LG Eay62609701 Pspi-L103a
LG Eay62609701 Pspi-L103a
APPROVAL REMARK
APPENDIX
0.1 15.SEP.2011
(30)-4022
DOCUMENT No : 11(개A)EP-070
(30)-4022
DOCUMENT No : 11(개A)EP-070
INDEX
Ⅰ. INTRODUCTION
Ⅱ. SPECIFICATION
Ⅲ. SCHEMATIC
Ⅳ. PART LIST
Ⅴ. PCB LAYOUT
Ⅵ. SAFETY PARTS
Ⅶ. SILICON BONDING
Ⅷ. HEATSINK LAYOUT
Ⅸ. PACKING
Appendix
Ⅰ. Process Flow
Ⅱ. SCHMETIC
“ SCHMETIC 별첨”
Ⅲ. Magnetic Part
Ⅳ. Non-use certificate
“ Non-use certificate 별첨 ”
(30)-4022
DOCUMENT No : 11(개A)EP-070
Ⅰ. INTRODUCTION
1. Scope
Ⅱ. SPECIFICATION
1. Input Requirement
Nominal Input Voltage AC100V to AC240V
Input Voltage Variation AC90V to AC264V
Max 3.7A at 100Vac
Input Current
Max 1.7A at 240Vac, Norminal Load, 50/60Hz
Nominal Frequency 50 / 60 Hz
Frequency Variation Range 47Hz to 63Hz
Phase Single
50A zero-pk max
Inrush Current at cold start and any specified line, load, and temperature
conditions.
Efficiency More than 85% at the 230Vac Rated load
0.5mA max. (AC264 / 60Hz)
Leakage Current
at Nominal Load
Impulse Noise Surge ±2kV / 50ns to 1000ns / 0˚ to 360 ˚
100% 1cycle
60% 5cycle
Dip Test (AC100 ~ 240V, Normal load Ta=25℃)
Judgment
Related Regulation : IEC 61000-4-11, EN61000-4-11
4kV (Common Mode) : 2 time each polarity
Surge Immunity
4kV (Normal Mode) : 2 time each polarity
Electrostatic Discharge 8kV
(30)-4022
DOCUMENT No : 11(개A)EP-070
Vs 200V ~
1.0A 0.1 ~ 1.4A ±1% 500
(205V) 206V
PDP Va
Module - 1.0A 0.01 ~ 2.0A ±1.5% 300
(55V)
M5V
- 1.5A 0.5 ~ 2.5A ±5% 100
(5.2V)
17V - 1.5A 0 ~ 3.0A ±5% 500
5.2V - 1.5A 0.1 ~ 3.0A ±5% 200
VSC
3.5V 0.07 ~ 0.2A
Board
(Before 0.1A ±4% 100
(Signal 9mA
STBY RL_ON) STBY
Interface) Below 0.3W Condition
5.2V
1.0A 0.1 ~ 2.0A ±5% 200
(After RL_ON)
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DOCUMENT No : 11(개A)EP-070
3. Environment Requirement
5. Insulation Resistance
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DOCUMENT No : 11(개A)EP-070
6. Burn – in(1h)
AC 110V Input Voltage, Nominal Load, ambient temperature 45℃ ± 5
- MP 1'st : 24 Hr
MP ~ 2.0 K : 12 Hr
2.0 ~ 5.0 K : 8 Hr
After 5.0 K : 1 Hr ( According to below condition. *note1)
※when operating 1Hr Aging, The condition of ELT(양산보증시험) Aging is same
as note2 and be tested following note2.
Also result should be written on the forwarding report (출하성적서).
