1 PERFORMANCE DATA (Calculated values)

TYPE

Type designation: AMG 1600SS12 DSE

RATINGS

Output: 20798 kVA Direction of rotation

Duty: S1 (Facing drive end): CCW

Voltage: 15000 V Weight: 57000 kg

Current: 801 A Inertia: 12000 kgm^2

Power factor: 0,80 Protection by enclosure: IP23

Frequency: 50 Hz Cooling method: IC0A1

Speed: 500 rpm Mounting arrangement: IM7303

Overspeed: 600 rpm

STANDARDS

Applicable standard: IEC

Marine classification: None

Hazardous area classification: None

Temperature rise stator / rotor: F/F

Insulation class: F

ENVIRONMENTAL CONDITIONS (max. values)

Ambient temperature: 50 °C Altitude: 1000 masl

Coolant temperature: °C

ASSUMED DATA

Driving equipment: Wärtsilä 18V50DF

Approx. mech. power: 17035 KW

EFFICIENCY in %

load: 110 % 100 % 75 % 50 % 25 %

Efficiency @ power factor 0,80 97,60 97,66 97,75 97,56 96,36

Efficiency @ power factor 1,00 98,23 98,28 98,33 98,18 97,19

REACTANCES in %
XD (U): 227,8 XD’ (S): 39,5 XQ’’ (S): 26,8 X0 (U): 14,6

XQ (U): 114,4 XD’’ (S): 23,5 X2 (S): 25,2 XP (S): 32,6

X1 (U): 20,1 (S) = Saturated value, (U) = Unsaturated value

TIME CONSTANTS (SEC.) AT 75 °C

TD0’: 8,937 TD’: 1,705 TQ0’’: 0,1244 TA: 0,161

TD0’’: 0,02946 TD’’: 0,01766 TQ’’: 0,0320

2 CONFIGURATION AND SCOPE OF SUPPLY

GENERAL

The generator is designed to operate together with a diesel or a gas engine.

CONSTRUCTION

The stator frame is a rigid welded steel structure construction. The stator core is built of thin

electric sheet steel laminations which are insulated on both sides with heat-resistant inorganic

resin. The radial cooling ducts in the stator core ensure uniform and effective cooling of the

stator.

The rotor consists of a shaft, a hub and poles fixed on the hub. The shaft is machined of steel

forging. The poles are manufactured of 2 mm sheet steel and bolted to the hub. The pole

laminations are pressed together with steel bars which are welded to the end plates.

All windings are completely vacuum pressure impregnated with high quality epoxy resin. The

windings are provided with very strong bracing which withstands all expected mechanical and

electrical shocks and vibrations as well as chemicals. For more information ask for brochure

"MICADUR-Compact Industry Insulation System".

The stator frame and pedestals are made of fabricated steel. The stator frame is closed with

steel panels that guide the ventilation air and provide the degree of protection required. The

pedestals are integrated to stator frame.

According to IM7303 the machine has two pedestal bearings. The feet are raised. Conical

shaft end.

FOUNDATION
The machine can be mounted using shimming, machined blocks, chock fast or on grouted sole

plates or bed plate. Before using other mountings, contact us.

COOLING

The machine has two shaft mounted fans inside. The surrounding air is used for cooling. The

cooling air is drawn in through air filters (self charging electrostatic panels) and blown out to

the surrounding environment.

CONTROL SYSTEMS

A three phase transformer supplies the excitation power to the field winding of the shaft driven

three phase exciter under the control of the digital automatic voltage regulator (AVR) type ABB

UNITROL 1000. A three phase voltage feedback is supplied by the voltage transformer. A

current feedback is provided by the current transformer. The transformers are installed in the

generator.

Thanks to a permanent magnet pole in the exciter no external power source is required for

initial excitation at start-up. The permanent magnet pole is already magnetized by the

generator manufacturer. Should the re-magnetization of the permanent magnet be necessary,

rated values for re-magnetization given on the main connection diagram of the generator are

used. Thanks to Soft Start function it is possible to avoid over shooting at start-up.

Excitation power at short circuit is supplied by the CTs through rectifier. At normal voltage the

contactor is shorting the output of CTs (and preventing over excitation from these CTs). At a

line short circuit AVR will notice the voltage drop and connect CTs to give full short circuit

excitation. ECL-10 current limiter limits sustained short circuit current approx. 250 - 300 % of

rated current.

The circuit breaker protects the field circuit and the AVR against thermal overload and short

circuit. The over voltage relay will trip the circuit breaker in excess of pre-set limit of over

voltage and thus interrupt the supply of the excitation power to the AVR.

Auxiliary supply can be 9 to 250 Vac (3-phase), 50 to 250 Vac (1-phase) or 18 to 300 Vdc.

UNITROL 1000 AVR can be operated using digital and analogue I/O signals, from local panel

or with CMT1000 PC software. CMT1000 is a commissioning and maintenance tool running

under Microsoft Windows. With CMT1000 the tuning of the AVR can be done easily, also by
using preset parameter files. The operation of a synchronous machine can be monitored and

controlled by an on-line power chart, four channel oscilloscope and by several measurements

and status indications with trending and memory functions. Measured data and parameters

can be saved to a file for future use and analysis.

