Instruction Manual

Unique PMO Plus® Series Sanitary Mixproof Valve sizes 2", 2½", 3", and 4" Effective 11/1/07
Revised 1/1/09

Unique PMO Plus® Unique PMO Plus®-CP

Mix-Proof Valve Mix-Proof Valve

EPM00041ENUS 1107
 Table of Contents

The information contained herein is correct at the time of issue but may be subject to change without prior notice.

Introduction............................................................................. 4

Safety...................................................................................... 5

Installation............................................................................... 6

Specifications.......................................................................... 8

Pneumatic Connections........................................................... 10

Position Indication................................................................... 11

Electrical Connections............................................................. 12-1 thru 12-4

ThinkTop.................................................................................. 13

Cleaning Procedures............................................................... 32

Valve Seat Position Indication.................................................. 36

Maintenance............................................................................ 41

Parts List................................................................................. 61

Effective 11/1/07, Revised 1/1/09

Introduction Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Thank you for purchasing an Alfa Laval product.

This manual has been provided to instruct you how to operate and service this
product correctly and safely. Be sure to follow all directions and instructions; failure to
do so could result in personal injury or equipment damage.
This manual should be considered part of this product and should remain with it at
all times for reference. (If you sell it, please be sure to include this manual with it).
Warranty is provided as part of Alfa Laval’s commitment to our customers who
operate and maintain their equipment as this manual dictates. Failure to do so may
result in loss of warranty.
Where defects appear on the product during the warranty period, Alfa Laval Inc. will
back the product and correct the problem. Should the equipment be modified or not
kept in the manner prescribed within this manual, the warranty will become null and
void.

4 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Safety

Follow Safety Directions

Read this manual thoroughly before working on equipment.
Leave all safety stickers on equipment and keep them maintained in legible
condition. In the event that stickers become damaged or are missing, contact Alfa
Laval for replacement.
Maintain equipment in good working condition.

Do Not Make Machine Modifications

Alfa Laval offers a full range of products to suit all your needs. Therefore, product
modification is never necessary.

Keep Maintenance Safe

Replace damaged or worn parts immediately. Never allow old product, debris, or any
lubricants to build up on equipment. Never operate unless equipment is in proper
working order.
Before attempting to service the machine, disconnect all power and compressed
air. Allow machine to come to a complete stop. Never service a machine while it
is operating. Keep all limbs away from moving equipment. Be sure that product
pressure has been relieved before beginning maintenance.

Effective 11/1/07, Revised 1/1/09 5

Installation Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Unpacking
The valves should be unpacked immediately upon receipt from the factory and
carefully inspected for damage that may be occurred during shipping. The
equipment should also be checked against the bill of lading to make sure there are
no shortages. Any damage or shortage should be reported to the carrier.

Locating
The valves are mounted directly into the product line. Care should be taken,
however, to locate the valves in a place where they are easily reached for
maintenance and disassembly.

Installing
Line Mounted Valve: The valves may be installed in lines that are firmly supported
and capable of carrying the valve’s weight. Mount valves vertically, or as close to
vertical as possible.

6 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Installation

Clearances required for

removal of actuator/plug C
assembly for repair.
A

Unique PMO Plus® Series

2" 2½" 3" 4"
A Valve without external CIP connections 8¼" 10½" 10½" 12¾"
A Valve with external CIP connections 10¼" 133/8" 133/8" 173/8"
C 3.02" 3.52" 4.02" 5.02"
*B Valve without external CIP connections 41¾" 48½" 48½" 52¾"
*B Valve with external CIP connections 47¼" 563/8" 563/8" 61¼"

*Includes ThinkTop®

Effective 11/1/07, Revised 1/1/09 7

Specifications Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

It is important to observe the specification data during installation, operation and maintenance.

Max. Process Pressure Max. Air Pressure

145 PSI — All Sizes 116 PSI — All Sizes
Min. Process Pressure Temperature Range
Full Vacuum 23oF to 257oF

Materials
Product wetted steel parts: Acid-resistant steel AISI 316L
Other steel parts: Stainless steel AISI 304/304L
Product wetted parts: NBR, HNBR, EPDM or FPM
Other Seals: CIP Seals: EPDM
Actuator seals: NBR
Finish: int./ext. Polished Ra<32
Note: The Ra-values are only for the internal surfaces.

8 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Specifications

CIP solution flows for seat lift

(viscosity and density similar to water)
CV Values
Unique PMO Plus®

2" 2½" 3" 4"

Upper seat lift 2.6 3.9 3.9 5.3
Lower seat push 2.2 3.6 3.6 4.9

The following formula is used to estimate CIP flow during seat lifts:
Q = Cv ( √ ∆ p )
Where: Q = Flow in USGPM
Cv = Value from table above
∗ ∆ p = CIP pressure in PSI

CIP solution flows for seat lift

(viscosity and density similar to water)
CV Values
Unique PMO Plus®-CP

2" 2½" 3" 4"

Upper seat lift 2.6 3.9 3.9 5.3
Lower seat push 4.5 5.9 5.9 7.5

The following formula is used to estimate CIP flow during seat lifts:
Q = Cv ( √ ∆ p )
Where: Q = Flow in USGPM
Cv = Value from table above
∗ ∆ p = CIP pressure in PSI

Effective 11/1/07, Revised 1/1/09 9

Pneumatic Connections Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Valve Pneumatic Functions:

Unique PMO Plus® Series

Out 2 Out 3

Out 1A

Valve Pneumatic Connections

ThinkTop Actuator
Fitting ID Fitting ID
Out 1A AC 2 (Blue)
Out 2 AC 3 (Yellow)
Out 3 AC 1 (Red)

10 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Position Indication

Valve Position Indication:

Unique PMO Plus® Series

Effective 11/1/07, Revised 1/1/09 11

Electrical Connections Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Unique PMO Plus® Series Mixproof Valve

ThinkTop®, 8-30 VDC #9612-5789-01 (0 Solenoid)
Electrical Connection Chart

ThinkTop
Term. No. Function Remarks
9 +8-30 VDC Power +
10 -Common Power -
Ground -----------------------
1 Closed Valve PLC Input - Valve Closed
(Lower Seat)
2 Open Valve PLC Input - Valve Open
3 Seat Lift - 1 PLC Input - Valve Closed
(Upper Seat)
5 Status PLC Input - Optional
24 Seat Lift-1 (Upper) ( Signal) External Sensor (WHT)
26 Supply + External Sensor (BRN)
27 Supply - External Sensor (BLU)
Not Used - External Sensor (BLK)

12-1 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Electrical Connections

Unique PMO Plus® Series Mixproof Valve

ThinkTop®, 8-30 VDC #9612-5789-54 (3 Solenoids)
Electrical Connection Chart

ThinkTop
Term. No. Function Remarks
6 Solenoid - 1 Output - Valve Open
7 Solenoid - 2 Output - Lower Seat Push
8 Solenoid - 3 Output - Upper Seat Lift
9 +8-30 VDC Power +
10 -Common Power - *(Jump to 11)
11 Solenoid Com. Power - *(Jump to 10)
Ground -----------------------
1 Closed Valve PLC Input - Valve Closed
(Lower Seat)
2 Open Valve PLC Input - Valve Open
3 Seat Lift - 1 PLC Input - Valve Closed
(Upper Seat)
5 Status PLC Input - Optional
24 Seat Lift-1 (Upper) ( Signal) External Sensor (WHT)
26 Supply + External Sensor (BRN)
27 Supply - External Sensor (BLU)
Not Used - External Sensor (BLK)

*One power supply, positive activation of solenoids.