※ 1 Hours Standard (*note1)
Start 30min 1h
AC AC
Off Off
/On /On
/Off
양산 품(20hr) 2,001 ~
10 15 25
시간 4M변경 품(44hr) 3,000
MP 1st 품(68hr) 20 Hrs 44 Hrs 68 Hrs
3,001 ~
15 20 30
4,000
Load 승인원 기준 Max 80% load 기준
4,001 ~
15 20 30
5,000
시험 종료 시 2회 이상(AC 전원)
On/Off Test 5,001 ~
On/Off Test 실시 On/Off Time : 각 10s 20 30 35
6,000
(30)-4022
DOCUMENT No : 11(개A)EP-070
7. Interface
Signal
Signal Description Active Level
Direction
High : more
5.2V, 17V HIGH : 5.2V, 17V ON than 2V
RL_ON Input
ON/OFF LOW : 5.2V, 17V OFF Low : Less
than 0.7V
High : more
M_ON M5V / Vs Va HIGH : M5V / Vs,Va ON than 3V
Input
(Module_ON) ON / OFF LOW : M5V / Vs,Va OFF Low : Less
than 0.7V
High : more
Monitor for HIGH : Active than 4V
AC_DET Output
AC input voltage LOW : Inactive Low : Less
than 0.7V
8. Product Safety
9. Construction
Weight Less than 670g / PSU
Unit Size 196(W) x 245(D) x 27(H)(with PCB)
1.6mm ~ 3.0 mm under
Lead Length IC102,IC103,IC352,IC902,IC903 are 4.8mm under
D351,Q356 are 5.5mm under
27mm (with PCB)
TH101,C907,C351 and C502 are Max. 27mm
Height height (without PCB)
RL103 are Max. 27mm+5mm height (without PCB)
T901 are Max. 29mm height (without PCB)
(30)-4022
DOCUMENT No : 11(개A)EP-070
C907
C502
T901
C351
TH101 RL103
(30)-4022
DOCUMENT No : 11(개A)EP-070
측정포 부하조건
구분
인트 5.2Vst 5.2Vsc M5V 17V Va Vs
(30)-4022
DOCUMENT No : 11(개A)EP-070
7~15 mm
7~15mm
7654321
P811
P813
18
SK101
2 1
2
(30)-4022
DOCUMENT No : 11(개A)EP-070
AC-OFF DC-OFF
AC IN
AC_DET
3.5V
5V
STBY5.2V
RL_ON
M_ON
90%
Max. 150ms
5.2V,17V
90%
Max. 150ms
10%
M5V
Ton
Min. 200ms Toff
Max.300ms
90% 90% Min.2000ms
10%
Va
Min 50ms / Max 200ms
90%
Vs 10%
Min 50ms / Max 200ms
※ * RL_ON, M_ON signal is come from VSC B’d, So, Sequence spec related RL_ON,
M_ON is just guide spec for PDP Buyer. Measured data can’t be judged OK or NG.
Va, Vs 전압이 10% 이하 일 경우에만 상기의 Ton , TVaR , TVsR 에 meet 할 수 있다.
Toff 시간은 AC 전원으로 (플러그 해제) off 한 경우는 제외된다,
※ M_ON은 RL_ON 이후 Max50ms이전에 입력 되었을 경우로 한다
(30)-4022
DOCUMENT No : 11(개A)EP-070
AC INPUT(90~264V)
AOD484
STBY
25V 1UF
EMI Filter
L/F * 3EA AOD484
10V 470UF 5.1V
STBY
Trans
EER2828 AOD484
M5V
Relay MBRB2060CT 16V 100UF
250Vac 10A Control IC
10V 3300UF
STR-
W6052S MBRD10200CT
AP9575GS 17V
50V 220UF*2
Rectifier
(600V 15A) 25V 220UF
PFC
EER2820 * 2
TK12A60U * 2
Control IC MURF1060CT F/B SDURF1040CTR
SDURF1040CT VS
R2A20112 450V 120uF * 2 Multi1차 250V 150UF
Vs/Va Trans
(LLC Resonant)
EER3944
Control IC
TK12A60D * 2
NCP1397B TK13A25D
MBRF10200CT VA
80V 330UF
100V 33UF
(30)-4022
DOCUMENT No : 11(개A)EP-070
2 Low temperature The switching regulator is left at the operating guarantee minimum
operation temperature for 2 hours without applying electricity.
After that power shall be turned on, and then the electrical
characteristics shall be satisfied.
3 Low temperature The switching regulator is left at minimum storage temperature for
Storage test 96 hours or more.
