Ministry of Electricity

Planning and Studies Office

Baghdad – Iraq

Specification No. D-02

TECHNICAL SPECIFICATION
OF
33/11KV MOBILE SUB-STATION
1×10MVA
1×16MVA

REVISION YEAR 2001 YEAR 2009

Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

1. GENERAL

1.1 SCOPE OF WORK:

Tenderers are invited for the design, manufacture, testing and commissioning, of trailer
mounted 33/11.5 KV 10 MVA and 16 MVA mobile substations to be supplied complete with all
necessary fittings accessories according to attached single line diagrams. spare parts and a valid
ISO 9001 certificate for power transformer and (33KV, 11KV) switchgear i.e circuit breakers
and their switchboard , to be submitted with tender documents, otherwise the offer will be
rejected .

1.2 STANDARDS
The applicable standard to design the equipments and accessories shall be the latest IEC
recommendation .

1.3 SCHEDULES
The tenderer shall duly fill in the schedules of guaranteed technical particulars , prices ,
delivery time schedules and deviations attached to this specification . Incomplete tenders will be
rejected.

2. General Requirements:

The materials shall be of first class quality and designed for continuous satisfactory
operation as continuity of supply is of prime importance and to operate satisfactorily under
variation of load, voltage and short circuit or other conditions which may occur on the system
provided that these variations are within the assigned rating of the apparatus. The materials used
shall be suitable for the following climatic conditions:

2-1 Ambient temperature:

Highest maximum (in the shade) 55 °C for about 6 hours a day
Lowest minimum (-10) °C
Maximum yearly average (+30) °C
Maximum daily average (+40) °C

2.2 Sun Shine temperature:

Black objects under direct sunshine attain a temperature of 80 °C

2.3 Air humidity:

Maximum 92% at 40 °C
Minimum 12%
Yearly average 44%

2.4 Altitudes:

From sea level up to (1000m)

2.5 Sand storm:

The equipments shall be suitable for outdoor installations and subjected to frequent sand
storms and heavily polluted atmospher.

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Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

3. TECHINCAL REQUIREMENT

3.1 System Data

a- 33 KV system
Nominal voltage 33000 volts
Highest system voltage 36000 volts
System 3- phase , 3 wire ,50Hz
Short circuit level 25 KA r.m.s at 33000 volts

b- 11 KV system
Nominal voltage 11000 volts
Highest system voltage 12000 volts
System 3-phase,3 wire with neutral earthed through an earthing resistance
of 21.1 ohm to limit earth fault current to 300Amps.
Short circuit level 25 KA r.m.s at 11000 volts

c-L.T.System
Nominal voltage 416 volts + 6%, -10%
System 3- phase, 4 wire with neutral solidly earthed
Short circuit level 35 KA r.m.s at 400 volts

4. GENERAL SPECIFICATION OF THE SUBSTATION :

4.1 The substation is to include the 33 kV switchgear, 33/11 .5 KV transformer, 11 kV

switchgear, 33 kV &11 kV cables on drums , with all necessary accessories to complete in
working condition .
4.2 The 33 kV & 11 kV switchgear is to be contained in an outdoor kiosk and the transformer to
be of outdoor type. Mobile substation maximum height 4.5 meter.
4.3 The kiosk type is to be sheet steel with double layers, rock wool or any alternative of
thermally insulating material in between roof and walls for thermal insulation to with stand
the local ambient conditions. Kiosks to be air-conditioned.
4.4 The complete unit must be transportable as a single unit. The structure should be fixed to a
rigid frame and base ensuring successful operation and transportation.
4.5 The trailer should be according to the relevant international standard and it is to be coupled
to a truck. The trailer should be made steel framed, reinforced, complete with all necessary
equipment (such as rear light, breaks, flashers, wheels. etc). The trailers have to be designed
for heavy road conditions to prevent the damage of substation equipment during
transportation. The trailer should be low-bed type with three axles for maximum
permissible load. One axle in front to support the trailer It should be designed with suitable
connection to 6x4 tractor (tractor is out of scope) Four number of heavy lifting jacks. Two
spare tires.
4.6 Station fire extinguisher shall be of the portable type using suitable chemicals for the
electrical fire extinguishers. The size shall be determined by the tenderer to suit the type of
the equipment.
4.7 Normal indoor and outdoor lighting & sockets
4.8 In case of internal arc fault a safety diaphragm to relief the pressure caused by the arc outside
the kiosk. Degree of protection between compartments should be IP40 in the switchgear.

5. INSTRUMENT AND PROTECTION TRANSFORMERS :

5.1 CURRENT TRANSFORMER:

In general the instrument and protection current transformer must comply with the IEC
60185 and dry type. Three secondary winding of the CT’s for 33 & 11 kV circuit one for over
current and earth fault protection and the other for measurement shall be designed for rated

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Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

current of 5 AMP. The third shall be designed for differential protection with rated current of 1
AMP. Of special class with suitable accuracy class and a saturation factor protecting the
instrument in case of short circuit in the main installation , and the protective CT shall ensure
correct operation up to the maximum fault current which can be attained or any developed C.T
to fulfill the above requirements.

5.2 VOLTAGE TRANSFORMER :

In general the voltage transformers must comply with the IEC 60186. And dry type. The
secondary voltage shall be 110 Volts between phases.
The PT should be of suitable accuracy class and protected by means of easily accessible fuses on
H.T side and M.C.B on L.T side The voltage transformers used for earth fault indication and
metering shall be of three single phase double wound (star/ star) type with a tertiary winding
connected in open delta the secondary star winding shall be used for visual indication of earth
fault and for metering, the open delta winding for operating an audible alarm or trip of earth
fault on the 11 kV side.

