Electric Drives Linear Motion and

and Controls Hydraulics Assembly Technologies Pneumatics Service

Rexroth IndraMotion for Plastics –

Automation system for
injection molding machines

Intelligent, flexible and powerful

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 Bosch Rexroth AG dominates in all rele-
vant drive, control and motion techno-
logies worldwide. We offer that vitally
important added value in electric drive
and control systems – regardless of
where you are located and what you
want to automate!

Contents
4
Automation expertise
01
Automation system 8
02
12
IndraMotion for Plastics compact – description of the system
2.1
IndraMotion for Plastics universal – description of the system 14
2.2
IndraMotion for Plastics performance – description of the system 16
2.3
IndraMotion for Plastics – comparison of the systems 18
2.4
Control components 20
03
22
Control application and engineering tools
3.1
Visualization 24
3.2
26
Operator terminals
3.3
Control units 32
3.4
38
Option modules
3.5
Expansion modules 42
3.6
Accessories 52
3.7
Glossary 54
04
More information: www.boschrexroth.com/plastics

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
4 01 Automation expertise

Our goal: To be world market leader in

providing benefits to customers
With our broad portfolio of
products and services we are
geared to responding swiftly
and flexibly to all your require-
ments – starting from develop-
ment and production, right
through to sales and service.
Working in co-operation with
you, the customer, we will offer
the perfect solution for every
application. Our products,
combined with our high level of
consulting expertise, will give
you the competitive advantage
while minimizing your technical
and financial outlay. And what‘s
more, proximity to our custo-
mers worldwide enables us to
meet exacting quality require-
ments at any time and anywhere,
thus maximizing the benefits of
our products.

Rexroth is unique. No other brand proximity in mind. As a company Everything you need for drive,
on the world market can offer its Bosch Rexroth can look back on control and motion:
customers all type of drive and more than 200 years of tradition. • Electric Drives and Controls
control technologies, both on a As a wholly-owned subsidiary of • Industrial Hydraulics
specialized and integrated basis. Robert Bosch GmbH we are part • Mobile Hydraulics
We are considered to be the world- of a globally-operating technology • Linear Technology
wide benchmark when it comes group. All this is both our drive • Assembly
to drives, controls and motion. and our commitment. And it’s • Pneumatics
Our technological leadership is unique – just like Bosch Rexroth.
continually offering us the oppor- The Drive & Control Company.
tunity for new challenges, with
approximately 35,300 employees
in more than 80 countries around
the world. This is possible thanks
to an infrastructure designed
with partnership and customer

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 Experience in innovations
5
01

Automation expertise
The Applications Center for Plas- tested at an early stage using the Be it tailor-made automation
tic Processing Machines contains most modern simulation soft- solutions for newly developed
Rexroth's expertise in all control ware. Delivering top-quality injection molding machine con-
and drive technologies, its global turn-key solutions allows for cepts, reliable partnership in series
applications experience, and its shorter assembly and commissi- manufacturing, or world-wide
profound understanding of the oning time and reduces the costs service: with its globally acquired
requirements for the automation of manufacturing. Through its know-how as a competent auto-
of injection molding machines. world-wide presence in more than mation partner Rexroth accompa-
This is where our industry 80 countries, Rexroth can bring nies the manufacturers of injec-
specialists develop the optimum this expertise into play at every tion molding machines over the
automation solution for every point of the globe. While provide entire life-cycle of their machines.
injection molding task. The spec- the manufacturers of injection
trum ranges from special controls molding machines with extensive
with a maximum of functionality, services to help them face global
through configurable hydraulic competition.
components and electric drives,
to cross-technology system
solutions. Constant discussion
with the industry, allows the
Applications Center to initiate
special development projects for
the automation of injection mol-
ding machines and continuously
advances the state of the art with
its innovations. Rexroth works in
close partnership with machine
manufacturers on tailor-made
automation solutions which are

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
6 01 Automation expertise

IndraMotion for Plastics –

a scalable automation system
for injection molding machines
IndraMotion for Plastics is the Regardless of whether you want Both the hardware and the
system solution from Rexroth to automate a standard hydraulic software have a modular design,
for the automation of modern injection molding machine or a allowing optimum integration
injection molding machines high-speed system with distribut- of Indra-Motion for Plastics in a
– regardless of whether they ed I/O and electric drives, Indra- wide range of machine concepts.
are equipped with hydraulic, Motion for Plastics ensures an This guarantees maximum effici-
electric, or hybrid drives. A injection molding process with ency and flexibility for:
ready-made basic application, the highest dynamics and preci- • standard injection molding
comprehensive engineering sion for all applications. machines
tools, and user-friendly visua- The following system categories • high-speed machines
lization functions simplify the are available to choose from: • multi-component machines
application, and accelerate the • IndraMotion for Plastics com- • machines with distributed I/O
commissioning of different ma- pact – for hydraulic injection integration
chine types. Powerful control molding machines • machines with integrated work-
units, high-speed I/O ports and • IndraMotion for Plastics uni- piece handling
real-time field buses round out versal – for injection molding
the system and contribute to machines with electric or hybrid
ensuring perfect, reproducible drive technology
results. • IndraMotion for Plastics perfor-
mance – for high-end machines
with the most exacting demands
on data processing and I/O
integration

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 IndraMotion for Plastics
is convincing
No matter what expectations you have of the automation
system for your injection molding machine –
IndraMotion for Plastics will convince you through
llflexible scalability for all machine types
llhigh-performance application framework

Your benefit
llhighest control and process standards

7
01

Automation expertise
The benefits for you: • ready-made basic application
• modular system design for maxi- for standard injection molding
mum flexibility machines
• individually scalable in power • defined technology functions for
and functionality easy adaptation to the applica-
• central and distributed control tion
architectures • IEC-compliant PLC programm-
• powerful control units for the ing
highest control and process • user masks designed for flexible
standards configuration
• user-friendly operator terminals • many different internationally
with robust membrane key- recognized communications
boards and modern touchscreen standards
technology • simple connection to higher-level
• w ide portfolio of I/O modules ERP systems
and option modules
• user-friendly engineering tools

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
8 02 Automation system

Automation system –
IndraMotion for Plastics

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 IndraMotion for Plastics compact – description of the system

9
12 02
2.1

Automation system
IndraMotion for Plastics universal – description of the system

14
2.2

IndraMotion for Plastics performance – description of the system

16
2.3

IndraMotion for Plastics – comparison of the systems

18
2.4

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
10 02 Automation system

System overview
IndraMotion for Plastics is notable for its software and hardware components that are designed specifically for injection
molding

Automation system IndraMotion for Plastics

Controller series compact universal performance

Operation Membrane keyboard Touchscreen/membrane keyboard

Creation of user Java-based,

Operation/ PLC program
masks can be graphically designed
Visualization
Layout of Fixed format with Scalable format with graphic
user masks standard user elements user elements

Controller type Compact Modular

Distributed through Local, distributed through Local, distributed through

I/O expansion
CAN CAN CAN or K-Net
Controller
"plus" variant Yes Yes –

Runtime system IEC 61131-3

High-speed system,
Hydraulic, fully electric
Machine type Hydraulic machines multi-component
and hybrid machines
machine

Integration
Application handling – – Yes
automation

Closed-loop
Yes
injection process

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 Selection guide
With the following selection guide you can determine which "IndraMotion for Plastics" system version best matches a
particular type of machine.
11
Machine type Drive System IndraMotion for Plastics –
02
technology features system version

Automation system
Additional distribtuted I/O

Additional distributed
Fully electric, hybrid

high-speed I/O
Additional I/O
Touchscreen
Hydraulc

 compact

  compact plus
Standard machine
    universal

     universal plus

High-speed machine

Multi-component machine

Machine with distributed,       performance

real-time-capable I/O integration

Integrated handling automation

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
12 2.1 IndraMotion for Plastics compact – description of the system

IndraMotion for Plastics compact

IndraMotion for Plastics compact is The basic system The operator terminal
optimized for the cost-effective auto- A control unit and an operator terminal The operator terminals are designed
mation of standard injection molding form the basic system include all functions specially for standard injection molding
machines with hydraulic drive techno- that are required for the efficient automa- machines and are available as 8" or 10"
logy. Compact components and spe- tion of injection molding machines. Also TFT displays. Predefined membrane key-
cially developed software functions integrated are an intelligent PLC runtime boards enable quick and direct access to
enable the injection molding application system, extensive technology functions, machine functions. Ready-to-use standard
to be implemented quickly and econo- tailor-made process visualization and all user masks are easy to adapt to special
mically. necessary hardware interfaces for simple control applications and to extend for
connection to the process and peripherals. specific machines.

