Appendix E Culvert Substructure Design 4 (3.2 To 7.2) ) Subm
Appendix E Culvert Substructure Design 4 (3.2 To 7.2) ) Subm
SUBJECT INFORMATION
Project: Design and Construction of Debark-Zarima Road Project
Client: Ethiopian Roads Authority
Designer Company: Beijing Urban Construction Group Plc
Case: Stability Analysis and Design of Masonry Abutment
Date: Jul-21
B. Design Tandem
Live load= 6.69 kN/m
6.69 kN/m
The live load reaction per linear meter width of abutment, RTN /m = 14.92 kN/m
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Design and Construction of Jinka-Hana Road Project, Lot-2: Mendir-Hana Masonry Abutment and Wingwall Design
D. Total Design Live Loading
The total live load reaction per linear meter width of abutment will be teaken as the maximum of the reaction due to
design truck or design tandem plus the reaction due to lane loading
3. ABUTMENT DESIGN
3.1 Abutment Cross Section and Loads
W5 W1
A1
W6
W2
1
W7
1
P21 P1 S1
H
S2
W4 W3
P22
b1 b2 b3
O1
q21 WF
D
q22 q1
O2
a B1 b
B2
Material properties
Assumed angle of friction of the back fill material ø = 35 degree Level 1= 4.950 m
Unit weight of backfill material = 19 kN/m3 Slab seat level = 3.950 m
Unit weight of stone masonry = 27 kN/m3 Foundation level = 0.000 m
Unit weight of concrete = 24 kN/m3 Foundation material (Rock or Soil ) = Rock
Allowable bearing capacity of foundation material, Q allow = 770 kN/m2
Ultimate bearing capacity of foundation material , Qult = 2310 kN/m2
Active earth pressure coeff. Ka = (1-sinø)/(1+sinø) = 0.271
Dimensions
A1 = 0.05 m a= 0.30 m
Total Height of Abutment, H = 3.60 m (above top of footing) b= 0.50 m
Height of Masonry = 3.55 m b1= 1.44 m
Footing width, B2 = 3.00 m b2= 0.40 m
Footing depth, D = 0.35 m b3= 0.36 m
Masonry abut bottom width, B1 = 2.20 m S2= 2.50
S1= 10.00
Load factors
Load type Maximum Minimum
Active Horizontal EP 1.50 0.90
Live load surcharge 1.75 1.75
Live load 1.75 1.75
Dead load 1.25 0.90
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Design and Construction of Jinka-Hana Road Project, Lot-2: Mendir-Hana Masonry Abutment and Wingwall Design
Load combinations used
a) Load combination case-1 (comb1) -using maximum factors for lateral pressure and minimum for the others
b) Load combination case-2 (comb2) - using maximum factors for lateral pressure and the others
RDL= 191.77 172.60 239.72 0.56 1.06 96.65 182.95 134.24 254.10
RLL= 22.23 38.89 38.89 0.56 1.06 21.78 41.23 21.781 41.227
214.00 211.49 278.61 118.43 224.18 156.021 295.326
P1=q1*H 15.57 27.24 27.24 1.80 2.15 49.04 58.57 49.04 58.57
P21=q21*H 18.53 27.80 27.80 1.80 2.15 50.04 59.77 50.04 59.77
P22=1/2*(q22-q21)*H 36.60 54.90 54.90 1.20 1.55 65.88 85.10 65.88 85.10
70.70 109.94 109.94 164.95 203.43 164.95 203.43
As per LRFD method, the stability criteria against bearing failure (for walls with granular backfills and foundations on soil or rock) is:
i. a) For foundation on soil, the location of the resultant of the reaction forces shall be within the middle half of the base.