Effective 11/1/07, Revised 1/1/09 12-2

Electrical Connections Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Unique PMO Plus® Series Mixproof Valve

ThinkTop®, 110 VAC #9612-9906-01 (0 Solenoid)
Electrical Connection Chart

ThinkTop
Term. No. Function Remarks
9 110 VAC Power +
10 -Common Power -
Ground -----------------------
1 Closed Valve PLC nput - Valve Closed
(Lower Seat)
2 Open Valve PLC Input - Valve Open
3 Seat Lift - 1 PLC Input - Valve Closed
(Upper Seat)
5 Status PLC Input - Optional
24 Seat Lift-1 (Upper) ( Signal) External Sensor (Red w/BLK rings)
26 Supply + External Sensor (Red w/WHT rings)

12-3 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Electrical Connections

Unique PMO Plus® Series Mixproof Valve

ThinkTop®, 110 VAC #9612-9906-74 (3 Solenoids)
Electrical Connection Chart

ThinkTop
Term. No. Function Remarks
6 Solenoid - 1 Output - Valve Open
7 Solenoid - 2 Output - Lower Seat Push
8 Solenoid - 3 Output - Upper Seat Lift
9 110 VAC Power +
10 -Common Power - *(Jump to 11)
11 Solenoid Com. Power - *(Jump to 10)
Ground -----------------------
1 Closed Valve PLC Input - Valve Closed
(Lower Seat)
2 Open Valve PLC Input - Valve Open
3 Seat Lift - 1 PLC Input - Valve Closed
(Upper Seat)
5 Status PLC Input - Optional
24 Seat Lift-1 (Upper) ( Signal) External Sensor (Red w/BLK rings)
26 Supply + External Sensor (Red w/WHT rings)

*One power supply, positive activation of solenoids.

Effective 11/1/07, Revised 1/1/09 12-4

 Electrical Connections/In-
ThinkTop®,
structions

Instruction Manual
ThinkTop® Digital 8 - 30 VDC & 110 VAC PNP/NPN Used with Unique PMO Plus® Series Mixproof Valves

13 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Automation

ThinkTop®, Digital 8-30 or 110 VAC NO/NC

Features *)The initial current during power-on is higher. Typical values are
Tolerance 440 mARCS during 10 ms (the first half cycle) followed by 270
The tolerance band is ±1.5 mm. ms at 2 x normal steady state current.
Built-In Maintenance Monitor The fulfilling of the UL requirements in UL508 requires that
The unit can be preset to indicate when the time for mainte- the unit is supplied by an isolating source complying with the
nance of the valve has been reached. A status signal and flash- requirements for class 2 power units (UL1310) or class 2 and 3
ing maintenance LED can be programmed to return after 3, 6, transformers (UL 1585).
9 or 12 months or more.
Feedback Signals
Other Features
Output signals from the sensor unit to be connected digital
Another very important fact is that the setup is kept until pro-
interface (PLC).
grammed otherwise even during failure in the power supply.
Nominal voltage: Must match the selected type
The accurate sensor system enables indication of seat lift to be
of ThinkTop®
integrated in the top unit.
Load current: 50 mA Typical, 100 mA max.
Materials Voltage drop: Typical 3V at 50 mA
Plastic Parts: Nylon PA 12.
Steel part Stainless steel AISI 304 and External Sensors
316. The external sensors are used for seat-lift supervision when
Seals Nitrile (NBR). EPDM rubber for seat-lift cannot be internally detected. The sensors get their
SMP-EC activator stem. supply voltage from the terminal row. The output signals from
the sensors are connected to two inputs on the terminal row
Technical Data on the internal sensor unit. If the actual setup is set for internal
Sensor accuracy: ± 0,1 mm (0.0004 inch) seat-lift, the corresponding external signal is not used, other-
Distance to magnet: 5 ± 3 mm (0.12 ± 0.2 inch) wise the external signal logically controls the corresponding
Stroke length: 0.1 - 80 mm (0.004 - 3.15 feedback to the PLC.
inch)
Supply voltage: Must match the selected type
of ThinkTop®.
Electrical Connection
Supply current: Max. 15 mA per sensor.
Direct cable gland entry (hard wired) PG11 (Ø4 - Ø10mm)
Type of sensor: 2 wire VAC (EN60947-5-2)
(Ø0.16 - Ø0.39 inch).
Cable length: Max. 3 m. (16.4 ft.)
Terminals
The terminal row of the sensor unit is equipped with screw Polarity
terminals for both internal as well as external cables and wires. NO or NC function is selected with a jumper between terminals
The terminals are suitable for wires up to 0.75mm2 (AWG19). 12 and 13. Jumper present = NO. If changing to NC remove
Power Supply - AC the jumper and make a power recycle. A power recycle is
The ThinkTop® is designed to be a part of the PLC's Input/ always required when changing this function.
Output (I/O) system. It should be supplied from the same pro-
tected power supply as the other I/O devices. The I/O power
supply should not be used for other kinds of loads.
The unit is reversed polarity and short circuit protected. The
power supply must meet the requirements of EN 61131-2.
Supply voltage: 8-30 or 100 - 126.5 VAC
Supply voltage nominal: 24 or 110 VAC (+15%, -10%)
- pr. EN 61131-2
Supply voltage absolute max: 30 or 126.5 VAC
Supply voltage absolute min: 8 or 100 VAC
Power consumption*): Max. 1.5 VA (8-30 VAC) or
max. 2.0 VA (110 VAC (for
sensor unit along) (Exclud-
ing current to the solenoids,
external proximity switches
and the PLC input current.)