The control unit IndraMotion for Plastics compact plus

A high-performance 32-bit processor The "compact plus" version provides
coordinates all the control and visualiza- additional I/O ports on the control unit for
tion tasks. On-board inputs and outputs the connection of sensors and actuators.
for connecting the sensors and actuators Optional expansion modules are available
mean that no additional I/O ports are through the integrated CAN interface for
required. Numerous interfaces enable the distributed use.
integration of external peripherals such as
printers or temperature sensors. Connec-
tion to the higher level network takes place
through Ethernet. In combination with an
optional OPC server it is an easy matter to
link up with a higher host computer level.

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 IndraMotion for Plastics compact

Engineering

Ethernet TCP/IP 13
2.1

IndraMotion for Plastics compact – description of the system

Control
LVDS, RS485

CANopen IO*

Visualization/
Operation

USB
USB memory, printer, modem
Serial
Tempering unit

Terminal temperature sensor

Hydraulic valves

Basic system
*I/O integration through CANopen only with the "compact plus" system version

More information in the catalog

IndraMotion for Plastics – comparison of the systems Chapter 2.4
Control application and engineering tools Chapter 3.1
Visualization Chapter 3.2
Operator terminals Chapter 3.3
Control units Chapter 3.4
Expansion modules Chapter 3.6
Accessories Chapter 3.7
More information on the Internet at www.boschrexroth.de/mediadirectory
Product catalog "Hydraulic pumps and motors"/Document: RE00112-01
Product catalog "Switching valves-Isolator, directional, pressure and flow valves"/Document: RE00112-02
Hydraulic drive technology
Product catalog "Servo proportional and high-response valves-Directional, pressure and flow valves"/
Document: RE00112-03

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
14 2.2 IndraMotion for Plastics universal – description of the system

IndraMotion for Plastics universal

IndraMotion for Plastics universal is The basic system The operator terminal
the modular series for the automation A modular control unit and a touchscreen For easy operation, the fully graphics-
of hydraulic, electric or hybrid injec- operator terminal form the "universal" basic capable 8" and 12" terminals are equipped
tion molding machines where process system. The combination of this platform with membrane keyboards and touch-
quality and user-friendly operation are with industry-specific technology functions screen technology – this means maximum
paramount. An easy-to-modify basic and powerful process visualization provi- flexibility for the visualization of different
application is available for implementing des the basis for comprehensive machine machine types. The visualization of stan-
hydraulic machines. With additional automation. dard hydraulic injection molding machines
technology functions you can also auto- is possible with the ready-made Java user
mate electric drive and hybrid applica- The control unit masks of the basic application. Those can
tions simply and quickly. The control units of the "IndraMotion for be modified quickly and easily to create
Plastics universal" systems are based on customer-specific interfaces.
Intel Celeron processors and are modular
in design. Touchscreen visualization uses IndraMotion for Plastics universal plus
Java technology which runs with the The "universal plus" system meets de-
integrated Java runtime system. There are mands for more computer power in the
numerous I/O ports on board for process medium performance range. It is used
interfacing. Should modular expansions for the automation of injection molding
and adaptation to a special machine machines with electric or hybrid drive tech-
type be necessary, expansion modules nology. Control communication with the
are simply connected end-to-end to the electric drive takes place through the SER-
controller or integrated through the CAN COS III option module. Drive integration
interface. Communication to a higher level through a SERCOS 2 expansion module is
network takes place through Ethernet, and possible as an alternative.
peripherals such as printers are linked up
through the USB interface.

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 IndraMotion for Plastics universal

Engineering

Ethernet TCP/IP

15
Control
2.2
local IO
LVDS, RS485

IndraMotion for Plastics universal – description of the system

CANopen IO

Visualization/
Operation

USB Electric Drives*

USB memory, printer, modem
SAFETY
Serial ON
BOARD
Tempering unit

Terminal temperature sensor

Hydraulic valves Motors

Basic system *The integration of electric drives is possible only with the "universal plus" version with SERCOS III option module

More information in the catalog

IndraMotion for Plastics – comparison of the systems Chapter 2.4
Control application and engineering tools Chapter 3.1
Visualization Chapter 3.2
Operator terminals Chapter 3.3
Control units Chapter 3.4
Option module Chapter 3.5
Expansion modules Chapter 3.6
Accessories Chapter 3.7
More information on the Internet at www.boschrexroth.de/mediadirectory
Electric drive technology Product catalog "Drive System Rexroth IndraDrive"/Document: 71511
Product catalog "Hydraulic pumps and motors"/Document: RE00112-01
Product catalog "Switching valves-Isolator, directional, pressure and flow valves"/Document: RE00112-02
Hydraulic drive technology
Product catalog "Servo proportional and high-response valves-Directional, pressure and flow valves"/
Document: RE00112-03

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
16 2.3 IndraMotion for Plastics performance – description of the system

IndraMotion for Plastics performance

IndraMotion for Plastics performance is The basic system The operator terminal
the most powerful series and rounds off The "performance" series unites the The high-grade TFT touchscreen displays
IndraMotion for Plastics at the top end flexibility of IndraMotion for Plastics uni- of the "performance" version are available
of the range. Its powerful control unit, versal with high-end standards of control in 12" horizontal format and 15" vertical
modular design and almost unlimited technology and visualization. The powerful format. An advantage of the vertical format
consistent scalability make it perfect for control unit ensures the highest standard is that it allows more information to be vi-
all applications requiring complex ma- of control for the process, and the operator sualized in the same mounting width. Also,
chine functions and the highest control terminal with its large touchscreen display the operator terminals are equipped with
standards, e.g. multi-component machi- supports ergonomic operation and clear- USB interfaces for connecting peripherals,
nes, high-speed systems, fully electric cut visualization. and with an RFID module for contactless
injection molding machines, lines with user identification.
integrated handling automation, and The control unit
machines with distributed sensor/actu- A powerful Intel Celeron M processor
ator connections. meets all the requirements for the
computer performance, and together
with integrated logic functions it enables
changeover during the injection process
to take place with an accuracy in the 100
µs range. The control unit is equipped with
K-Net, an Ethernet-based high-speed real-
time bus. K-Net was developed specially to
meet demands for minimum reaction times
during injection molding. Needless to say,
the needs of many different machine types
can be met through central adaptation of
the control unit using end-to-end expansi-
on modules.

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 IndraMotion for Plastics performance

Engineering

Ethernet TCP/IP

LVDS, RS485 Control

local IO
USB 17
2.3
CANopen IO

IndraMotion for Plastics performance – description of the system

Visualization/ K-Net IO
Operation

USB Electric Drives*

USB memory, printer, modem
SAFETY
Serial ON
BOARD
Tempering unit

Terminal temperature sensor

Hydraulic valves Motors Hydraulic valves

Basic system *The integration of electric drives is possible only with the SERCOS III option module

More information in the catalog

IndraMotion for Plastics – comparison of the systems Chapter 2.4
Control application and engineering tools Chapter 3.1
Visualization Chapter 3.2
Operator terminals Chapter 3.3
Control units Chapter 3.4
Option module Chapter 3.5
Expansion modules Chapter 3.6
Accessories Chapter 3.7
More information on the Internet at www.boschrexroth.de/mediadirectory
Electric drive technology Product catalog "Drive System Rexroth IndraDrive"/Document: 71511
Product catalog "Hydraulic pumps and motors"/Document: RE00112-01
Product catalog "Switching valves-Isolator, directional, pressure and flow valves"/Document: RE00112-02
Hydraulic drive technology
Product catalog "Servo proportional and high-response valves-Directional, pressure and flow valves"/
Document: RE00112-03

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
18 2.4 IndraMotion for Plastics – comparison of the systems

IndraMotion for Plastics –

comparison of the systems
Controller series compact compact plus universal universal plus performance

System version
Control unit CP 031 CP 033 CP 250 CP 251 CP 252
CompactFlash slot
    
(CF not part of the basic system)
LVDS (video), LVDS (video), LVDS (video), LVDS (video), DVI (video),
Operator terminal connection RS485-A RS485-A RS485-A RS485-A RS485-A
(input) (input) (input) (input) (input)
CAN fieldbus connection (CANopen) – 1 1 1 1
K-Net fieldbus connection – – – – 2
Ethernet 10/100 Mbit/s 1 1 1 1 1
USB 2.0 1 1 1 1 1
Serial interface
1 1 – – –
(RS232-C/RS485-A)
Connection for terminal temperature
– 1 1 1 1
compensation (TE 220/A)
Slot for optional serial interface – – 1 1 1
Slot for optional CAN fieldbus interface – – 1 1 1
Slot for optional SERCOS III interface – – 1 1 1
Direct plug for expansion modules – – 1 1 1
PLC runtime system to IEC 61131-3     
I/O on control unit
Digital inputs 32 48 32 32 32
16 (0.5 A) at 100 % 16 (0.5 A) at 100 % 16 (0.5 A) at 100 %
40 (2 A) at 50 % 56 (2 A) at 50 % simultaneity simultaneity simultaneity
Digital outputs
simultaneity simultaneity 24 (2 A) at 50 % 24 (2 A) at 50 % 24 (2 A) at 50 %
simultaneity simultaneity simultaneity
3 single ended 4 single ended 4 single ended 4 single ended 4 single ended
Analog inputs
2 differential 4 differential 4 differential 4 differential 4 differential
Analog outputs 5 6 4 4 4
Thermal inputs 7 8 8 8 8
Operator terminals
OP 331 (8,4" TFT)   – – –
OP 341 (10,4" TFT)   – – –
OP 340 (10,4" TFT, touchscreen) – –   –
OP 350 (12,1" TFT, touchscreen) – –   –
OP 350-LD
– – – – 
(12,1" TFT, touchscreen, RFID, USB)
OP 362-LD
– – – – 
(15" TFT, touchscreen, RFID, USB)

