Q PIONEER’ ‘The Art of Entertainment Service fan Manual / DJ MIXER DJM-500 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). ORDER NO. RRV1405 Model Type | _Menel Power Requirement The voltage can be converted by the following method. Duws00 Kuc © | acta ELM © [actio-rzoviez0-240v With the voltag selector CONTENTS 1. SAFETY INFORMATION . vw 2 5, POBPARTS LIST 2! EXPLODED VIEWS, PACKING AND 6. IC INFORMATION 48 PARTS LIST .. 7. DISASSEMBLY 3. BLOCK DIAGRAM .. 7 8. PANEL FACILITIES 4. SCHEMATIC AND PCB CONNECTION 9. SPECIFICATIONS: DIAGRAMS .. 53 55 59 PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 163, Japan PIONEER ELECTRONICS SERVICE INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC [EUROPE] NV. Havon 1087 Keatbergiaan 1, 0120 Meleele, Beigium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 01 Orchard Road, 410-00 Lane Crawford Place, Singapore 0928 @ PIONEER ELECTRONIC CORPORATION 1995 T-DFY NOV. 1998 Printed in JapanDJM-500 1. SAFETY INFORMATION trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the rep: WARNING Lead in solder used inthis product is listed by the California Health and Weltare agency as a known reproductive toxicant which to a qualified service technician. may cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5). ‘When servicing or handling circuit boards and other componants which contain lead in solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced. NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols -9==H (fast operating fuse) and/or -BE=H (slow operating fuse) on PCB indicate that replacement parts must be of identical designation. REMARQUE (POUR MODELE CANADIEN SEULEMENT) Les symboles de fusible SH (fusible de type rapide) et/ou B==H (fusible de type lent) sur CCI indiquent que les pices de remplacement doivent avoir la méme désignation, (FOR USA MODEL ONLY) 4. SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician. LEAKAGE CURRENT CHECK ‘Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or ‘equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, ‘screwheads, metal overiays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AG 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA. acing enous ‘Leakage | 0.8 ma Aso test with up ©) Earth ground AC Leakage Test ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A PO- TENTIAL SHOCK HAZARD AND MUST BE COR- RECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. 2. PRODUCT SAFETY NOTICE Many electrical and mechanical parts in the appli ance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can bo ob- tained by using replacement components rated for voltage, wattage , etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are Identified by marking with a A, on the schematics and con the pars list in this Service Manual ‘The use of a substitute replacement component which dose not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are Issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or ad- ditional copies of, PIONEER Service Manual may be obtained at a nominal charge {rom PIONEER DJM-500 2. EXPLODED VIEWS, PACKING AND PARTS LIST NOTES ¢ Paris marked by “NSP” are generally unavailable because they are notin cur Master Spare Parts List. (© The AS mark found on some component parts indicates