Then the switching regulator is left at a room temperature and
Leave at low humidity for 1hour or more, after that electrical characteristics shall
temperature be satisfied.
4 Heat cycle storage The switching regulator is 10 consecutive temperature cycle that
test shown below is performed and then leave them at room temperature
and humidity for 1 hour or more.
After that, electrical characteristics shall be satisfied.
Time Temperature
30 minutes 25℃
30 minutes 25 ℃ → -20 ℃
60 minutes Minimum storage temperature(-20 ℃)
30 minutes -20 ℃ → 25 ℃
30 minutes 25 ℃
30 minutes 25 ℃ → 70 ℃
60 minutes Maximum storage temperature (70 ℃)
30 minutes 70 ℃ → 25 ℃
(30)-4022
DOCUMENT No : 11(개A)EP-070
On the oak more than 10mm thickness with the flat face, raise the
one side for 50mm, and it carries out each side free fall for three
sides.
There shall be no damage to appearance and construction.
(30)-4022
DOCUMENT No : 11(개A)EP-070
PSU
PSUNOISE
NOISEMEASURE
MEASUREPOINT
POINT
PSU
★ ★ ★
at a distance of 60 4189 mic
cm to noise source
anechoic room 內
PSU
PSUNOISE
NOISESPEC.
SPEC.
V0.06A-2478
F4216D
YYWW
※ Version : V0.06A
Checksum : 2478
(30)-4022
DOCUMENT No : 11(개A)EP-070
34mm min
2~3mm
2~3mm
8 mm 5mm min
LB81E626097010001(0.1)
A~D : Gwangju
Manufacturing Line E~N or 0~9 : Yantai(china)
Approval sheet
(0.1)
Version
Barcode type : 93 code
Barcode length : 17 digit
Label size : 8 X 36 mm (minimize)
(30)-4022
DOCUMENT No : 11(개A)EP-070
Ⅲ. SCHEMATIC
※ APPENDIX 참고
DOCUMENT No : 11(개A)EP-070
※ APPENDIX 참고
DOCUMENT No : 11(개A)EP-070
※ APPENDIX 참고
D601
30PDA60-FA7
2SD2114KW
C Q706
R746
B 4.7K
RL2
1/8W
C724 5%
R742
4.7K
1/8W
E 0.1uF
5%
D702
D602
1N4148W
5V_MI MURF1060CT
C731 A1
0.47uF RL103
DG5D1-0-2 C
50V
A2
3
PFC
1
1
EE2820
EE2820
L601
L602
10
10
6
8
T10A H -250V LF101 TH101
50uH Q603 Q601
15-ohm TK12A60U TK12A60U
D D
F101
R101
620K
1/4W
G G
2
3
CY104
1%
P101
P102
INR14D621K-AMOTECH
1
CY103 330pF AC1 D101 S S
1N4148W
1000pF D15XB60-7000
D604
R606 1N4148W
D603
250V 2
LF102
CX106
R102
620K
1/4W
C617 C618
R603
R608
VA101
12mH
A C
1/8W
1/8W
68K
68K
0.47uF 120uF 120uF
1%
2 4 1
5%
5%
275V 450V 450V
R615
3
R610
1/8W
R605
1/8W
R604
1.2M
1/2W
6.8
6.8