Effective 11/1/07, Revised 1/1/09 14

Automation Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

ThinkTop®, Digital 8-30 or 110 VAC NO/NC

Solenoid valves
Up to 3 solenoid valves in each unit.
Type................................................................................................ 3/2 or 5/2 valve (only with one 5/2 valve).
Air supply........................................................................................ 300-900 kPa (3-9 bar) (43.5-130.5 PSI)
Filtered air, max. particules or dirt.................................................... 0.01 mm (0.0004 inch).
Max. oil content............................................................................... 1.0 ppm.
Max. water content.......................................................................... 0.0075 kg/kg air. (0.02 lb/lb)
Throughput°.................................................................................... Ø2.5mm
Air restriction (throttle function) air inlet/outlet.

Manual hold override.

External air tube connection............................................................ Ø6 mm or ¼"

Silencer/filter*).................................................................................. Connection possible via Ø6 mm or ¼"
Nominal voltage............................................................................... 24 or 110V
Nominal power................................................................................ 1.0 W.
*) Filter recommended in tropical regions.

Micro environment demand specifications

Temperature
Working: -4°F to +185°F IEC 68-2-1/2
Storage: -40°F to +185°F IEC 68-2-1/2
Temperature change: -13°F to +158°F IEC 68-2-14
Vibration
10-55 Hz, 0.7 mm IEC 68-2-6
155-500 Hz, 10g
3 x 30 min, 1 octave/min
Drop test IEC 68-2-32
Humidity
Constant humidity +104°F, 21 days, 93% R.H. IEC 68-2-3
Cyclic humidity: +77°F/+131°F 12 cycles IEC 68-2-30
(working) 93% R.H.
Protection class IP67 IEC 529
Input treshold
Voltage/current: Type 1 input requirements EN 61131-2
Solenoid signals
Isolation voltage (1000 + 2 x 117) VAC rms/1 min EN 61131-2
EMC Directive 89/336/EEC EN 50081-1, EN 50082-2
UL/CSA Approval
8-30 VAC UL508-E203255
110 VAC UL 508-E223664

15 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Automation

ThinkTop®, Digital 8-30 or 110 VAC NO/NC

A. Digital interface command signals

B. Internal connections to solenoid 1-3
C. Feedback signals to digital interface
C D. Jumper connections **)
E. Incoming signals from external sensors
A F. Support to external sensors

D 6. Solenoid 1 1. Closed vlave

7. Solenoid 2 2. Open valve
8. Solenoid 3 3. Seat-lift 1
E
9. Supply ~ 4. Seat-lift 2
10. Supply ~ 5. Status
B F 11. Solenoid common 12. NO/NC Jumper
Earth 13. NO/NC Jumper
20. Solenoid common 24. Seat-lift 1*) “upper” ~
21. Solenoid 1 25. Seat-lift 2*) “lower” ~
22. 26. Supply ~ *) com. ~
23. 27. Earth

*) Note

- Terminals 24, 25, 26 and 27 can be used for external seat-lift sensors as well as for any digital input. Always use an external NO
sensor.
- Two external signals can be connected, they are associated with feedback signals 3 (seat-lift 1) and 4 (seat-lift 2). External sensor
must always be a 8-30 or 110 VAC NO 2 wire sensor. Connect ~ common on terminal 26. The signals from the external sensors
are associated as follows: sensor signal on terminal 24 (seat-lift 1) associated with feedback 3 (seat-lift 1), and sensor signal on
terminal 25 (seat-lift 2) associated with feedback 4 (seat-lift 2).

**) Note

Jumper present = NO. The selection NO/NC is done by the jumper. If changing the function a power recycle is necessary.

Note!
Remember to isolate wires that are not in use.

Examples of connecting power supplies

One power for sensor system and solenoid valves:

Two power supplies, one for sensor system and one for the solenoid valves:

Effective 11/1/07, Revised 1/1/09 16

Installation Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Step 1

- Always read the technical specifications thoroughly (see chapter 3).

- Always have the ThinkTop® electrically connected by authorized personnel.
- Always install the ThinkTop® before valve or relay is in a safe position.

Step 2
1. Fit the air fittings on actuator if not mounted.
2. Fit the activator stem (magnet) and tighten carefully
by hand.

Step 3
1. Place the ThinkTop® on top of the actuator.
2. Make sure X-ring is mounted.

Step 4
1. Ensure that the unit is correctly mounted by pressing down
on top of the ThinkTop®.
2. Tighten the two Allen screws carefully.
3. Turn the actuator to have LEDs in a front view.

Note:
After a relevant period of time after installation (e.g. two
weeks) it is recommended to check that all connections
are properly tightened.

17 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Installation

Step 5
Fit the ø6 mm (1/4") air tubes to ThinkTop® (see drawing "Air
connections" on page 20).

Step 6
Fit the air tubes to the actuator (see drawing "Air connections"
on page 20).

Step 7
Untighten the four screws and pull off cover of ThinkTop®.

Step 8
1. Install cable (if not present) through the cable gland.
2. Connect the ThinkTop® electrically (see page 16).

Effective 11/1/07, Revised 1/1/09 18

Installation Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Step 9
Make sure the cable gland is completely tightened.

Step 10
Set up the ThinkTop® (see setup diagram page 21 and 22).

19 Effective 11/1/07, Revised 1/1/09

 4.3 Air connections 4. Installation

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Air Connections

Air restriction (throttle function) air inlet/outlet

Air out 1A

Air exhaust
Manual hold override Air out 1B (5/2 port
solenoid valve only)

1
Solenoid 3/2 or 5/2

Air out 2

3/2 Solenoid
2 valves only

3
Air out 3 Air restriction
(throttle function)
TD 800-214
air inlet/outlet

Air in

Effective 11/1/07, Revised 1/1/09 20

16
Setup diagram Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

ThinkTop® setup utilizing local 'I' and 'II' Keys

Notes: I - Scroll across, no change General: 1. Flashing IND means no value set.
- Notes Requires Key Function Steady IND means value set as shown.
- - Notes Automatic Progress as Indicated 2. Default is: Step 2, Type 0 (+/- 5 mm)
Step 3-8 disabled
3. Lamp Status Shown in [ ]
ThinkTop® Visual Indications LED Indications
LED B "Open valve" (Yellow)

LED D "Setup/Internal fault" (Red)
LED C "Seat-lift 1/2" (Yellow)
LED E "Solenoid valves" (Green)
LED F "Maintenance" (Orange)
LED A "Closed valve" (Yellow)
Enter See opposite
Set-up Sequence LED D steady, page
then flashing
4. [D] IND active during set-up. I
- Flashing in step 1,
- Steady in all other steps.
or during operations, error condition
- Steady showing hardware fault
- Flashing showing software fault
5. Timeout: A 60 second time-out is started as soon as any button(s) are released.
If no button is pressed during the time-out time, go to normal condition (cancel & exit).