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 Controller series compact compact plus universal universal plus performance

Visualization
User interface with User interface with Graphic user Graphic user Graphic user
Presentation
fixed format fixed format interface interface interface
Programming IEC 61131-3 IEC 61131-3 Java Java Java
Programming environment iecEdit iecEdit JBuilder JBuilder JBuilder
PLC runtime system PLC runtime system Java Runtime on Java Runtime on Java Runtime on
Version
on control unit on control unit control unit control unit control unit
Supported drive technology
Electric – – –  
Hydraulic     
Machine types
Standard machine     
High-speed system – – – – 
Multi-component machine – – – – 
Distributed, real-time-capable actuator/sensor – – – –  19
connection
2.4
Integration of handling systems
Integrated controller of handling system – – – – 

IndraMotion for Plastics – comparison of the systems

EUROMAP 12/67 interface     

Simulation
Simulation of the application on PC – –   
Order data with
OP 331 IMPL-1070-0000-00 IMPL-1070-0300-00 – – –
OP 341 IMPL-1075-0000-00 IMPL-1075-0300-00 – – –
OP 340 – – IMPL-2075-0000-00 IMPL-2075-0100-00 –
OP 350 – – IMPL-2080-0000-00 IMPL-2080-0100-00 –
OP 350-LD – – – – IMPL-5080-0000-00
OP 362-LD – – – – IMPL-5085-0000-00
 Standard
O Option

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
20 03 Control components

Control components –
IndraMotion for Plastics

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 Control application and engineering tools
22
3.1

Visualization
24

Control components
3.2

Operator terminals
26
3.3
21
03

Control units
32
3.4

Option modules
38
3.5

Expansion modules
42
3.6

Accessories
52
3.7

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
22 3.1 Control application and engineering tools

Control application
and engineering tools
The system software includes every- Basic application Framework
thing required for the quick and easy Ready-made basic applications for the The framework, which is structured ac-
development of injection molding easy implementation of standard hydraulic cording to machine functions, permits the
applications. For example, there is injection molding machines are available in quick and easy adaptation of the control
a ready-to-use basic application for all IndraMotion for Plastics versions. They application to the different needs of machi-
fast automation of standard hydraulic can be used to automate simple machines nes and lines. Individual functions can be
injection molding machines. Complex without any engineering work on the con- localized, modified or replaced in minimum
injection molding applications, on the trol and visualization program. At the same time. These functions are implemented in
other hand, can be configured using the time the basic application provides the so-called functional units which are regis-
framework provided by IndraMotion for control program platform for more complex tered in the framework when the system
Plastics. Together with a comprehensi- machines with electric or hybrid drives. is started and then are executed automa-
ve selection of ready-made functional tically. There is a large choice of special
units based on the plug & play principle. functional units which can be integrated in
And for fast engineering and commissi- the framework on the basis of the plug and
oning there are powerful development play principle. The higher-level visualization
and diagnosis tools. system detects the active functional units
and adjusts dynamically.

Java

KVS
KVS Java application for visualization

Functional units Functional units Functional units

for injection for dosing for temperature

Sequence control for injection molding machine

IEC 61131-3
Structure of the framework

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 manager – the system configurator translator – the language manager usoview – the control unit diagnosis tool
With the "manager" you can configure all With the "translator" you can easily With "usoview", status information can be read
the hardware and software components manage multiple language-related out for a detailed system diagnosis of the con-
of an "IndraMotion for Plastics" control operator texts for the visualization systems trol unit. The system object status (e.g. task,
system. Modules are created in the system and can edit new contents more quickly. timer, event), the current system configuration
and I/O points assigned to the system va- Using the import/export function it is and the I/O point status can be determined,

Control application and engineering tools

riables in the software. An online function possible to extract texts from the control and the current system messages acknow-
permits hardware and software diagnosis, project and reintegrate them again after ledged. For offline diagnosis at a later time,
e.g. the forcing of I/O values or the taking translation. The use of Unicode character the status report function saves the current
of performance measurements. sets supports international characters and system status in a file.
the country-specific presentation of the
iecEdit – the IEC program environment operator texts.
With "iecEdit" you can program the
machine workflow and process control scope – the process diagnosis tool
system and manage the source codes "scope" monitors, records and visualizes
and the libraries. "iecEdit" supports the the control systems' process variables.
following IEC 61131-3-compliant pro- Unlike a debugger, the program flow does
gramming languages: LD, ST, SFC and not have to be interrupted for the record-
FBD. Features such as overview windows, ing. Tables, diagrams and a 3D view
syntax coloring, tabular variable declaration visualize the recorded values.
and a project-wide search function make
programming easier. Functions such as
breakpoints, watchpoints and step mode
help with the localizing of errors.
23
3.1

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
24 3.2 Visualization

Visualization
All "IndraMotion for Plastics" visualiza- JavaBeans – ready-made objects KVB – instant use
tions are easy to create and user-friend- To configure the visualization there are The visualization of the "compact" systems
ly to operate. Configuration takes place defined masks and objects in the form of is programmed directly in the controller
either directly in the controller appli- JavaBeans, e.g. for process data recording application on the basis of IEC 61131-3.
cation or in the JBuilder development and monitoring, alarm and user manage- An easy-to-use library is available for this
environment which basis on the Java ment, commissioning and diagnosis. The purpose.
technology. Available for this purpose JavaBeans are provided as a library and
is a selection of special ready-made can be positioned in the screen mask KVS – multiple use
masks and visualization elements in the by drag and drop. The programming of KVS is the process visualization for the
form of JavaBeans. Integrated diagnosis individual masks and process-specific "universal" and "performance" systems.
tools and basic services such as an I/O expansions is performed likewise in Java. Configuration is performed with Java
monitor, alarm manager and process This reduces the configuration work for technology and the help of defined Java-
data monitor facilitate commissioning visualizations to a minimum. Beans. User-specific operator interfaces
and servicing. with a consistent look and feel can be
created quickly and economically. Once an
interface has been created it will be shown
in the correct size and resolution on every
visualization in the system. "IndraMotion
for Plastics" systems have a system-wide
language and units selection function and
are able to integrate an own online Help in
HTML format. Additional functions such as
the automatic sending of e-mails from the
controller in the event of machine malfunc-
tions round off the user-friendly operation
and service features.

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 services – controller-integrated support opc – open communication
Depending on the version, the control units The OPC server is a standardized interface
provide a variety of service information for on Windows-based PCs for exchanging a
the visualization. Several ready-made ser- control unit's process, machine and system
vice interfaces based on the KVS visualiza- data. Third-party OPC client applications
tion system are available in different levels such as higher-level PLCs or visualiza-
of expansion depending on the system. tions can therefore communicate with the
control system.

Visualization
25
3.2

Controller-integrated services compact universal performance

of IndraMotion for Plastics
Oscilloscope – – 
Chatroom – – 
Alarm/e-mail – – 
Quality data statistics – – 
Variables monitor –  
Quality data graphics –  
Integrated help system   
Status report   
Quality data protocol   
I/O monitor   
Tool data manager   
Alarm manager   

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
26 3.3 Operator terminals

Operator terminals
The operator terminals of the "Indra- Two operator terminals with different func- All functions at a glance:
Motion for Plastics" automation system tionalities are available for every system OP 331
were developed specially for the version. The terminals of the "compact" • "compact" series
visualization and operation of injection series are suitable in particular for the • 8.4" color TFT display
molding machines. Depending on the operation of hydraulic injection molding • 58 membrane keys
system version, the HMI terminals come machines. The operator terminals of the
with different performance data and "universal" and "performance" can also be OP 340
function features and can be adapted used for the visualization of fully electric • "universal" series
exactly to the machine-specific requi- and hybrid machines. • 10.4" color TFT display
rements. For example, terminals are • 36 membrane keys
available with different display dimen- • touchscreen
sions and formats, touchscreen and
membrane keyboard operation, diverse OP 341
interfaces and user identification. • "compact" series
• 10.4" color TFT display
• 63 membrane keys