6. INSTRUMENTS AND RELAYS :

All indicating instruments must be water and dust proof designed for tropical climate and
capable of continuous operation at full load current as well by fault current.
All relays shall be of ELECTRONIC type. Relays shall be of withdrawable type to carry out
routine tests in service. and for early replacement. Additional protection relay without auxiliary
supply or supplied through capacitor storage unit shall be added to operate the protection when
there is no D .C supply in the substation .

7. PROTECTION RELAYS:
7.1 ALL panels shall be provided with over current and earth fault relay (2 O/C + 1E /F) of
IDMTL type as follows:-
Time range 0 – 3 sec.
Current setting for O/C 30-200 % × In
Current setting for E/F 5-40% × In
Instantaneous element 400-1600%(when required)
7.2 Under voltage relay on the 33kv side to trip the 33kv C. B. in case of supply voltage failure.
• Earth fault alarm relay self rest of two normally open contact for local and remote
alarm should be connected to the open delta winding of V.T on the 11kv side.
• 7.3 Transformer Neutral point. this protection shall be definite time earth fault
relay connected to the C. T. of the neutral earthing resistor to make trip of 33kv
C.B , in case of earth fault
• 7.4 Differential protection for the transformer.
8. SWITCHGEAR:
8.1 The switchgear shall comply with IEC 60289, completely metal- clad type with suitable air
insulated bus bar covered by proper insulation assigned for indoor installation equipped with
vacuum type circuit breaker. The switchgear shall be provided with suitable interlocks and
adequate safety devices to prevent access to the live compartment. 33 KV and 11Kvcircuit
breakers to be withdrawable type. A set of metal shutters shall be provided to cover all live parts.
Shutters shall open automatically by positive drive initiated by the movement of circuit breaker
carriage. The circuit breaker should be fixed with suitable fixation facility in test position during
transportation of mobile substation in order to protect the plug and socket isolating devices.
8.2 CIRCUIT BREAKER OPERATING MECHANISM:-
Circuit breaker operating mechanism shall be of the spring powered stored energy. Each
equipment shall be provided with visual indicating device to show the circuit breaker "Open" or
"closed" it shall operative when the circuit breaker is in the "service" "isolated" and "earthed"
positions.

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Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

It shall be possible to complete the closing tripping indication and interlock circuits when
the circuit breaker is isolated . Locking facilities shall be provided so that the circuit breaker can
be locked in each position.
The closing mechanism shall be provided with electrical release coils and shall be of "trip
free" type. It shall be possible to charge the mechanism spring with circuit breaker ineither the
"open" or the "closed" position . In normal operation the recharging of the operating spring shall
be commenced immediately and automatically upon completion of the circuit breaker closure . A
visual mechanical indicating device shall be provided to indicated the state of the spring " spring
charged" when the spring is in condition to close the C.B and "spring free" when the spring not
in a condition to close the C.B.
The mechanism shall be fitted with local manual spring release preferably by push botton,
shrouded to prevent inadvertent operation . The mechanism shall be suitable for motor and hand
rewinding (motor should be for a system of 220 V A.C) and shall be suitable for remote control
for both closing and opening operations .

9. TRANSFORMER:
9.1 TRANSFORMER SPECIFICATION
The transformer and its associated equipment shall comply with the latest issue of IEC6076.
It should be as slim as possible to suit the requirement of the substation. The transformer shall
have the following characteristics:

a) Rated output power (ONAN) 10 MVA, 16MVA

b) Duty Step – Down , Outdoor service
c) Type Core, double wound 3- phase, box type
d) Rated voltage at no load H.V –33 kV
L.V 11.5 kV
e) System frequency 50 Hz
f) Interface connection H.V- Delta
L.V- star with neutral brought out Through 15 kV
outdoor bushing and arrester of 7.3 KV
g) Vector group Dyn 11
h) Type of cooling ONAN
i) Temperature rise 45°C in top oil by thermometer
50°C in winding by Resistance
j) Impedance voltage 7-10% at 75°C and at principal tapping
k) System highest voltage H.V – 36 kV L.V - 12 kV
l) Terminal arrangement Suitable for switchgear connection
m) Taps On- load on H.V. side for variation in equal 13-17
steps from + 7.5% to –10%
n) Oil characteristics To be confirmed

9.2 ON LOAD TAP CHANGER:

The tap changer is to comply with IEC 60214 recommendation. Each transformer shall be
equipped with on load tap changer suitable for the rated current of the transformer (+ 20 % over
load) on-load tap changer of modern design and robust construction of MR type VACUTAB
(machine - fabrick ReinHausen of West Germany). The current breaking contacts shall be
contained in a separate oil tank. The tap changer shall be easily accessible so that it could be
inspected and if necessary removed without having to remove the cover of main tank. The
mechanism derive shall be (ED) type, designed to be controlled through push buttons. In addition
to manual operation by means of a suitable operating handle. necessary interlock shall be
provided to prevent simultaneous operation of manual and electric drive. The tap changer motor
shall be designed for 3 - phase , 416 volt A.C. supply the tap changing process once initiated
must be completed even in case of power failure to the driving mechanism .

