Dvigatel Perkins 4016 61trg3
Dvigatel Perkins 4016 61trg3
4016-61TRG2
4000 Series 4016-61TRG3
Diesel Engine 1500 rev/min
Basic technical data Ratings
Number of cylinders .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 16 Electrical ratings are based on average alternator efficiency and
Cylinder arrangement ... ... ... ... ... ... ... ... ... ... ... ... ... ... 60° Vee are for guidance only. (0.8 power factor being used).
Cycle . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 4 stroke
Operating point
Induction system ... ... ... .turbocharged, air to water charge cooled
Engine speed ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1500 rev/min
Combustion system... ... ... ... ... ... ... ... ... ... ... ... .. direct injection
Inlet manifold mixture temperature. ... ... ... ... ... ... ... ... ... ... 45 °C
Compression ratio . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 13:1
Cooling water exit temperature .. ... ... ... ... ... ... ... ... ... ... .< 98°C
Bore... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 160 mm
Stroke ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 190 mm Fuel data
Cubic capacity... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..61.123 litres To conform to BS2869 class A2 or BS EN590
Direction of rotation ... ... ... ... ... anti-clockwise viewed on flywheel
Performance
Firing order ... ... ... ... ... ... ... ... ... 1A, 1B, 3A, 3B, 7A, 7B, 5A, 5B
Steady state speed stability at constant load . ... ... ... ... .. + 0,25%
.. ... ... ... ... ... ... ... ... ... ... ... ... ... 8A, 8B, 6A, 6B, 2A, 2B, 4A, 4B
All data based on operation to ISO 3046/1, BS 5514 and DIN 6271
Cylinder 1 .. ... ... ... ... ... ... ... ... ... ... ... ... ... furthest from flywheel
standard reference conditions.
Total weight of Electrounit Governing type ... ... ... ... ... ... ... ... ... ... ... Digital speed governor
Engine
- dry ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 5570 kg
Noise
Estimated sound pressure level no inlet or exhaust at 1 m
- wet .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 5847 kg
-4016-61TRG1 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 110 d(B)A
Overall dimensions of electrounit
-4016-61TRG2 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 111 d(B)A
Height ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 2128 mm
-4016-61TRG3 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 112 d(B)A
Length ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 3302 mm
Test conditions
Width . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1723 mm
-air temperature.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 25 °C
Centre of Gravity (all engines) -barometric pressure .. ... ... ... ... ... ... ... ... ... ... ... ... ... ...100 kPa
Forward of rear face of cylinder block ... ... ... ... ... ... ... ... ... ... 900 -relative humidity ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .30%
Above crankshaft centre line. ... ... ... ... ... ... ... ... ... ... ... ... ... . 50 -air inlet restriction at maximum power (nominal)... ... ... ... 2.5 kPa
Moment of inertia (mk²) -exhaust back pressure at maximum power (nominal)... ... .. 3 kPa
-fuel temperature (inlet pump) ... ... ... ... ... ... ... ... ... . 58 °C Max.
-engine .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 11.15 kgm²
-flywheel ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 9,57 kgm²
Cyclic irregularity for engine/flywheel
-4016-61TRG1 .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1:290
-4016-61TRG2 .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1:277
-4016-61TRG3 .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1:260
Notes:
z All quoted gross engine powers include an allowance of 1.5% for installation variances
z Not to be used for CHP design purposes (indicative figures only). Consult Perkins Engines Stafford Limited. Assumes complete
combustion.
Rating definitions
Baseload power
Unlimited hours usage with an average load factor of 100% of the published baseload power rating.
Prime power
Variable load. Unlimited hours usage with an average load factor of 80% of the published prime power over each 24 hours period. A 10%
overload is available for 1 hour in every 12 hours.
Standby power
Limited to 500 hours annual usage with an average load factor of 80% of the published standby power rating over each 24 hour period.
Up to 300 hours of annual usage may be run continuously. No overload is permitted on standby power.
Emission capability
All 4016-61TRG ratings are optimised to “Best Fuel Consumption” and do not comply to harmonised International regulation emission
limit. More information on these statements can be obtained by contacting the applications department at Perkins Engines Co Ltd.
