 ALARMS FOR EXECUTING PAST HISTORY INFORMATION STORAGE ... a 6103 HISTORY INFORMATION DATA DISPLAY 6.11 REMOTE DIAGNOSIS esse 61L1 REMOTE DIAGNOSIS MESSAGES ... uCONTENTS. 6.11.L1 MESSAGE DISPLAYS... 6.1112 ERROR NUMBER DISPLAYS 6.112 REMOTE DIAGNOSIS PARAMETERS cnn 6113 DETAILED EXPLANATIONS 6.114 TABLE OF MESSAGES AND ERROR NUMBERS ono PARAMETERS 71 PLOW TA. PLC SWITCH ON/OFF OP: 72 CONTROL PARAMETERS 73. AXIS PARAMETERS wen 4 SETUP. - o a1 PREPARATORY PARAMETERS 742 BASIC SPECIFICATION PARAMETERS 1 743 BASIC SPECIFICATION PARAMETERS ? Td BARRIER DATA on 743 AUXILIARY COMMAND PARAM 75 axis 7.6 ZERO (REFERENCE) POINT RETURN PARAMETERS 77 SERVO... 78 MACRO FILE 781 MACRO FILE 782 PLCDATA.. : 783 PLC TIMER .. = 784 PLC COUNTER ...... 785 BIT SELECT. 79 MC-ERR. CMP. 79.1 OUTLINE OF FUNCTIONS ... 17-63, 79.2 COMPENSATION DATA SETT! D 17-65 793 SETTING EXAMPLES FOR LINEAR AX!S AS BASIC AXIS .. = 1-7-6 79.4 EXAMPLE OF SETTING BASIC AX! AXIS . sn 17-68 310. SUPERIMPOSE ERROR COMPENSATI TAL SPINDLE PARAMETERS ~ 712 CUSTOM VARIABLES... TOM VARIABLE SET mCONTENTS. 17-83 7.122 CUSTOM VARIABLE DELETION 8 GRAPHIC... 9. OFFSET 9.1 TOOL TIP OFFSET DATA 91.1 TOOL OFFSET DATA SETTING .. 9.2 TOOL OFFSET DATA CLEARING ... 913 TOOL OFFSET/TOOL LENGTH DATA SETTING MODE (INC/ABS) 92 TOOLTIP DaTA. 92.1 TOOL TIP DATA SETTING 922 TOOL TIP DATA DELETION ... 93. START. P. DATA 93.1 START POINT DATA SETTING 93.2. “START POINT DATA DELETION 9.4 COUNTER SET .. 95 TOOL LIFE MANAGEMENT won 95.1 ‘TOOL LIFE MANAGEMENT 191 951.1 TOOL LIFE MANAGEMENT DATA SETTING 9512 DELETION OF TOOL LIFE MANAGEMENT DATA. IN DISPLAY SCREEN UNITS .. 19-11 95.13 DETAILED EXPLANATIONS ... 952 TOOL LIFE MANAGEMENT TOOL REPLACEMENT 9521 SETTING SPARE TOOL DATA 9522 ERASING SPARE TOOL DATA IN DISPLAY UNITS 9523 SETTING TOOL OFFSET DATA. 952.4 SPECIFIC EXPLANATIONS .. 96 COMMON VARIABLES 1, COMMON VARIABLES 2 .. 96.1 COMMON VARIABLE DISPLAY 962 COMMON VARIABLE SETTING 963 COMMON VARIABLE DELETIO: 97 LOCAL VARIABLES 97.1 LOCAL VARIABLE DATA DISPLAY wore 110-1 10. DATA INPUT AND OUTPLT 110-2 101 DATAINCONTENTS. :CTION 10.1.1 INPUT.COMPARE S 1012 PART PROGRAM INPUT 101.3. TOOL OFFSET DATA INPUT . 1014 PARAMETER TAPE INPUT 101 DIALOGUE PROGRAM DATA INPUT 102 DATA OUTPUT 102.1 PART PROGRAM OUTPUT ‘TOOL OFFSET DATA OUTPUT PARAMETER TAPE OUTPUT noon DIALOGUE PROGRAM DATA OUTPLT 110-10 _ 110-11 110-12 110-13 103 : = _ 110-14 103.1 ERASING PART PROGRAMS : _ 110-15 1032 ERASING DIALOGUE PROGRAM DATA wwe 110-18 104 PROGRAM FILE sue 110-20 sve 110-22 105 PROGRAM COPY 101 PART PROGRAM COPYING 1052 PART PROGRAM CONDENSING 1053 PART PROGRAM MERGING 110 110-23, 110-24 1034 PART PROGRAM NUMBER CHANGES 110-25 106 VO PARAM = . 110-26 106.1 BASIC INPUTOUTPUT PARAMETERS w- 1-10-26 1062 INPUT/OUTPUT DEVICE PARAMETER 40.7 RS.232-C JO DEVICE CONNECTIONS AND PARAMETERS 107.1. TAPE READER, TAPE PUNCHER, PRINTER AND FLD CONNECTIONS 110-31 107.2. PARALLEL PUNCHER CON eTioss WE TAPE OUTPUT. w= 110-33 10, EDITING sesso 12, PROGRAM SELECTION... 13, TOOL SET .. 14. MDI. 141 MENU FUNCTIONS 14 EXPANDED OPERATIONS MENU .. 142, MDISETTING SETTING MDI DATA SETTING THE MDI STARTUP POSITIONCONTENTS. 