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Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

It shall not be possible for the tap changer to be left in an intermediate position. The tap
changer control circuit should be provided with protective device against short circuit when the
tap changer is in operation. (To prevent operation of tap changer during short circuit ).
The mechanism, fuses, relays and control equipment shall be housed in a suitable weather
proof metallic cabinet mounted on the transformer .

9.3 FITTINGS AND ACCESSORIES:

The following fittings and accessories shall be provided:
a. Conservator to be provided with filter cap and drain valve and a shut – off valve between the
conservator and transformer tank .
b. Oil level gauges marked to indicate normal level at 20 °C one at each side of the conservator one
for transformer oil and the second for the tap changer oil.
c. Explosion vent, double diaphragm type, with port – hole type oil level gauge. With one contact
for tripping.
d. Dial type thermometer to indicate top oil temperature with maximum reading pointer and 2 sets
of contacts suitable for alarm and trip.
e. Winding temperature indicator to indicate the hottest spot temperature of the winding with
maximum reading indication and two sets of contacts for alarm and trip.
f. Drain valve plug
g. Dehydrating breather for each part of conservator
h. Buchholz relay, double float type and flap with alarm and trip contacts and test terminal block.
i. Gas relay for OLTC with trip contact
j. Manhole of adequate size to permit internal inspection of the transformer.
k. Air release plugs on the top of the necessary transformer parts
l. Two nos. . filter valves with caps .
m. Rating and terminal plate to be chromium plated
n. Two nos. Grounding pads .
o. Lifting and jacking lugs
p. Water proof metallic junction box to house all terminals , controls , etc
q. Alarm and signaling relays for all control and protection equipment of the transformer. All these
devices shall be mounted on the 33 kv switchgear panel or on transformer control board.

9.4 PAINTING
A primary coat shall be applied immediately after cleaning all ungalvanized metallic parts
thoroughly.
An oil and weather resistance type second coat shall then be applied and the transformer finished
in aluminum metallic paint .

9.5 INSULATING OIL

The transformer shall be supplied with first filling of oil. The insulating oil shall be SHELL
DIALA (B) or BP “Energol” JS-V/JS-A no other Oil will be acceptable
9.6 TESTING OF TRANS PORMER
In addition to the routine test which shall be carried out on the power Transformer. A type
test of temperature rise, and impulse withstand voltage test must be carried out on one
transformer test should be carried out by KEMA or CESI or EDF of France.

9.7 LOSS EVALUATION

The tolerance permitted is + 10% of the evaluated guaranteed total losses mentioned in the
offer. Any transformer with losses more than + 10% will be rejected for transformers with total
losses within + 5% of the evaluated guaranteed losses, no variation to the contract price shall be
made . For transformers where the total evaluated losses between + 5% to + 10% of the total
guaranteed losses , the contract price shall be reduced by the cost of the difference between the
total evaluated costs of losses and the 105% of the total evaluated losses according to the
following values:-
Iron losses 1800 USD per kw.
copper losses 600 per kw.

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Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

for any transformer with total losses less than 100% of the guaranteed losses, no variation to the
contract price shall be made

9.8 COMPENSATION FOR EXCESSIVE TEMP ERATURE RISE

If the transformer C.M.R. output must be reduced by n% to maintain the rise of
temperature of any part of the transformer within the guaranteed limits, the compensation shall
represent twice times n % of the corresponding F.O.B. price of the transformer .
10. DC SUPPLY:-
Two kinds of DC supply are required: - The first is the main DC supply for control and
protection is to use (110 V) DC system consist of nickel - cadmium alkaline type battery set of (55)
ampere - hour, and battery charger of (20) Amp Current rating, of floating operating mode able
to supply the control and protection circuit load and at the same time to charge the battery . the
R.M.S ripple voltage on the DC side shall be less than 1% of the mean DC voltage.
On the front of the charger housing shall include the following: -
Operating on/off switch with red and green lamps respectively.
DC voltmeter indicating charger or battery voltage with selector switch.
DC Ampere meter to indicate the total output current. the second emergency DC supply is to use
a capacitor storage units instead of the main DC in case of low or failure of DC voltage of battery
and battery charger set. the charging of these capacitors shall be from the auxiliary transformer
through rectifier , and this supply is to feed all protection and tripping circuit of 33kv and 11kv
C.B including protection circuit of transformer tripping relay.
10.1 DC DISTRIBTION BOARD
Consist of necessary MCCB and MCB’s with suitable current ratings and sufficient
number to fulfill all requirement of the DC distribution. DC under voltage and earth fault relay
& indicators to be provided. voltage & current meters are required.

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Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

11. CONNECTION
The required arrangements regarding the connection between the substation with the
network and transformer with the switchgear shall be as follows:
11.1 33KV CONNECTION
The incoming connection to the 33 kV isolator shall be by a flexible single core cable with
one end to be permanently connected to the incoming side of the isolator, or be connected after
rewound the cable so the box to be of air insulated and easily worked . The other end to be of
clamp for over head line connection operated from the ground by the telescopic insulating rod
(the rod is to be part of the S/S).
11.2 11 KV CONECTIONS :
The outgoing feeders of the 11 KV switchgear shall be connected to the line as for the 33KV
side .
11.3 TRANSFOMER CONNECTION
The connection between transformer with H.T & L.T switchgear shall be single core cables.
All the connection & live parts to be protected against direct touch so that the connection to the
transformer on 33KV and 11KV sides shall be through plug – in termination.
11.4 CABLES
The 33&11kv cables are to be of flexible type EPR single core copper conductor and
according to IEC recommendation:
The 33kv cable for incoming to be 3× 1× 150 sq mm cross section EPR type of 30 meter length
with suitable clamps.
The 11 kV cable for outgoing to be 3× 1× 150 sq mm cross section EPR type of 50 meter
length for each feeder.
For transformer connection the cables to be 3× 1× 150 sq mm XLPE TYPE ON 33KV
SIDE AND 6× 1× 400 sq mm XLPE type on 11kv side for 16 MVA mobile substation and 3×1×400
Sq. mm. XLPE type for 10 MVA substation. Each cable has to be mounted on moving drum with
arrangement for the connection on the side of the switchgear. the drum to be mounted on a stand
fixed to the trailer with easy movable action for pulling & rewinding the cable.