1/8W
1/8W
200
200
1%
R108
620K
1/4W
5%
5%
1
5%
5%
AC2
1%
CY102 CY105
1000pF 330pF
250V LF104 C601
1
50uH 1uF
YAW396-02M
R616
1.2M
1/2W
500V
1%
SK101
0.035
0.035
R607
R613
5W
5%
5W
5%
R617
1/8W
68K
1%
R624
1/8W
33K
R601
1/8W
1%
33K
R623
1/8W
R622
1/8W
IC601
1%
R618
1/8W
220
220
51K
1%
1%
R2A20112ASP
1%
ZCD-M VCC VCC
1 16
1N4007
D103
VREF GD-S
1KV
4 13
SGND OCP-M
5 12
R632
3M RAMP OCP-S
1/8W 6 11
VCC2
5%
R107 R106 R105 R104 R103
150K 150K 150K 240K 240K RT SS
7 10
R125
1/8W
5%
10K
1/8W
PC-17K1C COMP FB
51K
8 9
1%
5V_MI 4 1 0.15uF
KIA431BM
K
IC101
C108
R C606
R620
1/8W
0.01uF R627 C619
15K
C624 C608
R124
1.8K
1/8W
5%
0.47uF
1%
50V 2.2uF 0.1uF 33K OPEN
50V
1% 1/8W
A C113 1/8W
R625
680K
50V 50V
R120
C620
1/8W
C611
91K
AC_DET 3 2 50V C607 0.47uF 0.47uF 2200pF 1uF 50V 2200pF 2200pF
220pF 50V 50V 50V 25V 100uF 50V 50V
R621
1/8W
50V
R626
1/8W
LXV
1K
1%
51K
1%
D609 Q605
R631 KTD1347
1K VCC1 1N4007 VCC
C
1/8W
5% IC103
PC-17K1C
B
1N4148W
R628
D608
1 4 2.7K
1/8W
5% P303 P308 P309
C625
0.1uF D352
1
PFC_ON 2 3 50V MBRD10U200CT
Q356
A1 AP9575GS
C
D
ZD601
S
17V
15V
A2
R367
7.5K
1/8W
Q357
R369
E 3.0A
1/8W
5%
R376
5.6K
39K
1/8W
2SA1504S
5%
P301 P304
1%
G
R360
R374
C368
1/8W
10K
18 C369 B MULTI_ON
5%
2200pF
R368
7.5K
0.022uF
1/8W
680pF 1W
R377
1.2K
1/8W
50V C
5%
1%
2KV 5%
C366
R373
1/8W
13K
50V
5%
R375
P305 P306 P302 P307 P311 270K C371
220uF
C C 1/8W 25V
T301 R379 5%
MULTI_INPUT NXB
EER2828
1
D351 C365 C377 C372 Q359 B 4.7K Q360 B
MBRS2060CT 220uF 220uF OPEN
50V KTC3875SY(ALY) 1/8W KTC3875SY(ALY) D353
A2 50V
5V_MI NXB NXB C361 5% MMSD4148T1G
R380
4.7K
1/8W
1 12 E E
R378
5.1K
1/8W
C 0.1uF
5%
1%
50V
ZD351
C312 A1
R301
6.8V
100V
75K
2200pF
2W
5%
1KV 11
1
D305
1N4007 3 10 C362 C351
3300uF
IC301 1KV 330pF
10V P310 Q351
STR-W6052S 2KV NXB AP40T03GH
9 STBY
R383
2.0A
R357
100K
1/8W
1/8W
47K
Q352
S/OCP
5%
5 8
D/ST
5%
AP40T03GH
ZD354
S
3
R370
ZD352 16V
1/8W
47K
R385
5%
6 16V C356
SB140A
1uF
D303
G
15V 100K
D304
1KV
7
25V
40V
C359 E E
50V 0.1uF 0.1uF
R305
0.33
E
E 0.1uF
6
C301 50V
R354
1/8W
0.1uF
1%
18K
R307
1/8W
R304
1/8W
3
0.1uF
10K
5%
10K
5%
50V
R351
1/8W
C352
390
50V
1%
R381
100K
1/8W
R382
50V 50V Q358
1/8W
PC-17K1C
47K
50V 1/8W 1/8W 1/8W C Q353 3.0A