b) For foundation on rock, the location of the resultant of the reaction forces shall be within the middle three-fourth of the base
ii. øRIqult > qu max
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Design and Construction of Jinka-Hana Road Project, Lot-2: Mendir-Hana Masonry Abutment and Wingwall Design
0.00
0.00
302.25
L1 = 2.911 m
Le =V/Qmax = 1.9 m
Qmax =V(L/2+e)/[Le(L-Le/2)] = 226.7 kN/m2 Safe against bearing! Qmax = 226.7 kN/m2
Le = 1.941 m
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Design and Construction of Jinka-Hana Road Project, Lot-2: Mendir-Hana Masonry Abutment and Wingwall Design
0.00
L1 = m
Le = 2.202 m
Where:
Fru = Nu * tan db + ca Be
Фs = performance factor for sliding = 0.80
Nu = factored vertical resultant (force/length)
db = friction angle between the base and the soil (degrees) = 31 (AASHTO Table 3.11.5.3-1)
ca = adhesion (force/length 2 ) = 0
Be = effective length of base in compression (length) = 3.00
gi = load factor for component i
Phi = horizontal earth pressure force ì causing sliding (force/length) =
a ) using maximum factors for lateral pressure and minimum for the others
Case-1: When the foundation material is rock
Case-2: When the foundation material is soil
The factored pressure at toe underneath footing is calculated as below:
Case-1 Case-2 a
Qtoe = 302.25 226.69 kN/m2
Q a-a = 212.95 226.69 kN/m2
Lh = 0.86 0.86 m
Factored Mom. for design is Ma-a = 100.76 83.83 kN-m/m
Wc
b) using maximum factors for lateral pressure and the others
Case-1: When the foundation material is rock
Case-2: When the foundation material is soil
The factored pressure at toe underneath footing is calculated as below: a
Case-1 Case-2
Qtoe = 357.20 270.65 kN/m2
Q a-a = 266.28 270.65 kN/m2
Lh = 0.86 0.86 m
Factored Mom. for design is Ma-a = 120.88 100.09 kN-m/m
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Design and Construction of Jinka-Hana Road Project, Lot-2: Mendir-Hana Masonry Abutment and Wingwall Design
The cracking moment given by Eq.(5.7.3.3.2-1) as follows:
Ig =bh3/12 = 3.57E+09 mm4
yt= 175 mm
fr = 0.63*sqrt(fc') = 3.086 MPa
Mcr =(fr*Ig)/yt = 63.01 kN-m/m
1.2*Mcr = 75.62 kN-m/m
The amount of reinforcement shall be adequate to develop a factored flexural resistance at least equal to the
lesser of :
- 1.2 times the cracking strength determined on the basis of elastic stress distribution and the
modulus of rupture, fr, of the concrete.
- 1.33 times the factored moment required by the applicable strength load combinations
Besides the area of reinforcement shall not be less than the minimum shrinkage and temperature reinforcement.
Use ø 12 mm bars bars c/c 270 mm Shrinkage and temprature rein.( top, both directions)
c/d=< 0.42
a=β*c = 26.08 mm β= 0.85 for f'c<=28 Mpa
c=a / β = 30.68 mm de= 267 mm
a ) using maximum factors for lateral pressure and minimum for the others
Case-1 Case-2 a b
Qtoe = 302.25 226.69 kN/m2
Q b-b = 240.68 226.69 kN/m2 d
V factored b-b= 160.98 134.42 kN/m
V b-b
b) using maximum factors for lateral pressure and the others Wc
Case-1 Case-2
Qtoe = 357.20 270.65 kN/m2
Q b-b = 294.51 270.65 kN/m2
V factored b-b= 193.23 160.49 kN/m
a b
V factored b-b(max) = 193.23 kN/m
The maximum allowable factored shear force that can be resisted by the concrete section is:
Vall = ø*vc*b*d = 195.42 kN/m >V, OK !
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Design of Masnory Abutment
Project:
Chainage:
Designed by : Tewele B.