12. EARTHING THE NEUTRAL POINT OF THE TRANSFORMER:-

The neutral point of the 11 kV side of the transformer to be earthed through an earthing
resistance of 21.1 OHM . 11KV 300 AMP rated current 30 sec-rated time. The housing of the
resistance should include 11KV 400 AMPS on – load isolator and 7.3 KV arrester.
Detailed design specification, descriptions, catalogues, methods of mounting to be submitted with
the offer which include :
• Anticorrosion methods for resistor plates .
• Temp. rise curves
• The effect of the mechanical stresses on the resister during faults.
The resistor shall be equipped with 300-150/5 A CT and E/F relay to be provided

13. AUXILIARY SUPPLY

13.1 AUXILIARY TRANSFORMER:-
An auxiliary transformer of (33/0.416) KV voltage and 50 KVA rating Oil immersed
hermetically sealed to be supplied completed with all necessary fitting such as off load tap
changer, pressure relief valve and mechanical oil level indicator. to be protected by 33kv switch
fuse combination with suitable 33kv, 5Amp HRC fuses. The switch must be open automatically
when each fuse has blown.
13.2 AC DISTRIBUTION BOARD
Consist of necessary MCCB and MCB’s with suitable current ratings of sufficient number
to fulfill all requirements of the AC distribution. AC under voltage and earth fault relays and
indicators to be provided. Voltage & current meters are required.

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Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

14. DRAWINGS AND INSTRUCTION BOOKS :

14.1 The following document shall be submitted in three copies with the tender documents , in
English language .
• Technical literature giving full description of the trailer truck , transformer & switchgear
offered with all details of the S/S and their contents. Also outlined drawings with dimensions
showing the front side and top elevation of the trailer substation .
• Single line diagram to show the connection of all equipment of the S/S in detail
• Complete description of all equipments, Relays, C.Ts, P.Ts, C.Bs, transformer, batteries,
battery charger… etc
• Catalogues of the manufacturer for mobile s/s .
• Valid ISO 9001 certificate of the manufacturer of 33KV & 11KV C.Bs, 33KV & 11KV
switch gears 33/11.5 KV power transformer
• Type test certificates of identical equipments.
• Reference list of manufacturer and exported mobile s/s .
• Incomplete tenders are liable to rejection

14.2 The document to be furnished by the successful tendrer in English language include five copies of
the following drawing within two months from the date of the order .
• Schedule of the anticipated shipping dates.
• Installation drawings.
• Out lined drawings of the S/S , and single line diagram
• Sectional elevation of all part of S/S
• General arrangement and schematic diagram of all equipment
• One set of reproducible print (velograph ) tracing cloth etc of all approved drawings
• Two copies of final as built drawings for each s/s.
NOTE :
It must be noted that all drawings are subjected to approval before manufacturing .

14.3 BEFORE SHIPMENT :

All instructions for maintenance, testing and commissioning of all relays and equipment’s,
shall be supplied.

15. PACKINGS
The supplier will pack or protect the goods in the most appropriate manner . He will be
responsible for any loss or damage arising from careless packing or protection unto the place of
final destination
After completion of the inspection and tests at the factory each item shall be packed for
export shipment.
All parts provided for shipping purposes only and which are to be removed at the time of
erection shall be conspicuously tagged .The method of packing shall be such as to protect all of the
items against excessive corrosion or dampness , and shall afford adequate protection against
breakage or other injury , or loss due to breakage of cases or crates from the time leaves the
factory until finally inst. allied during which time the apparatus will travel by rail , by a long sea
voyage again by rail or truck to the site of the stores . The apparatus will also undoubtedly stand
on wharves and in the open during and in between periods of transportation and will there be
exposed to heavy rains , hot sun , humid climate and sudden changes of temperature .
Owing to the numerous handling, extra –ordinary care should be given to the packing of the
equipment and especially the item having insulating material to prevent the injury due to
moisture from sources external to the packing or from excessive condensation with the packing .

16. INSPECTION
The material shall be subject to inspection and test by our inspectors at any time during
manufacturing.

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Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

The manufacture shall provide all inspection facilities for the said inspection and testing . All
testing and inspection shall be made at the place of manufacture .
The inspector shall have the right of rejecting any portion of the material at any time during
manufacture if it does not meet with the requirements of this specification in all particulars . He
shall have the right of overseeing the packing and shipping of all materials to be supplied.

17. Test at manufacturer’s work .

Manufactures work shall comprise type tests and routine tests , and a complete invitation (
full accommodation and traveling cost ) of four engineers for two weeks on the manufactures
account for witnessing the tests .