KRC103S
KIA2431AS
NXB
5%
5%
LXV K 1% AP40T03GH
LXV 1% 1%
IC351
4 1 R B
S
M5V C363
STBY_SAVE
ZD302
2.5A 470uF
C302 A ZD353
18V
ZD303
C309
R352
1.8K
R358
OPEN
E 10V
10V
1/8W
R356
1/8W
G
1000pF C358 C354 16V
10K
2200pF
1%
NXB
5%
1
5V_MI
R733
1/10W
5%
10K
R718 R734
30 2.2K
Q702
1/8W D710 1/10W C 2SC3875S(ALY)
5% MMSB414B 5% R731
M_ON_IN
1000pF
C701 B 20K
C714
R735
100K
1/10W
5%
50V
ZD704
100uF
5.1V
16V 1/10W
1/10W
1000pF
R751
4.7K
R732
1/10W
5%
50V
47K
C713
NXB E 5%
5%
6.3 X11
D704
R752
4.7K
1/10W
5%
MMSB414B
1/10W
IC701
R737
220K
MC81F4216D
5%
M5V R757
2.7K EC1/SCK/EXT2/AN2/R04 R03/AN1/EXT1/T0O/PWM0O
1 20
1/10W
M5V_ON 1% R750 R760 VS_DET
1K PWM1O/T1O/SI/EXT3/AN3/R05 R02/AN0/EXT0/EC0 22K
2 19
1/10W 1/10W
R725 5% 1%
MULTI_ON 1K EC2/SO/EXT4/AN4/R06 SXOUT/R01/EXT11
3 18
1/10W
PFC_ON 5% [SDATA]T2O/EXT5/AN5/R07 SXIN/R00/EXT10
4 17
1/10W
R719
220K
5%
VDD VSS
5 16
R726
AC_DET 10K VREF/EXT6/R10 RESETB/R35/VPP
6 15
1/10W
5% R736 AUTO_GND
VS_ON [SCLK]PWM2O/EXT7/AN6/R11 XIN/R34 10K
7 14
1/10W
RL2 5% R722 AC_ON
RXD/R14 XOUT/R33 1K
8 13
1/10W
STBY_SAVE R753 R723 5% VA_DET
1K TXD/R15 R27/AN12 5.6K
9 12
1/10W 1/10W
STBY_ON R728 5% 1% R777 ERROR_DET
390 AN10/R25 R26/AN11 1K
10 11
1/10W 1/10W
5% 5%
Chip Varistor
0.022uF
1/10W
1000pF
R727
0.1uF
VA701
C716 C750
1000pF
1000pF
50V
C715
C710
47K
50V
C708
50V
C702
C755
0.1uF 0.1uF
5%
50V
50V
50V 50V
1/10W
1/10W
1/10W
1/10W
R755
5.6K
R756
5.1K
R713
5.6K
R724
5.1K
R758
2.7K
1/10W
1%
1%
1%
1%
1%
R741
1/10W
R712
10K
10K
5%
P811 1/10W
5V
YAW396-H73FD 1%
R743
18K
R717
VS 1/10W 2.2K
P813 VS 1 17V
SMAW200-H18T-S 1% Q701
1/10W
1/10W
1/10W C 2SC3875S(ALY)
R748
R747
R701
100
100
5% RL_ON
1/10W
20K
5%
5%
B
1000pF
2
R714
100K
VS
C778
50V
D703
5%
17V 17V 1/10W
1/10W
17V 1 2 17V
1000pF
R738
50V
C712
47K
E 5%
5%
GND 3 4 GND
NC 1N4148W_DIODES
5V 5V 5 6 5V 5V
5V 7 8 ERROR_DET ERROR_DET ZD702 ZD703
4 24V 7.5V
GND 9 10 GND GND Q703
GND 11 12 GND 2SC3875S(ALY)
STBY STBY 13 14 STBY STBY C
GND 5 R745
1/10W
RL_ON AC_ON
1/10W
RL_ON 15 16 AC_ON
R744
1.6K
10K B
R739
5.6K
M_ON AUTO_GND
1%
17 18 AUTO_GND
1%
M_ON_IN VA 1/10W
VA 6
5% E
R740
1/10W
M5V C741
10K
5%
M5V 7 0.1uF
50V
8
F801
T4A H-250V
PFC
D801
RB160M-30
D
