1

PRIME REVIEW CENTER

by: ENGR. HAROLD B. BORJA, RME

REFRESHER MD Refresher 1 2/20/2016

 2

• 1-60 MD Problems
• 61-100 MD Elements
February 20, 2016
by
ENGR. HAROLD B. BORJA, RME
 A square thread power screw has a
3
M
E
pitch diameter of 1.5 and a lead of 1 in.
B Neglecting collar friction, determine the
o
a coefficient of friction for threads if
r screw efficiency is 63.62%.
d

1 a. 0.113 b. 0.121 c. 0.146 d. 0.151

REFRESHER 1 MACHINE DESIGN 2/20/2016

 4
M
SOLUTION:
E 𝐿𝑒𝑎𝑑 1
tan 𝑥 = = = 0.2122
𝜋𝐷𝑚 𝜋 1.5
B
o tan 𝑥 1 − 𝑓 tan 𝑥
a
𝑒=
tan 𝑥 + 𝑓
r
d
0.2122 1 − 0.2122𝑓
0.6362 =
1 0.2122 + 𝑓
𝒇 = 𝟎. 𝟏𝟏𝟑
REFRESHER 1 MACHINE DESIGN 2/20/2016
 The total torque required to turn the
5
M
E
power screw is 50 N.m. If the linear
B speed of screw is 7 fpm and lead of 8
o
a mm, find the horsepower input of the
r power screw.
d
a. 2.86 hp b. 1.84 hp
2
c. 2.14 hp d. 2.38 hp
REFRESHER 1 MACHINE DESIGN 2/20/2016
 6
M
SOLUTION:
E
𝑣
B
𝑃 = 2𝜋𝑇𝑁 = 2𝜋𝑇
𝐿𝑒𝑎𝑑
o
a
r
2𝜋 50 7
𝑃=
d 746 0.008 3.281 60
2 𝑷 = 𝟏. 𝟖𝟕 𝒉𝒑

REFRESHER 1 MACHINE DESIGN 2/20/2016

 7
M
E Compute the working strength of 1” bolt
which is screwed up tightly in a packed
B
o joint when the allowable working stress
a is 13,000 psi.
r
d a. 3,600 lb b. 3,950 lb
3 c. 3,900 lb d. 3,800 lb

REFRESHER 1 MACHINE DESIGN 2/20/2016

 8
M
SOLUTION:
E

B 𝑊 = 𝑆𝑡 0.55𝑑 2 − 0.25𝑑
o 2
a 𝑊 = 13,000 0.55 1 − 0.25 1
r
𝑾 = 𝟑, 𝟗𝟎𝟎 𝒍𝒃
d

REFRESHER 1 MACHINE DESIGN 2/20/2016

 9
M
E If the pitch of a screw is 2/9, find the
thread per inch.
B
o a. 0.34 b. 4.5 c. 5.4 d. 17
a
r SOLUTION:
d
1 1
4 𝑇𝑃𝐼 = = = 𝟒. 𝟓
𝑝 2 9
REFRESHER 1 MACHINE DESIGN 2/20/2016
 10
M
A pulley delivers a torque of 930 N.m thru
E
a shaft of 50.8 mm diameter. The width of
B the key used is 1 cm. The shaft and key
o
a are made of same material. The allowable
r shearing stress of the shaft is 60 MPa.
d
Determine the length of the key.
5
a. 50 mm b. 55 mm c. 58 mm d. 61 mm
REFRESHER 1 MACHINE DESIGN 2/20/2016
 11
M
SOLUTION:
E
𝐹 2𝑇
B 𝐿= =
o
𝑤𝑆𝑠𝑘𝑒𝑦 𝐷𝑤𝑆𝑠𝑘𝑒𝑦
a
r
2 930 1000
𝐿=
d 0.0508 0.01 60𝑥106
5 𝑳 = 𝟔𝟏 𝒎𝒎

REFRESHER 1 MACHINE DESIGN 2/20/2016

 12
M
E An eye bolt is lifting 500 lb weight. The
Su = 70 ksi and Sy = 58 ksi. What is the
B
o stress area of the bolt?
a
r a. 0.009 in2 b. 0.026 in2
d
c. 0.1388 in2 d. 0.1276 in2
6

REFRESHER 1 MACHINE DESIGN 2/20/2016

 13
M
SOLUTION:
E 3/2
𝑆𝑦 𝐴𝑠
𝐹𝑒 =
B 6
o 2/3
6𝐹𝑒
a 𝐴=
r 𝑆𝑦
d 2/3
6 500 𝟐
6 𝐴= = 𝟎. 𝟏𝟑𝟖𝟖 𝒊𝒏
58,000
REFRESHER 1 MACHINE DESIGN 2/20/2016
 14
M A keyed sprocket delivers a torque of 778.8
E
N.m thru the shaft of 54 mm OD. The key
B thickness is 1.5875 cm and the width is 1.11
o
cm. Compute the length of the same key. The
a
r permissible stress value is 60 MPa for shear
d and 90 MPa for tension.
7 a. 39.12 cm b. 4.82 cm
c. 52.22 cm d. 4.32 cm
REFRESHER 1 MACHINE DESIGN 2/20/2016
 15
M
SOLUTION:
E
𝐹 2𝑇
𝑆𝑠 = =
B 𝑤𝐿 𝐷𝑤𝐿
o 𝑇𝐷
𝐿=
a 2𝑤𝑆𝑠
r 2 778.8𝑁 ∙ 𝑚
d 𝐿=
0.054𝑚 0.0111𝑚 60𝑥106 𝑁/𝑚2
7
𝐿 = 0.0433 𝑚 = 𝟒. 𝟑𝟑 𝒄𝒎

REFRESHER 1 MACHINE DESIGN 2/20/2016

 16
M A horizontal beam 20 ft long is subjected to
E
a load 1000 lb located at its center. The
B dimension of the beam is 3 x 6 inches,
o
respectively and its unit weight is 50 lb/ft.
a
r Determine the radius of gyration of the
d beam.
8
a. 1 in b. 2 in
c. 1.732 in d. 3.512 in
REFRESHER 1 MACHINE DESIGN 2/20/2016
 17
M
SOLUTION:
E
𝑏ℎ3 3 6 3 4
B 𝐼= = = 54 𝑖𝑛
o 12 12
a
r 𝐼 54
d 𝐾= = = 𝟏. 𝟕𝟑𝟐 𝒊𝒏
𝐴 3 6
8

REFRESHER 1 MACHINE DESIGN 2/20/2016

 18
M
E
The stress area is 0.763 in2, if material
used is carbon steel, determine the
B
o
applied load on the bolt.
a a. 3407.14 lb b. 3846.71 lb
r
d c. 4025.86 lb d. 3102.74 lb
9

REFRESHER 1 MACHINE DESIGN 2/20/2016

 19
M
SOLUTION:
E
𝐹𝑎 = 𝐶 𝐴𝑟 1.418
B
o 𝐹𝑎 = 5,000 0.763 1.418
a
r 𝐹𝑎 = 𝟑, 𝟒𝟎𝟕. 𝟏𝟒 𝒍𝒃
d

REFRESHER 1 MACHINE DESIGN 2/20/2016

 20
M A 1.5 MTon hoist is to be installed in an I-beam
E
mounted on a truck platform, to lift loads. The I-
B beam is framed horizontally, cantilevered, with
o overhang of 1.5 m beyond the cantilever
a
fulcrum. Determine the section modulus, in m3,
r
d of the beam if allowable stress is 100 MPa.
10
a. 0.0002207 b. 0.0007022
c. 0.002007 d. 12.24
REFRESHER 1 MACHINE DESIGN 2/20/2016
 21
M
SOLUTION:
E
𝑀𝑐 𝑀 𝑀
B 𝑆𝑓 = = =
𝐼 𝐼/𝑐 𝑍
o
a 𝑀 𝐹𝐿 1.5 1000 1.5 9.81 𝑁 ∙ 𝑚
r
𝑍= = =
𝑆𝑓 𝑍 100𝑥106 𝑁
d 𝑚2
10 𝒁 = 𝟎. 𝟎𝟎𝟎𝟐𝟐𝟎𝟕