the importance ofthe safety factor ofthe part. Therefore, when replacing, he sure to use parts of identical designation. © Paris marked by *@i"are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable 2.1 PACKING Mark No. Description Parts No. Mark No. Description Parts No. 1 11 PACKING CASE (KUC type) DHG1683 2 11 PACKING CASE (RELM type) DHG1682 3 32 SHEET REIX1006 4 oe - NSP 33. FOLLOW UP CARD DRY1032, & ACPOWERCORD(KUC type) DDGIO71 (KUC type only) DRY1032, 5 ACPOWER CORD (RELM typo) | ADGI127 NSP 14 VINYL BAG(KUC type only) DHLIO11 NSP 15 CAUTION CARD (220¥) ARR7003 6 OPERATING INSTRUCTIONS — DRB1192 (RELM type only) (English) (KUC type) 6 OPERATING INSTRUCTIONS — DRBII91 46 INSTRUCTION MANUAL DRMIIS7 ‘Boglish/Froncb/Gorman/Ttalian/Duteh/Swedish ‘SpanishiChinese) (RBLM type) 8 POLYETHYLENE BAG 721.038 (0.08x230x340) 8 PADL DHAI350 10 PADR DHAII54DJM-500 2.2 EXTERIOR Mark No. Description Parts No. Mark No. Deseription Parts No. NSP 1 EFFECTVRASSY pwaurz 59. DISPLAY PANELB DAIN796 NSP 2 FADERVRASSY MAIN) ——_ DWG1A74) 60 CONTROL PANEL. DNBI068 NSP 9 FADER VR ASSY (CH) DWGL4Ts NSP 4 PADBRVRASSY (Cli2) DWOIATS, 4:5] 61 LOOP KNOB DNKI049 NSP 5 PADBRVR ASSY (CH2) pwols7? 2 FOOT ASSY REC-434 2 ROTARY VR ENOR G DAAII3S, NSP 6 FADBRVRASSY (CH2) pours 54 ROTARY SW KNOB DAATISN 7 Dp assy DWZ1055 55 ROTARY VE KNOB DG DAAIIS5 & TERMINAL ASSY DWz1058 9 VRASSY DWGi471 : 85 ROTARY VR KNOB B DAAIII6 NSP 10 PHONE JACK ASSY DWZI0STVKN 114% 67 ROTARY VR KNOB GY DAAIA9 eli36— 88.-ROTARY VR KNOB Ga Daaiiao NSP 11 MICJACK ASSY pwzi066 ~?" i 69 FADERKNOB DACIs46 er 12) C.F ASSY DWG1473. CMG 70 POWER KNOB DACI847 NSP 13 VOLTAGE SELECTASSY —_-DWHIadl 14 POWER SUP. ASSY DWRI242 1 TACT ENOB pacisds NP 18 POWER TRANS ASSY DWRI24 72 POWER KNOB GUIDE DNKS207 13 TACP KNOB GUIDE DNKS208 16 SWCOVER (RELM type only) DECI984 14 EFFECT SW PACKING DEDILIO NSP 17 POWERSW ASSY DwRi24s NSP 75 CLIP ‘ABIC-086, NSP 18 REG. ASSY DWRI246 19 TSEG. ASSY DWz1058 76 POSUPPORT pecir7s NSP 20 BAL. OUTASSY DW21059 11 SHEET CKUC ope only) Deci939 NSP 78 SPACER Decisés 21 PHONBASSY Dw7i080 79 COLLAR DECI953, NsP 22 CHI METER Assy DwZi061 80 BUSH pEci967 NSP 25 CH2 METER ASSY Dwzi062 NSP 24 CHS METER ASSY Dwzi063 a1 SCREW ppatoss NSP 25 CH4MBTERASSY Dwz106 NSP 2 PCSUPPORT vEci235, 83 GUARD DECIO4 26 MASTER METER ASSY pw2i06s 84 GUARD TAPE DEDiI1a 21 TERMINAL SCREW AKE-001 NsP 85 PCB HOLDER PNW1706 A 28 ACINLETASSY GP) UC type) DAPI 28 ACINLET ASSY (9F) (RELM type) DKP3237 NSP 85 PCSURPORT vecit49 & 28 POWERTRANSPORMER = DTTI30 87 WASHER DBEIOI0 430 FUSE (r800m4, FU2) REK-099 88 SCREW ANIZ25PO40"EMC 89 SCREW ‘AMZA0BO40PMC A st FUSECL.25A, FUN) vexio1s 90 SCREW ‘BBzs0P060FMC NSP 32. PCBSPACER (so) DECI389 33 BOARD SPACER DECI965 21 SoREW BBz50POGOPZK NsP 34 PCBMOULD AMRIS25 92 SCREW BBZS0P10087K 35 LABEL DRWITs9 93 SCREW BBZS0PL40FMC 24 SCREW BBZS0P80PMC 36 FLSPACER approdT 95 SCREW BBZA0PO6OPMC 37. EDGEGUARD DECIOM 38 NETA DEDI108 95 SCREW BMZA0PO60RMC NSP 39 CAUTION LABBL (Q) VRW-548 a1 SCREW ‘BPZS0PO8OFZIC NSP 40 CHASSIS (KUC type) DNAI198, 98 SCREW (CRZANPOBOFZK HBR 40 CHASSIS (REM type) DNALIS6 99 NUT NIouruC 100 SCREW PME26PO40RMC NSP 41. PANELSTAY bypusa 42 SLIDER PLATE DNFISI8 101 SCREW PZsopesorMC 43 SWPLATE DNFI519 NSP 102 CAUTION LABEL (KUC typo only) AAX-361 