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1.kaizen Cross Over GCP

This document summarizes a kaizen, or continuous improvement project, implemented at a blast furnace mechanical department. The kaizen addressed safety issues with narrow spaces and risky movement of people on the GCP lower dust platform. A cross over platform with staircase was installed, improving material flow and allowing for safer movement. Benefits included avoiding potential injury and loss from emergencies. The kaizen was implemented on April 16, 2019 and addressed a safety issue categorized as an 'A type' improvement project.

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PRANAV KUMAR GAUTAM
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233 views1 page

1.kaizen Cross Over GCP

This document summarizes a kaizen, or continuous improvement project, implemented at a blast furnace mechanical department. The kaizen addressed safety issues with narrow spaces and risky movement of people on the GCP lower dust platform. A cross over platform with staircase was installed, improving material flow and allowing for safer movement. Benefits included avoiding potential injury and loss from emergencies. The kaizen was implemented on April 16, 2019 and addressed a safety issue categorized as an 'A type' improvement project.

Uploaded by

PRANAV KUMAR GAUTAM
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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Monnet Ispat & Energy Limited (Joint venture AION & JSW)

Kaizen A3 Template Doc No- ?????


Department Kaizen No Date
BLAST FURNACE MECHANICAL BF/ GCP /April 2019/………………… 16.04.2019

Kaizen Theme: Cross over platform with staircase in GCP Platform Kaizen Idea: Movement in narrow passage
Category (Do tick on only one which is highly impacted area): Productivity, Quality, Cost, Delivery, Safety, Morale, Environment
Source of Kaizen:- PM, 5S, JH, QCC, Others (Specify) Parameter Improved UOM Baseline Actual
Material flow from chute
became smooth
Before (Situation) Root Cause Analysis Countermeasure Implemented After (Situation)

1. There was very narrow space for 1. Cross over platform with
crossing the Drag chain conveyor in staircase fixing done for easy
GCP Lower dust platform movement
2. Risky in movement of people

Kaizen Benefits: Implemented By: (Maximum Two Persons)


Intangible gains: - Tangible gains: - Sr. No. Name Emp. No Grade Organization
1. Safety of Human 1. Avoidance of Manpower injury loss during 1. Mr. B Lakshmana Naidu 4138 L-06 JSW
emergency
2.
Horizontal Deployment Opportunities (Replication):-

Standardization: New SOP/SMP made Existing SOP/SMP revised Drawing change


Specify SOP/Drawing No: Signatory Name Emp. ID Signature

Date of Kaizen Implementation Kaizen Category Kaizen Expert Mr. MANOJ GHORUI 4109
16.04.19 A Type B CAT Champion

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