Date: 26-Nov-2021
Title : Stone Masnory Abutment Design
1.1.Subject information
Total Road width 10 m
Roadway width= 7m
Sidewalk width= 1.5 m
Number of lanes 2
Multiple pressence factor= 1
Clear culvert span= 4m
Skew angle= 30 degree
c/c pan length= 5.08 m
Fill height= 3.2 m
Slab depth= 0.55 m
Total culvert span length= 5.54 m
1.2 Material Properties
i.Concrete
Concrete Grade = C-30
fc'= 24 MPa
Unit weight of concrete = 25 kN/m3
Ec=4800sqrt(fc')= 23515.10 MPa
ii.Soil Properties
Assumed angle of friction of the back fill material (φ)= 33 degree
Unit weight of backfill material = 19 kN/m3
Allowable foundation bearing capacity of soil ,qall = 650 kN/m2
friction angle between the wall and the soil= 30 degree
Coefficent of friction= 0.58
Active earth pressure coeff. Ka = 0.295 [AASHTO LRFD equation 3.11.5.3-1&-2]
iii.Reinforcement steel
Grade 420 steel: For rebars diam. 20mm and above
fy = 400 MPa
Es = 200000 MPa
Grade 300 steel: For rebars less than diam. 20
fy = 300 MPa
Es = 200000 MPa
Modular ratio,n =Ec / Es 9
iv.Stone Masonry
Unit weight of cement-mortared stone masonry = 27 kN/m3
Class B stone masonry
SUBJECT INFORMATION
Project: Design and Construction of Debark-Zarima Road Project
Client: Ethiopian Roads Authority
Designer Company: Beijing Urban Construction Group Plc
Case: Stability Analysis and Design of Masonry Abutment
Date: Jul-21
B. Design Tandem
Live load= 0 kN/m
0 kN/m
The live load reaction per linear meter width of abutment, RTN /m = 0.00 kN/m
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Design and Construction of Jinka-Hana Road Project, Lot-2: Mendir-Hana Masonry Abutment and Wingwall Design
R LL = Max (Design Truck, Design Tandem ) + Lane Load = 0.00 kN/m
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Design and Construction of Jinka-Hana Road Project, Lot-2: Mendir-Hana Masonry Abutment and Wingwall Design
3. ABUTMENT DESIGN
3.1 Abutment Cross Section and Loads
W5 W1
A1
W5 W1
A1
W6 W2
W6
W2
1
W7 1
W7 1
P21 P1 1 S1
P21 P1 S1
H
S2
H
S2 W4 W3
W4 W3
P22
P22
b1 b2 b3
b1 b2 b3
O1
q21 WF O1
D
q22 q1 WF
q21
D
q22 q1 O2
a B1 O2 b
a B1 b
B2
B2
Material properties
Assumed angle of friction of the back fill material ø = 35 degree Finished road Level = 11.830 m
Unit weight of backfill material = 19 kN/m3 Slab seat level = 4.000 m
Unit weight of stone masonry = 27 kN/m3 Foundation level = 0.000 m
Unit weight of concrete = 24 kN/m3 Foundation material (Rock or Soil ) = Rock
Allowable bearing capacity of foundation material, Q allow = 770 kN/m2
Ultimate bearing capacity of foundation material , Qult = 2310 kN/m2
Active earth pressure coeff. Ka = (1-sinø)/(1+sinø) = 0.271
Dimensions
A1 = 0.05 m a= 0.50 m
Total Height of Abutment, H = 3.40 m (above top of footing) b= 0.80 m
Height of Masonry = 3.35 m b1= 1.36 m
Footing width, B2 = 3.40 m b2= 0.40 m
Footing depth, D = 0.60 m b3= 0.34 m
Masonry abut bottom width, B1 = 2.10 m S2= 2.50
S1= 10.00
Load factors
Load type Maximum Minimum
Active Horizontal EP 1.50 0.90
Live load surcharge 1.75 1.75
Live load 1.75 1.75
Dead load 1.25 0.90
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Design and Construction of Jinka-Hana Road Project, Lot-2: Mendir-Hana Masonry Abutment and Wingwall Design
Load combinations used
a) Load combination case-1 (comb1) -using maximum factors for lateral pressure and minimum for the others
b) Load combination case-2 (comb2) - using maximum factors for lateral pressure and the others
RDL= 369.81 332.83 462.26 0.54 1.34 179.73 445.99 249.62 619.43
RLL= 0.00 0.00 0.00 0.54 1.34 0.00 0.00 0.000 0.000
369.81 332.83 462.26 179.73 445.99 249.621 619.430
P1=q1*H 15.05 26.34 26.34 1.70 2.30 44.78 60.59 44.78 60.59
P21=q21*H 137.05 205.57 205.57 1.70 2.30 349.47 472.81 349.47 472.81
P22=1/2*(q22-q21)*H 35.01 52.51 52.51 1.13 1.73 59.51 91.01 59.51 91.01
187.10 284.42 284.42 453.75 624.40 453.75 624.40
As per LRFD method, the stability criteria against bearing failure (for walls with granular backfills and foundations on soil or rock) is:
i. a) For foundation on soil, the location of the resultant of the reaction forces shall be within the middle half of the base.