See opposite page

LED D, B steady LED D, C, B steady LED D, C, A steady

if open position enabled if upper seat lift enabled if lower seat lift enabled
LED D steady, B flashing LED D, C steady, B flashing LED D, C steady, A flashing
if open position disabled if upper seat lift disabled if lower seat lift disabled

Actuate the Do Not Actuate the

valve to Actuate the valve to
open position valve to lower seat lift
upper seat lift

Step 4 Step 5 Step 6

Set Open Position Set Upper Seat Lift Set Lower Seat Lift

I Bypass I Bypass I Bypass See opposite page

Move to next step Move to next step Move to next step

II Store Position II Store Position II Store Position

II Disable function II Disable function II Disable function
(LED B flashing)
(LED B flashing) (LED A flashing)
Hold for Press I Hold for Press I Hold for Press I
5 s. 5 s. 5 s.
to bypass to bypass to bypass
move to move to move to
next step next step next step

See opposite page

21 Effective 11/1/07, Revised 1/1/09

 Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Setup diagram

LED D, A steady
if closed position enabled
LED D steady, A flashing
if closed position disabled

LED D steady,
C flashing
Actuate the
(LED D flashing) if valve type disabled
valve to
closed position

Step 2
Step 1 Step 3
Set Valve Type
Accept Settings Set Closed Position

See opposite page I Restart set-up sequence I Bypass I Bypass

Move to next step Move to next step
II Save & Exit
II SRC/ARC, Series 700
changes accepted II Store Position
(LED C steady)
(Set Up/Fault steady, briefly)
II* LKB (LKLA-T) II Disable function
II Exit (LED C, E steady)
(LED A flashing) Press I
no changes accepted Press I
Hold for II* Unique, AMP, SRC-PV Hold for
5 s. to bypass
5 s. SMP-SC Spillage-Free
to accept move to
(LED C, E, F steady)
selection next step
Hold for (Make sure to hold "II" for II* SMP-SC, SMP-TO,
5 s. at least 5 sec., all LED will SMP-BC, SMP-BCA, SBV
shortly flash) (LED C, E, F, A steady)
II Disable function


(LED C flashing) * Press "II" again for next
Hold for
5 s. All Parameters Set valve type (Note LED's)
To Default or MH valve,
SMP-EC** ** seat-lift indication not possible.
See opposite page

Set Up/Fault steady,

LED D steady, E flashing Maintenance flashing
if self adjust disabled if maintenance disabled

Step 7 Step 8
Set Self Adjust Set-up Maintenance

See opposite I Bypass I Bypass

page Move to next step Move to next step

II 90 days
(LED F steady)

II* 180 days

Press I (LED F steady, C flashing) Press I
to accept to accept
II* 270 days selection
selection
(LED F steady, C, E flashing)

II* 360 days

(LED F steady, C, E, A flashing)

II Disable function
* Press "II" again for next

(LED F flashing) maintenance interval
Hold for (Note LED's) in steps of 3

5 s.
months, max. up to 18 years.
See opposite page

Effective 11/1/07, Revised 1/1/09 22

Fault Finding Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Below is stated the meaning of the LEDs' indications for fault finding in connection with the operation of the ThinkTop®.

Red flashing: Unit in set-up mode or internal software fault.

If internal software fault, re-program unit.


Red Red steady: Unit in set-up mode or internal hardware fault.
If internal hardware fault, check if magnet is in range and check correct
wiring.

Yellow B 1. Orange flashing: Time for maintenance has run out.
The unit has been self-adjusted into a maintenance alert condition.
Valve maintenance is strongly recommended. After maintenance: Disa-
bling of maintenance function is required before setting new position,
however, it is strongly recommended to make a complete new set-up
after valve maintenance.

Orange
2. Orange steady,

Yellow A yellow flashing
(A and/or B): The unit has been self-adjusted into a maintenance alarm
condition and the feedback is lost (a minimum of seal left).
Valve maintenance is required. After maintenance: Disabling of the self-
adjustment function is required before setting new position, however,
it is strongly recommended to make a complete new set up after valve
maintenance.

23 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Fault finding and LEDs

Yellow A Yellow steady: Position A (closed valve).

Yellow B Yellow steady: Position B (open valve).

Yellow C Yellow steady: Position C (Seat lift 1-2 or external sensors).

Green E Green steady: Solenoid valves activated.

Note: During set-up LED lights have different functions.

Effective 11/1/07, Revised 1/1/09 24
Maintenance Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Study the instructions carefully.

Handle scrap correctly.
Always keep spare X-rings in stock.

Step 1
1. Remove the ThinkTop® from the actuator.
2. Pull out X-ring and replace it.

Step 2
1. Untighten the four screws.
2. Pull off cover of ThinkTop®.

Step 3
1. Untighten screws.
2. Remove solenoid valves (up to three) and replace them
with new ones.

Step 4
1. To dismantle the adapter (the lower part of the ThinkTop®)
from base (the middle part), unscrew the three screws.
2. Turn the lower part a little clockwise and pull.
3. Replace adapter if necessary.

Note:
Turn banjo
connection!

25 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Dismantling of ThinkTop

Study the instructions carefully.

Handle scrap correctly.
Always keep spare X-rings in stock.

Step 5
To remove the sensor unit untighten screw and pull out the
sensor unit.

Effective 11/1/07, Revised 1/1/09 26

Maintenance Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Study the instructions carefully.

Handle scrap correctly.
Always keep spare X-rings in stock.

Step 1
Place sensor unit in base and tighten screw (torque: 1 Nm).

Step 2
Assemble base with adapter by turning adapter slightly
anticlockwise and tighten the three screws (1.9 Nm).

Note:
Turn banjo
connection!

Step 3
1. Replace solenoid valves (up to three) with new ones.
2. Tighten screws (0.2 Nm).

Step 4
Replace cover of ThinkTop® and tighten the four screws
(0.6 Nm).

27 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Assembly of ThinkTop

Study the instructions carefully.

Handle scrap correctly.
Always keep spare X-rings in stock.

Step 5
1. Replace X-ring.
2. Mount ThinkTop® on actuator.