REFRESHER 1 MACHINE DESIGN 2/20/2016

 22
M
E
The cutting speed of a tool passing thru
2.5 in diameter material at 200 rpm.
B
o
a. 110 fpm b. 140 fpm
a c. 115 fpm d. 131 fpm
r
d
SOLUTION:
2.5
11 𝑉 = 𝜋𝐷𝑁 = 𝜋 200 = 𝟏𝟑𝟎. 𝟗 𝒇𝒑𝒎
12
REFRESHER 1 MACHINE DESIGN 2/20/2016
 23
M
E
The shaft is subjected to a steady load
40,000 lb at a shear stress of 12,000 psi.
B
o
Compute the diameter of the said shaft
a in inches.
r
d a. 3 in b. 2 in
12 c. 2.5 in d. 1.5 in

REFRESHER 1 MACHINE DESIGN 2/20/2016

 24
M
SOLUTION:
E
8𝐹𝐷 8𝐹
B 𝑆𝑠 = 3
=
o 𝜋𝐷 𝜋𝐷2
a 8 40,000
r 12,000 =
d 𝜋𝐷2
12
𝐷 = 2.91 𝑖𝑛 𝑺𝒂𝒚 𝟑 𝒊𝒏

REFRESHER 1 MACHINE DESIGN 2/20/2016

 25
M
E
Determine the bursting steam pressure
of a steel shell with diameter of 12 in
B
o
and made of ¼ in steel plate. The joint
a efficiency is at 75% and the tensile
r
d
strength is 55 ksi.
a. 3,440 psi b. 3,430 psi
13
c. 3,437 psi d. 3,427 psi
REFRESHER 1 MACHINE DESIGN 2/20/2016
 26
M
SOLUTION:
E
4𝑡𝑒𝑆𝑡 4 0.25 0.75 55,000
B 𝑝= =
o 𝐷 12
a 𝑝 = 3,437.5 𝑝𝑠𝑖
r
d 𝐵𝑢𝑟𝑠𝑡𝑖𝑛𝑔 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒 > 𝟑, 𝟒𝟑𝟕. 𝟓 𝒑𝒔𝒊
13

REFRESHER 1 MACHINE DESIGN 2/20/2016

 27
M
E
How long a wire is needed to make a
helical spring having a mean coil
B
o
diameter of 0.820 in if there are five coils
a in the spring?
r
d
a. 4.52 in b. 7.67 in
14
c. 6.66 in d. 12.88 in

REFRESHER 1 MACHINE DESIGN 2/20/2016

 28
M
SOLUTION:
E

B
𝐿 = 𝜋𝐷𝑛 = 𝜋 0.820 5
o
a 𝐿 = 𝟏𝟐. 𝟖𝟖 𝒊𝒏
r
d

14

REFRESHER 1 MACHINE DESIGN 2/20/2016

 29
M A worm-gear set has a single start worm.
E
The worm has a pitch diameter of 2 in. The
B gear has 60 teeth with a diametral pitch of 6.
o
The input shaft is driven at 1,750 rpm from a
a
r 5 hp motor. The pressure angle is 20o. Find
d the pitch diameter of the gear.
15 a. 6 in b. 10 in c. 8 in d. 12 in
REFRESHER 1 MACHINE DESIGN 2/20/2016
 30
M
SOLUTION:
E

B 𝑁𝑔 60
o 𝐷𝑝 = = = 𝟏𝟎 𝒊𝒏
a 𝑃𝑑 6
r
d

15

REFRESHER 1 MACHINE DESIGN 2/20/2016

 31
M
E
A 6.35 mm steel shaft transmit 3.39 N.m
of torque; the effective length of the
B
o
shaft is 304.8 mm. The modulus of
a elasticity in shear is 83 GPa. Find the
r
d
angular deflection in degrees.
16 a. 3.28o b. 9.31o c. 6.72o d. 4.48o
REFRESHER 1 MACHINE DESIGN 2/20/2016
 32
M
SOLUTION:
E

B
32𝑇𝐿 32 3,390 304.8
𝜃= =
o
a
𝜋𝑑 4 𝐺 𝜋 6.35 4 83,000
𝒐
r 𝜃 = 0.07799 𝑟𝑎𝑑 = 𝟒. 𝟒𝟕
d

16

REFRESHER 1 MACHINE DESIGN 2/20/2016

 33
M A punch punches a 1-in diameter hole in a steel
E
plate ¾ inch thick every 10 sec. The actual
B punching takes 1 sec. The ultimate shear strength
o of the plate is 60,000 psi. The flywheel of the
a punch press has a mass moment of inertia of 500
r in-lb-sec2 and rotates at a mean speed of 150 rpm.
d
What is the horsepower required for the punch
17 operation?
a. 9.04 hp b. 8.03 hp c. 7.04 hp d. 10.04 hp
REFRESHER 1 MACHINE DESIGN 2/20/2016
 34
M
SOLUTION:
E
∆𝐾𝐸 𝑆𝑢 𝜋𝐷𝑡 2
𝑃= =
B 𝑡𝑖𝑚𝑒 2𝑡𝑖𝑚𝑒
o 𝑙𝑏 2
a 𝜋 60,000 2 1𝑖𝑛 0.75𝑖𝑛
𝑖𝑛
r 𝑃=
d
12𝑖𝑛 𝑓𝑡 ∙ 𝑙𝑏/𝑠
2 1𝑠 550
1𝑓𝑡 1ℎ𝑝
17
𝑃 = 𝟖. 𝟎𝟑 𝒉𝒑
REFRESHER 1 MACHINE DESIGN 2/20/2016
 35
M
E
Find the tooth thickness of a 20o full
depth involute tooth having a diametral
B
o
pitch of 4.
a a. 9.97 mm b. 7.99 mm
r
d c. 3.93 mm d. 3.97 mm
18

REFRESHER 1 MACHINE DESIGN 2/20/2016

 36
M
SOLUTION:
E
1.5708 1.5708
B 𝑡= =
o 𝑃𝑑 4
a
r
𝑡 = 0.3927 𝑖𝑛 = 𝟗. 𝟗𝟕 𝒎𝒎
d

18

REFRESHER 1 MACHINE DESIGN 2/20/2016

 37
M
E
All four compression coil spring
support one load of 70 kg. All four
B
o
springs are arranged in parallel and
a rated the same at 0.609 kg/min.
r
d
Compute the deflection in mm.
a. 64 mm b. 178 mm
19
c. 147 mm d. 287 mm
REFRESHER 1 MACHINE DESIGN 2/20/2016
 38
M
SOLUTION:
E
𝐹𝑜𝑟 𝑃𝑎𝑟𝑎𝑙𝑙𝑒𝑙 𝑆𝑝𝑟𝑖𝑛𝑔𝑠,
B
o
𝑦1 = 𝑦2 = 𝑦3 = 𝑦4 = 𝑦
a 𝑇ℎ𝑒𝑛,
r 𝐹/4 700/4
d 𝑦= = = 𝟐𝟖𝟕. 𝟑𝟔 𝒎𝒎
𝑘 0.609
19