A. TYPE TEST :-
These tests are in general , those detailed in the IEC standards which pertain to the
equipment being tested equipment type test approve the general design of the equipment . the
manufacturer may submit test certificates of tests which have been carried out on identical
equipments.
The inspector after referring to the COE may accept such certificate in lieu of the
specified type test or to reject them .
The type test prescribed shall be carried out in all cases where such certificates are not
available or are rejected.
The type test shall be carried out according to the IEC standards .
certified test certificates issued by KEMA or any other qualified laboratory after agreement
with the purchaser for type tests carried out on identical equipment will be accepted in lieu.

B. routine test :
The routine test shall be carried out on all equipment according to latest IEC standards :-

18. guarantee:-
The tender shall confirm that mobile substations against defects arising from faults in
design, materials and workmanship, for a period of (12) months from commissioning or (18)
months from delivery whichever period expires earlier.

19. spare parts:-

The tenderers are requested to give spare list sufficient for five years operation with unit
price for each item, and also see spare parts list.
to submit unit price per piece and per set ( if necessary). Itemized prices for recommended spare
parts indicated in a list attached.

20. technical specification :-

The required technical specification of the main equipment s are listed in tables. the
tenderer is required to fill tables fully . any values are site rating values .

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Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

SCHEDULE "A"
SCHEDULE OF GUARANTEED PERFORMANCE AND OTHER TECHNICAL PARTICULARS
The schedule is to be fully completed by the tenderer to provide detailed characteristics of
the equipment and materials offered, which shall be guaranteed. This is an important point which
shall be taken into consideration during tender analysis.
TRANSFORMERS:

# Description Unit ٍSpecification offered

1 Name of manufacturer
2 Country of origin
3 Standard on which performance data is based
4 Continuous maximum rating for the specified
temperature rise and ambient temperature
( vide class 5(1)-(KVA) a. ONAN rating
5 Rated temperature rise
a- Oil by thermometer °C
b- Winding by resistance °C
6 Hottest spot temperature
7 No-load voltage ratio at normal tap
8 Exciting current referred to H.V.50 HZ Amp.
a- 90% rated voltage
b- 100% rated voltage
c- 110% rated voltage
9 Power factor of exciting current at 100% rated
voltage and 50 Hz
10 Iron losses at 50 Hz and at kw
a- 90% rated voltage
b- 100% rated voltage
c- 110 % rated voltage
11 Cupper losses at full load (ONAN) rating at 75 °C Kw
12 Total losses Kw
13 Resistance voltage at full load and at 75º C %
14 Reactance voltage of full load and at 75º C %
15 Impedance voltage at full load and at 75 ºC %
a- At normal tap
b- At highest tap
c- At lowest tap
16 Resistance of H.V. winding per phases at 20ºC Ohm
17 Resistance of L.V winding per phase at 20º C Ohm
18 Regulation at full load 75º C
a- 1.0 power factor
b- 0.8 P.F lagging
19 Efficiency at 75º C %
a- 100% load
b- 75%
c- 50%
d- 25%
20 Calculated thermal time constant (ONAN) Hrs
21 Maximum flux density at normal voltage and (KI/ eq.cm)
frequency and at normal ratio
a- Core
b- Yoke
22 Maximum flux density at 110% voltage and (KI/ eq.cm)

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Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

# Description Unit ٍSpecification offered

Frequency and at normal ratio
a- Core
b- Yoke
23 Insulation of
a- core bolts
b- core bolts washers
c- side plates
d- core laminations
24 Current density in windings A/cm2
a- H.V. winding
b- L.V. winding
25 Insulation on copper
26 Insulation strength of winding H.V L.V KV H.V L.V
a- Impulse full wave
b- Impulse chopped wav
c- Applied voltage test
d- Induced voltage test kV
27 Insulation strength of terminals 33kV 11kV
a- over voltage test
b- Minimum impulse withstand voltage
c- Minimum impulse withstand voltage
d- Minimum puncture or oil-immersed withstand
voltage
28 Type of core
29 Tap changer
a- manufacturer
b- type
c- time required for one tap change
d- no. of steps
e- Step of one tap in percent of rated voltage %
30 Dimensions of tap-changer control panel cm
31 Thickness of transformer tank mm
a- sides
b- bottom
32 Weights and dimensions Kg H.V L.V
a- Net weight of core
b-Net weight of copper
c- Net untanking weight of core, frame and coil
d- Volume of insulating oil (Imp-gall)
e- Net weight of insulating oil
f- Total weight of transformer less oil Tons
g- Weight of the largest shipping package Tons
h- Crane lift for untanking core and coils M
i- Crane life for removal of bushings M
j- Dimensions of transformer M
I- Under base to tap most point
II- Under base to bushing mounting flange
III- Overall breadth
IV- Overall length
k- Overall shipping dimensions of the largest package
33 Noise level at a distance of 3 meters dB

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Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

TECHNICAL SPECIFICATION FOR INDOOR CIRCUIT BREAKER

# Description Unit specification offered

11kV 33kV
1 Make
2 Type
3 Normal rated voltage V
4 Normal current rating A
5 Breaking capacity
a-Symmetrical KA(r.m.s)
b- symmetrical MVA
b-Asymmetrical KA(r.m.s)
6 Making capacity KA peak
7 Rated short time current 1 sec
8 Capacitive breaking current A
9 Capacitive making current A
10 Certification for the above capacities
a- Name of certifying authority
b- Number of certificates issued by the
Authority a copy of which is enclosed
with the tender
11 Impulse voltage withstand 1.2/50 wave K.V crest
12 Standard 1 min.50 Hz withstand K.V(r.m.s)
voltage
13 temperature rise of main contacts
continuous operation at rated current
14 Opening time
a- Without current msec
b- At 100% breaking current msec
15 Total break time msec
16 Making time msec
17 Type of closing mechanism
18 Power at normal voltage for shunt trip w
coils
19 Minimum clearance in air
a- between phases mm
b- between live part & earth mm
20 weight of complete circuit breaker kg