143 PROGRAM EDITING OPERATIONS bass 143.1. UPDATING THE DATA DISPLAY (I-DISPLAY SCROLLING) . . Lass 1432. UPDATING THE DATA DISPLAY (GLINE SCROLLING) en err) 1433. DATA MODIFICATION ... ore] 143.4. DATA INSERTION (INSERT) ore) 1435. DELETING A CHARACTER ([CANCEL) . 14s 1436 DELETING A BLOCK (CB. CAN) Lasi0 4137 DELETING ALL DATA ON THE DISPLAY (SHIFT) [EB CAN) were — ran 14.4 MDI DISPLAY EXPANDED OPERATIONS wvnoronow 1-14-12 M41. REGISTERING MDI DATA IN THE MEMORY ((MDI ENTRY) T1412 15, ACTUAL MACHINE CHECK 1s 16. CHECKPOINTS FOR CONTROL AND OPERATION 16-1 16.1 VALID CONDITIONS FOR STORED STROKE LIMIT... L161 162 DECELERATION CHECK 116-2 1621 FUNCTIONS — ' 1162 16.2.2 DEC ERATION CHECK TYPES ....... 116-2 163. ABSOLUTE POSITION DETECTION SYSTEM ... 1164 Il SET-UP AND MAINTENANCE 1. CONFIGURATION . nett 11 SYSTEM CONFIGURATION U-1-1 12. TABLE OF UNITS CONFIGURING SYSTEM .. 112 2. CHECKPOINTS BEFORE SWITCHING ON POWER .. sce HL 21 CONNECTION SYSTEM DIAGRAM... . _ 24 22. TABLE OF CABLES 122 23. DRIVER AMPLIFIER WIRING DIAGRAM 123 24 CHECKING THE INPUT POWER SUPPLY 24 241 INPUT POWER SUPPLY SYSTEM DIAGRAM .. 24 242. CHECKING THE INPUT POWER SUPPLY VOLTAGE 24 25. CHECKING THE POWER SUPPLY SECTION 25 25.1 CHECKING FOR POWER SUPPLY SHORTCIRCUITING .. 12s 252 CHECKING THE POWER ONIOF SIGNALS .. 126 vtCONTENTS. iG THE GROUNDING SIGNAL CABLE GROUNDING 2.62 NC GROUNDING CHECK PROCEDURE FOR TURNING POWER ON 31 POWER OX PROCEDURE FOR CONTROL SECTION ONLY oe vo 32 CHECKS BASED ON INTERFACE CHECK PAGE FLOW OF INPUT/OUTPUT SIGNALS ~ CHECKING THE INPUT SIGNALS 33. POWER ON PROCEDURE FOR ENTIRE SYSTEM 34 OPERATIONAL CHECKS... 3.41 CHECKING THE MOVEMENT DIRECTIONS 2 CHECKING THE LIMIT SWITCH OPERATIONS DRIVE SECTION ADJUSTMENTS RENCE POINT RETURN ADJUSTMENTS REFERENCE POINT RETURN OPERATION $2. SETTING THE GRID INTERVALS 5.2.1 ABSOLUTE POSITION DETECTION 5.22. RELATIVE POSITION DETECTION $3. SETTING THE GRID MASK SETTINGS... HOW TO MEASURE THE GRID MASK AMOUNT SETTING THE REFERENCE POINT SHIFT AMOUNT 5§ REFERENCE POINT RETURN PARAMETERS 5 CHECKPOINTS FOR CLOSED LOOP PARAMETER SETTINGS 61 BASIC MACHINE COORDINATE SYSTEM (G53) SETTINGS 16-1 62. STORED STROKE LIMIT (1) SETTING _ 162 63. CHUCK BARRIER/TAILSTOCK BARRIER SETTINGS .. 1163 ga MACHINE ERROR COMPENSATION SETTINGS ... U6 M64 64.1 BACKLASH COMPENSATION .. 642 | MEMORY-TYPE PITCH ERRORRELATIVE® POSITION COMPENSATION G43. SETTING PROCEDURE 115.7 vuCONTENTS. 7. REGULAR MAINTENANCE 7.1. REGULAR TAPE READER INSPECTIONS AND MAINTENANCE — 72 CHECKING THE EXTERIOR 73. CHECKING INSIDE THE CABINET & TROUBLESHOOTING &1 CHECKING OUT TROUBLE 82 EXAMPLES OF TROUBLE 9. BATTERY REPLACEMENT .. 10. MAINTENANCE FUNCTIONS .. 10.1 DATA INPUT/OUTPUT FUNCTION 10.1 DATA FORMAT 101.2 CNC DATA, APLC DATA OUTPUT wren 30.13 CNC DATA AND APLC DATA INPUT, COMPARE 10.1.4 LIST OF ERROR MESSAGES 11-10-16 IL APPENDIX M14 APPENDIX 1. MACHINE PARAMETERS won 11 MACHINE PARAMETER SELECTION weve APPENDIX 2, ENTRY AND EDITING OF CANNED CYCLE PROGRAMS ren 12-1 12-1 21 PARAMETERS FOR CANNED CYCLE OPERATION - 2_ INPUTTING CANNED CYCLE PROGRAMS 1-2-2 23. OUTPUTTING CANNED CYCLE PROGRAMS 123 24 CLEARING CANNED CYCLE PROGRAMS L244 25 STANDARD CANNED CYCLE SUBPROGRAMS 112-5 APPENDIX 3. EXAMPLES OF RS-232C 0 DEVICE PARAME- TER SETTINGS AND CABLE CONNECTIONS m3-1 APPENDIX 