REFRESHER 1 MACHINE DESIGN 2/20/2016

 39
M A 1,200 mm cast iron pulley is fastened to a
E
112.5 mm shaft by means of a 28.13 mm
B square key 175 mm long. What force acting
o
at the pulley rim will shear the key if shear
a
r stress of the key is 20.67 kg/mm2?
d
a. 9,538 kg b. 5,839 kg
20
c. 8,593 kg d. 3,659 kg
REFRESHER 1 MACHINE DESIGN 2/20/2016
 40
M
SOLUTION:
E 𝑇𝑝𝑢𝑙𝑙𝑒𝑦 = 𝑇𝑘𝑒𝑦
B
𝐹𝑝 𝑟𝑝 = 𝐹𝑘 𝑟𝑠
o 𝐷𝑝 𝐷𝑠
a
𝐹𝑝 = 𝑤𝐿𝑆𝑠
2 2
r
d
1200 112.5
𝐹𝑝 = 28.13 175 20.67
2 2
20
𝐹𝑝𝑢𝑙𝑙𝑒𝑦 = 𝟗, 𝟓𝟑𝟗. 𝟑𝟕 𝒌𝒈
REFRESHER 1 MACHINE DESIGN 2/20/2016
 41
M What should be the diameter of pulley in
E
inches with a belt speed of 4,500 fpm and the
B motor running at 1,760 rpm?
o
a. 9.76 in b. 10 in c. 7.76 in d. 8.76 in
a
r SOLUTION:
d
𝑓𝑡 12 𝑖𝑛
𝑉 4,500
𝑚𝑖𝑛 1 𝑓𝑡
21 𝐷= = = 𝟗. 𝟕𝟔 𝒊𝒏
𝜋𝑁 𝜋 1,760 𝑟𝑝𝑚

REFRESHER 1 MACHINE DESIGN 2/20/2016

 42
M Compute for the pitch angle of a bevel gear
E
given the pinion’s number of teeth of 14
B teeth and 42 teeth on the gear.
o
a
a. 18.4o b. 28.4o c. 33.4o d. 38.4o
r SOLUTION: 𝑇 14
d −1 𝑝
𝑃𝑖𝑡𝑐ℎ 𝑎𝑛𝑔𝑙𝑒 = 𝑡𝑎𝑛 = 𝑡𝑎𝑛−1
22
𝑇𝑔 42
𝑃𝑖𝑡𝑐ℎ 𝑎𝑛𝑔𝑙𝑒 = 𝟏𝟖. 𝟒𝒐
REFRESHER 1 MACHINE DESIGN 2/20/2016
 43
M The tooth thickness of a gear is 0.5 in and its
E
circular pitch is 1.0 in. Calculate the
B dedendum of the gear.
o a. 0.3183 b. 1.250 c. 0.3979 d. 0.1114
a
r
SOLUTION: 1.25 1.25𝑃 𝑐
d 𝐷𝑒𝑑𝑒𝑛𝑑𝑢𝑚, 𝑑 = =
𝑃𝑑 𝜋
23 1.25 1 𝑖𝑛
𝑑= = 𝟎. 𝟑𝟗𝟕𝟗 𝒊𝒏
𝜋
REFRESHER 1 MACHINE DESIGN 2/20/2016
 44
M An 8 in nominal diameter journal bearing is
E
designed for 140o optimum when bearing
B length is 9 in, speed is 1,800 rpm and total
o
load is 20,000 lb. Calculate the frictional
a
r horsepower loss when this journal operates
d under the coefficient of friction of 0.002.
24 a. 4.56 hp b. 10.2 hp c. 5.64 hp d. 15.6 hp

REFRESHER 1 MACHINE DESIGN 2/20/2016

 45
M
SOLUTION:
E

B
𝑃𝐿𝑜𝑠𝑠 = 𝑓𝐹𝑣 = 𝑓𝐹 𝜋𝐷𝑁
o 8
0.002 20,000 𝜋 1,800
a
𝑃𝐿𝑜𝑠𝑠 = 12
r 33,000
d 𝑃𝐿𝑜𝑠𝑠 = 𝟒. 𝟓𝟔 𝒉𝒑
24

REFRESHER 1 MACHINE DESIGN 2/20/2016

 46
M A double-ply leather belt transmits 10 hp
E
from a motor with a pulley 8” in diameter,
B running at 1,700 rpm, to a 24” diameter
o
pulley. The difference in tension may be
a
r taken as 20 lb/in of belt width. Belt thickness
d is 0.2”. Calculate the width of belt.
25 a. use 3” belt b. use 5” belt
c. use 4” belt d. use 6” belt
REFRESHER 1 MACHINE DESIGN 2/20/2016
 47
M
SOLUTION:
E
33,000𝑃 𝐷
𝑇= = 𝐹1 − 𝐹2
B 2𝜋𝑁 2
o 33,000𝑃 33,000 10
𝐹1 − 𝐹2 = = = 92.684 𝑙𝑏
a 𝜋𝐷𝑁 8
𝜋 1,700
r 12
d 1 𝑖𝑛 1 𝑖𝑛
𝑊𝑖𝑑𝑡ℎ = 𝐹1 − 𝐹2 = 92.684 𝑙𝑏
20 𝑙𝑏 20 𝑙𝑏
25
𝑊𝑖𝑑𝑡ℎ = 4.63 𝑖𝑛 𝑜𝑟 𝑺𝒂𝒚 𝟓 𝒊𝒏 𝒃𝒆𝒍𝒕

REFRESHER 1 MACHINE DESIGN 2/20/2016

 48
M What is the necessary thickness of the
E
cylinder wall of an internal combustion
B engine chamber when the pressure in the
o
cylinder is 400 psi? The cylinder diameter in
a
r the engine is 3.75” and maximum allowable
d stress maybe taken as 2,000 psi.
26 a. 0.250 in b. 0.500 in
c. 0.421 in d. 0.625 in
REFRESHER 1 MACHINE DESIGN 2/20/2016
 49
M
SOLUTION:
E
𝐷 𝑆𝑡 + 𝑃
B 𝑡= −1
o 2 𝑆𝑡 − 𝑃
a
r 3.75 2,000 + 400
d 𝑡= −1
2 2,000 − 400
26
𝑡 = 𝟎. 𝟒𝟐𝟏 𝒊𝒏
REFRESHER 1 MACHINE DESIGN 2/20/2016
 50
M What is pressure is required for punching a
E
1 by 2 inch rectangular hole in ¼ inch thick
B brass?
o a. 15 tons b. 32.5 tons c. 20 tons d. 40 tons
a
r
SOLUTION:
1
d 𝑃𝑟𝑒𝑠𝑠𝑢𝑟𝑒 = 𝑃𝑒𝑟𝑖𝑚𝑒𝑡𝑒𝑟 𝑡 65
3
27 1 1
𝑃𝑟𝑒𝑠𝑠𝑢𝑟𝑒 = 2 1 + 2 2 65 = 𝟑𝟐. 𝟓 𝒕𝒐𝒏𝒔
3 4
REFRESHER 1 MACHINE DESIGN 2/20/2016
 51
M A pinion and gear set is carefully out in a 20o
E
full depth design. The 16-tooth steel pinion and
B 72-tooth cast iron gear transmit 50 kW power
o when the pinion turns 1,400 rpm. The face
a
width is 90 mm and the module is 8. Find the
r
d center distance between pinion and gear.
28 a. 225 mm b. 987 mm
c. 275 mm d. 352 mm
REFRESHER 1 MACHINE DESIGN 2/20/2016
 52
M
SOLUTION:
E