Energy balance
4016-61TRG1
Baseload Standby
Designation Units Prime power
power power
Energy in fuel kWt 3082 4104 4415
Energy in power output (gross) kWb 1269 1648 1792
Energy to cooling fan kWm 90
Energy in power output (net) kWm 1179 1558 1702
Energy to exhaust kWt 900 1149 1225
Energy to coolant and oil kWt 480 620 666
Energy to radiation kWt 90 117 131
Energy to charge cooler kWt 343 570 601
4016-61TRG2
Baseload Standby
Designation Units Prime power
power power
Energy in fuel kWt 3567 4420 4939
Energy in power output (gross) kWb 1437 1774 1985
Energy to cooling fan kWm 90
Energy in power output (net) kWm 1347 1684 1895
Energy to exhaust kWt 1030 1240 1380
Energy to coolant and oil kWt 535 670 750
Energy to radiation kWt 110 130 139
Energy to charge cooler kWt 455 606 685
4016-61TRG3
Baseload Standby
Designation Units Prime power
power power
Energy in fuel kWt 4022 4951 5458
Energy in power output (gross) kWb 1600 1975 2183
Energy to cooling fan kWm 100
Energy in power output (net) kWm 1500 1875 2083
Energy to exhaust kWt 1136 1400 1535
Energy to coolant and oil kWt 614 757 830
Energy to radiation kWt 117 135 160
Energy to charge cooler kWt 555 684 750
Note: Not to be used for CHP design purposes (indicative figures only). Consult Perkins Engines Company Limited.
Cooling system Fuel system
Recommended coolant: 50% inhibited ethylene glycol or 50% Recommended fuel to conform to ..BSEN590 or BS2869 Class A2
inhibited propylene glycol and 50% clean fresh water. For CHP Injection system... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. direct
systems and where there is no likelihood of ambient temperature Fuel injection pump . ... ... ... ... ... ... ... ... ... Combined unit injector
below 10 °C, then clean soft water may be used, treated with 1% Injector pressure.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 140 Mpa
by volume Lift pump type.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. Tuthill TCH 5
Maximum pressure in crankcase water jacket ... ... ... ... ... 170 kPa Fuel delivery ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 1380 l/hr
Maximum top tank temperature (standby) . ... ... ... ... ... ... ... 98°C Heat retained in fuel to tank ... ... ... ... ... ... ... ... ... ... ... ... .14 kW
Maximum static pressure on pump ... ... ... ... ... ... ... ... ... . 70 kPa Fuel inlet temperature to be less than . ... ... ... ... ... ... ... ... ... 58°C
Maximum suction head at pump inlet.. ... ... ... ... ... ... ... ... .. 2.5 m
Total jacket coolant capacity
Maximum static pressure head ... ... ... ... ... ... ... ... ... see manual
Electrounit (engine only) ... ... ... ... ... ... ... ... ... ... ... ... ... 95 litres
Fuel filter spacing ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 10 microns
Maximum permissible restriction to coolant pump flow.. ... . 30 kPa
Governor type.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Electronic
Thermostat operating range... ... ... ... ... ... ... ... ... ... ... . 71 - 85°C
Governing to ... ... ... ... ... ... ... ... ... ... ... ... ... ... ISO 8528-5 2004
Ambient cooling clearance (standby power) based on air
Torque at the governor output shaft ... ... ... ... ... ... ... .. 1.631 kgm
temperature at fan of 6°C above the ambient ... ... ... ... ... ... ... ...
Tolerance on fuel consumption to ... ... ... ... ... ... ISO 8528-1 1993
... ... ... ... ... ... ... ... ... ... ... ... ... .. dependent on radiator selection
Temperature rise across the engine (standby power) with Inhibited Fuel consumption
coolant @ 1500 rev/min . ... ... ... ... ... 5 - 9°C depending on rating Note: Fuel consumption calculated on gross rated powers, based
Coolant temperature shutdown switch setting ... ... ... 101°C Rising on an assumed density of 0.862.
Coolant immersion heater capacity (2 of) .. ... ... ... ... . 4 kWe each
4016-61TRG1
Water jacket cooling data
Coolant flow ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 21 l/s g/kWh l/hr
Coolant exit temperature (Max.) ... ... ... ... ... ... ... ... ... ... ... 98°C
Standby 201 414
Coolant inlet temperature (Min.) ... ... ... ... ... ... ... ... ... ... ... 70°C
Coolant inlet temperature (Max.) ... ... ... ... ... ... ... ... ... ... ... 80°C Prime power 201 385
Water jacket coolant pump
Speed. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .1.4 x e rev/min Base load power 206 303
Method of drive .. ... ... ... ... ... ... ... ... ... ... ... ... ... ...engine driven
At 75% of prime
Secondary water circuit 209 300
power
Coolant flow ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 12 l/s
Maximum permissible restriction to coolant pump flow.. ... . 30 kPa At 50% of prime
207 198
Coolant exit temperature (Max.) ... ... ... ... dependent on ambient power
Coolant inlet temperature (Min.) ... ... ... ... ... ... ... ... ... ... ... 10°C
At 25% of Prime
Coolant inlet temperature (Max.) ... ... ... ... ...refer to derate charts 230 110
power
At 50% of prime
204 235
power
Notes:
Exhaust outlet size (internal). ... ... ... ... ... ... ... ... ... .. 2 x 254 mm
Exhaust outlet flange size . ... ... ... ... ... ... ... ... ... . 10 inch table D z Battery capacity is defined by the 20 hour rate
Back pressure for total system.. ... ... ... ... ... ... ... ... ... ... ... 4 kPa z The oil specification should be for the minimum ambient
temperature as the oil will not be warmed by the immersion
heater
Electrical system z Breakaway current is dependent on the battery capacity
available. Cable should be capable of handling the transient
Voltage .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 24 current which may be up to double the steady cranking current.