OP 350
• "universal" series
• 12.1" color TFT display
• 48 membrane keys
• touchscreen

OP 350-LD
• "performance" series
• 12.1" color TFT display
• 56 membrane keys
• touchscreen
• 4 USB ports
• RFID module

OP 362-LD
• "performance" series
• 15" color TFT display
• 56 membrane keys
• touchscreen
• 4 USB ports
• RFID module

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 OP 331

IndraControl V

8.4"

504

Operator terminals
266 51

OP 340

IndraControl V 27
3.3

10.4"
430

310 52

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
28 3.3 Operator terminals

Operator terminals
OP 341

IndraControl V

10.4"

530

310 50

OP 350

IndraControl V

12.1"
450

335 51

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 OP 350-LD

IndraControl V

12.1"
490

Operator terminals
350 52 16

OP 362-LD

IndraControl V

29
3.3

15"
635

350 52 16

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
30 3.3 Operator terminals

Operator terminals –
technical data
Operator terminals OP 331 OP 340 OP 341 OP 350 OP 350-LD OP 362-LD

Order data (type code) IMPL-OP 331/ IMPL-OP 340/ IMPL-OP 341/ IMPL-OP 350/ IMPL-OP 350-LD/ IMPL-OP 362-LD/
R-1100 R-1100 R-1100 R-1100 R-0140 R-0140

General
24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC
(voltage limits (voltage limits (voltage limits (voltage limits (voltage limits (voltage limits
Supply voltage
according to according to according to according to according to according to
IEC 61131-1) IEC 61131-1) IEC 61131-1) IEC 61131-1) IEC 61131-1) IEC 61131-1)
Max. power consumption 30 W 30 W 30 W 30 W 30 W 40 W
Visualization software KVB KVS KVB KVS KVS KVS
8.4" TFT, 10.4" TFT, 10.4" TFT, 12.1" TFT, 12.1" TFT, 15" TFT,
Display
color color, touchscreen color color, touchscreen color, touchscreen color, touchscreen
Resolution 800 x 600 800 x 600 800 x 600 800 x 600 800 x 600 768 x 1,024
DVI (video) DVI (video)
LVDS (video) LVDS (video) LVDS (video) LVDS (video) RS485-A (input) RS485-A (input)
Interface
RS485-A (input) RS485-A (input) RS485-A (input) RS485-A (input) 4 x USB 4 x USB
(2 at front, 2 at rear) (2 at front, 2 at rear)

58 membrane 36 membrane 63 membrane 48 membrane 56 membrane 56 membrane

Membrane keyboard keys with edge keys with edge keys with edge keys with edge ys with edge keys with edge
embossing embossing embossing embossing embossing embossing

According to According to
ISO 15693 or ISO 15693 or
ISO 18000-3 (EU- ISO 18000-3 (EU-
Integrated RFID reader – – – –
ROMAP 65-com- ROMAP 65-com-
patible, frequency patible, frequency
range: 13.56 MHz) range: 13.56 MHz)
Digital inputs
16 16 16 16 16 16
(DI0 to DI15, (DI0 to DI15, (DI0 to DI15, (DI0 to DI15, (DI0 to DI15, (DI0 to DI15,
Number of inputs
not IEC-61131- not IEC-61131- not IEC-61131- not IEC-61131- not IEC-61131- not IEC-61131-
compliant) compliant) compliant) compliant) compliant) compliant)
Electrical isolation No No No No No No
Rated voltage 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC
Min. update cycle 60 ms 60 ms 60 ms 60 ms 60 ms 60 ms
Mechanical data
Height 504 430 530 450 490 635
Width 266 310 310 335 350 350
Depth 51 52 50 51 52 52
Front plate Aluminium Aluminium Sheet steel Aluminium Aluminium Aluminium

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 Operator terminals OP 331 OP 340 OP 341 OP 350 OP 350-LD OP 362-LD

Mechanical data

4 5 5 5 4 4
Openings for knob-operated
(blanking cover not (blanking cover not (blanking cover not (blanking cover not (blanking cover (blanking cover
switches
included in delivery) included in delivery) included in delivery) included in delivery) included in delivery) included in delivery)

Protection category at front IP54 IP65 IP65 IP54 IP65 IP65

Weight 3.6 kg 3.1 kg 4.2 kg 3.5 kg 4.3 kg 7.2 kg
Ambient conditions
Operating temperature +5 to +55 °C +5 to +55 °C +5 to +55 °C +5 to +55 °C +5 to +55 °C +5 to +55 °C
5 to 95 % 5 to 95 % 5 to 95 % 5 to 95 % 5 to 95 % 5 to 95 %
Relative humidity
(no condensation) (no condensation) (no condensation) (no condensation) (no condensation) (no condensation)
3.5 mm amplitude 3.5 mm amplitude
for 5 ≤ g ≤ 9 Hz According to According to for 5 ≤ g ≤ 9 Hz According to According to
Vibration resistance
and 1.0 g for IEC 61131 IEC 61131 and 1.0 g for IEC 61131 IEC 61131
9 ≤ f ≤ 150 Hz 9 ≤ f ≤ 150 Hz
Max. 15 g, 11 ms According to According to Max. 15 g, 11 ms According to According to
Shock resistance
(half-sine) IEC 61131 IEC 61131 (half-sine) IEC 61131 IEC 61131

Operator terminals
31
3.3

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
32 3.4 Control units

Control units
IndraMotion for Plastic has the right Control units of the "compact" series save All functions at a glance:
control unit for every automation task – a great deal of space and are optimized CP 031
be it compact controllers for the econo- in their computer power and I/O con- • "compact" series
mical automation of standard machines nectivity for hydraulic standard injection • Ethernet
or modular control systems which can molding machines. The control units of • USB 2.0
be adapted as required. They are the the "universal" series are characterized by • 32 DI, 40 DO, 5 AI, 5 AO, 7 TM
very heart of the automation system modular expandability and high computer
and integrate into one unit an intelligent power, which enables them to be used on CP 033
PLC runtime system, comprehensive nearly every machine. For high-end machi- • "compact" series
technology functions, tailor-made pro- nes where the maximum reproduction of • Ethernet
cess visualization and hardware inter- injection molding results is paramount, the • USB 2.0
faces for connecting actuators, sensors control units of the "performance" series • CANopen
and peripherals. provide not only maximum modularity and • 48 DI, 56 DO, 8 AI, 6 AO, 8 TM
computer power but also an integrated,
real-time-capable field bus interface for the CP 250
integration of distributed I/O modules. • "universal" series
• Ethernet
• USB 2.0
• CANopen
• 32 DI, 40 DO, 8 AI, 4 AO, 8 TM
• 3 slots for optional modules
• expansion modules can be mounted
directly end-to-end

CP 251
• "universal" series
• Ethernet
• USB 2.0
• CANopen
• 32 DI, 40 DO, 8 AI, 4 AO, 8 TM
• 3 slots for optional modules
• expansion modules can be mounted
directly end-to-end

CP 252
• "performance" series
• Ethernet
• USB 2.0
• CANopen
• K-Net
• 32 DI, 40 DO, 8 AI, 4 AO, 8 TM
• 3 slots for optional modules
• expansion modules can be mounted
directly end-to-end

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 CP 031

Connectivity Performance

CP 033
135

Connectivity Performance

415 50

CP 250

Connectivity Performance

Control units
CP 251

Connectivity Performance
33
3.4
120

CP 252

Connectivity Performance 360 100

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
34 3.4 Control units

Control units –
technical data
Control unit CP 031 CP 033 CP 250 CP 251 CP 252

Order data (type code) IMPL-CP 031/Z IMPL-CP 033/Z IMPL-CP 250/Z IMPL-CP 251/Z IMPL-CP 252/Y