44 BARTH PLATE. DNF1520 303 EARTH LEAD KUC type only) DDX116T 46 SHIELD PLATE DNIRIIT 104 CAPACITOR COVER REC-150 (RELM type only) 46 CABLE COVER DNE2139 105 GROUND PLATE ANKIOTE 47 OSLABEL (KUC type only) ORWI059 Nap 48 PCD SUPPORT RECIZ 106 SHORT PIN PLUG AKM050 NP 49 POBSUPPORT VECIS0a 107 SPACER (WASHER) DECI982 50 SNAP PLATE YNEILO2 108 SPACER DBBI327 109 PVC SHEET A DECIOTD 51 LEVER SW PACKING DED1098 10 PVC SHEET B DECI980, 52 FADER PACKING A DEp1099 53 FADER PACKING B DEDI100 i PyosnEsre pacroet 54 SLIDE SW PACKING DEDI106 112, PCB TAPE DBDILIS 55 TACTSW PACKING DEDIN 113. ACETATE TAPE) REHLOIO NsP lig PCSUPPORT YECIT¢9 50 CAUTION LABEL (SUC type ony) DRW1728 iis SCREW BB730PD40FMC 57 DISPLAY PANEL A DAHI795, 88. SLIDER PANEL DANTE NSP 116 CORD CLAMPER RNESIS DJM-500 Front section (eas 55 0? 3.) ASTER LEVEL ATERUATON yRS01 (oe s1036) Sule SA -O oY OCs lose OCS103} ZS Calf RSG 1034 ao Estos. SG1096 f ocvicoy L OCS1033 ae AY, ocsyaty sagt we yy WF OCS 1034 Ocvio0GDJM-500 ““DTE : Screws adjacent to V mark on the product are used for disassembly. ‘The parts with * marking is an attached pars of No. 9 OS r230 ~s193 eg 102; KOC OnlyDJM-500 * 3. BLOCK DIAGRAM (1) CHANNEL AMPLIFIER SECT] ON (3) MASTER AMPLIFIER SECTION 4 ‘ MASTER: ! aaLANce g+——$+ i 4 caf CH wen |_ elven |_.frome Irma iit"| —-o ae i Heeron| 7] Hoe |] eantzen ont Line @-+-—-—_— ' ! i MASTER, oaLance owl OT er vl efeeme | | feos] i oro : see ° PHONO CS RIAA ELECTOR ADS EQUALIZER (cH?) (2) ' CHANNEL ASSIGN t | nu estén gi—_+ AND MIXIN af OH mantel fies |e ca - ; i + Grote pHONO RIAA SELECTOR: ADJ. EQUALIZER icH3) SELECTOR sue mic © pus Ae >) input trim |__| 3 BAND fADER 00TH ; pun © RIAA SELECTOR ADJ EQUALIZER, ica) MONITOR i wain ic G-t-fite ae Equalizer ai MIC AMPLIFIER SECTION | i e)mic ier section || frome | ferorono@ | oomnes|_.frouroe|_| 6 some SELECTOR SELECTOR [LEVEL OUTPUT (8) CD CONTROL SECTION co ficn Gy cto. | (6) BPM DETECTION SECTION _(T)EFFECTER ol 4 PULS! WINDOW AUTOMATIC INTERPOLATION [] SETTING [—] THRESHOLD SETTING ‘SOURCE SoURCE 0 CONVERTER [| SELECTOR SELECTOR MICRO COMPUTER PULst WINDOW AUTOMATIC INTERPOLATION [ST] SETTING [| THRESHOLD SETTING uO SOURCE MONORAL CONVERTER [*—] SELECTOR [~~] COMPOST 1ON D/A ‘CONVERTER Li | purse |_| winoow AUTOMATIC INTERPOLATION SETTING THRESHOLD SETTING EFFECTOR cece eneneneneninnnnmenennmememenei (9) OPERATION AND DISPLAY SECTION4.1 OVERALL SCHEMATIC DIAGRAM DisAt3_300-2615 DJM-500 =] 28 chs £123 ooommvonzse “3° ft « 7 s « a sit o10 2 8 fea | | Baa | | Ss fea & § 5 : Ese £39 Bg z¢ ge Kee!S van eee ae {OjsTs~ A Ss Br + ai vel waster 9323 z oe & ¥ ¥ gat 28" {© saoor goon "ee gE gee Stes zp eG soe | | se | | coe | | 258 Boor Olmos leone raven um assy Toloara z lan $ b6t bat bat 562 wonton oie eee ea par § ee flee nace on on bse oe dat CHa Puowos/O) ©) racer oas ie iGeasser, ie" vaoetieoss osw¥ak oxttégose lavon 5 ST. gee ewe e Epeke Fo crown @| Eon | Bedbakd -eeg{dyoson ons OS) creer | pee | eeeees | Blown: He tine2 @) 6 lena ed g85 fe 5) lolv-se sts nc TERMINAL ASSY lcoa "88 pjvren (ow21 056) [snon eS aS, vies ih (a Sore>) Icoon ey lowe 020) ononor S) © orsnte-rasaeeo see a neo MeL psp assy a i ako7015 ohoe BER (owz1 08) ey — 7 I shee KpEIS — vioz 3 BEL CP SCH-5, 6), S818] ahs fol chia CONTROL g hea. H5006 