4. OPERATION MESSAGES ON CRT SETTING DISPLAY UNIT = . M41 APPENDIX 5. LIST OF ALARMS... ML-5-1 5.1 OPERATION ALARMS ULS-1 52. STOP CODES ... : a a se HESS 33. SERVO ALARMS : socnnaanne ULSD vuCONTEN sa 3s 56 87 58 33 SPINDLE ALARMS MCP ALARMS SYSTEM ALARMS «. PROGRAM ERROR PLC ALARM MESSAGES .. PLC OPERATOR MESSAGES sisI. OPERATING INSTRUCTIONS I. OPERATING INSTRUCTIONS1, SETTING AND 1.1 EXTERIOR OF 9-INCH CRT SETTI AY UNIT OPERATION AND DISPLAY UNIT 1, SETTING AND DISPLAY UNIT OPERATION al EXTERIOR OF 9-INCH CRT SETTING AND DISPLAY UNIT figure, the setting and ds play unit s composed of a CRT display (8-inch, amber) together ys. switehes, lamps and menu kes. © ©: “so 5 EE i 7 & naeeeoe| GaEe Teer a ( noomue | ss] el wot or Le eee | Gee iE Refer to the instruction manual issued by the ma lamps. FE (el Su! OBE eee t 7 Ei eRe le Z ial (ele K) Ae]1. SETTING AND DISPLAY UNIT OPERATION 1.2 CRT DISPLAY PARTS AND THEIR FUNCTIONS 1.2 CRT DISPLAY PARTS AND THEIR FUNCTIONS ‘The CRT screen display is divided into five are: ) Data display area ) Key operation message area ) Setting area } NC operation status/alarm message area }) Menu display area Page mame | 15 lines (1) Dats display area 1 tine {|G NC operation stausialarm display area dine ([@) Mea [pig ares Systera Group Screenpage name — Sin Group Group number =a \ om Tz Page number Total number of pages 2 torset | wose.a_| START. [CouNTER | MENU Setting area Menu displays1, SETTING AND DISPLAY UNIT OPERATION 1.2 CRT DISPLAY PARTS AND THEIR FUNCTIONS 124 DATA DISPLAY AREA gon the screen across a widih which is equivalent to 40 or S2 ) The data may be displ characters fi) The system display can be selected using the turret system 5 S Press the 1 —+ The screen page rei key only diameter tool) appe: Press the $2 _, The page relating to S2 (system 2: inner diameter ey only. tool) appears. ector keys on the operation boare. ing to SI (system 1: outer , Bees the, The sree pge relating both the St and S2 Sland'S2 gems appears “There are avo types ofsereen page, one for displaying each ofthe systems and the other for displaying bots systems. Priority is given to the St page if Jen cannot accommodate the display of both systems, 1.22 KEY OPERATION MESSAGE AREA ‘This area shows the processing status of the data input or setting. If an error is made in the setting an error number "EXX” and corresponding message appear. Key operation message Setting 2€2 1.23 SETTING AREA (On pages where data is input and se, the spaces forthe data number and data are normally displayed {nike getting area. Each i respectively input and when the [INPUT] key i pressed, the data is set the assigned data number. ee # (1) DATA ( 1) 1 1 Data number Data1. SETTING AND DISPLAY UNIT OPERATION 1.2 CRT DISPLAY PARTS AND THEIR FUNCTIONS 1.2.4 NC OPERATION STATUS/ALARM MESSAGE AREA i) NC operation status display During normal ogeration this 1e5 the ready-for-operation status for each system number. Ready-for-operation status system number Operation status displays ‘Symbol | Description EMG [Emergency sip RST _[1n-NC reseting RDY_| Reaey for operation TESS in automatic operasion SYN_[in synchronization (CRS [in eoss change wailing STP [in block stop HLD_|1n automatic operaion hold i) Alarm message display ‘When an NC alarm has occurred, the number of the system in which the alarm was generated, the alarm number and message are displayed. Inthe case of a PC alarm, only the “alarm” display is given. Select the alarm message page and ccheck out the dewails. 