B
𝑇2 + 𝑇1 𝑚 𝑇2 + 𝑇1
𝐶= =
o 2𝑃𝑑 2
a
r 8 72 + 16
d
𝐶= = 𝟑𝟓𝟐 𝒎𝒎
2
28

REFRESHER 1 MACHINE DESIGN 2/20/2016

 53
M A V-belt is to transmit 50 hp to a NH3
E
compressor. The sheave is 203.2 mm in
B diameter and turns at 1,150 rpm, while the
o larger sheave turns at 400 rpm. The service
a
factor may be taken as 1.5 and the center
r
d distance is equal to the diameter of the larger
sheave. Determine the length of belt.
29
a. 67 in b. 87 in c. 77 in d. 97 in
REFRESHER 1 MACHINE DESIGN 2/20/2016
 54
M
SOLUTION:
E 𝐷1 = 203.2 𝑚𝑚 = 8 𝑖𝑛
𝑁1 1,150
B 𝐷2 = 𝐷1 =8 = 23 𝑖𝑛
o 𝑁2 400
a 𝐶 = 𝐷2 = 23 𝑖𝑛
r 𝜋 𝐷2 − 𝐷1 2
d 𝐿 = 2𝐶 + 𝐷2 + 𝐷1 +
2 4𝐶
29 𝜋 23 − 8 2
𝐿 = 2 23 + 23 + 8 + = 𝟗𝟕. 𝟏𝟒 𝒊𝒏
2 4 23
REFRESHER 1 MACHINE DESIGN 2/20/2016
 55
M A V-belt is to transmit 50 hp to a NH3 compressor.
E
The sheave is 203.2 mm in diameter and turns at
B 1,150 rpm, while the larger sheave turns at 400
o rpm. The service factor may be taken as 1.5 and
a the center distance is equal to the diameter of the
r larger sheave. Determine the number of belts if the
d
corrected Hp per belt is 5.96.
30 a. use 10 belts b. use 13 belts
c. use 11 belts d. use 12 belts
REFRESHER 1 MACHINE DESIGN 2/20/2016
 56
M
SOLUTION:
E
𝐷𝑒𝑠𝑖𝑔𝑛 𝐻𝑃
𝑁𝑜. 𝑜𝑓 𝑏𝑒𝑙𝑡𝑠 =
B 𝐶𝑜𝑟𝑟𝑒𝑐𝑡𝑒𝑑 𝑅𝑎𝑡𝑒𝑑 𝐻𝑃
o
a
50 1.5
𝑁𝑜. 𝑜𝑓 𝑏𝑒𝑙𝑡𝑠 =
r 5.96
d
𝑁𝑜. 𝑜𝑓 𝑏𝑒𝑙𝑡𝑠 = 12.58 𝑺𝒂𝒚 𝟏𝟑 𝒃𝒆𝒍𝒕𝒔
30

REFRESHER 1 MACHINE DESIGN 2/20/2016

 57
M
E
How long will it take for a 51 mm length
keyway to be milled if the milling
B
o
machine has a 24 teeth cutter turning at
a 130 rpm and feed rate of 0.127 mm per
r
d
tooth?
a. 0.281 min b. 0.128 min
31
c. 0.218 min d. 0812 min
REFRESHER 1 MACHINE DESIGN 2/20/2016
 58
M
SOLUTION:
E
𝐿𝑒𝑛𝑔𝑡ℎ 𝑜𝑓 𝑐𝑢𝑡
B 𝑇𝑖𝑚𝑒 =
o
𝐶𝑢𝑡𝑡𝑖𝑛𝑔 𝑟𝑎𝑡𝑒
a 51
r 𝑇𝑖𝑚𝑒 =
d
0.127 24 130
31 𝑇𝑖𝑚𝑒 = 𝟎. 𝟏𝟐𝟖𝟕 𝒎𝒊𝒏

REFRESHER 1 MACHINE DESIGN 2/20/2016

 59
M A double threaded bolt having a 5 threads
E
per inch. Compute the lead, in inches, of a
B screw in one turn.
o
a. 0.2 b. 0.5 c. 0.4 d. 1.0
a SOLUTION:
r
d
1 1
𝑝= = = 0.2 𝑖𝑛
32 𝑇𝑃𝐼 5
𝐿 = 2𝑝 = 2 0.2 = 𝟎. 𝟒 𝒊𝒏
REFRESHER 1 MACHINE DESIGN 2/20/2016
 60
M
E
A body weighing 1,000 lb falls 6 inches
and strikes a 2,000 lb per in spring. The
B
o
deformation of the spring is:
a
r a. 1 in b. 3 in c. 2 in d. 6 in
d

33

REFRESHER 1 MACHINE DESIGN 2/20/2016

 61
M
SOLUTION:
E 𝑦
𝑊 ℎ+𝑦 =𝐹
B 2
o
𝑦
1,000 6 + 𝑦 = 2,000
a 2
2
r 𝑦 −𝑦−6=0
d
𝑦−3 𝑦+2 =0
33 𝑦 = 𝟑 𝒊𝒏
REFRESHER 1 MACHINE DESIGN 2/20/2016
 62
M A flange coupling has an outside diameter of 200
E
mm and connects two 50 mm shafts. There are
B five 20 mm bolts on a 150 mm bolt circle. The
o radial flange thickness is 30 mm. If the torsional
a stress in the shaft is not to exceed 28 MPa,
r
determine the shearing stress in the bolts if
d
uniformly distributed.
34 a. 2.83 N/mm2 b. 4.83 N/mm2
c. 5.83 N/mm2 d. 6.83 N/mm2
REFRESHER 1 MACHINE DESIGN 2/20/2016
 63
M
SOLUTION:
E 𝜋𝑑 3 𝑆𝑠 𝐷
𝑇= =𝐹
B 16 2
o
𝜋𝑑 3 𝑆𝑠 𝜋 50 3 28
𝐹= = = 9,162.98 𝑁
a 8𝐷 8 150
r 𝐹 9,162.98
d
𝐹𝑏 = = = 1,832.60 𝑁
𝑛 5
𝐹𝑏 4𝐹𝑏 4 1,832.60 𝑵
34 𝑆𝑠𝑏 = = = = 𝟓. 𝟖𝟑
𝐴𝑏 𝜋 𝑑𝑏 2 𝜋 20 2 𝒎𝒎𝟐
REFRESHER 1 MACHINE DESIGN 2/20/2016
 64
M
E
A 1 ¾ inch single threaded, square
screw has a TPI of 4 and coefficient of
B
o
friction of 0.33. What is the efficiency?
a
r
a. 10.5% b. 12.7%
d c. 15.7% d. 20.1%
35

REFRESHER 1 MACHINE DESIGN 2/20/2016

 65
M SOLUTION:
E 1 1 𝑖𝑛
𝑃𝑖𝑡𝑐ℎ = = = 0.25
𝑇𝑃𝐼 4 𝑡𝑜𝑜𝑡ℎ
𝑝 0.25
B 𝐷𝑒𝑝𝑡ℎ = = = 0.125 𝑖𝑛
o 2 2
𝐿𝑒𝑎𝑑 = 𝑝 = 0.25 𝑖𝑛
a 𝐷𝑚 = 𝐷𝑜 − 𝐷𝑒𝑝𝑡ℎ = 1.75 − 0.125 = 1.625 𝑖𝑛
r 𝐿𝑒𝑎𝑑 0.25
tan 𝑥 = = = 0.04897
d 𝜋𝐷𝑚 𝜋 1.625
tan 𝑥 1 − 𝑓 tan 𝑥 0.04897 1 − 0.33 0.04897
35 𝑒= =
tan 𝑥 + 𝑓 0.04897 + 0.33
𝑒 = 0.1271 𝑜𝑟 𝟏𝟐. 𝟕𝟏%
REFRESHER 1 MACHINE DESIGN 2/20/2016
 66
M
E
A 20-tooth, 8 pitch, 1 inch wide, 20o
pinion transmits 5 hp at 1,725 rpm to a
B
o
60-tooth gear. Determine the driving
a force in lb.
r
d a. 145 lb b. 155 lb
36 c. 50 lb d. 255 lb