Effective 11/1/07, Revised 1/1/09 28

 Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual
Electrical Connections/In-
structions

Spare Parts
ThinkTop®

P/N 9612578901
8-30 VDC
P/N 9612578954

P/N 9612990601 110 VAC

P/N 9612990674

29 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual ThinkTop®

Effective 11/1/07, Revised 1/1/09 30

ThinkTop® Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Pos. Qty. Denomination Unique PMO® Series Mixproof ¼" Air Connection
1a 1 Shell complete 9613-4279-01
3 1 Screw 9611-99-3458
4 1 Washer 9611-99-3459
5 1 Sensor unit Digital 8-30 VDC PNP/NPN 9612-5627-01
5 1 Sensor unit Digital 110 VAC NO/NC 9612-5627-05
6 1-3 Solenoid valve 3/2, 24 VDC 9611-99-3324
6 1-3 Solenoid Valve 3/2, 110 VAC 9611-99-3326
7 3 PT screw 9611-99-3457
8 1 Base complete, 3/2, no solenoids 9613-4282-01
(Pos. 9, 12, 13, 14 Included)
8 1 Base complete, 3/2, 24 VDC, three solenoid 9613-4282-11
(Pos. 9, 10, 11, 12, 13, 14 Included)
8 1 Base complete, 3/2, 110VAC, three solenoids 9613-4282-13
(Pos. 9, 10, 11, 12, 13, 14 Included)
8 1 Base prepared for no solenoid 9612-5761-01
9 1 Special X-Ring 9613-4564-01
10 1 Air fitting 9611-99-3433
11 1 Blow-off valve 9612-5636-01
12 1 Thread Plug, PG7 9611-99-3407
13 1 Cable gland, PG11, 4-10mm 9611-99-3517
14 1 Gore Vent High Airflow 9611-99-4722
15 1 Adapter complete (Pos. 17, 18, 19) 9612-5621-01
16 1 Special X-Ring 9612-9994-01
17 1 O-ring 9611-99-3350
18 2 Allen screw 9611-99-3409
19 1 Special X-ring 9612-5696-01
20a 1 Indication pin complete 9612-5623-01
22 1 5m. flying PVC cable (12x0.5 mm ) Digital
2
9611-99-3627
24 1 Air fitting incl. O-ring 9611-99-3434

31 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Cleaning Procedures

Recommend Cleaning – General

In order to be compliant with the Pasteurized Milk Ordinance (PMO), the Unique PMO Plus®
Series mixproof valves shall be cleaned-in-place (CIP) with the following recommended
procedures.
Each mixproof valve shall be properly operated, including seat lifting, during CIP cleaning to
assure exposure to product contact surfaces.

Effective 11/1/07, Revised 1/1/09 32

Cleaning Procedures Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Recommend Cleaning – Specific

The chart below provides reference to cleaning solution agents, temperature and exposure
times necessary during circulation to achieve good cleaning results.
All data shown is required for each valve during cleaning.
Use clean water, free from chlorides, for mixing with chemical cleaning agents.
CIP Exposure
Event Time Temperature Agent Concentration

Warm 3 minutes 100 - 110 °F None None

Pre-Rinse continuous

Hot 10 minutes 160 °F NAOH .265 gal.+ 26.5 gal.

Alkaline continuous (sodium water.
Wash hydroxide) (1%)

Cold 3 minutes Cold None None

Post Wash continuous
Rinse

Cold 3 minutes Cold HNO3 .18 gal. + .265gal.

Acidified continuous (nitric acid) water.
Rinse (.006%)

33 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Cleaning Procedures

Valve Pneumatic Operation During In-Place Cleaning (Unique PMO Plus® Series)

Each valve seat shall be lifted during the length of the cleaning cycle. Seat lift durations
shall not exceed 10 seconds.
These pneumatic functions include:
1. upper valve seat lift. (Cleaning of upper valve house)
2. lower valve seat push (Cleaning of lower valve house)

The following chart presents an overview of these functions together with the
recommended time durations.

Total Valve Functions Over

CIP Event @ Valve Valve Solenoid PLC Timer 3 Minute Rinses and 10
Length Function No. Solenoid Mode Duration Minute Washes

Warm Pre- Upper Seat 3 Energized *5 sec 2

Rinse @ 3 Lift
Minutes

Lower Seat 2 Energized *5 sec 2

Push

Hot Alkaline Upper Seat 3 Energized *5 sec 5

Wash @ 10 Lift
Minutes

Lower Seat 2 Energized *5 sec 5

Push

Cold Post Upper Seat 3 Energized *5 sec 2

Wash Rinse @ Lift
3 Minutes

Lower Seat 2 Energized *5 sec 2

Push

Cold Acidi- Upper Seat 3 Energized *5 sec 2

fied Rinse @ 3 Lift
Minutes

Lower Seat 2 Energized *5 sec 2

Push

*Appoximately 2 seconds actual seat push average based upon 5 second PLC timer duration.

Note: Unique PMO Plus® Series valves can be thoroughly cleaned under gravity (atmospheric) or, pressure from the
cleaning solution source pump, using seat lifiting operations of the upper and lower plug seats.

Effective 11/1/07, Revised 1/1/09 34

Cleaning Procedures Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Guide Bearing Cleaning

When the valves are removed for replacement of wetted parts and / or sealing
elastomers, it is important to remove, and hand clean, the three PTFE guide rings
(positions 45, 54, 80) and their seating groves before placing the valves back into
service.
See section, Maintenance, Re-Assembly Valve (points 1, 2, 5, 6, 24 and 25)

Unique PMO Plus® - Upper Seat Lift and Lower Seat Push
Unique PMO Plus®-CP - Upper Seat Lift
Flow of Cleaning Solution Through Valve Vent Tube (example)
The table below approximates the flow of cleaning solution through the valve vent tube
during seat lift functions at 30 PSI CIP pressure.
(viscosity and density comparable to water)
Flow Per Second Flow Every 2 Seconds
Valve Size Through Vent Tube Through Vent Tube
2" 31 Ounces 62 Ounces (.48 gal.)
2½" 45 Ounces 90 Ounces (.70 gal.)
3" 45 Ounces 90 Ounces (.70 gal.)
4" 61 Ounces 122 Ounces (.95 gal.)
Note: Refer to page 9 "CIP Solution Flows for seat lift" to determine flows for CIP pressures other than
30 PSI shown above.

Unique PMO Plus® CP - Lower Seat Push

Flow of Cleaning Solution Through Valve Vent Tube/O.D. Balancer (example)
The table below approximates the flow of cleaning solution through the valve vent tube
and O.D. cleaning element during lower seat push functions at 30 PSI CIP pressure.
(viscosity and density comparable to water)
Flow Per Second Flow Every 2 Seconds
Valve Size Through Vent Tube Through Vent Tube
2" 53 Ounces 106 Ounces (.83 gal.)
2½" 69 Ounces 138 Ounces (1.1 gal.)
3" 69 Ounces 138 Ounces (1.1 gal.)
4" 87 Ounces 174 Ounces (1.4 gal.)
Note: Refer to page 9 "CIP Solution Flows for seat lift" to determine flows for CIP pressures other than
30 PSI shown above.