UNITROL 1000 single channel AVR plate (dimensions 334x570 mm), includes:

- UNITROL 1000-15 AVR

- Excitation breaker (ac) and MCB for Upwr supply

- Over voltage relay (stator over voltage protection)

- Boost circuit with ECL-10 current limiter

- Standard software functions as per UNITROL 1000-15 brochure, including

- Rotating diode monitoring

- Voltage matching prior to synchronizing

- Interface for I/O signals without galvanic isolation:

Inputs

- Excitation On

- Gen CB status

- Setpoint Increase

- Setpoint Decrease

- PF mode enable

- Voltage matching

- VDC (reactive load sharing by digital RS-485 bus)

- Reset setpoint

- Remote SP enable (for analogue for PF setpoint)

- 4..20 mA analogue input for PF setpoint

Outputs

- Excitation On Status

- SW Alarm

- Excitation breaker trip

- Free programmable (f.eg. limit active, diode alarm)

- PID setting calculation tool

TESTING

Testing is according to Wärtsilä Generator testing instruction 4V64L0037, IEC and ABB

internal requirements. Test items are listed below. The test may be observed by the customer

without extra charges. The test procedures are described in Machine Description Document

8006327, available upon request. Other tests to be agreed separately.

ROUTINE TESTS

1. Visual inspection *

2. Air gap measurement and bearing clearance *

3. Insulation resistance measurement *

4. Resistance measurement of windings and elements *

5. Direction of rotation

6. First running: checking of bearings *

7. No-load curve, U1= f(Im), n = nN

8. Short-circuit curve, I1= f(Im), n = nN

9. Tests with voltage regulator

- adjusting of basic settings

- initial voltage build-up and voltage regulation speed at no-load

- setting of under frequency limit and function testing

- measuring of sustained short-circuit current

- measuring of remanence voltage

10. Overspeed test, t = 2 min, n = 1.2 * nN

11. Vibration measurement at no-load, U1 = U1N, n = nN

12. High voltage test:

stator winding
rotor winding

field winding

space heaters

Pt-100 (stator)

Pt-100 (others)

13. Insulation resistance measurement

- polarization index 10/1 min for stator windings

* Tests to be completed before witness tests

(Performing order of the tests may differ from the listed above.)

SURFACE TREATMENT

Colour: RAL 5019 Grade: C3, Special color

Surface treatment C3 according to the ISO 12944 standard, for standard industrial

environment.

DOCUMENTATION

User's Manual in electronic format. Documentation language is English.

3 ACCESSORIES

No pc/pcs Item

1 Customer part: Coupling hub

1 Customer part: Base frame

1 Customer part: Fixing parts

6 PT100 for stator winding - PYR PT100LG10/3

2 PT100 for cold cooling air - PYR PT100RC0/4

1 PT100 for warm cooling air - PYR PT100RC0/4

L=50 mm

2 PT100 for sleeve bearings (radial bearing surface) - PYR PT100A_7/4Z

Resistance temperature detector for sleeve bearings, insulated, quick connector

1 Varistor - SXV 40K550 C

6 Diode - LND SD600N20PC

ABB Stock code: 9875575

1 Automatic Voltage Regulator system - AVR-UW1000-WART

Unitrol 1000 -Wärtsilä system, Product code 3BHE 006720R6001

1 1PT - Voltage transformer for exc.power & actual value meas. - KSG 3PU180/63/E

15000/165/110 V, 50 Hz

Secondary 1: 165 V 3200VA for excitation

Secondary 2: 110 V 300VA for actual value measurement

3 3CT - Current transformer for short circuit exc.power - KSG IFJ-3 1000

1000/7.5 A, CL 3/10P2.5, 50 Hz

1 2CT - Current transformer for actual value measurement - KSG 1000T2

1000/1A, 5 VA, CL 0.5, 50 Hz

3 4CT - Current transformer for differential protection - KSG R 500/1000 1/1

ACFR-17 1000/1/1 A, 50 Hz
Core 1: 20VA, 5P10

Core 2: 20VA, 5P10

1 Mounting of machined coupling half

The machined coupling half must be delivered latest 1 week before the delivery date of

the generator to our factory.

1 Mounting on common base frame

1 Top mounted direct air cooling unit incl. air filter

20 Inlet Air Filters - WJFA 500x625x24

Pliotron CR, Galvanized Steel, 500*625

3 Anticondensation heater - RER 1-800W/235V

Voltage (3-ph) 380-480 VAC, total power 3x700-1100 W

1 Auxiliary terminal box B3A - B3A Stand

Standard auxiliary terminal box for accessories. In stock.

2 Multidiameter cable entry seals (Rox System) for main cables - NLR...

1 Cable rack for phase cables and conduit for neutral cable

1 Drive-end sleeve bearing - ZLL SCZCK36-340CCY

Foot mounted sleeve bearing, flood lubrication, no oil ring.

Normal axial clearance 0,45 mm

Max. axial force 21 kN. D-end

1 Non-drive-end sleeve bearing - ZLL SCZCQ36-340EPCY

shell and housing.

2 Control Valve and Pressure Meter for oil inlet - ZLS SVDN20 and UD1/0...400KPA

1 Welding inspection record for the frame

Protection for Synchronous Generators

Subject: standard generators

Applicable for voltage 1 - 15 kV and power 3 - 40 MVA

Recommended protection

For generator itself

1. Thermal overload in stator winding; I >

2. Network short-circuit; I >>

3. Stator interwinding short-circuit; Differential protection relay

4. Stator earth-fault; Earth-fault relay

5. Overvoltage; Over voltage relay

6. Unbalance load or shorted turns in the same phase; I2 / In

7. Underexcitation and loss of synchronism; Under reactance relay

8. Undervoltage and intermittent loss of voltage; Under voltage relay

9. Temperature supervision of temperature detectors; Pt-100-monitoring

Additional protection

Essential rather for prime mover than for generator

1. Frequency disturbance

2. Reverse power