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Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

TECHNICAL SPECIFICATION OF CURRENT TRANSFORMERS

specification offered
# Description Unit
11kV 33kV
1 make
2 Impulse voltage withstand (1.2/50 wave) KV(peak)
3 I min.power frequency withstand voltage KV.(r.m.s)
4 Rated short time current (3 sec) K.A(r.m.s)
5 Temperature rise of windings on °C
continuous operation at rated current &
output
6 For feeder circuit:
a- Type
b- Accuracy class
c- Transformation ratio
d- Current ratio error %
e- Phase displacement min
7 For transformer circuit:
a. Over current & instrument
1- Type
2- Accuracy class
3- Transformation ratio
4-Current ratio error
5-Phase displacement
b. Differential
1- Type
2- Accuracy class
3- Transformation ratio
4- Correction C.T. ratio
5-Current ratio error
6-Phase displacement
8 For metering transformer circuit
1- Type
2- Accuracy class
3- Transformation ratio
4-Current ratio error
5-Phase displacement
9 For metering Auxiliary Transformer
circuit
1- Type
2- Accuracy class
3- Transformation ratio
4-Current ratio error
5-Phase displacement

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Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

TECHNICAL SPECIFICATION OF THE VOLTAGE TRANSFORMER

specification offered
# Description Unit
11kV 33kV
1 make
2 type
3 rated output VA
4 Rated frequency Hz
5 Number of phases (3 phase/single phase)
6 Transformer ratio
7 Accuracy class
8 Ratio error %
9 Phase displacement min
10 Temperature rise limit at rated primary C
voltage
11 Rated voltage factor (1,9 for 8 hrs )
12 Fuse protection
a- Rated primary side A
b- Rated secondary side A
13 Insulation level A
a- Impulse withstand voltage KV(peak)
b- I min. power frequency withstand KV(r.m.s)
voltage
14 Dimensions
a- Length mm
b- Width mm
c- Heigh mm

TECHNICAL SPECIFICATION FOR THE SWITCHGEAR

specification offered
# Description Unit
11kV 33kV
1 make
2 type
3 Bus Bar
a- Normal current rating A
b- Temperature rise on continuous operation °C
at normal current
c- Cross sectional area mm2
d- Insulation of Bus Bar
e- Maximum working temperature of busbar °C
insulation
f- Bus bar joints insulation
g-- Minimum clearance between phases mm
h- Minimum clearance between phases & kV
earth
4 Service voltage kV
5 Highest voltage kV
6 Impulse withstand voltage K.V(peak)
7 1 Min. power frequency withstand voltage K.V(r.m.s)
8 Dimension
a- length mm
b- width mm
c- height mm

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Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

SCHEDULE (B)
OIL CHARACTERISTICS TABLE (TO BE COMPLETED BY THE TENDERER)

# DESCRIPTION UNIT SPECIFICATION

1. MAKERS NAME
2. REFERENCE NAME OF OIL
3. SLUDGE VALUE %
4. FLASH POINT (CLOSED) C°
5. POUR POINT C°
6. VISCOSITY AT 21 C° CST
7. ELECTRIC STRENGTH (BREAK DOWN KV
VOLTAGE)
8. ACIDITY (NEUTRALIZATION VALUE) MG/ KOH/G
- TOTAL
- INORGANIC
9. SAPONIFICATION VALUE MG/ KOH/G
10. COPPER DISCELERATION
11. CRACKLE
12. SPECIFIC GRAVITY
13. SULFER CONTENT
14. DIELECTRIC DISSIPATION FACTOR

(15-21)
Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

LIST OF SPARE PAPTS PRICES

# DPSCRTION UNIT PRICE

1 33KV C.T
2 11KV C.T
3 0 /C & E/ F RELAY
4 E/F RELAY FOR OPEN DELTA
5 E/F RELAY FOR TRANSFORMER NEUTRAL POINT
6 AUX . RELAY
7 INDICATION LAMPS WITH HOLDERS
8 PUSH PUTTON
9 FLAG RELAY
10 AMMETER
11 BATTERY CELL
12 VOLTMETER
13 S . S FOR VOLT – MFTER
14 SET OF CASKET FOR 10 MVA TR.
15 SET OF CASKET FOR 16MVA TR.
16 33 KV TR BUSHING
17 11 KV TR BUSHING
18 OIL LEVEL GUAGE
19 OIL TFMP. INDICATOR
20 WIND. TFMP. INDICATOR
21 DEHYDRATING BREATHER
22 BUCHHOIZ RELAY
23 GAS RELAY FOR O. L. T. C
24 MOTOR FOR O.L.T.C
25 PLUGIN TERMINATION 33KV
26 PLUGIN TERMINATION 11KV
27 33KV C.B COMPLETE
28 33KV C.B. MECHANIZIM
29 33KV C. B. POLE
30 33KV C. B. CLOSING COIL
31 33KV C. B. TPIPPING COIL
32 33KV C. B. MOTOR
33 33KV C. B. ANTI PUMPING RELAY
34 11KV C.B COMPLETE
35 11KV C. B. MECHANISIM
36 11KV C. B. POLE
37 11KV C. B. CLOSING COIL

