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Quickmast 110

Quickmast 110 is a two-component polyurethane injection resin used to seal cracks in concrete and masonry. It reacts rapidly with water to form a closed-cell foam barrier. Holes are drilled around cracks and mechanical packers inserted before Quickmast 110 is injected using a pump. The resin reacts with moisture in cracks to expand and seal them. Quickmast 120 is also injected for a permanent, flexible seal with elastomeric properties.

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97 views

Quickmast 110

Quickmast 110 is a two-component polyurethane injection resin used to seal cracks in concrete and masonry. It reacts rapidly with water to form a closed-cell foam barrier. Holes are drilled around cracks and mechanical packers inserted before Quickmast 110 is injected using a pump. The resin reacts with moisture in cracks to expand and seal them. Quickmast 120 is also injected for a permanent, flexible seal with elastomeric properties.

Uploaded by

osama moh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Quickmast 110

Polyurethane resin based injec on system

Description
Technical Properties:
Quickmast 110 is a two-component; low viscosity
Reac on me with
moisture reac ve polyurethane system which when Between 5 – 30 sec @ 25 C
water:
reacts with water and expands to form a closed-cell
foam barrier. Quickmast 110 is used in conjunc on with Mixed density : 1.120 ± 0.05 g/cm³ @ 25 C
Quickmast 120 for permanent and effec ve sealing of live
cracks. Viscosity: 60 - 120 mPa.s @ 25 C
Pot life in absence of 3 – 4 hr @ 25 C
Applications water: 2 – 3 hr @ 40 C

For injec on of wet cracks in all types of structural


Substrate Preparation
concrete elements, masonry, and brickwork.
The surface of the cracks should be cleaned from dust, oil,
Advantages plaster, grease, curing compound and corrosion deposits.
All cracks to be repaired should be cleaned with
 Excellent bond strength to concrete, brickwork, and compressed air. This should be carried out a er drilling
masonry. of injec on holes.
 Low viscosity polyurethane system, formulated to
allow cracks penetra on. Injection Holes Drilling & Fixing
 Rapid reac on with water; will stop water leakage
problems. Holes are drilled to install mechanical packers. Always
 Outstanding resistance to hydrosta c pressure. try to allocate steel re-bars and conduit before drilling.
 Used with Quickmast 120 to form a permanently Using a high-quality rotary hammer drill, and depending
elas c seal. on packer diameter used, a suitable drill pit used, usually
 Exhibit good chemical resistance. 13 mm or 16 mm diameter mechanical packers are used.
 Non-toxic, suitable for use in contact with potable
water. The angle which drilling should be is 45⁰C or less to the
surface and toward the crack. Depth of the drill holes
Standards intersec ng the crack should be somewhat close to the
middle of the structure, if possible.
Quickmast 110 is suitable for use in contact with potable
water when tested in accordance with BS 6920. Holes greater than 45 cm are not required even if the
concrete being repaired is more than 90 cm thick. Holes
Method of Use should always be staggered from one side of the cracks
to the other.
Depending on crack width, depth, loca on, and thickness,
many injec on techniques requiring different injec on Spacing: distance between drilled holes usually varies
tools and equipment may be used. from approximately 15 – 50 cm according to width of
the cracks (30 cm is commonly used). Yet the wider the
The injec on method given in this Technical Data Sheet is cracks, the further apart are drill holes.
based on the most common situa on. For more details,
consult DCP Technical Department for assessments and Note:
advice. If concrete thickness 15 cm or less, do not a empt angle
drilling. Also to minimize concrete damages, packers will
be set into the face of the crack.
Quickmast 110
Fixing of Injection Mechanical Packers Cleaning
(Nipples)
 Resins must be cleaned up immediately before it sets.
Packers shall be placed into drilled holes so that top of  Packers must be removed within 24 - 48 hours
the rubber sleeve is below the concrete surface. Tight the and patched with appropriate epoxy mortar using
packer with a wrench as much as you can. Quickmast 341C.
 Electrical grinder can be used to remove excess cured
Injection resin that flowed out the cracks.

Mix Quickmast 110, resin and accelerator using Packaging


mechanical slow speed drill. Load the mixed resin and
charge the pump, hose and gun. Quickmast 110 is available in 1 and 5 litre packs.

When injec ng into a defined crack, the crack surfaces Storage


between two mechanical packers exhibits immediate
free flow of resin while working the first packer, pause for Quickmast 110 has a shelf life of 6 months from date of
few minutes, in most cases the foam of Quickmast 110 manufacture if stored at temperatures between 10oC and
will react fast enough with water and expand rapidly to 30oC in dry condi ons and original sealed containers.
close these cracks, and the cured Quickmast 110 will heal
the crack and provide surface seal to contain the material If these condi ons are exceeded, contact DCP Technical
to flow. A er 2 - 3 minutes , start pumping again. Department for advise.

If the crack between the packers did not heal , then apply Cautions
“Setplug” a fast cure water plug . Begin injec on at point
of highest resistance to ensure good penetra on and Health and Safety
minimal loss of materials.
Consult the appropriate Material Safety Data Sheet prior
The injec on is usually started at the lowest point on to using Quickmast 110.
ver cal crack and the narrowest area on a horizontal
surface. Fire

Injec on process will con nue un l the mixed resins Quickmast 110 is nonflammable.
(Quickmast 110) travelled to next packer. Disconnect and
move to next packer. More from Don Construction Products
A er comple ng two packers, return to the first packer
A wide range of construc on chemical products are
and inject again. Con nue with this fashion un l the
manufactured by DCP which include:
crack is filled.
 Concrete admixtures.
Immediately and a er water flow stoppage, inject the
 Surface treatments
crack/ honeycombing with a mixed (part A & B) resin
 Grouts and anchors.
using Quickmast 120 to permanently seal the crack/
 Concrete repair.
honeycombing.
 Flooring systems.
 Protec ve coa ngs.
Quickmast 120 is a flexible resin with unique physical
 Sealants.
proper es such as:
 Waterproofing.
 Adhesives.
 60 - 80 % elas c proper es and
 Tile adhesives and grouts.
 2 MPa tensile strength.
 Building products.
 Structural strengthening.
04-0020-A-2020

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