ae ‘0 saa non [rgrloesoeel, A soley 8 ie Seg ees ees 1 Ne ae Liner oO cNBOT ]GNOA ad Be aie 52147-1510 150 138 cu soa ows oi oachiavesose D205¥wg6056 axe7018 ‘apg ve toy ‘oh cor © © iGNOA, eeteisan MASTER R atenlo} a2 ar aI im Pas PH2R Lee | MASTER L ‘sf 15208 12 cH1 contro. © Sat Janda cnt Selo 3 : OO menace 285 anon sagt shttvo0 S19 ons Jana P73] (Chaz fSlsset si 15 [> o20pviv41 00 lenox OsBowT A Jassion silo a} S suemic Re goggegs 515/0 hae “je|anoe PoE sto Isic si6}@}-——fa] BST a Cpensoe vist SUBMIC g ejcu2 vLED|O eh MASTER VENTIAT ve88 © OQ] v1sa1s-125~3468 FADER vie ASSY ® G/ASSIGN B SLED} ge JALET ASSY ours |. @quacee v-28 6 akong IMorsw | Bet eresase? scaeine taa 7s ea veen | esa cle Sean aoe ven wore cs Live a@pessoa SEND entos : los oh23 E=CE Seno Venii47 —_ GNDA Keey vio en s2147-o010 1. @yene03 Seno Ljo} — Waster p (OWA aorar CMR wi52 9 sa) smesti47 Ohba ono CP SCH. 4) aaa Oloton 200 ate I L___ 8h ver) ne omer nerunw a0 lincrer tw lope Ilorin seat 4 a Rr eae, or Rr ysaco2 ‘GNA 9 anon EG Soe | ojcHik eva edetstagia yy — nerun Vast247 eran | eaoTk : Janos wns Sgt FERRE OTHE of Ponce, Sw ASSY L @uneot orton lawn |e if lone mirca(ey atesarsss a ‘owns Vawtia7 ice og Jeon [zoe ee afwicr rese7| al (scH8) GNDA, DISAO7-125-2468 ere e338 IGnDA ‘enne| 7 7e8$38 Sutce fe cra suamic Gyvaso? ror 7 has 903 Hazal wea VOLTAGE SELECT ASSY os BE 2 € Mules sSlPoot0 vee POWER SUP ASSY (ome 24 1) pone assy lal) 5 F bo t2?, case, |] Clozonm fcr v-a8o «DWR1 242) (ieee aE Z|} czar moss oe £0358 dM |] [Ot ovess |2ONOA onda (scree) (oS 5 eb. #8 6 Jona, aes Jona vaea 8 oxesa26 ts > % fal cos ° glenn vie ayexa sae Cod ae NOK meg Star Seo ap 2 | iowa, eal ele wioe a] 38 / ioe 1 Te fxrson gS 8.48 20bios 108 | gf 282 Sess lawon QG4S Ey Sag eeere: Fa eel] 6 6 Ls} Pee poaess Me gee gue a ee RG sia afigzt qe SE60 Try no] 1 gs58ee wi08 Tre my si-| asl (DWZ1.059) © 06000 a DKW OB25 rea} cnito BOWER TRANS. ASsy dacs nos on vpsarees erect ye assy out 24 sesderge re2seia0 coe s59" towera73y tase) > 3) tens (4 SCH-5) be e™ SCH-1 MASTER OUT2 OVERALL SCHEMATIC DIAGRAM (ean) OVERALL SCHEMATIC DIAGRAM (ean SCH-1 12DJM-500 4.2 TERMINAL ASSY © This diagram is viewed from the “The parts meuntes on hs PCB clude al recesary parte (Grabvera cosmatons. mounted parts sie. farther norman for espectvedeainaons, be ae to check wih he chomac agra, am SCOR BAMBI S DICT. eee E0P OBE TOF LCOSRMERROEMNE RM COEF AemNOMNL, ERR UMMTE SUTRA, 9803 804 0801 ano2 0803 : reeo4 TERMINAL ASSY : | | ! [ [ | | l | | J | rl oo felt J gear ia ee ARLES here cont SS yas ene hily pee —— chist O-9S0t Zaha 5-L222KNGDJM-500 Wane ‘aa/aiv EA i oo 711111...) “ike bee son vio ee er ee Ce cater Owe cg Re vees ciney TP Sep Hate GP ae cry, Reo ous oy v+ea |@| Nios ce oge, {EHR se] 9008] C004) a, WK ete ve eo 49] Mure rte pore pa “aa xe] seno rio SEND R sulle cha a 7 B34] anon fo —___ , GNDA 2 GB BE? son aL ag: _ spe “Paes [ets 2, [ia] Gq <4] ses LO vagvins sew. [|S ot GH portte S™ Beg S| TBE | Hoe OND SB 48) cna fo GNOA af con Sepinis EO HRB ee gga _neze| *-? f T wa] Se 88! ectonw alo Revurw r| > S885 FERRE TERE] cose, Sep See Boke 8S @.! onoa GNDA Bo BH Fr a a ra [cove || €4 of} revinn «Jol —e> oe reruRn L |< ene en) pm SOR 0. s/t Si Mate [hat thal eee, we GNDA cHicTR1 | Se wleto ua faut te SP sony