REFRESHER 1 MACHINE DESIGN 2/20/2016

 67
M SOLUTION:
𝑁𝑝
E 20
𝐷𝑝 = = = 2.5 𝑖𝑛
𝑃𝑑 8
B 𝐷𝑝 63,000𝑃
o 𝑇 = 𝐹1 =
a 2 𝑁
r 2 63,000 𝑃 2 63,000 5
d 𝐹1 = =
𝑁 𝐷𝑝 1,725 2.5
36
𝐹1 = 𝟏𝟒𝟔. 𝟎𝟗 𝒍𝒃
REFRESHER 1 MACHINE DESIGN 2/20/2016
 68
M A plate-type clutch has the following
E
properties ro = 15 in, ri = 8 in, engagement
B force of 160 lb (normal force), and turns at
o
3,000 rpm. The friction disc has a coefficient
a
r of friction of 0.3. Determine the power that
d can be transmitted by this system.
37 a. 16.3 hp b. 26.3 hp
c. 36.3 hp d. 46.3 hp
REFRESHER 1 MACHINE DESIGN 2/20/2016
 69
M SOLUTION:
E
𝑟𝑜 + 𝑟𝑖 15 + 8
B 𝑇𝑓 = 𝑓𝑁 = 0.3 160
o
2 2
a 𝑇𝑓 = 552 𝑖𝑛 ∙ 𝑙𝑏
r
𝑇𝑓 𝑁 552 3,000
d 𝑃𝑓 = = = 𝟐𝟔. 𝟑 𝒉𝒑
37
63,000 63,000

REFRESHER 1 MACHINE DESIGN 2/20/2016

 70
M
E
Determine the average pressure in a
plate clutch where the axial force is
B
o
1,300 lb, the inside radius of contact is ri
a = 2.5 in, the outside radius is ro = 5 in.
r
d
Uniform wear is assumed.
38
a. 17.22 psi b. 22.07 psi
c. 28.07 psi d. 35.06 psi
REFRESHER 1 MACHINE DESIGN 2/20/2016
 71
M SOLUTION:
E
𝐹 𝐹
B 𝑝= =
o
𝐴 𝜋 𝑟𝑜 2 − 𝑟𝑖 2
a
1,300
𝑝= = 𝟐𝟐. 𝟎𝟕 𝒑𝒔𝒊
r 𝜋 5 2 − 2.5 2
d

38

REFRESHER 1 MACHINE DESIGN 2/20/2016

 72
M
E
Determine the minimum pressure in a
plate clutch where the axial force is
B
o
1,300 lb, the inside radius of contact is ri
a = 2.5 in, the outside radius is ro = 5 in.
r
d
Uniform wear is assumed.
39
a. 16.55 psi b. 19.55 psi
c. 23.55 psi d. 33.55 psi
REFRESHER 1 MACHINE DESIGN 2/20/2016
 73
M SOLUTION:
E
𝑟 = 𝑟𝑜 = 5 𝑖𝑛 → 𝑓𝑜𝑟 𝑚𝑖𝑛 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒
B 𝐶 𝐹
o 𝑝𝑚𝑖𝑛 = =
a 𝑟 2𝜋 𝑟𝑜 − 𝑟𝑖 𝑟
r 1,300
d 𝑝𝑚𝑖𝑛 = = 𝟏𝟔. 𝟓𝟓 𝒑𝒔𝒊
2𝜋 5 − 2.5 5
39

REFRESHER 1 MACHINE DESIGN 2/20/2016

 74
M
E
Determine the maximum pressure in a
plate clutch where the axial force is
B
o
1,300 lb, the inside radius of contact is ri
a = 2.5 in, the outside radius is ro = 5 in.
r
d
Uniform wear is assumed.
40
a. 23.1 psi b. 33.1 psi
c. 43.1 psi d. 49.1 psi
REFRESHER 1 MACHINE DESIGN 2/20/2016
 75
M SOLUTION:
E
𝑟 = 𝑟𝑖 = 2.5 𝑖𝑛 → 𝑓𝑜𝑟 max 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒
B
o
𝐶 𝐹
𝑝𝑚𝑎𝑥 = =
a 𝑟 2𝜋 𝑟𝑜 − 𝑟𝑖 𝑟
r
d
1,300
𝑝𝑚𝑎𝑥 = = 𝟑𝟑. 𝟏 𝒑𝒔𝒊
40 2𝜋 5 − 2.5 2.5

REFRESHER 1 MACHINE DESIGN 2/20/2016

 76
M
E
If the ultimate shear stress of a steel
plate is 35,000 psi, what force is
B
o
necessary to punch a 1.5 in diameter
a hole in a 1/8 in thick plate?
r
d a. 20,617 lb b. 41,234 lb
41 c. 30,925 lb d. 61,850 lb

REFRESHER 1 MACHINE DESIGN 2/20/2016

 77
M SOLUTION:
E
1
B 𝐹 = 𝜋𝑑𝑡 𝑆𝑢 = 𝜋 1.5 35,000
o 8
a 𝐹 = 𝟐𝟎, 𝟔𝟏𝟔. 𝟕 𝒍𝒃
r
d

41

REFRESHER 1 MACHINE DESIGN 2/20/2016

 78
M
E
What load in Newton must be applied to
a 25 mm round steel bar 2.5 m long
B
o
(E=207 GPa) to stretch the bar 1.3 mm?
a
r
a. 52,840 N b. 60,000 N
d c. 53,048 N d. 42,562 N
42

REFRESHER 1 MACHINE DESIGN 2/20/2016

 79
M SOLUTION:
E 𝜋 2
𝑦𝐴𝐸 𝑦 4 𝐷 𝐸
B 𝐹= =
o 𝐿 𝐿
𝜋
a 1.3 0.025 2 207𝑥109
r 𝐹= 4
d 2,500
42 𝐹 = 𝟓𝟐, 𝟖𝟑𝟕. 𝟔𝟔 𝑵

REFRESHER 1 MACHINE DESIGN 2/20/2016

 80
M A spur pinion rotates at 600 rpm and
E
transmits 25 kW to a mating gear. The pitch
B diameter of the pinion is 100 mm, and the
o
pressure angle is 20o. Determine the
a
r tangential load in Newton.
d a. 7,960 N b. 6,790 N
43 c. 3,980 N d. 3,098 N

REFRESHER 1 MACHINE DESIGN 2/20/2016

 81
M SOLUTION:
E
60𝑃 𝐷
B 𝑇= = 𝐹𝑡
2𝜋𝑁 2
o
60𝑃 60 25,000
a 𝐹𝑡 = =
r 𝜋𝐷𝑁 𝜋 0.100 600
d 𝐹𝑡 = 𝟕, 𝟗𝟓𝟕. 𝟕𝟓 𝑵
43

REFRESHER 1 MACHINE DESIGN 2/20/2016

 82
M A steel shaft 1.4375 inches in diameter
E
transmits 40 hp at 1,400 rpm. Assuming a
B modulus of rigidity of 12 x 106 psi, find the
o
torsional deflection of the shaft in degrees
a
r per foot length.
d a. 0.624 b. 0.246
44 c. 0.426 d. 1.246

REFRESHER 1 MACHINE DESIGN 2/20/2016

 83
M SOLUTION:
E 63,000𝑃 𝜃𝐽𝐺
𝑇= =
𝑁 𝐿
B 𝜃 63,000𝑃 63,000𝑃 180
o = = 𝜋
𝐿 𝐽𝐺𝑁 𝐷4 𝐺𝑁 𝜋
a 32
r 𝜃 32 63,00 180 𝑃
=
d 𝐿 𝜋 2 𝐷4 𝐺𝑁
𝜃 32 63,00 180 40 12 𝒐
44 = 2 4 6
= 𝟎. 𝟐𝟒𝟔 /𝒇𝒕
𝐿 𝜋 1.4375 12𝑥10 1,400