1] Mxx ‘Message i a) | ——— Alarm number umber (reverse video) L sysie 125 MENU DISPLAY AREA ‘The menus for selecting the screen page and operation are indicated at the bottom of the screen. NC operating situs alarm message display area Mesut | Menu2 | Menu3 | Menu4 | Menu)\G AND DISPLAY UNIT OPERATION 1.3 PAGE FUNCTION DIAGRAMS 1 SE. 13 PAGE FUNCTION DIAGRAMS 13.1 PAGE TRANSITION WITH POWER-ON ‘The title page appears when the power is switched on. Several seconds Ia the program selec:ion mode is automatically selected, 1, the operation search page fer | (*Y \ | Power ON Operation search i — LJ ; “i Automatic po selection Ifthe power is switched on and second seconds are allowed to elapse and then an operation relating to the displ & performed before the operation search page is automatically selected, the selected dispisy page pe ope P PRY F will appear instead. The automatic selection is canceled, { { Power ON L_| Title page Ly persion |__| Selected page | age operation fonction Operation mode ' Soent - a ‘ ‘Automatic selection is canceled. 13.2 SCREEN SELECTION ‘This system selects the display page group when the control panel's screen function, operation mode or program check mode keys are pressed, and it displays the desited screen shen a menu key i then pressed (For details, refer to the procedure for operation and screen selection ir Section 1.4.2) Ieverpesing the Ist of sreens = Keys for selecting the page group: = —— (SR SE Reena ate on te gts) @ weee 7 key Sereen name TE EESeREEEEE)1. SETTING AND DISPLAY UNIT OPERATION 1.3 PAGE FUNCTION DIAGRAMS Screen Pages which can be selected using the rage selection function PROG. Execution program Pos Present General Posi ACTPOS V2) ia It viowar | | tezring STAT. information 7 aM 7 pox We Ladder diagnosis monitor servo_)|) sprote ) |) pLour yD tapper) [)_menu_) ‘Wawel Machine Ne Specification specifications} | diagnosis ist Remote diagnosis, message Dneseee )[) weseec) ) newiac) |) rewore) [) menu)GRAP. 1. SETTING AND DISPLAY UNIT OPERATION 1.3 PAGE FUNCTION DIAGRAMS eee Spenstion fasees Preparatory Custom variables CUS-VAR MED zk g 41, SETTING AND DISPLAY UNIT OPERATION 1.3 PAGE FUNCTION DIAGRAMS OFS. Toot ti sant Counter Wear data RP? points settings OFSET NOSE-R starTP )|) COUNTER) |) MENU Tool life management Common, variables 1 Locat variables HF) TaD) Jeouw ) ) Loc-vaR LJ Data input INPUT Copy Daa output OUTPUT yo | parameters Program file i FIL J al rz) ra u nl (pane (eee ee carci) ew) woata)) mus) [we _) corr) wow) Jesasce )Daevace) ) wesw) ie (1, SETTING AND DISPLAY UNIT OPERATION 1.3 PAGE FUNCTION DIAGRAMS Pages which can be selected using the operation mode keys, ae 8) Ko) a) re oe = Be, — om ‘Sopren mouesntt = 1) [ese erinvous _ 51] jee EE wot BD) se)1. SETTING AND DISPLAY UNIT OPERATION 1.3. PAGE FUNCTION DIAGRAMS. Pages which can be selecied using the program check mode keys ‘Actual machine check =D). a) [aume) rmns) aa) ORAP. ) om) i) 0 LL cory Move) |) CHANGE