PRE? | Sew Ey 78 suBMic L cmcrre [OS en nop eat Chad vse? e5 GNDA cHectr1 | P> ca OC ees [aks Teams wa) a SUBMIC R cHectR2 vemos M202 670) a PINT S00 eSB vi94 ieee pHono2 Eo. awe KPETS Eon anne ape, PMe sewers bape ena aa Le. Leer a See i pan Inet ba a Segue ag ohio Re =|) co 7 nose, = lcoral I ceay Anos, ae Soe ve] Bg TERMINAL ASSY voi] [orb [PT ruviooa a leona $34 oe (DWZ1 056) aval ress | kbc LAYER 4 _| "e CONTROL, se patie ono ae ERY one | oh tba. age d. 7 oad Lo [eos Ll? —roos pris 3.3K) _ | oa TT 0.01 (0,047 | 0 wT RKN1004—A, AKB7015~A 3 BocBoe Boe oar 080 Bax S3e a obey OSV/div Bims/div on (Dy try ie « eg seo" 47, 0.3 emoos nah PERE Nf co 7 a ay i re Peso ae 2 gk > lo) soon dope SIE) Aci angzersn eh a rose Pim SE Man ON ii NUZOEEO ag @| rion apy on iesanz3) ‘aah Ness 7 ue A tole | a ey Jogo eed + G852 La te00s mower ea awe f Ol cua Se ee facie STE) ESOP 8S MASTER ame [As jojenoe | SS pesese? | pe [a see 3 our Patt sbed Sjann | BR ne Le pages? 12 | ols OT ors ey Qt sete NSD pond bo norte gle eee id 7 Bsn x. Rast ™470[Wtz0° ~ “€Q) ROH ee shy Be oon fay LV Sew alee? Se condos aay ota ae PHAR 28 40 Bros ie /. Kauseoo Ee Reston oe Sor TERT. i Shea soos 9g go own | 25 soost LG AA & Wee axe bars—a a ete} suaic a anna © grin eamaine Sage Ly st PHoNOs letoal 13] cna, soost &|® idee ggss\_9 5 Pee suauie cna (a gee HE} Otc 5 wae st af oom 4 KPEIS wasrer | Oa I pe OTe TEP scorn, cnwas tera 38 Say Bae hoa nos [I \ (ie ep waster e foR LT eim| MONITOR raggcn2s KPET ah #2" keaton esge3e | ={O) ecw scons tora) EE CUIeEN ob, ent iara acnocao — W108 (me SH 25 ———__| SMN07 etn SIGNAL ROUTE 21470410 AUDIO SIGNAL "E>: PHONO? (CH3) SIGNAL a>: CO (CH2}. SIGNAL SEO:RETURN SIGNAL RD PHONOS CHA) SIGNAL QL INet (cH) SIGNAL "E> PHowor (CHO) StONAL eprcDLCHNY SIONAL “A tineiery Stenae tp [PHoNEl Asay SCH-2 TERMINAL ASSY u107 (= SCH—7) SCH-2 TERMINAL ASSY 168DJM-500 4.3 VR ASSY, FADER VR ASSY (CH1), FADER VR ASSY (CH2), FADER VR ASSY (CH3), FADER VR ASSY (CH4), C. F. ASSY, PHONE JACK ASSY AND MIC JACK ASSY ee eee =F Sa ‘ere _ pier ERICA sy (ELERLED ay 132. ex FEDER VAIO? jo ‘pen sco Berener oe) sto Biren Sirove coon item sow FADER VR ASSY (CH1), FADER VR ASSY (CH2), FADER VR ASSY (CH9), FADER VR ASSY (CH4), 47 VR ASSY (1/2) | 70 ye assy cat FADER VR ASSY (CH1), FADER VR ASSY (CH2) FADER VR ASGY (CHS), FADER VA ASSY (CH4) ‘VR ASSY (112)Thee > ape ncdnt PoBlc aecey pte cabtmaonageai coer DJM-500 | frsover deta Ferra’ mane ep ethan, be ERMINA { Wetec enon agra i FADER VR ASSY (MASTER) pee-z eats reat 148 reas e420 rote 1025 Tes re1a ets 1013 101s ey roait qoat2 1483 1oa14 eass 103 10353 | Tet 105 | 1ea06 e007 reaoa 10403 Teato | roast e395 105 te10 reat roaoe 1¢403 roaoa Teaos 104 re354 e204 Tots xe20t wa0e 1203 ice04 1018 1ea02 10303 0306 0305 ‘vA401-VAA0B. vaaos-vaate 1 ae va | vRassy vRe01 ‘vRo03 vrao4 vnao2 | vaso vnao2 FADER VR ASSY (CH2) FADER VR ASSY (CH1) PHONE JACK ASSY MIC JACK ASSY This diagram is viewed trom the «OMANI SRAM T. mounted parts side. 20DJM-500 To ve Aor (472) Cw son) feo ey + FADER VR ASSY O/AIN) é cones a74) $7 Sh 7 eee | 70 va ASSY (1/2) tee SCHL) ef a VR_ASSY (2/2) a cowaia71) ——_—— PHONE JACK ASSY aga (M2057) sae s.o| + { os] Tp wie VR ASSY (2/9), C.F. ASSY, VR ASSY (22), ©. F.ASSY, PHONE JACK ASSY, puone wack assy. | SCH—4 MIC JACK ASSY 21 MIC JACK ASSY4.4 DSP ASSY AND EFFECT VR ASSY DJM-500 EFFECT VR ASSY in i DSP_ASSY (1/2) (DWG1472) ——errecT move SELECT sw (DWZ1055) a EFFECT CH, SELECT Sw. 3 mgm gh an sone ° a ee fag hen sf nae 7 ‘J 28 er Teo fy errr on 5 Havel voe ¥ So 8 Fe ayer en at 3 ss say 7 8. 