REFRESHER 1 MACHINE DESIGN 2/20/2016

 84
M It is desired to check the design of a 2 in
E
medium steel shaft subjected to a turning
B moment of 40,000 in.lb. Determine the factor
o
of safety used in the design if ultimate stress
a
r is 50,000 psi.
d a. 1.50 b. 2.50 c. 1.96 d. 4.95
45

REFRESHER 1 MACHINE DESIGN 2/20/2016

 85
M SOLUTION:
E 3
𝑆𝑢 𝑆𝑢 𝜋𝐷 𝑆𝑢
𝐹𝑆 = = =
B 𝑆𝑠 16𝑇 16𝑇
o
a
𝜋𝐷3
r 𝜋 2 3 50,000
d 𝐹𝑆 = = 𝟏. 𝟗𝟔
16 40,000
45

REFRESHER 1 MACHINE DESIGN 2/20/2016

 86
M A hydraulic turbine is a water-power plant is
E
rated at 12,000 hp. The steel vertical shaft
B connecting the turbine and generator is 24-in
o
diameter and rotates at 60 rpm. Calculate the
a
r maximum shearing stress developed in the
d shaft at full load.
46 a. 4,640 psi b. 3,240 psi
c. 4,150 psi d. 1,450 psi
REFRESHER 1 MACHINE DESIGN 2/20/2016
 87
M SOLUTION:
E
63,000𝑃 𝜋𝐷 3 𝑆𝑠
B 𝑇= =
𝑁 16
o 16 63,000𝑃
a 𝑆𝑠 =
r
𝜋𝐷 3 𝑁
d
16 63,000 12,000
𝑆𝑠 = = 𝟒, 𝟔𝟒𝟐 𝒑𝒔𝒊
𝜋 24 3 60
46

REFRESHER 1 MACHINE DESIGN 2/20/2016

 88
M
E
What factor of safety is needed for a 2.5
in. diameter shaft with an ultimate
B
o
strength of 65,000 psi to transmit 45,000
a in.lb torque?
r
d a. 4.34 b. 3.34 c. 4.43 d. 3.43
47

REFRESHER 1 MACHINE DESIGN 2/20/2016

 89
M SOLUTION:
E
𝑆𝑢 𝑆𝑢 𝜋𝐷3 𝑆𝑢
B 𝐹𝑆 = = =
o 𝑆𝑠 16𝑇 16𝑇
a 𝜋𝐷3
r 3
d 𝜋 2.5 65,000
𝐹𝑆 = = 𝟒. 𝟒𝟑
47 16 45,000
REFRESHER 1 MACHINE DESIGN 2/20/2016
 90
M
E
What load P which causes a total
deformation of 0.0354 inch of a steel
B
o
rack which has a cross-section area of
a 4.5 sq. inches and a length of 6 ft?
r
d a. 66,375 lb b. 63,675 lb
48 c. 66,735 lb d. 66,357 lb

REFRESHER 1 MACHINE DESIGN 2/20/2016

 91
M SOLUTION:
E
𝐸 = 30,000,000 𝑝𝑠𝑖 → 𝑓𝑜𝑟 𝑠𝑡𝑒𝑒𝑙
B
o
𝑦𝐴𝐸 0.0354 4.5 30,000,000
a
𝐹= =
𝐿 6 12
r
d
𝐹 = 𝟔𝟔, 𝟑𝟕𝟓 𝒍𝒃
48

REFRESHER 1 MACHINE DESIGN 2/20/2016

 92
M A round steel shaft transmits 3730 watts at
E
1800 rpm. The torsional deflection is not to
B exceed 1 degree in a length equal to 20
o
diameters. Find the shaft diameter in mm.
a
r a. 12.03 mm b. 13.28 mm
d
c. 12.28 mm d. 14.28 mm
49

REFRESHER 1 MACHINE DESIGN 2/20/2016

 93
M SOLUTION:
E

B 𝐻𝑃 33 3,730 746
o 𝐷=4 =4 25.4
a 𝑁 1,800
r
d 𝐷 = 𝟏𝟒. 𝟐𝟖 𝒎𝒎
49

REFRESHER 1 MACHINE DESIGN 2/20/2016

 94
M
E
Compute for the pitch angle of a bevel
gear given the pinion’s number of teeth
B
o
of 14 teeth and 42 teeth on the gear.
a
r a. 18.4o b. 28.4o
d c. 33.4o d. 38.4o
50

REFRESHER 1 MACHINE DESIGN 2/20/2016

 95
M SOLUTION:
E
𝑇
−1 𝑝
𝑃𝑖𝑡𝑐ℎ 𝑎𝑛𝑔𝑙𝑒 = 𝑡𝑎𝑛
B 𝑇𝑔
o
a −1
14 𝒐
r 𝑃𝑖𝑡𝑐ℎ 𝑎𝑛𝑔𝑙𝑒 = 𝑡𝑎𝑛 = 𝟏𝟖. 𝟒
d
42
50

REFRESHER 1 MACHINE DESIGN 2/20/2016

 96
M
E
Determine the width of a key whose
strength is equal to the net strength of a
B
o
2.5 in circular shaft. The length of the
a hub is 1 ½ times the shaft diameter.
r
d
a. 5/8 in b. 1/2 in
51
c. 3/8 in d. 1/4 in

REFRESHER 1 MACHINE DESIGN 2/20/2016

 97
M SOLUTION: 16𝑇 𝐹
E
𝑆𝑠𝑠ℎ𝑎𝑓𝑡 = 𝑆𝑠𝑘𝑒𝑦 ; 3
=
𝜋𝐷 𝑤𝐿
B 16𝐹𝐷 𝐹
= 3
o 2𝜋𝐷3 𝑤 𝐷
2
a
𝜋𝐷 𝜋 2.5 𝑖𝑛
r 𝑤= = = 0.654 𝑖𝑛;
d 12 12
𝟓
51 𝑆𝑎𝑦, 𝒘 = 𝒊𝒏
𝟖
REFRESHER 1 MACHINE DESIGN 2/20/2016
 98
M
E
What pressure is required for punching
a hole 3 inches in diameter through 1/4
B
o
inch steel stock?
a a. 60 tons b. 40 tons c. 20 tons d. 37.92
r
d SOLUTION:
52 𝑝 = 𝑑𝑡 80 = 3𝑖𝑛(1/4 𝑖𝑛)(80) = 𝟔𝟎 𝒕𝒐𝒏𝒔

REFRESHER 1 MACHINE DESIGN 2/20/2016

 99
M
E
The tooth thickness of a gear is 0.5 in
and its circular pitch is 1.0 in. Calculate
B
o
the dedendum of the gear.
a a. 0.3183 b. 1.250 c. 0.3979 d. 0.1114
r SOLUTION: 1.25 1.25𝑃𝑐
d 𝐷𝑒𝑑𝑒𝑛𝑑𝑢𝑚, 𝑑 = =
𝑃𝑑 𝜋
53 1.25 1 𝑖𝑛
𝑑= = 𝟎. 𝟑𝟗𝟕𝟗 𝒊𝒏
𝜋
REFRESHER 1 MACHINE DESIGN 2/20/2016
 100
M A horizontal beam 20 ft long is subjected to
E
a load 1000 lb located at its center. The
B dimension of the beam is 3 x 6 inches,
o
respectively and its unit weight is 50 lb/ft.
a
r Determine the radius of gyration of the
d beam.
54 a. 1 in b. 2 in c. 1.732 in d. 3.512 in