General
Supply voltage 24 VDC (from the front) 24 VDC (from the front) 24 VDC (from the front) 24 VDC (from the front) 24 VDC (from the front)
19.2 to 30 V, according 19.2 to 30 V, according 19.2 to 30 V, according 19.2 to 30 V, according 19.2 to 30 V, according
Supply voltage range
to IEC 61131-2 to IEC 61131-2 to IEC 61131-2 to IEC 61131-2 to IEC 61131-2
Max. power consumption 125 W 153 W 99 W 99 W 99 W
Overvoltage category II II II II II
Protection category III, according to III, according to III, according to III, according to III, according to
IEC 61131-2 IEC 61131-2 IEC 61131-2 IEC 61131-2 IEC 61131-2
Electrical isolation No No No No No
Fan Can be replaced from Can be replaced from No fan No fan No fan
outside outside
Computer core
Embedded Processor Embedded Processor Embedded Processor
Processor PowerPC 400 MHz PowerPC 400 MHz
Intel Celeron 400 MHz Intel Celeron 700 MHz Intel Celeron M 600 MHz
Memory 64 Mb SDRAM 64 Mb SDRAM 256 Mb DDR-SDRAM 256 Mb DDR-SDRAM 256 Mb DDR-SDRAM
SRAM with battery back-up 512 kb 512 kb 512 kb 512 kb 512 kb
Digital inputs
32 (DI/VI0, DI/VI1, DI2 48 (DI/VI0, DI/VI1, DI2
Number of inputs 32 32 32
to DI31) to DI47)
Electrical isolation No No No No No
Type 1 (according Type 1 (according Type 1 (according Type 1 (according Type 1 (according
Input type
to IEC 61131-2) to IEC 61131-2) to IEC 61131-2) to IEC 61131-2) to IEC 61131-2)
Voltage range for "1" 15 V ≤ UH ≤ 30 V 15 V ≤ UH ≤ 30 V 15 V ≤ UH ≤ 30 V 15 V ≤ UH ≤ 30 V 15 V ≤ UH ≤ 30 V
Voltage range for "0" –3 V ≤ UL ≤ 5 V –3 V ≤ UL ≤ 5 V –3 V ≤ UL ≤ 5 V –3 V ≤ UL ≤ 5 V –3 V ≤ UL ≤ 5 V
Speed inputs (DI/VI0, DI/VI1)
Min. signal input frequency 0.5 Hz 0.5 Hz – – –
Max. signal input frequency 100 Hz 100 Hz – – –
Counter resolution 16 bit 16 bit – – –
Digital outputs 0.5 A
16 (2 groups of 8 out- 16 (2 groups of 8 out- 16 (2 groups of 8 out-
Number of outputs – –
puts with own supply) puts with own supply) puts with own supply)
Rated voltage – – 24 VDC 24 VDC 24 VDC
Rated current – – 0.5 A 0.5 A 0.5 A
Simultaneity – – 100 % 100 % 100 %
Electrical isolation – – No No No
Digital outputs 2 A

24 (3 groups of 8 out- 24 (3 groups of 8 out- 24 (3 groups of 8 out-

Number of outputs 40 56
puts with own supply) puts with own supply) puts with own supply)

Rated voltage 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 Control unit CP 031 CP 033 CP 250 CP 251 CP 252

Digital outputs 2 A
Rated current 2A 2A 2A 2A 2A
Simultaneity 50 % per group 50 % per group 50 % per group 50 % per group 50 % per group
Electrical isolation – – No No No
Groups mutually isolated – – Yes Yes Yes
Analog inputs (single ended)
Number of inputs 3, each with Uref 4, each with Uref 4 4 4
Type Voltage input Voltage input Voltage input Voltage input Voltage input
Input range 0 to Uref (10 V) 0 to Uref (10 V) 0 to Uref (10 V) 0 to Uref (10 V) 0 to Uref (10 V)
Input type Single ended Single ended Single ended Single ended Single ended
Electrical isolation No No No No No
10 V 10 V 10 V 10 V 10 V
Reference voltage output
(±2.5 %, max. 20 mA) (±2.5 %, max. 20 mA) (±2.5 %, max. 20 mA) (±2.5 %, max. 20 mA) (±2.5 %, max. 20 mA)
Resolution 14 bit 14 bit 14 bit 14 bit 14 bit
Analog inputs (differential or single ended)
4
2 4 4 4
Number of inputs (AI4/AI5 with Iref,
(AI4/AI5 with Iref) (AI4 to AI7) (AI4 to AI7) (AI4 to AI7)
AI6/AI7)
Type Voltage input Voltage input Voltage input Voltage input Voltage input
±10 V or ±10 V or ±10 V or
Input range 0 to 10 V 0 to 10 V
0 V to Uref (10 V) 0 V to Uref (10 V) 0 V to Uref (10 V)
Differential or single Differential or single Differential or single
Input type Differential Differential
ended ended ended
Electrical isolation No No No No No

Control units
15 bit (±10 V), 15 bit (±10 V), 15 bit (±10 V),
Resolution 14 bit 14 bit
14 bit (0 V to Uref) 14 bit (0 V to Uref) 14 bit (0 V to Uref)
Analog voltage outputs
Number of outputs 5 6 4 4 4
Type Single ended Single ended Single ended Single ended Single ended
Output range ±10 V ±10 V ±10 V ±10 V ±10 V
Electrical isolation No No No No No
35
Resolution 12 bit 12 bit 12 bit 12 bit 12 bit 3.4
Analog current outputs
Number of outputs 3 4 – – –
PWM, two-point control- PWM, two-point control-
Type ler with dyn. controlled ler with dyn. controlled – – –
current hysteresis current hysteresis
PWM output voltage 38 V (±5 %) 38 V (±5 %) – – –
Max. switching frequency 20 kHz 20 kHz – – –
5 kHz (load-dependent 5 kHz (load-dependent
frequency targeted frequency targeted
Typ. switching frequency – – –
using dynamic controlled using dynamic controlled
current hysteresis) current hysteresis)
Output current 1 A (±5 %) 1 A (±5 %) – – –
Temperature inputs
Number of inputs 7 8 8 8 8

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
36 3.4 Control units

Control Units –
Technical Data
Control unit CP 031 CP 033 CP 250 CP 251 CP 252

Temperature inputs
Yes, from the control Yes, from the control Yes, from the control Yes, from the control Yes, from the control
electronics and from electronics and from electronics and from electronics and from electronics and from
Electrical isolation
each other (voltage each other (voltage each other (voltage each other (voltage each other (voltage
resistance 707 VDC) resistance 707 VDC) resistance 707 VDC) resistance 707 VDC) resistance 707 VDC)
Thermocouple types J, K, L J, K, L J, K, L J, K, L J, K, L
Resolution of the measurement 14 bit 14 bit 14 bit 14 bit 14 bit
method
Interfaces
Cable connection to
K-Net interface (on board) – – – – remote K-Net stations
(50 Mbit/s)
Baud rate can be set Baud rate can be set Baud rate can be set
Baud rate can be set
CAN interface (on board) – via software via software via software
via software
(max. 1 Mbaud) (max. 1 Mbaud) (max. 1 Mbaud)
RS232-C and RS485-A
Serial interface (on board) – can be selected via – – –
software
Ethernet interface (on board) 10/100 Mbit/s 10/100 Mbit/s 10/100 Mbit/s 10/100 Mbit/s 10/100 Mbit/s
USB (on board) USB 2.0 USB 2.0 USB 2.0 USB 2.0 USB 2.0
Compact-Flash card Typ 1 Typ 1 Typ 1 Typ 1 Typ 1
Sensor connection for TE 220/A – Yes Yes Yes Yes
Slot for serial interfaces – – Yes Yes Yes
Slot for CAN expansion module – – Yes Yes Yes
Slot for PCI interfaces – – Yes Yes Yes
LVDS (video) and LVDS (video) and LVDS (video) and LVDS (video) and LVDS (video) and
Connection for operator terminal
RS485-A (input) RS485-A (input) RS485-A (input) RS485-A (input) RS485-A (input)
Mechanical data
Height 135 mm 135 mm 120 mm 120 mm 120 mm
Width 415 mm 415 mm 360 mm 360 mm 360 mm
Depth 50 mm 50 mm 100 mm 100 mm 100 mm

Horizontal mounting on Horizontal mounting on

the control cabinet rear the control cabinet rear DIN rail mounting DIN rail mounting DIN rail mounting
Mounting type
panel using mounting panel using mounting (TS 35 x 7.5) (TS 35 x 7.5) (TS 35 x 7.5)
holes in the base cover holes in the base cover

Protection category IP20 IP20 IP20 IP20 IP20

Weight 1,778 g 1,778 g 1,630 g 1,630 g 1,630 g
Ambient conditions
Operating temperature +5 to +55 °C +5 °C to +55 °C +5 to +55 °C +5 to +55 °C +5 to +55 °C
Storage temperature –40 to +70 °C –40 to +70 °C –40 to +70 °C –40 to +70 °C –40 to +70 °C
10 to 95 % 10 to 95 % 10 to 95 % 10 to 95 % 10 to 95 %
Relative humidity
(no condensation) (no condensation) (no condensation) (no condensation) (no condensation)
Vibration resistance According to According to According to According to According to
IEC 61131-2 IEC 61131-2 IEC 61131-2 IEC 61131-2 IEC 61131-2
Shock resistance According to According to According to According to According to
IEC 61131-2 IEC 61131-2 IEC 61131-2 IEC 61131-2 IEC 61131-2

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 Control units
37
3.4

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
38 3.5 Option modules

Option modules
Openness and interface flexibility allows Option modules are available for the All functions at a glance:
optimum connectivity options to the "universal" and "performance" series. The SX 210/A
process and peripherals, and are key modules are plugged directly into the slots • serial interface RS232-C
characteristics of IndraMotion for Plas- provided on the control unit, so there is • slot 1
tics. Important interfaces are already no installation work required. Retrofits are
integrated in the control units. If other simple and take up no additional space in SX 230/A
interfaces are needed, they are easily the control cabinet. • serial interface RS485-A/RS422-A
added by means of option modules. • slot 1
This can be the case for example, if you
want to connect distributed actuators FX 200/A
and sensors or actuate electric drives. • CAN interface for connecting distributed
actuators and sensors
• slot 2