(16-21)
Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

# DPSCRTION UNIT PRICE

38 11KV C.B TRIPPING COIL
39 11KV C. B . MOTOR
40 11KV C. B. ANTI PUMPING RELAY
41 TRANSFORMER INSULATING OIL IN BAREL OF 200
LITERS
42 DESCRIPANCY CONTROL SWITCH
43 M .C.B
44 ELECTRONIC CARD OF BATTERY CHARGER
45 LAMPS
46 SPARE TYRES FOR TRAILER

21. SCHEDUAL OF MATERIALS FOR 10MVA MOBIE S/S

21.1 33KV SWITCHGEAR :-
21.1.1 33KV INCOMING SWITCHGEAR:
• One set of 33kv lightning arresters (30kv, 10kA)
• On load 33kv 630 A line isolator interlocked with circuit breaker
• 33kv cables 150 sq. mm. EPR 30 meter each phase.
• 33KV fault making earthing switch interlocked with line isolator & C.B
• Neon lamp indicator to indicate that the 33kv cable is under voltage.
Three single phase V.T. rated 33000 /110 V , 200 VA star connected windings to provide voltage
√3 √ 3
measurement and capacitor unit charging.

21.1.2 33KV TRANSFORMER SWITCHGEAR:

• One 33kv circuit breaker rated 630A withdrawable Type.

• One control lamp - pattern discrepancy switch .
• Corresponding section of mimic diagram.
• 3 current transformer ratio 200/5/5/1 for instrumentation and protection and third core for
differential protection (200/1)
• Three ammeters scale (0 -200) .
• One set of over current and earth fault IDMTL electronic relay.
• One healthy - trip lamp with push - button.

21.1.3 33KV auxiliary transformer switchgear

The 33kv auxiliary bay consist of the following:-

• switch fuse rated 5 AMP.
• blown fuse of any of the three phases cause 3 phase openning of the switch.
• Trans former within the cubicle 33/0.416 kv 50 KVA connection Dyn11, with L.T. neutral is
solidly earthed and supplied with off – load tap changer.

(17-21)
Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

21.2 11kv switchgear :

The 11 kv switchgear shall be comprising the following:-

21.2.1 11KV INCOMING FEEDER:-

The panel shall contain the following equipment:
• one set of insulated bus - bar in air insulated bus - bar chambers
• One 11 kv circuit breaker rated (1250) amp.
• One control lamp pattern discrepancy switch.
• 3 current Trans formers 600/5/5/1 amp for instrument and protection
• Three ammeters scale (0-600) amp.
• One set of over current and earth fault relay type IDMTL electronic type.
• One set of 3 single phase voltage transformer protected by fuses rated 11000/110/110 VOLT
with open delta connection for protection. √3 √3 3
• Differential relay with matching current Transformers star connected.
• One voltmeter scale (0-12) kV with selector switch
• Three lamps for E/F indication.
• E/F over voltage relay connected to open delta.
• E/F relay for tans former neutral earthing resistor.
• TAP position indicator for O.L.T.C
• One healthy trip lamp with push - button.
Transformer protection indication relays (BUCHHOLZ, Oil. Temp., WINDING .Temp., GAS
RECIEVER, PRESSURE RELIEF VALVE.)

21.2.2 11 KV OUTGOING FEEDERS:-

Consist of two cubicles each comprising the following:
• One set of insulated bus bar in air insulated bus bar chamber.
• One circuit breaker rated 630AMP
• C. B. indication ON/OFF.
• one control lamp - pattern discrepancy switch.
• 3 current transformers with the ratio 600- 300 /5/5A with suitable output and for
instrument and protection.
• Three ammeter scale (0 - 300, 600A).
• One healthy - trip visual lamp with push - button.
• One set of over - current and earth - fault relay IDMTL electronic type.
• One earthing switch fully interlocked with C. B.
• Neon lamp to indicate that the 11kvcable is under voltage.

21.3 CABLES AND CONNECTION :

33kv cables 3× 1× 150 sq. mm. X LPE ( connection to transformer ).
33kv cable 3× 1× 150 sq. mm. EPR (flexible type) 30 meter with suitable clamps (for incoming
feeder).
11kv cable 3× 1× 400 sq. mm. X LPE ( connection to transformer)
11kv cables 3× 1× 150 sq. mm EPR (flexible type) 50 m (outgoing feeders)

(18-21)
Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

22. SCHEDUAL OF MATERALS FOR 16MVA MOBIE S/S

22.1 33KV SWITCHGEAR :-

22.1.1 33KV incoming switchgear :

• One set of 33kv lightning arresters (30kv, 10kA)
• On load 33kv 630 A line isolator interlocked with circuit breaker
• 33kv cables 150 sq. mm. EPR (flexible type) 30 meter each phase.
• 33KV fault making earthing switch interlocked with line isolator & C.B
• Neon lamp indicator to indicate that the 33kv cable is under voltage.
Three single phaseV.T. rated 33000 /110 V , 200 VA star connected windings to provide voltage
√3 √ 3
measurement and capacitor unit charging.

22.1.2 33KV TRANSFORMER SWITCHGEAR:

• One 33kv circuit breaker rated 630A withdrawable Type.