REFRESHER 1 MACHINE DESIGN 2/20/2016

 101
M SOLUTION:
E 3 3
𝑏ℎ 3 6
B 𝐼= = = 54 𝑖𝑛4
o
12 12
a
r 𝐼 54
d 𝐾= = = 𝟏. 𝟕𝟑𝟐 𝒊𝒏
𝐴 3 6
54

REFRESHER 1 MACHINE DESIGN 2/20/2016

 102
M
E
Determine a standard belt length of the
input and output shafts need to be
B
o
about 40 in apart. The input sheave
a diameter is 10 in and output sheave
r
d
diameter of 24 in.
a. 134 mm b. 3,419 mm
55
c. 250 mm d. 2,479 mm
REFRESHER 1 MACHINE DESIGN 2/20/2016
 103
M SOLUTION:
E
𝐷2 − 𝐷1 2
B
𝐿 = 2𝐶 + 1.57 𝐷1 + 𝐷2 +
4𝐶
o 2
24 − 10
a 𝐿 = 2 40 + 1.57 10 + 24 +
r 4 40
d 𝐿 = 134.6 𝑖𝑛 = 𝟑, 𝟒𝟏𝟖. 𝟗 𝒎𝒎
55

REFRESHER 1 MACHINE DESIGN 2/20/2016

 104
M A keyed sprocket delivers a torque of 778.8 N.m
E
thru the shaft of 54 mm OD. The key thickness
B is 1.5875 cm and the width is 1.11 cm. Compute
o the length of the same key. The permissible
a
stress value is 60 MPa for shear and 90 MPa for
r
d tension.
a. 39.12 cm b. 4.82 cm
56
c. 52.22 cm d. 4.32 cm
REFRESHER 1 MACHINE DESIGN 2/20/2016
 105
M SOLUTION:
E 𝐹 2𝑇
𝑆𝑠 = =
B 𝑤𝐿 𝐷𝑤𝐿
o 𝑇𝐷
a
𝐿=
2𝑤𝑆𝑠
r
d
2 778.8𝑁 ∙ 𝑚
𝐿=
56
0.054𝑚 0.0111𝑚 60𝑥106 𝑁/𝑚2
𝐿 = 0.0433 𝑚 = 𝟒. 𝟑𝟑 𝒄𝒎
REFRESHER 1 MACHINE DESIGN 2/20/2016
 106
M A rectangular key was used in a pulley
E
connected to a lineshaft with a power of 125 kW
B at a speed of 900 rpm. If the shearing stress of
o the shaft is 40 N/mm2 and the key to be 22
a N/mm2. Determine the length of the rectangular
r
key if the width is one fourth that of the shaft
d
diameter.
57 a. 171.8 mm b. 175.8 mm
c. 187.5 mm d. 157.8 mm
REFRESHER 1 MACHINE DESIGN 2/20/2016
 107
M SOLUTION:
E 60𝑃 30 125
𝑇𝑠ℎ𝑎𝑓𝑡 = = = 1.326 𝑘𝑁 ∙ 𝑚
2𝜋𝑁 𝜋 900
B 3 16𝑇 3 16 1.326 𝑘𝑁 ∙ 𝑚
𝐷= = = 0.05527 𝑚
o 𝜋𝑆𝑠 𝜋 40,000 𝑘𝑁/𝑚 2

a 𝜋𝐷3 𝑆𝑠𝑠 𝐷𝑤𝐿𝑆𝑠𝑘

𝑇𝑠ℎ𝑎𝑓𝑡 = 𝑇𝑘𝑒𝑦 ; =
r 16 2
2 2
𝜋𝐷 𝑆𝑠𝑠 𝜋𝐷 𝑆𝑠𝑠 𝜋𝐷𝑆𝑠𝑠
d 𝐿=
8𝑤𝑆𝑠𝑘
=
𝐷
=
2𝑆𝑠𝑘
8 4 𝑆𝑠𝑘
57 𝜋 55.27𝑚𝑚 40𝑀𝑃𝑎
𝐿= = 𝟏𝟓𝟕. 𝟖 𝒎𝒎
2 22 𝑀𝑃𝑎
REFRESHER 1 MACHINE DESIGN 2/20/2016
 108
M
E
A punching machine flywheel
accelerates from rest with α=10 rad/s^2.
B
o
In 20 sec, how many revolutions are
a achieved?
r
d
a. 381.3 rev b. 318.3 rev
58
c. 338.1 rev d. 383.1 rev

REFRESHER 1 MACHINE DESIGN 2/20/2016

 109
M SOLUTION:
E
1 2
B 𝜃 = 𝜔1 𝑡 + 𝛼𝑡
o
2
a
1 2
𝜃 = 0 + 10 20
r 2
d
𝜃 = 2,000 𝑟𝑎𝑑 = 𝟑𝟏𝟖. 𝟑 𝒓𝒆𝒗
58

REFRESHER 1 MACHINE DESIGN 2/20/2016

 110
M
E
A cylindrical tank has an inside diameter
of 6 m and is subjected to an internal
B
o
pressure of 120 kPa. Determine the wall
a thickness of the tank if the allowable
r
d
tangential stress is 40 MPa.
59
a. 25.4 mm b. 12.7 mm
c. 19 mm d. 9 mm
REFRESHER 1 MACHINE DESIGN 2/20/2016
 111
M SOLUTION:
E
𝑝𝐷 120 6
B 𝑡= =
o 2𝑆𝑡 2 40,000
a
r 𝑡 = 0.009 𝑚 = 𝟗 𝒎𝒎
d

59

REFRESHER 1 MACHINE DESIGN 2/20/2016

 112
M
E
What should be the diameter of pulley in
inches with a belt speed of 4,500 fpm
B
o
and the motor running at 1,760 rpm?
a
r
a. 9.76 in b. 10 in
d c. 7.76 in d. 8.76 in
60

REFRESHER 1 MACHINE DESIGN 2/20/2016

 113
M SOLUTION:
E
𝑓𝑡 12 𝑖𝑛
B 𝑉 4,500 𝑚𝑖𝑛 1 𝑓𝑡
o 𝐷= =
a 𝜋𝑁 𝜋 1,760 𝑟𝑝𝑚
r
d 𝐷 = 𝟗. 𝟕𝟔 𝒊𝒏
60

REFRESHER 1 MACHINE DESIGN 2/20/2016

 114
M
E
The section modulus of a rectangle of
B base “b” and height “h” about its base
o
a is:
r a. bh2/6 b. bh2/12
d
c. bh3/12 d. bh3/3
61

REFRESHER 1 MACHINE DESIGN 2/20/2016

 115
M
E
A material that should be avoided in
B constructing wood pattern:
o
a a. sap wood
r b. heart wood
d
c. kiln dried wood
62
d. core portion of wood
REFRESHER 1 MACHINE DESIGN 2/20/2016
 116
M
E
The arbitrary modification by removing
a small portion of a tooth material at the
B
o
tip of the gear tooth is called:
a a. tip removal
r b. tip relief
d
c. tip undercut
63
d. pressure angle cut
REFRESHER 1 MACHINE DESIGN 2/20/2016
 117
M
E
The gradual chemical reaction by other
substance such that metal is converted
B
o
to an oxide or other compounds.
a a. corrosion
r b. rusting
d
c. cheaping
64
d. weathering
REFRESHER 1 MACHINE DESIGN 2/20/2016
 118
M
E
Copper and most of its alloys can be
hardened by
B
o
a. patenting
a b. case hardening
r
d
c. cold working
65
d. soaking

REFRESHER 1 MACHINE DESIGN 2/20/2016

 119
M
E
The reciprocal of diametral pitch
equivalent to the ratio of the pitch
B
o
diameter to the number of teeth:
a a. lead b. module
r
d c. clearance d. involute
66

REFRESHER 1 MACHINE DESIGN 2/20/2016

 120
M
E Which of the following is not a
structural steel class?
B
o a. low carbon steel
a
b. medium carbon steel
r
d c. stainless steel
67 d. tool and die steel