36Np8 ec eo Gre ateo AG Seas ———e Daaenvoszae or Se => Kaye HDi RETURN SICAL —+ + | + srasbete =a DeaI0 slaw, coh ey enti i fo] EL ay Takes cron | 8t Se @en [SE Lh, Sex [8 pe) loa [48 | wanes Pelee des ous + sree [82 ux sree Jp5 oars cot enim STB aygz ise cre. a s1e2 HENS g Soro, re ial 3 Shy ot Fe sonar do &. sont a sauna sro) SF at SOLI y Sl > | ——————% ses 195 p | remm ogy 3 at perunn : SEND L r DSP ASSY (1/2), EFFECT VR ASSY DSP ASSY (1/2), EFFECT VR ASSY 2aDJM-500 Oy BEES tf ag giah Ee Ay Bio O L This diagram is viewed trom the ‘mounted parts side, eo COME ARH BLATT.DJM-5G fi DSP_ASSY (2/2) E8gtSitesczodi ners {DWZ1055) pero slow penolo stow ; errect eS iets ZN, uPDEIESGF g cg ae : sao YR i om ie i eran «| 4 mart fet alee | ae soo. | 8P ETURe A # lw |j gue | FE anes |p8 2 To ya asoxia29 Aas " =p. - Meal helaeey aay DsP ASSY (2/2)Jo -500 PHONE ASSY AND BAL. OUT ASSY Se aks LX; Jromirs| waiter Vag agg cen “a8 a yee Low wee | a wana FO pie abr 99 raga ese z cone RETURN SIGNAL, i waster ore | hy “Guba G SIRES oe SF] SD AUDIO SIGNAL ee 7 Ne OO j—__L.4) alta : sat eee gon = MASTER OUT2 T. aw [5 he ae oe sess po OG) exe cee ett canal {TP mate | oa] 4 or out U An BAL-OUT ASSY (owe 059) PHONE ASSY, BAL. OUT ASSY PHONE ASSY, BAL. OUT ASSYDJM-500 BAL. OUT ASSY ‘To TERMINAL ASSY CN161 — To POWER SUP. ASSY J121 PHONE ASSY |] wesi-oas4 10038 zy Teast ‘T0804 603 1017 605 1603 as04 sO! TeKO4 res02 16605 To TERMINAL ASSY CN107 Tania bobsled pciracbal : ‘* This diagram is viewed from the loresvrlcotnaora, nse Si Teeutary Pe ‘mounted pars side. Fer tuther information lor respective destinations, be sure to chock wih the schematic diagram. COMMA EMTS MMT. SOPCOMET 7 FL TORMUMROAMERAOUET. SHAMOMNLE, RM CMMT ESSELTE, a1 |DJM-500 4.6 POWER SUP. ASSY, POWER TRANS ASSY, INLET ASSY, VOLTAGE SEL ASSY, POWER SW ASSY AND REG. ASSY REG. ASSY PCB ace | ah e550 7 0862 C553 TCS51 VOLTAGE SEL ASSY 1 Sr “y FI net bs 8 5; To POWER TRANSFORMER, : ing, | see ean TH (— To DSP ASSY J119 /— To PHONE ASSY CN121 POWER SUP. ASSY POWER SW ASSY dekat ws, AC INLET ASSY ‘To AC POWER = yosse__ 10887 Tos86 ‘055% 1 ne css Tos54 0550 ‘The pats mounion His PCE ca a necessary pars ‘creer dastators t LenemasaRouMmeRnwRr. aa Se COMLSAR TEE SMAICT (seeahe SRRCARFLSSEU CCADJM-500 act oov. 50/60H: Aci10~120v/220-250V-240 50/60Hz. CAUT LON :For CONTINUED PROTECTION AGAINST RISK OF CAUTION =FOR CONTINUED PROTECTION AGAINST RISK OF bid aes] FIRE. REPLACE ONLY WITH SAME TYPE NO. FIRE. REPLACE ONLY WITH SAME TYPE NO. (OwR1 246) TCP-NI5 MED BY ROMA CO.,LTD. FOR TeS56, {CP-N5O MED BY ROHM CO,,TD.FOR (e558. ress? vouTAse sevect assy || POWER SW ASSY Tlee"| Cover 281) (net 245) 4 SBibz0-+ 501 D20PWw1020E case 7 psa"009 —-—- ©OOOOODHOO 8 a 7 5902 oo a lesca| psi1039) 82 w POWER TRANS ASSY & , feooo], Jo = e & (OWRI 243) ry oa oor aS Ate] Isle jACaTOOS bp [8s poley Bes) |B1S Be, 2 Avs exis B sere ipe| [ee 8 : =i 4 IL __ grr -173981-1 = 3 R ooersnva[ys oaztanaa[2 pee ee Hear SNK rn wr cng 70 a & a] vee wens \ Ast Se | vss 0 7, @} GND 1G A soy SE] avoaj@ A ssi 16 Oe bs: ma BY] vss =5.0V om ry Reo lel s2+lol [| ba 1 Fears gO) Veale a. ov ieee ts2— @ sls at| ve — owe : [geeks U o) eg = suvlell 3 sm ~ | v-aal@ ete Poh fe 85 KPCS, zs0vl5 Ie Sat BL] vesn lay 25.0 slays | a [pees ee owe The 7 facero05 ee [Sg det heres-ohe 52, | 8 S| _exoc coffe gt [SBas TES He ‘savez0-F| oKP3226 —C)- Perle aa aa ss ATi oTT1130 7 aan ie ———] 2 121 ass = 2 © _oxorwvosa0e = ea ia Sor @NOTE FOR FUSE REPLACEMENT 9E | vse (O See 41/35 CAUTION-FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, x “| onoa lo FES ass REPLACE ONLY WITH SAME TVPE AND RATINGS. CALY 5 ya | axon es i A 6~ | 82 |® Osea — ———-—. —ooag7—-———1 a | vies [0 =: a % 2] velé csr 56098 CAUT LON :FoR CONTINUED PROTECTION AGAINST RISK OF fas 08 750 FIRE. REPLACE ONLY WITH SAME. TYPE NO. i 1 La POWER SUP ASSY ICP-N25 MFD BY ROM CO.,LTD.FOR 1C555, 1 z 1 (OWR' 24.2) 1 a ! § ! Lo ' 3 i | 2 ay a | = Oocio71 | 1 i | Jot 9 1 1 wea io | =@ ' DOO) stosasr 1 tf (©OO) sores pot ' ot ot : A 1 | A i ot acizov | A0G1127 tof pocio74 =| | ofa, eth} tot | cor ( tot ef tot ! ot for i ' i ot tot | io hot i io ft i it io i 1 1 io ot bod Pook i DUM—500/RELM ONLY DJM-S00/J ONLY DUM-S500/KUC_ONLY power sup. assy, Power taans assy, muerassy,| SCH—8 SCH=8 | rowen sur. assy, powen trans assy, ner ASS, CH 8 om heed VOLTAGE SEL ASSY, POWER SW ASSY, REG, ASSY B34 VOLTAGE SEL ASSY,POWER SW ASSY, REG. ASSYDJM-500 4.7 CH1 METER ASSY, CH2 METER ASSY, CH3 METER ASSY, CH4 METER ASSY, MASTER METER ASSY AND 7SEG. ASSY D701~0706 SLB-25vRTS2 0707-0715 SLB-25MGTS2 [ 5 ———— g - S9o0) ———— —i 716-0721 SLB-25VRTS2 0722-5730 SL8—25MaTS2 CH2 METER ASSY Te fie Te eta ete) Be SES 0731~0736 SLB-25VRTS2 px: orsi([ orl 0 7370745 SLB-25MaTS2 Dy [Ty | Tee Illy Thay | ef puss! 745 CH3 METER ASSY Tre fie | (ow27083) 5666 ——_—__._] 7m & 5 oxvvosose Sf foxvvosose 26 746-0751 SLB-25VRTS2 L | D752-D760 SLB-25MGT52 pro! CHa METER ASSY Tafa (Dw21 064) Cr oe TO DSP ASSY (2/2) CNT 50 (= ScH~E) # fe 0761-9766 son 7 pepe ee 0776~0781 \_s38@ Sovase ee BP Be ke fe & B 0767-0775 SLB-25MGTS2 sage , 1 Bey 0782~D730 SLB—25MGTS2 3 | [ Seaver \—___._8 6Sooe Lied wera ao O20PWWOSISE SG Bi 2E2e2 egnie MASTER METER ASSY 2 <45 EREEE ey (OWz1065) ole \ vy So TO 7SEG ASSY TO 756 ASSY To 7SEG ASSY v148 (=P SCH-10) 149 GF SCH-10) ISO (-# SCH-10) CH METER ASSY, CH2 METER ASSY, (CHI METER ASSY, CH2 METER ASSY, (CHa METER ASSY, CH4 METER ASSY, MASTER METER ASSYDJM-500 we TO MASTER METER ASSY TO MASTER METER ASSY lL W148 (» SCHH9) S180 (= SCH) ono: [oso [*oa0s | osas eos Poocs foes foece erat Pee $e Pe Fe Este Frssooe Pitszbe Piosoae st TO MASTER METER ASSY swesr_fomse | swess_ | seo svose | aves |ovose | |. cgee™HF 149 (= SCH-9) paivoc |pggraus | spsveos| ears one | eacv aon |eygsoce a ie te) wow vow new | wow | von | oe 32 2. a 2 cams tee] ay co BRE | wc | AEE] Rave Yeoumgug wranly ESESos \ eee ee ,eeeeee ee eeed Fi 1@GSOOD} —1 GOHOD} —'GSoo@: — - : | 4 1 4 sl 4 4 { 4 : 5 | FA 665~D677 SuR-3420UT87 Dess~Deoe SUR-3420UTB7 une 0792~D796, 661, 6 SiR-342vRTBT ; Koo @ azo a4 7 sid an| sol NG] 511 |e Lt ae FB Sz} S12 fof} 3] sisfe- f= se Ete Bt} sia lo S14 nara sts sts sn 348 a1 Sislo S1 2695 see os99 nee es Bel Ste S16. 