35 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Valve Seat Position Indication

Test - 1
Upper Valve Seat
Position Detection
AC1

On Off 'C' LED

(Seat Lift)

102

1. Valve at rest (closed) position

· "C" LED (Seat Lift) on ThinkTop is illumated.
2. Attach a manual air line to actuator air fitting AC1
using a 3-way air pilot switch (pos. 102).
3. Turn the air pilot switch to ON. (Open)
· "C" LED (Seat Lift) on ThinkTop not illuminated.
4. Turn the air pilot switch to Off (Closed).
· "C" LED (Seat Lift) on ThinkTop is illuminated.
5. Test complete. Remove manual air line.

Effective 11/1/07, Revised 1/1/09 36

Valve Seat Position Indication Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Test - 2
Lower Valve Seat
Position Detection
AC3

'A' LED
(Closed Valve)

On Off

102

1. Valve at rest (closed) position

· "A" LED (Closed Valve) on ThinkTop is illuminated.
2. Attach a manual air line to actuator air fitting AC3 using a
3-way air pilot switch (pos. 102).
3. Turn the air pilot switch to ON (Open)
· "A" LED (Closed Valve) on ThinkTop not illuminated.
4. Turn the air pilot switch to Off (Closed).
· "A" LED (Closed Valve) on ThinkTop is illuminated.
5. Test complete. Remove manual air line.

37 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Valve Seat Position Indication

Adjustments
Upper Valve Seat External Sensor (24VDC or 110VAC)
(Position Data Existing on ThinkTop)
AC1

82

83
Lock Nuts

On Off

102

The following instructions should be made while the valve is hot from CIP cleaning.
(worst case)
1. Valve is in a rest position.
2. Loosen sensor lock nut(s).
3. Turn the sensor (pos 83) clockwise to bottom of nylon plug (pos 82), (or, in some cases,
until the sensor LED turns off.)
4. Turn the sensor (pos 83) counter clockwise until the sensor LED turns on, (or
approximately one full turn from bottom of plug.)
5. Lightly tighten sensor lock nut(s).
6. Attach a manual air line to actuator fitting AC1 using a 3-way air pilot switch (pos 102).
7. Turn the air pilot switch to ON (open). Upper seat lift activated. Sensor LED turns off.
8. Turn the air pilot switch to OFF (closed). Upper seat lift de-activated. Sensor LED turns on.
9. Turn the air pilot switch ON and OFF several times to verify sensor LED actions as listed in
steps 7 and 8 above.
10. Moderately tighten sensor lock nut(s).
11. Repeat step 9 when the valve is cold and re-adjust with valve hot if necessary.

Effective 11/1/07, Revised 1/1/09 38

Valve Seat Position Indication Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Adjustments
Upper Valve Seat ThinkTop
(Set Position New on ThinkTop)

The following instructions can be completed while the valve is at room (ambient)
temperature.
1. Enter new 'UPPER SEAT LIFT' position data to the ThinkTop memory in step 5 of the
programming sequence using the 'I' and 'II' keys.
Note: Data entry is done with the valve deactivated (Closed).
2. Adjust lateral sensor per instructions for 'UPPER VALVE SEAT EXTERNAL SENSOR' in
this section.
Refer to "Electrical Connections/Instructions" in this manual for ThinkTop programming.

Adjustments
Lower Valve Seat ThinkTop

The following instructions can be completed while the valve is at room (ambient)
temperature.
1. Delete the current 'CLOSED VALVE" position data from the ThinkTop memory using the
'I' and 'II' keys.
2. Enter new 'CLOSED VALVE' position data to the ThinkTop memory using the 'I' and 'II'
keys.
3. Repeat 'Test - 2, Lower Valve Seat Position Detection' procedures to confirm
adjustment.
Refer to "Electrical Connections/Instructions" in this manual for ThinkTop programming.

39 Effective 11/1/07, Revised 1/1/09

 Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Valve Seat Position Indication

Test - 3
Regulatory Inspection,
Confirm Control System Seat Lifting
Interlock During an Operating, active CIP Circuit

Description of components to be used for this test:

1. ThinkTop® (blue control module located on top of the air actuator)
2. Compressed air solenoids (when furnished inside ThinkTop®**) see
page 20 for top view of solenoid layout inside ThinkTop®.
a. Solenoid-1, valve full open. (Note: not used for this test procedure)
b. Solenoid-2, lower seat push activation.
c. Solenoid-3, upper seat lift activation.

Solenoid 2 Solenoid 3

Solenoid 1

Manual Air Pilot Buttons

Effective 11/1/07, Revised 1/1/09 40-1

Valve Seat Position Indication Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Test procedure listed as follows:

1. Select a Unique PMO Plus mixproof valve for interlock testing.
2. Decide if the cleaning solution will flow through the mixproof valve upper or
lower body as part of the CIP cleaning circuit for the test.
3. Start the appropriate CIP circuit. (WARNING: be sure that there is no risk of
mixing product with cleaning solution when conducting this test!!)
4. The CIP supply pump, or source of CIP solution pressure, should now be
operating.
5. Remove the cover lid from the Think Top.
Move to step 6 or 7 below:
6. If cleaning solution is flowing through the valve upper body, push and hold
the silver manual air pilot button on solenoid number 2 (lower seat push). If
control system interlock is correct, the CIP supply pump, or source of CIP
solution pressure, will be de-activated. Release manual air pilot button to
end this test.
7. If cleaning solution is flowing through the valve lower body, push and hold
the silver manual air pilot button on solenoid number 3 (upper seat lift). If
the control system interlock is correct, the CIP supply pump, or source of
CIP solution pressure, will be de-activated. Release manual air pilot button
to end this test.
8. If the control system does NOT de-activate the cleaning solution pressure
source as described in either 6 or 7 above, the control system should be
shut down for evaluation, and correction, to the interlock functions written
in the PLC logic.

** If solenoids are located in a remote enclosure (not inside Think Top), the
above test procedures are to be conducted in exactly the same method.
Selection of the proper solenoids for testing are to be determined using the
assistance of plant operating personnel.

40-2 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Maintenance

General Maintenance:
Replace all product wetted seals every 12 months.