REFRESHER 1 MACHINE DESIGN 2/20/2016

 121
M
E A block-and-pulley system with one
fixed roped end is
B
o a. a dependent system
a
b. an independent system
r
d c. a popular system
68 d. a plane system

REFRESHER 1 MACHINE DESIGN 2/20/2016

 122
M
E
Another term for moment is
B
o a. torque
a
b. latent
r
d c. resultant
69 d. opposite

REFRESHER 1 MACHINE DESIGN 2/20/2016

 123
M
E It is a study of the geometry of motion
without consideration of the causes of
B
o motion.
a a. Kinematics
r
d
b. Kinetics
70
c. Physics
d. Translation
REFRESHER 1 MACHINE DESIGN 2/20/2016
 124
M
E Improves the ratio of endurance
strength to ultimate strength of medium-
B
o carbon steels:
a a. copper
r
d
b. vanadium
71
c. tantalum
d. all of these
REFRESHER 1 MACHINE DESIGN 2/20/2016
 125
M
E Increases hardenability of alloy steels:
B
a. manganese
o b. molybdenum
a
r
c. phosphorous
d d. all of these
72

REFRESHER 1 MACHINE DESIGN 2/20/2016

 126
M
E Device used to guard surfaces against
marring:
B
o a. locker
a b. washer
r
d c. bearing
73 d. oil seal

REFRESHER 1 MACHINE DESIGN 2/20/2016

 127
M
E Which of the following steel contains
chromium?
B
o a. SAE 2340
a b. SAE 1230
r
d c. SAE 4230
74 d. SAE 5240

REFRESHER 1 MACHINE DESIGN 2/20/2016

 128
M
E The ratio of the pitch diameter in inches
to the number of teeth.
B
o a. Pitch circle
a b. English module
r
d c. Module
75 d. Pitch diameter

REFRESHER 1 MACHINE DESIGN 2/20/2016

 129
M
E Poisson’s ratio is the ratio of:
B a. lateral stress to longitudinal stress
o b. shear stress to shear strain
a
r c. compressive stress to tensile stress
d d. lateral strain to longitudinal strain
76

REFRESHER 1 MACHINE DESIGN 2/20/2016

 130
M A machine tool in which metal is removed by
E
means of a revolving cutter with many teeth,
B each tooth having a cutting edge which
o removes its share of the stock.
a
r
a. Milling Machine
d b. Lathe machine
77 c. Grinding Machine
d. Bench Machine
REFRESHER 1 MACHINE DESIGN 2/20/2016
 131
M
E The quantity L/k is known as
B a. stiffness ratio
o b. roughness ratio
a
r c. slenderness ratio
d d. poisson’s ratio
78

REFRESHER 1 MACHINE DESIGN 2/20/2016

 132
M
E The theoretical maximum load that an
initially straight column can support
B
o without buckling.
a a. Mcloid load
r
d b. Evan’s load
79 c. Boyle’s load
d. Euler load
REFRESHER 1 MACHINE DESIGN 2/20/2016
 133
M
E The difference between the inner and
outer dimensions.
B
o a. circular clearance
a
r
b. diametral interference
d c. interference
80 d. metric allowance

REFRESHER 1 MACHINE DESIGN 2/20/2016

 134
M
E Assumed to be perfectly elastic within
its working range.
B
o a. springs
a
r
b. beam
d c. catenary
81 d. bearing

REFRESHER 1 MACHINE DESIGN 2/20/2016

 135
M
E The critical slenderness ratios range
from
B
o a. 8 to 10
a
r
b. 80 to 120
d c. 20 to 80
82 d. 200

REFRESHER 1 MACHINE DESIGN 2/20/2016

 136
M
E A real force on the body toward the
center of rotation.
B
o a. centrifugal force
a
r
b. concentric force
d c. acceleration force
83 d. centripetal force

REFRESHER 1 MACHINE DESIGN 2/20/2016

 137
M
E The subject that encompasses the
procurement and production of metals.
B
o a. Engineering Materials
a
r
b. Manufacturing
d c. Metallurgy
84 d. Material Testing

REFRESHER 1 MACHINE DESIGN 2/20/2016

 138
M
E For ductile materials, the material
strength used is
B
o a. yield strength
a
r
b. ultimate strength
d c. flexural strength
85 d. fracture strength

REFRESHER 1 MACHINE DESIGN 2/20/2016

 139
M
E The resistance the object offers to
attempt to accelerate it in a linear
B
o direction.
a a. friction force
r
d
b. reaction force
86
c. inertia force
d. normal force
REFRESHER 1 MACHINE DESIGN 2/20/2016
 140
M
E The rise in the outer edge of the
roadway
B
o a. rise in elevation
a
b. super elevation
r
d c. banking angle
87 d. banked

REFRESHER 1 MACHINE DESIGN 2/20/2016

 141
M
E One of the methods of determining the
buckling load for an intermediate
B
o column is
a a. secant formula
r
d
b. sine rule
88
c. right hand rule
d. caliper rule
REFRESHER 1 MACHINE DESIGN 2/20/2016
 142
M
E The capacity of metal to withstand load
without breaking is
B
o a. strength
a
b. elasticity
r
d c. stress
89 d. strain

REFRESHER 1 MACHINE DESIGN 2/20/2016

 143
M
E The phenomenon of continuous
stretching under load even if the stress
B
o is less than the yield point.
a a. elasticity
r
d
b. plasticity
90
c. ductility
d. creep
REFRESHER 1 MACHINE DESIGN 2/20/2016
 144
M
E The narrow surface followed along the
groove that gives the size of the drill
B
o and keeps it straight/aligned.
a a. web
r
d
b. tang
91
c. margin
d. shank
REFRESHER 1 MACHINE DESIGN 2/20/2016
 145
M
E Steel is the generic term of variety of:
B
a. AISI metal
o b. iron-carbon alloy
a
r
c. big iron
d d. SAE metal
92

REFRESHER 1 MACHINE DESIGN 2/20/2016

 146
M
E This refers to the phenomena of
continuous stretch load even if the
B
o stress is less than the material yield.
a a. elasticity
r
d
b. ductility
93
c. creep
d. plasticity
REFRESHER 1 MACHINE DESIGN 2/20/2016
 147
M
E Pipe color code for water.
B
a. blue
o b. natural
a c. green
r
d d. white
94

REFRESHER 1 MACHINE DESIGN 2/20/2016

 148
M
E The three main parts of a screw driver
are: handle, blade and ______________.
B
o a. snap
a b. head
r
d c. shank
95 d. grip

REFRESHER 1 MACHINE DESIGN 2/20/2016

 149
M
E SAE 1215 belongs to the steel family.
a. carbon
B
o b. nickel
a c. manganese
r
d d. chrome
96

REFRESHER 1 MACHINE DESIGN 2/20/2016

 150
M
E Cutting lubricants used in drilling,
reaming and tapping of cast iron parts.
B
o a. turpentine
a
b. soda water
r
d c. soluble oil
97 d. dry

REFRESHER 1 MACHINE DESIGN 2/20/2016

 151
M
E Anvil, hammer, burners are useful in
shop operation.
B
o a. pattern
a
b. machine
r
d c. foundry
98 d. forge

REFRESHER 1 MACHINE DESIGN 2/20/2016

 152
M
E A machine member which is used to
connect shafts and to disconnect them
B
o at will:
a a. coupling
r
d
b. clutch
99
c. collar
d. universal joint
REFRESHER 1 MACHINE DESIGN 2/20/2016
 153
M
E Bearing surface that completely
surrounds the journal is also called
B
o ______________.
a a. offset bearing
r
d
b. full bearing
100
c. centrally leaded bearin
d. babbit bearing
REFRESHER 1 MACHINE DESIGN 2/20/2016
An aim in life is the only
fortune worth finding.
And so, strike while the
iron is hot.