1 he 1 bs ages «2 22 vieD |B 2 rar nae es 28) oceo : 7 qe or avas fa | nese oz x01 (9 agp 62 ozarweraaoe lame " oars oo ” “ oes ane 52 he [ore on ee a a ca FEfh 62 as ahs se | th | ok ce) Se) Ge als os (—8 fe Tea ee Le Fay ea ct lo hg Bag ek BEE aay AEN iter Pg IM AD oid ow abe Sx el eh as lol__83 ap Om pp meres oreerroe Bye om gps ra to Bk ae a Las. af] & gos x8] se fof —s2 [eo 39] 55 los " { d 4 £2) se (gf —s4 ho | 4 4 4 5 ar| ss joss &z| se jq-—se e| 8 Ba ea bees 7TSEG ASSY —— —— aveo|g} ——, (DWZ1 058) zor oe ra 7SEG, ASSY 7SEG.ASSYDJM-500 The parts mounted on thls PCB incudeallacossary pars) [ =OPCBEIw>> LTHARARRBONRRE AACR, for soveral desinatons. AtimeomNE, MRBTAIET ESSELTE EL, For furtier infomation fr respective dosthaons, be sure 7 - fo check withthe echamatie agra, CH1 METER ASSY CH2 METER ASSY CHS METER ASSY CH4 METER ASSY ons © This diagram is viewed from the mounted parts side, MASTER METER ASSY To DSP ASSY CNI17—~ ora] fp eCOMPBARNTMD SO LDCT. 7SEG, ASSY Pgsap fi ba Py JS i ; O° i a Son Be iE ecie otis a7oL 702 as To DSP ASSY CNi16—~ 6702 703-4706 10704DJM-500 5. PCB PARTS LIST NOTES : © Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts Lit, © The &, mark found on some component parts indicates the importance of the safety factor of he par. Therefore, when replacing, be sure to use parts of identical designation. ¢ Parts marked by “ @" are not always kept in stock, Their delivery time may be longer than usual or they may be unavailable. © When ordering resistors, first convert resistance values into code form as shown in the following examples. x1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J = 5%, and K = 10%). (560.2 > 56x10! = S61 RDIAPUB\E TT 47k > 47 X10? = 473 7 RDIAPUBYTIE 05.2 ~» ors RN2H DERI) K 10> 1RO 7 oa RSIP TIAN) K Ex.2- When there are 3 effective digits (such as in high precision metal film resistors). 5.62k.2 > 562 x 10! = 5621 csescensenn, RMIAPCES]EI2I OF Mark No, Description Parts No. Mark No. Description Parts No, LIST OF PCB ASSEMBLIES FADER VR ASSY (MAIN) NSP DSP ASSY Dwxisss RESISTORS NsP | EPFucTVRASsY pwa1n NsP F-FADERVRASSY canny pweun ‘VRIS6 (10k-B) Devioos NSP | FADER VR ASSY (CHL), pwais7s Nsp [Papen vR assy cli bwaisre OTHERS Nsp | FADER VR ASSY (CRD) Dwaur? CNIS GPJUMPERCONNBCTOR ——_s2161-0510 NSP [FADER VR ASSY (GHA) Dwaisrs DSPASSY Dwzi0ss sinaneienieiie a FADER VR ASSY (CH1) NSP vpassy Bwntisa0 RESISTORS ASSY Dwain : NSP PHONE JACK ASSY_ ‘DW21057 = Hoven wer Cyncyack assy Dwai06s otHers fa aeuee posal CNIS] GPJUMPER CONNECTOR ——_s216t-o610 ssp Ecrassy DWoMs NsP [VOLTAGE setzor assy DWRIZAL POWBR SUP. ASSY DURi242 FADER VR ASSY (CH2} sr | POWBRTRANSASSY Dwaizis RESISTORS ner [ pownaest assy Dumais ‘ais2 doea-m) Bevi008 NSP | REG.ASSY DWRIS ‘SEG. ASSY DWZ1058 OTHERS: nse [-HAL-OUTASSY pweine9 CNI82 GPJUMPER CONNECTOR 52151-0610 PHONE ASSY Dwzi080 Nop [Gui untekasey waiter NEP "H2 METER ASSY 052 NSP CHS METER ASSY Dwzi068 FADER VR ASSY (CH3) NSP ‘CHA METER ASSY ‘DWa2l064 RESISTORS MASTER METER ASSY Dwaio8s ‘VR139 (0k9-B) Devi00s OTHERS ‘ONI83 SP ZUMPER CONNECTOR 51-06 EFFECT VR ASSY iam ‘SEMICONDUCTORS Qin. 2802458 FADER VR ASSY (CHa) Di71, DI72 GLSHY43 RESISTORS SWITCHES AND RELAYS aoe isiead sin sai08 OTHERS sia sansa (OMIS4 ePSUMPERCONNECTOR —_saist-o610 RESISTORS YVR701 ok —B) esio30 Other Resistors | EDVePMOOO a1