Alternator type... ... ... ... ... ... ... ... ... ... ... ... ... ... Insulated return Mountings
Alternator output ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 40 amps
Maximum static bending moment at rear face of block .. . 1356 Nm
Starter type ... ... ... ... ... ... ... ... ... ... ... ... ... .. 2 X 24 Volt electric
Starter motor power .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... 16.4 kW
Number of teeth on flywheel (may change with flywheel) . ... ... 156
Number of teeth on starter pinion.. ... ... ... ... ... ... ... ... ... ... ... . 12
Minimum cranking speed .. ... ... ... ... ... ... ... ... ... ... .. 120 rev/min
Starter solenoid pull-in current @ -25 °C Max .. ... ... ... ... 30 amps
Starter solenoid hold-in current @ -25 °C Max . ... ... ... ... . 9 amps
Stop solenoid hold-in current ... ... ... ... ... ... ... ... ... ... .. 1.1 amps
3351 overall length
866
2128 189
1846
1699.9
Fuel leak-off
crankshaft
480
crankshaft
24V alternator
Dual 24V starters
631 630
210 209
B Bank A Bank
Crankshaft
1225 2068
air overall
filter height
rotation
crankshaft
249
24V air shut-off
647
valve energised 235.3
25
to close 1 engine 39
feet
each side
on Ø 851 (33.5") PC
70 for sump
Clearance
removal
6 holes M16 x 30 deep required to
2317
4016-61TRG1 - Plan view
1700 178
209
237
1652 crankshaft
overall
width
210.5
237
4016-61TRG1 - Accessories view
Crankshaft pulley 6 groove 22.5
5.7 for SPB ANS B section belts 8 holes Ø 22
10 to BS3790:1995 equally spaced
on Ø 356 PC
face crankcase
19 406
694 882.6 groove
584 250
673.2 CRS
787.65
Front
673.1 787,40
crankshaft 546
Ø 883
Ø 592
Ø 498
Ø 100.035 Ø 571.6 Ø 787.65
100.000 571.5 787.40
crankshaft
60
70 175.6
98
130
8 holes 22
Front face crankcase
1000 C
L crankshaft
4 135
4016-61TRG1
63 985/936 ≤ -10 5 37 573/544 ≤ -10 5
4016-61TRG2
58.5 985/936 ≤ -10 5 41.5 700/644 ≤ -10 5
4016-61TRG3
52 985/936 ≤ -10 5 48 900/864 ≤ -10 5
The figure shown in the tables above were obtained under the following test conditions
Engine block temperature (cold) ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...45°C
Ambient temperature . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...25°C
Governing mode ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Isochronous
Alternator inertia. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 55 kgm
Under frequency roll off (UFRO) point set to . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...49.5 Hz
UFRO rate set to ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 16 V/Hz
LAM on /off. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. On
All tests were conducted using an engine installed and serviced to Perkins Engine Company limited recommendations.
Noise levels
The figures for total noise levels are typical for an engine running at the continuous baseload power rating in a semi-reverberant
environment and measured at a distance of one metre from the periphery of the engine (sound pressure level re: -20 x 10-6 pa).
Ambient noise level ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 78 dBA
Octave analysis
The following histograms show an octave band analysis at the position of the maximum noise.
Total noise level
Sound pressure level re: -20 x 10 -6
Speed 1500 rev/min ambient noise level 75 d(B)A
Octave analysis performed at the position of maximum noise.
115
110
Noise level d(B)A
105
100
95
90
85
32 63 125 250 500 1K 2K 4K 8K 16K
Hz
The information given on this Technical Data Sheet is for guidance only.
For ratings other than those shown, please contact Perkins Engines Company Limited.
4000 Series 4016-61TRG1
4016-61TRG2
4016-61TRG3
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