b) For foundation on rock, the location of the resultant of the reaction forces shall be within the middle three-fourth of the base
ii. øRIqult > qu max
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Design and Construction of Jinka-Hana Road Project, Lot-2: Mendir-Hana Masonry Abutment and Wingwall Design
0.00
0.00
487.21
L1 = 3.273 m
Le =V/Qmax = 2.2 m
Qmax =V(L/2+e)/[Le(L-Le/2)] = 365.4 kN/m2 Safe against bearing! Qmax = 365.4 kN/m2
Le = 2.182 m
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Design and Construction of Jinka-Hana Road Project, Lot-2: Mendir-Hana Masonry Abutment and Wingwall Design
0.00
L1 = m
Le = 2.621 m
Where:
Fru = Nu * tan db + ca Be
Фs = performance factor for sliding = 0.80
Nu = factored vertical resultant (force/length)
db = friction angle between the base and the soil (degrees) = 31 (AASHTO Table 3.11.5.3-1)
ca = adhesion (force/length 2 ) = 0
Be = effective length of base in compression (length) = 3.40
gi = load factor for component i
Phi = horizontal earth pressure force ì causing sliding (force/length) =
a ) using maximum factors for lateral pressure and minimum for the others
Case-1: When the foundation material is rock
Case-2: When the foundation material is soil
The factored pressure at toe underneath footing is calculated as below:
Case-1 Case-2 a
Qtoe = 487.21 365.41 kN/m2
Q a-a = 317.51 365.41 kN/m2
Lh = 1.14 1.14 m
Factored Mom. for design is Ma-a = 279.83 237.44 kN-m/m
Wc
b) using maximum factors for lateral pressure and the others
Case-1: When the foundation material is rock
Case-2: When the foundation material is soil
The factored pressure at toe underneath footing is calculated as below: a
Case-1 Case-2
Qtoe = 549.71 422.58 kN/m2
Q a-a = 399.49 422.58 kN/m2
Lh = 1.14 1.14 m
Factored Mom. for design is Ma-a = 324.66 274.59 kN-m/m
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Design and Construction of Jinka-Hana Road Project, Lot-2: Mendir-Hana Masonry Abutment and Wingwall Design
The amount of reinforcement shall be adequate to develop a factored flexural resistance at least equal to the
lesser of :
- 1.2 times the cracking strength determined on the basis of elastic stress distribution and the
modulus of rupture, fr, of the concrete.
- 1.33 times the factored moment required by the applicable strength load combinations
Besides the area of reinforcement shall not be less than the minimum shrinkage and temperature reinforcement.
Use ø 12 mm bars bars c/c 140 mm Shrinkage and temprature rein.( top, both directions)
c/d=< 0.42
a=β*c = 35.33 mm β= 0.85 for f'c<=28 Mpa
c=a / β = 41.57 mm de= 515 mm
a ) using maximum factors for lateral pressure and minimum for the others
Case-1 Case-2 a b
Qtoe = 487.21 365.41 kN/m2
Q b-b = 394.17 365.41 kN/m2 d
V factored b-b= 275.43 228.38 kN/m
V b-b
b) using maximum factors for lateral pressure and the others Wc
Case-1 Case-2
Qtoe = 549.71 422.58 kN/m2
Q b-b = 467.35 422.58 kN/m2
V factored b-b= 317.83 264.11 kN/m
a b
V factored b-b(max) = 317.83 kN/m
The maximum allowable factored shear force that can be resisted by the concrete section is:
Vall = ø*vc*b*d = 376.93 kN/m >V, OK !
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