Tools Required for Valve Service

· 16mm Wrench
· Strap Wrench
· 8mm Wrench
· 17mm Wrench
· 2.5mm Allen Wrench
· Small Knife
· Straight Pick
· Small Standard Screw Driver
· Air Pilot Switch (Pos. 102)

Tools Required for Actuator Service

· 13mm Wrench
· Long Stem Phillips Screw Driver (#2 Point)
· Plastic Hammer
· Small Blunt Face Punch
· Small Standard Screw Driver

Effective 11/1/07, Revised 1/1/09 41

Maintenance Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Dis-Assemble Valve
(Excluding Actuator)

37 16

1
101

103
83
100

1. Remove ThinkTop (100).

2. Turn magnet (101) counter clockwise by hand and
remove from upper actuator stem (1).
3. Turn nut on sensor cable (103) counter clockwise and
remove.
4. Turn sensor (83) counter clockwise and remove.

See pages 68 to 73 for part numbers.

42 Effective 11/1/07, Revised 1/1/09
Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Maintenance

50

AC2

64
64
102

Lower Sealing Element Assembly (see below)

*Unique PMO Plus® - CP Unique PMO Plus®
96 76 95 98 97 76 80 79
77

5. Supply compressed air to AC2 (blue ring).

6. Remove upper clamp (64).
7. Lift out the actuator together with the internal valve parts from the body (50).
8. Release compressed air.
9. Remove lower clamp (64).
10. Remove lower sealing element assembly.
11. Remove O-ring (76) from element (79) -or- from element *(96).
12. Remove lip seal (77) from element (79)
13. Remove guide ring (80) from element (79).
-OR-
14. Remove seal *(95) from element *(97) and *(96).
15. Remove guide ring *(98) from element *(97).

See pages 68 to 73 for part numbers.

Effective 11/1/07, Revised 1/1/09 43
Maintenance Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

AC1

Lower Plug
On Off 1

102

16. Supply compressed air to AC1 (Red Ring).

17. Loosen lower plug counter clockwise using a strap wrench while counter
holding upper actuator stem (1) with a 16mm wrench.

AC1
Lower Plug 55

On Off

102

18. Turn counter clockwise by hand and remove lower plug.

19. Release compressed air.

See pages 68 to 73 for part numbers.

44 Effective 11/1/07, Revised 1/1/09
Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Maintenance

Unique PMO Plus® *Unique PMO Plus® - CP

75
75

38 38

20. Remove O-ring (38) from lower plug stem (75).

21. Remove plug (15).
22. Slide lock (44) along piston rod
(29).
23. Remove two clamps (43).
44
24. Pull upper plug (55), and upper
29 sealing element (48) out.
15
25. Remove spindle liner (42).
26. Remove lock (44).
43

48
44 55
42

See pages 68 to 73 for part numbers.

Effective 11/1/07, Revised 1/1/09 45
Maintenance Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

48 47 49 45

55 27. Remove O-ring (47).

57 54 28. Remove lip seal (49).

29. Remove guide ring (45).
30. Remove lip seal (57).
31. Remove guide ring (54)

See pages 68 to 73 for part numbers.

46 Effective 11/1/07, Revised 1/1/09
Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Maintenance

Study the instructions carefully. Handle scrap correctly.

3. Replacement of seal ring, lower plug
Maintenance 2. Mounting of sealing, lower plug

Step 1
Cut and remove old seal ring (74) using a knife, screwdriver or
similar. Be careful not to scratch the plug.

Step 2 Rotate along circumference

Pre-mount seal ring as shown on drawing. to fix gasket as shown in the
picture

Carefully lubricate sealings with

acceptable soap or lubricant,
after pre-mounting.

Step 3
Place lower tool part.
TD 449-340_1

Step 4
1. Place upper tool part including piston.
2. Clamp the two tool parts together.

Tool marked TD 449-338_1

with item
number.

Step 5
on off
1. Supply compressed air.
2. Release compressed air.
3. Remove tool parts.

TD 449-339

Step 6
Inspect the seal to ensure it does not twist in the
groove, and press in the 4 outsticking points with
a screwdriver!

Item no. Item no. Item no. Item no.

Seat ø53 Seat ø81 Seat ø100 Seat ø115 Tool for radial sealing, lower plug
9613-4260-01 9613-4260-02 9613-4260-03 9613-4260-04
See pages 68 to 73 for part numbers.
Effective 11/1/07, Revised 1/1/09 TD 449-337 47
Maintenance Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Study the instructions carefully. Handle scrap correctly.

4. Replacement of seal ring, upper plug

3. Mounting of sealing, upper plug Maintenance

Step 1
Remove old seal ring (56) using a knife, screwdriver or similar.
Be careful not to scratch the plug.

Step 2
Pre-mount seal ring as shown on drawing.

Carefully lubricate sealings with

acceptable soap or lubricant,
after pre-mounting.

Step 3
Place tool part 1.

Step 4 Tooling marked with item number

1. Place tool part 2 including piston.

2. Clamp the two tool parts together.

Step 5 on off
1. Supply compressed air.
2. Release compressed air.
3. Rotate the tool 45° with regards to the plug.
4. Supply compressed air.
5. Release compressed air and remove tool.

Step 6
1. Inspect the seal.
2. Release air at 3 different positions of the circumference.
2. circumference.

Item no. Item no. Item no. Item no.

Seat ø53 Seat ø81 Seat ø100 Seat ø115 Tool for axial sealing, upper plug
9613-0505-01 9613-0505-02 9613-0505-08 9613-0505-03

See pages 68 to 73 for part numbers.

48 Effective 11/1/07, Revised 1/1/09
Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Maintenance

Re-Assemble Valve
(Excluding Actuator)
Note:
* Lubricate seals with Kluber Paraliq GTE 703 or
similar USDA H1 Approved lubricant (#022148-213).
** Lubricate threads with Kluber Paste UH1 84-201 or
similar.

1. Hand clean and sanitize guide ring

(54).
2. Hand clean and sanitize ID of
upper plug stem (55).

55

54

56 3. Install guide ring

(54).
55 57 54 4. Install *lip seal
(57).

See pages 68 to 73 for part numbers.

Effective 11/1/07, Revised 1/1/09 49
Maintenance Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Re-Assemble Valve
(Excluding Actuator)

5. Hand clean and sanitize

guide ring (45).
48 45
6. Hand clean and sanitize
upper sealing element
(48).

7. Install guide ring (45).

8. Install *lip seal (49).
9. Install *o-ring seal (47).

48 47 49 45

See pages 68 to 73 for part numbers.

50 Effective 11/1/07, Revised 1/1/09
Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Maintenance

10. Install lock (44) onto piston rod (29).

44

29

11. Slide upper sealing element (48) onto

upper plug (55).
42
12. Install spindle liner (42) onto upper plug
stem (55).
48

55

13. Fit upper plug (55), upper sealing

element (48) and spindle liner (42) into
intermediate piece (37).
14. Push upper plug (55) to fit spindle liner
37 (42) tight against piston rod (29).