R801 Q801
51 G TK12A60D T901
1/8W S EER3944_50T4R4
5%
A1 VS
R802
1/8W
5%
20K
C
1 16 203V 1.4A
A2
D902 D901
FRF10A40 FCF10A40
R901
1/8W
47K
2 15
1%
R918 R919 R920 R921 R922
3
R908
39K 33K 33K 33K 33K
1/8W
14
R902
1/8W
VSFB_PC VS_DET
1K
1%
47K
1%
1/8W 1/8W 1/8W 1/8W 1/8W
1% 1% 1% 1% 1%
D802 4 13
R903
1/8W
R805
1/2W
RB160M-30
47K
1%
1M
5%
D
5 C903
R803 12 0.022uF
Q802
51 G 400V
R904
1/8W
TK12A60D
33K
1%
1/8W S 6
11 C907
5% C904 150uF
R804
1/8W
5%
250V
20K
R905
1/8W
33K
1%
7 10 OPEN
C802
0.1uF
VR901
C905
50V
0.022uF 8 9 20K R907 R909
1250V 1K 1K
C908
C820 1/8W 1/8W OPEN
KIA431
IC901
R906
2.7K
K
1/8W
270pF 1% 5%
R
1%
2KV
VCC3 VCC
R807
100
1W
5%
D805 R806
MUR160RLG 2.2
D509
600V 1/2W
R823
1/8W
5%
5%
10
1KV
ZD804
MMSD4148T1G
R511
1/4W
56K
15V
5%
D803
D804
C813
0.1uF D504
50V FMX-22S(SP) Q501
A2 2SK2508
VA
C
S
A1
R516
6.8K
1/8W
55V 2.0A
R517
47K
1/8W
5%
5%
G
R502
1/8W
MUPPER
MLOWER
27K
C502
VBOOT
FAULT
1%
330uF
TH501
VCC
GND
100K
ZD501 R507 C505
HB
80V
IC902
NCP1397
5.1K 100pF
16
15
14
12
11
10
PC-17K1C 22V
IC801
3
R838 Q503 24K 24K
8.2K 4 1 1K STBY 5% 1N4148W_DIODES
KTC3198-Y
R503
8.2K
1/8W
D508 1/8W 1/8W
1/8W 1/8W C503
1%
1% 1%
1
5% 5% 33uF
R815
100K
1/8W
C804 C815
100V
5%
R518
1/8W
39K
50V 50V VS_ON
1%
CSS[DIS]
FMAX
CTIMER
RT
BO
FB
DT
SKIP/DISABLE
3 2 15V 1N4148W_DIODES
R501
1/8W
33K
5%
C501
10nF
100V
R808 R512 R515 R504
47K 24K 24K 150K
MULTI_INPUT
1/8W 1/8W 1/8W
5% 1/8W
R519
1/8W
5% 5%
VR502
36K
1%
1%
C
10K
R833
330
1/8W
1%
R844
1.2M
1/2W
KTC3207
1%
R809
R820
1/8W
10K
10K C B
1%
Q502
1/8W B Q504
R825 1% KRC103S R510
E
R843
1.2M
1/2W
4.7K 820
1%
1/8W 1%
R818
C805 E
C818 1/8W D506 1/8W
1M
C507
R520
1.3K
1/8W
1%
R505
R506
9.1K
1/8W
22uF ZD502 1N4148W 1%
1/8W
1%
27K
0.1uF
R839
50V
1/8W
OPEN
1%
1%
5%
50V 7.5V
R842
150K
1/8W
1K
R828
1.2K
1/8W
1%
1%
R841
150K
1/8W
1%
C811
0.1uF
C823
0.47uF
50V
50V
R824
82
1/8W
KIA431BM
1%
R819 K
1/8W 1%
IC802
6800 C806 R
R810
16
0.068uF
1/8W 50V
R812
A
1/8W
1%
R831 1%
11K
C824
R840
1/8W
15K
0.1uF
1%
R830
1/8W
820
17V
1%
330nF 0.01uF
C809
50V 50V
1.2K
22uF VCC3
R816
1/8W
50V
1%
R910
6800
1/8W
R827
2.7K
1/8W
1%
1%
IC903
PC-17K1C
R826
1/8W
20K
4 1
1%
R911
1.2K
1/8W
1%
VSFB_PC
3 2
CY999
680pF
250V