• One control lamp - pattern descripancy switch .
• Corresponding section of mimic diagram.
• 3 current transformer ratio 400/5/5/1 for instrumentation and protection and third core for
differential protection (400/1)
• Three ammeters scale (0 -400) .
• One set of over current and earth fault IDMTL electronic relay.
• One healthy - trip lamp with push - button.

22.1.3 33KV auxiliary transformer switchgear

The 33kv auxiliary bay consist of the following:-

• switch fuse rated 5 AMP.
• blown fuse of any of the three phases cause 3 phase opening of the switch.
• Trans former within the cubicle 33/0.416 kV 50 KVA connection Dyn11, with L.T. neutral
is solidly earthed and supplied with off – load tap changer.

22.2 11kv switchgear :

The 11 kV switchgear shall be comprising the following:-

22.2.1 11KV INCOMING FEEDER:-

The panel shall contain the following equipment:
• One set of insulated bus - bar in air insulated bus - bar chambers
• One 11 kV circuit breaker rated (1250) amp.
• One control lamp pattern discrepancy switch.
• 3 current Trans formers 1000/5/5/1 amp for instrument and protection
• Three ammeters scale (0-1000) amp.
• One set of over current and earth fault relay type IDMTL electronic type.
• One set of 3 single phase voltage transformer protected by fuses rated 11000/110/110 volt
with open delta connection for protection. √3 √3 3
• Differential relay with matching current Transformers star connected.
• One voltmeter scale (0-12) kV with selector switch
• Three lamps for E/F indication.
• E/F over voltage relay connected to open delta.
• E/F relay for tans former neutral earthing resistor .
• TAP position indicator for O.L.T.C
• One healthy trip lamp with push - button.

(19-21)
Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

Transformer protection indication relays (BUCHHOLZ , Oil. Temp., WINDING .Temp., GAS
RECIEVER, PRESSURE RELIEFVALVE.)

22.2.2 11 KV OUTGOING FEEDERS:-

Consist of three cubicles each comprising the following:
• One set of insulated bus bar in air insulated bus bar chamber.
• One circuit breaker rated 630AMP
• C. B. indication ON/OFF.
• One control lamp - pattern discrepancy switch.
• 3 current transformers with the ratio 600- 300 /5/5A with suitable output and for
instrument and protection.
• Three ammeter scale (0 - 300, 600A).
• One healthy - trip visual lamp with push - button.
• One set of over - current and earth - fault relay IDMTL electronic type.
• One earthing switch fully interlocked with C. B.
• Neon lamp to indicate that the 11kvcable is under voltage.

22.3 CABLES AND CONNECTION :

33kv cables 3× 1× 150 sq. mm. X LPE ( connection to transformer ).
33kv cable 3× 1× 150 sq. mm. EPR (flexible type) 30 meter with suitable clamps (for incoming
feeder).
11kv cable 6× 1× 400 sq. mm. X LPE ( connection to transformer)
11kv cables 3× 1× 150 sq. mm EPR (flexible type) 50 m ( outgoing feeders)

23. SCHEDULE OF COMMON MATERIAL FOR BOTH (10&16) MVA MOBILE S/S.
23.1 NEUTRAL EARTHING RESISTOR AS MENTIONED IN ITEM (12)
23.2 DC SUPPLY AS MENTIONED IN ITEM (10)
23.3 CONTROL BOARD:-
The transformer control board contain auxiliary relays, horn for trip singal, bell for alarm
signal with selector switch and lamp for each to stop the sound and to glow a lamp for permanent
signal , signaling lamps , auxiliary relays, and flag relays to indicate all tripping and alarm
signals with reset push - button as follows :-
1- Buchholz trip
2- Winding temperature trip
3- Oil temperature trip
4- Gas receiver of O.L.T.C trip
5- Pressure relief valve trip
6- Buchholz alarm
7- Winding temperature alarm
8- Oil temperature alarm
9- Low oil level alarm
10- O.L.T.C AC failure alarm
other flag relays are required:
11- O/C & E/F relays on 33kv trip
12- O/C & E/F relay on 11kv trip
13- E/F relay of N.E.R trip
14- E/F relay of open - delta trip

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Technical Specification of 33/11 kV Mobile Sub-Station for 1×10 & 1×16 MVA

23.4 AC and DC distribution boards: contains AC and DC MCCB’s and MCB’s of sufficient number
the following flag relays are required:-

1- MCB’s OFF alarm

2- D.C Fail and earth fault alarm
3- AC Fail and earth fault alarm

24. SAFTY EQUIPMENT

portable fire extinguisher 2.nos
H.V test hot stick 1.no
H.V insulation gloves 2 nos
flat ladders 2nos
Telescopic insulating rod 1no

EARTHING EQUIPMENT:-
Earthing rods 6nos
Suitable connector clamp 6 nos

NOTES
• Ordinary and emergency lighting should be provided
• Single line diagrams for mobile 10MVA and 16 MVA substations are enclosed.

25. SCHEDULE OF PRICE ( WITHOUT SPARE PARTS)

• 33KV Switchgear
• 11KV Switchgear
• Power transformer
• 33KV cables
• - 11kV cables
• Auxiliary transformer, dc supply and control boards for signaling and AC. D.C distribution .
• Safety and earthing equipment.
• Trailer & kiosks.
• Cost of invitation of 3 engineers for (7) days for drawing approval (before starting the
manufacturing).
• Cost of invitation of (4) engineers for (10) days for training and witnessing the test.
• Total price.

(21-21)