FX 271/A
• SERCOS III master for connecting the
Rexroth IndraDrive electric drive system
and hydraulic drives
• slot 3

1 2 3

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 Serial interfaces –
technical data
Option module SX 210/A SX 230/A

Order data (type code) IMPL-SX 210/A IMPL-SX 230/A

Serial interface
Type of interface RS232-C, 9-pole pin plug RS485-A/RS422-A, 9-pole pin plug
Transmission medium Cable (shielded) Cable (shielded)
Electrical isolation No No
Baud rates of RS232-C Can be set via software (1,200 to 115,000 baud) –
Baud rates of RS485-A/RS422-A – Can be set via software (1,200 to 115,000 baud)
Selection between RS485-A and RS422-A – Can be set via software
Mechanical system
Design No housing, only front panel mounted on pcb No housing, only front panel mounted on pcb
Protection category IP20 for CP 25x/x with inserted module IP20 for CP 25x/x with inserted module
Weight 31 g 31 g
Ambient conditions
Operating temperature +5 to +55 °C +5 to +55 °C
Storage temperature –40 to +70 °C –40 to +70 °C
Relative humidity 10 to 95 % (no condensation) 10 to 95 % (no condensation)
Vibration resistance According to IEC 61131-2 According to IEC 61131-2
Shock resistance According to IEC 61131-2 According to IEC 61131-2

Option modules
39
3.5

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
40 3.5 Option modules

CAN interface –
technical data
Option module FX 200/A

Order data (type code) IMPL-FX 200/A

CAN interface
Baud rate 125 kbit/s, 250 kbit/s, 500 kbit/s, 800 kbit/s, 1 Mbit/s
Terminal resistance Yes, can be jumpered in the plug
Electrical isolation No
Connection D-SUB, 9-pole pin plug
Signaling 2 LEDs: yellow = transmit, green = receive
Mechanical system
Design No housing, only front panel mounted on pcb
Protection category IP20 for CP 25x/x with inserted module
Weight 27 g
Ambient conditions
Operating temperature +5 to +55 °C
Storage temperature –40 to +70 °C
Relative humidity 10 to 95 % (no condensation)
Vibration resistance According to IEC 61131-2
Shock resistance According to IEC 61131-2

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 SERCOS III interface –
technical data
Option module FX 271/A

Order data (type code) IMPL-FX 271/A

SERCOS III interface

Baud rate 100 Mbit/s
Number 1 (2 Ports)
Connection Modular plug 8-pole (RJ45 plug)
Electrical isolation Yes (50 V voltage resistance)
Ethernet interface
Baud rate 100 Mbit/s
Number 2
Connection Modular plug 8-pole (RJ45 plug)
Electrical isolation Yes (50 V voltage resistance)
Mechanical system
Design No housing, only front panel mounted on pcb
Protection category IP20 for CP 25x/x with inserted module
Weight 83 g
Ambient conditions
Operating temperature +5 to +55 °C
Storage temperature –40 to +70 °C
Relative humidity 10 to 95 % (no condensation)

Option modules
Vibration resistance According to IEC 61131-2
Shock resistance According to IEC 61131-2

41
3.5

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
42 3.6 Expansion modules

Expansion modules
The basic versions of the "IndraMotion With expansion module groups you can All functions at a glance:
for Plastics" control units already include adapt the "IndraMotion for Plastics" sys- Fieldbus coupler –
numerous on-board inputs and outputs. tems to every automation task – be it the for connecting a distributed I/O station
In applications where even more I/Os integration of additional probes and relays, • CANopen
are needed for the connection of actu- the distributed connection of hydraulic • K-Net
ators and sensors or where distributed valves, or the recording of position data
connections are specified, powerful with an incremental position encoder. Digital inputs and outputs –
expansion modules can be added easily for the recording and control of
and quickly to the control units. This is There are two ways to integrate the expan- • probes
archived by mounting end-to-end direct- sion modules in the system: • proximity switches and limit switches
ly on the control unit or by integrating • direct end-to-end mounting of the • relays
I/O stations via the fieldbus modules on the control unit in the control
cabinet (only for the CP 25x) Analog inputs and outputs –
• distributed integration of an I/O station for the recording and control of
via the fieldbus. Connection to the bus • temperature sensors
system is then performed with a fieldbus • hydraulic valves
coupler.
Function modules – for special tasks
• integration of incremental position
encoders
• integration of encoders with SSI interface
• temperature recording with thermo-
couples

Communication modules –
for providing additional interfaces
• SERCOS 2
• RS232/422/485

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 Fieldbus couplers

120

22.5 100

Expansion modules

Expansion modules
120

43
3.6

10 22.5 100

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44 3.6 Expansion modules

Fieldbus couplers –
technical data
Expansion modules BL 210/B BL 250/B

Order data (type code) IMPL-BL 210/B IMPL-BL 250/B

General
24 VDC from the front 24 VDC from the front
External supply voltage
(19.2 to 30 V, according to IEC 61131-2) (19.2 to 30 V, according to IEC 61131-2)
Supply terminals Open terminals, modular dimension 5.08 mm Open terminals, modular dimension 5.08 mm
Setting of bus address 16-digit address switch at the front 16-digit address switch at the front
CAN interface
CAN interface 9-pole D-sub plug –
Variable by rotary switch (1 Mbit/s, 800 kbit/s,
Band rate –
500 kbit/s, 250 kbit/s, 125 kbit/s)
Electrical isolation No –
Number 1 –
Bus termination Can be connected via plug jumper –
K-Net interface
RJ45 for cable connection to remote
K-Net interface –
K-Net stations
Baud rate – 50 Mbit/s
Max. cable length – 50 m
Electrical isolation – No
Number – 2
Mechanical data
Height 120 mm 120 mm
Width 22.5 mm 22.5 mm
Depth 100 mm 100 mm
Weight 121 g 142 g
Ambient conditions
Operating temperature +5 to +55 °C +5 to +55 °C
Storage temperature –40 to +70 °C –40 to +70 °C
Relative humidity 10 to 95 % (no condensation) 10 to 95 % (no condensation)
Vibration resistance According to IEC 61131-2 According to IEC 61131-2
Shock resistance According to IEC 61131-2 According to IEC 61131-2

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 Digital inputs/outputs –
technical data
Expansion module DI 260/A DO 272/A DM 272/A

Order data (type code) IMPL-DI 260/A IMPL-DO 272/A IMPL-DM 272/A

General
24 VDC from the front (19.2 to 24 VDC from the front (19.2 to 24 VDC from the front (19.2 to
External voltage supply
30 V, according to IEC 61131-2) 30 V, according to IEC 61131-2) 30 V, according to IEC 61131-2)
Open terminals, Open terminals, Open terminals,
Supply terminals
modular dimension 5.08 mm modular dimension 5.08 mm modular dimension 5.08 mm
Digital inputs
Number of inputs 16 – 8
Input type Type 1 (according to IEC 61131-2) – Type 1 (according to IEC 61131-2)
Voltage range for "1" 15 V ≤ UH ≤ 30 V – 15 V ≤ UH ≤ 30 V
Voltage range for "0" –3 V ≤ UL ≤ 5 V – –3 V ≤ UL ≤ 5 V
Cycle time 1 ms – 1 ms
Electrical isolation Yes – Yes
Interrupt inputs
Number of inputs 2 (DI0, DI1) of the digital inputs – 2 (DI0, DI1) of the digital inputs
Input type Type 1 (according to IEC 61131-2) – Type 1 (according to IEC 61131-2)
Voltage range for "1" 15 V ≤ UH ≤ 30 V – 15 V ≤ UH ≤ 30 V
Voltage range for "0" –3 V ≤ UL ≤ 5 V – –3 V ≤ UL ≤ 5 V
Electrical isolation Yes – Yes
Digital outputs

Expansion modules
Number of outputs – 14 8
Rated voltage – 24 VDC 24 VDC
Processing time – 1 ms 1 ms
Rated current – 2 A at 50 % simultaneity 2 A at 50 % simultaneity
Protective device – Short-circuit protection Short-circuit protection
Electrical isolation – Yes Yes
Mechanical data
Height 120 mm 120 mm 120 mm
Width 22.5 mm 22.5 mm 22.5 mm
Width incl. K-Bus plug 32.5 mm 32.5 mm 32.5 mm 45
Depth 100 mm 100 mm 100 mm
3.6
Weight 130 g 135 g 135 g
Ambient conditions
Operating temperature +5 to +55 °C +5 to +55 °C +5 to +55 °C
Storage temperature –40 to +70 °C –40 to +70 °C –40 to +70 °C
Relative humidity 10 to 95 % (no condensation) 10 to 95 % (no condensation) 10 to 95 % (no condensation)
Vibration resistance According to IEC 61131-2 According to IEC 61131-2 According to IEC 61131-2
Shock resistance According to IEC 61131-2 According to IEC 61131-2 According to IEC 61131-2

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
46 3.6 Expansion modules

Analog inputs/outputs –
technical data
Expansion module AI 240/A AO 240/A AM 282/A

Order data (type code) IMPL-AI 240/A IMPL-AO 240/A IMPL-AM 282/A

General
Supply terminals Open terminals, Open terminals, Open terminals,
modular dimension 5.08 mm modular dimension 5.08 mm modular dimension 5.08 mm
Analog inputs
Number of inputs 4 – 4
Type Voltage input – Voltage input
Resolution 14 bit – 16 bit
Signal range ±10 V or 0 to Uref (10 V) – ±10 V or 0 to Uref (10 V)
Input type Differential or single ended – Differential or single ended
Electrical isolation No – No
Reference voltage output 10 V (±2.5 %, max. 20 mA) – 10 V (±2.5 %, max. 20 mA)
Analog outputs
Number of outputs – 4 4
Type – Voltage output Voltage output
Resolution – 12 bit 14 bit
Signal range – ±10 V ±10 V
Electrical isolation – No No
Resistive, capacitive load – ≥ 1kΩ, ≤ 10 nF ≥ 1kΩ, ≤ 10 nF
Mechanical data
Height 120 mm 120 mm 120 mm
Width 22.5 mm 22.5 mm 22.5 mm
Width incl. K-Bus plug 32.5 mm 32.5 mm 32.5 mm
Depth 100 mm 100 mm 100 mm
Weight 132 g 132 g 135 g
Ambient conditions
Operating temperature +5 to +55 °C +5 to +55 °C +5 to +55 °C
Storage temperature –40 to +70 °C –40 to +70 °C –40 to +70 °C
Relative humidity 10 to 95 % (no condensation) 10 to 95 % (no condensation) 10 to 95 % (no condensation)
Vibration resistance According to IEC 61131-2 According to IEC 61131-2 According to IEC 61131-2
Shock resistance According to IEC 61131-2 According to IEC 61131-2 According to IEC 61131-2

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 Temperature modules –
technical data
Expansion module TM 220/A TM 240/A

Order data (type code) IMPL-TM 220/A IMPL-TM 240/A

General
Supply terminals Open terminals, modular dimension 5.08 mm Open terminals, modular dimension 5.08 mm
Temperature inputs
Number of inputs 3 6
Electrical isolation Yes, from the control electronics and from each other Yes, from the control electronics and from each other
Electrical isolation 14 bit 14 bit
Thermocouple types J, K, L J, K, L
Mechanical data
Height 120 mm 120 mm
Width 22.5 mm 22.5 mm
Width incl. K-Bus plug 32.5 mm 32.5 mm
Depth 100 mm 100 mm
Weight 133 g 142 g
Ambient conditions
Operating temperature +5 to +55 °C +5 to +55 °C
Storage temperature –40 to +70 °C –40 to +70 °C
Relative humidity 10 to 95 % (no condensation) 10 to 95 % (no condensation)
Vibration resistance According to IEC 61131-2 According to IEC 61131-2
Shock resistance According to IEC 61131-2 According to IEC 61131-2

Expansion modules

47
3.6

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
48 3.6 Expansion modules

SERCOS 2 interface –
technical data
Expansion module FM 280/A

Order data (type code) IMPL-FM 280/A

SERCOS 2 interface
Transmission rates 2 Mbit/s and 4 Mbit/s
Max. cable length (light guide) Light guide module with threaded connection
Connection Light guide module with threaded connection
Mechanical data
Height 120 mm
Width 22.5 mm
Width incl. K-Bus plug 32.5 mm
Depth 100 mm
Weight 121 g
Ambient conditions
Operating temperature +5 to +55 °C
Storage temperature –40 to +70 °C
Relative humidity 10 to 95 % (no condensation)
Vibration resistance According to IEC 61131-2
Shock resistance According to IEC 61131-2

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 Serial interfaces –
technical data
Expansion module SM 210/A SM 220/A SM 230/A

Order data (type code) IMPL-SM 210/A IMPL-SM 220/A IMPL-SM 230/A

General
RS232-C, Current loop, RS485-A/RS422-A,
Type of interface
9-pole D-sub plug 9-pole D-sub plug 9-pole D-sub plug
Transmission medium Cable (shielded) Cable (shielded), 120 Ω Cable (shielded), 120 Ω
Electrical isolation No No No
Can be set via software Can be set via software Can be set via software
Baud rates
(1,200 to 115,000 Baud) (1,000 to 9,600 Baud) (1,200 to 115,000 Baud)
Mechanical data
Height 120 mm 120 mm 120 mm
Width 22.5 mm 22.5 mm 22.5 mm
Width incl. K-Bus plug 32.5 mm 32.5 mm 32.5 mm
Depth 100 mm 100 mm 100 mm
Weight 132 g 132 g 132 g
Ambient conditions
Operating temperature +5 to +55 °C +5 to +55 °C +5 to +55 °C
Storage temperature –40 to +70 °C –40 to +70 °C –40 to +70 °C
Relative humidity 10 to 95 % (no condensation) 10 to 95 % (no condensation) 10 to 95 % (no condensation)
Vibration resistance According to IEC 61131-2 According to IEC 61131-2 According to IEC 61131-2
Shock resistance According to IEC 61131-2 According to IEC 61131-2 According to IEC 61131-2

Expansion modules

49
3.6

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
50 3.6 Expansion modules

Incremental encoder interface –

technical data
Expansion module MM 240/A

Order data (type code) IMPL-MM 240/A

General
External supply voltage 24 VDC from the front (19.2 to 30 V, according to IEC 61131-2)
Supply terminals Open terminals, modular dimension 5.08 mm
Incremental encoder interface
Number 2 ports
Connection 24 V single ended or 5 V differential (A-/B- and zero track), 9-pole D-sub plug
Max. input frequency 250 kHz
Encoder supply 24 V and 5 V
Max. load 100 mA per encoder
Latch inputs
Number 2 inputs
Response time of latch input 20 µs
Circuit Sink or source input
Electrical isolation No
Functions
Speed measurement 24 bit counter width, peak time measurement with internal 50 MHz clock pulse
Travel measurement 32 bit counter width, direction detection, 1-, 2- and 4-fold evaluation
Pulse counter on track A 32 bit counter width, with/without direction detection via track B
Rotary encoder monitoring Using index signal
Latch function of 16 bit counter Resolution of counter 1us, trigger via input or index signal
Monitoring Broken sensor monitoring of tracks A, B and zero (in 5 V diff. mode)
Simulation mode Application test when encoder is not connected
Monitors
Broken sensor Broken sensor monitoring of tracks A, B and zero (in 5 V diff. mode)
Index signal Monitoring the index signal on rotary encoders
Counter overflow Monitoring the overflow on the 32 bit counter
Limit frequency Monitoring the max. permissible input frequency (250 kHz)
Mechanical data
Height 120 mm
Width 22.5 mm
Width incl. K-Bus plug 32.5 mm
Depth 100 mm
Weight 135 g
Ambient conditions
Operating temperature +5 to +55 °C
Storage temperature –40 to +70 °C
Relative humidity 10 to 95 % (no condensation)
Vibration resistance According to IEC 61131-2
Shock resistance According to IEC 61131-2

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 SSI encoder interface –
technical data
Expansion module SM 250/A

Order data (type code) IMPL-SM 250/A

General
External supply voltage 24 VDC from the front (19.2 to 30 V, according to IEC 61131-2)
Supply terminals Open terminals, modular dimension 5.08 mm
SSI encoder interface
Number 4 RJ45 ports
Baud rate 125 kbit/s, 250 kbit/s, 500 kbit/s, 1 Mbit/s
Encoder supply 24 V
Max. load 250 mA per encoder
Data bits Number and encoding can be set via software
Monitors
Broken sensor Monitoring of the differential input
Index signal –
Counter overflow –
Limit frequency –
Mechanical data
Height 120 mm
Width 22.5 mm
Width incl. K-Bus plug 32.5 mm
Depth 100 mm

Expansion modules
Weight 140 g
Ambient conditions
Operating temperature +5 to +55 °C
Storage temperature –40 to 70 °C
Relative humidity 10 to 95 % (no condensation)
Vibration resistance According to IEC 61131-2
Shock resistance According to IEC 61131-2

51
3.6

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
52 3.7 Accessories

Accessories
Connection systems
Pre-assembled cables with a selection of lengths and plugs are available for connecting distributed modules and operator terminals.

Plug sets for module wiring

Using snap-on connectors you can quickly make connections to sensors/actuators in the field and remove them again without any complex
labeling of individual cores. Matching plug sets are available for every module.

Memory card for control units

All operating and application data are saved on a CompactFlash card. This means that all parameters of the control unit and all parameters
or the commissioning of series machines can be duplicated quickly and easily.

Terminal temperature sensor

Designed for external terminal temperature compensation in conjunction with the temperature inputs of the control unit or the temperature
module. The sensor must be used when the thermoelement leads are connected in series. It can be attached to the terminal either with a
cable tie or adhesive.

RFID card for user authentication

The "performance" system is equipped for contactless user identification using RFID cards (RFID = Radio Frequency Identification).
Access authorization for operating the machine could not be more easily arranged and there is no more time-consuming logging in with a
user name and password.

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 Accessories –
order data
Order data for connection systems
Description Type code

K-Net cables
Cable for connecting the bus coupling module BL 250/B to the K-Net fieldbus, length: 1.5 m IMPL-XW 000-015
Cable for connecting the bus coupling module BL 250/B to the K-Net fieldbus, length: 6 m IMPL-XW 000-060
Cable for connecting the bus coupling module BL 250/B to the K-Net fieldbus, length: 10 m IMPL-XW 000-100
CAN cables
Cable for connecting the bus coupling module BL 210/B to a control unit, length: 0.8 m IMPL-XW 010-008
Cable for connecting the bus coupling module BL 210/B to a control unit, length: 5 m IMPL-XW 010-050
Cable for connecting the bus coupling module BL 210/B to a control unit, length: 7 m IMPL-XW 010-070
Connecting cable for operator terminal/control unit
Cable for connecting the OP 3xx operator terminal to the CP 25x control units
IMPL-XW 041-050
(included in delivery of the basic system)
USB connecting cable for OP 3xx-LD operator terminals
Cable for connecting the USB module integrated in the OP 3xx-LD operator terminal to the XE012/A FAR-USB
IMPL-XW 040-050
module, length: 5 m (included in delivery of the "performance" basic system)
Cable for connecting the USB interface of the CP 25x control unit to the XE012/A FAR-USB module (included in
IMPL-USB-A-USB-B
delivery of the "performance" basic system)
FAR-USB module for connecting the USB module integrated in the OP 3xx-LD operator terminal to the USB
IMPL-XE 012/A
interface of the CP 25x control unit (included in delivery of the "performance" basic system)
Connecting cable for SSI absolute encoder
RJ45 cable for connecting the SSI interface expansion module SM 250/A to the SSI absolute encoder IMPL-XW 405-100

Order data for plug sets

Description Type code
Plug set for the fieldbus coupling modules BL 210/B; BL 250/B IMPL-XT 005/A
Plug set for the temperature module TM 220/A IMPL-XT 015/A
Plug set for the analog output module AO 240/A IMPL-XT 020/A
Plug set for the temperature module TM 240/A IMPL-XT 025/A
Plug set for the analog module AI 240/A; AM 282/A; digital modules DI 240/A; DI 260/A; DM 260/A; DM
IMPL-XT 030/A
272/A; DO 242/A; DO 272/A;
Plug set for the "compact" system IMPL-i1070-0000-00 and i1075-0000-00 with CP 031/Z IMPL-XT 390/A
Plug set for the "compact plus" system IMPL-i1070-0300-00 and i1075-0300-00 with CP 033/Z IMPL-XT 395/A
Plug set for the "universal" and "performance" systems IMPL- i2575-0000-00, IMPL- i2575-0100-00, IMPL-
IMPL-XT 375/A
i2580-0100-00 IMPL-i5080-0000-00, IMPL-i5085-0000-00
Accessories

Order data for Compact-Flash card

Description Type code
CompactFlash memory card, 256 MB (not included in delivery of the basic system) IMPL-CompactFlash

Order data for terminal temperatur sensor 53

Description Type code
Terminal temperature sensor for the control units CP xxx and the temperature measuring modules TM 220/A 3.7
IMPL-TE 220/A
and TM 240/A

Order data for RFID card

Description Type code
RFID card for user authentication on OP 3xx-LD operator terminals IMPL-XC 140/A

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
54 04 Glossary

Glossary

C
CAN CAN (Controller Area Network) – asynchro-
nous, serial bus system. Is used together
with CANopen in automation systems for the
networking of control components.
K
K-Bus A local bus which the expansion modules use
to communicate with the controller or fieldbus
coupling module.

K-Net A fieldbus based on Ethernet. The data are

transmitted in deterministic mode in real-time
in order to enable short response times to the
CANopen CANopen is a 7 layer communication protocol process. K-Net is particularly well suited for
based on CAN for the networking of control control systems with distributed actuators and
components. It is standardized compliant with sensors.
the European standard IEC 50325-4.

CF CompactFlash – an interface standard for

digital storage media.
L
LD Ladder Diagram – a graphic programming
language compliant with IEC 61131-3. Its
presentation is similar to that of electric
circuits. It is suitable in particular for the pro-
gramming and diagnosis of logic operations.

E
Ethernet Cable-bound transmission method for building
local data networks. Ethernet defines the
access to a transmission medium and the data
transmission method. Ethernet is standardized
M
Master A central bus station which controls access
to the bus.

in IEEE 802.3.
Memory card A memory card is a compact, rewritable digital
storage medium on which random data can be

F
FBD Function Block Diagram – a graphic program- stored in a file system.
ming language compliant with IEC 61131-3.
It comprises mainly Boolean algebra logic Multi-component An injection molding machine with more
symbols and is suitable in particular for the machine than one injection unit. It is thus possible for
programming and diagnosis of logic opera- example to manufacture multi-colored molded
tions. parts.

Fieldbus A cable-bound communication system that

interlinks control units, sensors and actuators.
Standardized compliant with IEC 61158. O
OPC An interface standard which defines various
ways of accessing information in the process
such as variables, alarms and archive data.
The OPC interface specifies the exchange of

H
data between OPC servers and OPC clients.
High-speed system An injection molding machine with very short The OPC server provides the information and
process cycles. This is achieved for example the OPC client fetches the information and
through minimal control cycles. processes it further.

HMI Human Machine Interface – a system for

monitoring and operating machines and lines. P
PLC Programmable Logic Controller –
a programmable module which is used for
controlling a machine or line in open-loop or
closed-loop mode. Such a module is generally

I
an electronic module. The requirements to be
IL Instruction List – a programming language met by the control hardware, runtime system
compliant with IEC 61131-3. Uses assembler- and programming are standardized in
like syntax. IEC 61131.

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 R
RFID Radio Frequency Identification – enables the
cableless reading of information with the help
of electromagnetic waves. An RFID system is
comprised of a transponder, which contains
T
TCP/IP Transmission Control Protocol/Internet Proto-
col – a network protocol family. The structure
of the protocol family is described in the TCP/
IP reference model. TCP/IP enables data ex-
the information, and a reader. change beyond the borders of local networks.
Neither the access to a transmission medium
nor the data transmission method is defined.
Ethernet is usually used in these cases.

S
SERCOS 2 Serial Realtime Communications Standard
Interface – an open and serial real-time com-
munication standard for high-precision Motion
Control applications, designed by leading
manufacturers for NC drives.
Technology function A ready-to-use software code for implemen-
ting machine functions quickly and reliably.

SERCOS III Third generation of SERCOS – a further

development of the SERCOS 2 standard,
compliant with IEC/EN 61491 and based
on standard Ethernet. Familiar SERCOS
mechanisms such as Motion Control profiles,
telegram structure and hardware synchroniza-
tion were adopted in this new generation for
real-time communication.

SFC Sequential Function Chart – a graphic

programming language compliant with
IEC 61131-3. It is particularly well suited
for programming sequential workflows.

Slave A network station which can participate in

the data exchange only when addressed by
a master

ST Structured Text – a text-oriented programming

language compliant with IEC 61131-3. It is
characterized by the numerous structuring
possibilities of a high-level language.
Glossary

55
04

DBR AUTOMATION, SL: C/ Jalón, 25. 29004 Málaga. Telf: 951 70 94 74, Fax: 951 21 57 17, E-mail: [email protected]
 Bosch Rexroth AG
Electric Drives and Controls
P.O. Box 13 57
97803 Lohr, Germany
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr, Germany
Phone +49 9352 40-0
Fax +49 9352 40-4885
www.boschrexroth.com

Presented by

The data specified above only serve to describe the product.

As our products are constantly being further developed, no statements concerning 72 607 AE/2009-10–A1–GL
a certain condition or suitability for a certain application can be derived from our R911327801
information. The information given does not release the user from the obligation of © Bosch Rexroth AG 2009
own judgment and verification. It must be remembered that our products are subject Subject to revisions!
to a natural process of wear and aging. Printed in Germany

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