29

42

48

55

See pages 68 to 73 for part numbers.

Effective 11/1/07, Revised 1/1/09 51
Maintenance Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

44

15
43

15. Install two clamps (43) Note: Align 17. Install plug (15).
one clamp with female thread in
spindle liner (42). 18. Install *O-ring (38) on lower plug
stem (75)
16. Slide lock (44) down over clamps
(43) Note: Align holes.

Unique PMO Plus® *Unique PMO Plus® - CP

75
75

38 38

See pages 68 to 73 for part numbers.

52 Effective 11/1/07, Revised 1/1/09
Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Maintenance

AC1
Lower Plug 55

On Off

102

19. Supply compressed air to AC1 (Red Ring).

20. Fit **lower plug stem into ID of upper plug (55) and turn clockwise to tighten
by hand.
21. Tighten lower plug clockwise using strap wrench while counter holding
upper actuator stem (1) with a 16mm wrench.
22. Release compressed air.

AC1

Lower Plug
On Off 1

102

See pages 68 to 73 for part numbers.

Effective 11/1/07, Revised 1/1/09 53
Maintenance Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Unique PMO Plus®

79
76 77 80 79 80

23. Hand clean and sanitize guide ring (80).

24. Hand clean and sanitize lower sealing element (79).
25. Install guide ring (80).
26. Install *lip seal (77).
27. Install *O-ring (76).

Unique PMO Plus® - CP

96 97 98
76 95 98 97

23. Hand clean and sanitize guide ring (98).

24. Hand clean and sanitize lower element parts (97) and (96).
25. Install guide ring (98).
26. Install *seal (95).
27. Install *O-ring (76).

See pages 68 to 73 for part numbers.

54 Effective 11/1/07, Revised 1/1/09
Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Maintenance

28. Install lower sealing element assembly onto body (50).

29. Fit and tighten lower clamp (64).
30. Supply compressed air to AC2 (Blue Ring).
31. Fit the actuator together with the internal valve parts into the valve body (50).
32. Fit and tighten upper clamp (64).
33. Release compressed air.

50

AC2

64
64 On Off

102

Lower Sealing Element Assembly

See pages 68 to 73 for part numbers.

Effective 11/1/07, Revised 1/1/09 55
Maintenance Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

64
37 16

1
101
82
50 103
83
100

34. Turn sensor (83) clockwise into nylon plug (82) and tighten by hand.
35. Attach sensor cable (103) to sensor (83) and tighten by hand.
36. Turn magnet (101) clockwise into upper actuator stem (1) and tighten by hand.
37. Install ThinkTop (100) to cylinder (16).

See pages 68 to 73 for part numbers.

56 Effective 11/1/07, Revised 1/1/09
Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Maintenance

Dismantling of actuator

1. Remove nuts (36) and washers (35).

2. Pull out intermediate piece (37) from the actuator.
3. Remove cover disk (25).
4. Remove retaining ring (24).
5. Remove piston rod (29), bottom (21) and lower piston (30).
6. Separate the three parts.
7. Remove O-rings (20, 22 and 23) from bottom, O-rings (33 and 31) and guide
ring (32) from lower piston as well as O-ring (28) from piston rod.
8. Remove spring assembly (14).
9. Remove inner stem (27), main piston (17) and distance spacer (11) if present.
Remove guide ring (18) and O-ring (19).
10. Remove spring assembly (10).

Note: 2½", 3" and 4" valves only

1. Unscrew screws (2).
2. Remove stop (4).
3. Remove upper piston (8). Remove O-rings (7 and 9).
4. Remove O-ring (5) and guide ring (6).

See pages 68 to 73 for part numbers.

Effective 11/1/07, Revised 1/1/09 57
Maintenance Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Dismantling of actuator

See pages 68 to 73 for part numbers.

58 Effective 11/1/07, Revised 1/1/09
Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Maintenance

Reassembly of actuator

1. Fit guide ring (6) and O-ring (5).

Note: 2½", 3" and 4" valves only
2. Fit O-rings (7 and 9). Place upper piston (8).
3. Fit stop (4).
4. Tighten screws (2).
2. Place spring assembly (10).
3. Fit O-ring (19) and guide ring (18). Mount distance spacer (11),
main piston (17) and inner stem (27).
4. Fit spring assembly (14).
5. Fit O-ring (28) in piston rod, fit O-rings (33 and 31) and guide ring
(32) in lower piston and fit O-rings (20, 22 and 23) in bottom.
6. Fit piston rod (29), lower piston (30) and bottom (21).
7. Mount the three parts.
8. Fit retaining ring (24).
9. Fit cover disk (25).
10. Mount intermediate piece (37) on actuator.
11. Fit and tighten nuts (36) and washers (35).

See pages 68 to 73 for part numbers.

Effective 11/1/07, Revised 1/1/09 59
Maintenance Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Reassembly of actuator

See pages 68 to 73 for part numbers.

60 Effective 11/1/07, Revised 1/1/09
Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Parts List

3 3
100
16
3

5 6

37 16

1
101

103
83
100

See pages 68 to 73 for part numbers.

Effective 11/1/07, Revised 1/1/09 61
Parts List Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

2½", 3" and 4" Sizes only

9 8
7 4
2

11 1 12 17
10
12a 19
18

26

See pages 68 to 73 for part numbers.

62 Effective 11/1/07, Revised 1/1/09
Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Parts List

13 27 14 28 29

32 30 31 33 21 20

22

See pages 68 to 73 for part numbers.

Effective 11/1/07, Revised 1/1/09 63
Parts List Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

103 83
82 37
24
23
25

35
36

44

15 29

43

See pages 68 to 73 for part numbers.

64 Effective 11/1/07, Revised 1/1/09
Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Parts List

48
55
44 42

48 47 49 45

See pages 68 to 73 for part numbers.

Effective 11/1/07, Revised 1/1/09 65
Parts List Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

55 56 57 54

Unique PMO Plus® Unique PMO Plus® - CP

74 74
75
75

38 38

See pages 68 to 73 for part numbers.

66 Effective 11/1/07, Revised 1/1/09
Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Parts List

50

AC2

64
64

61 102
61

Lower Sealing Element (See Below)

*Unique PMO Plus® - CP Unique PMO Plus®

96 76 95 98 97 76 80 79
77

See pages 68 to 73 for part numbers.

Effective 11/1/07, Revised 1/1/09 67
Parts List Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Parts
Pos. Qty. Denomination 2" 2½" 3" 4"
1 1 Upper stem...................................................9613-0101-02 9613-0074-01 9613-0074-01 9613-0074-02
2 4 Screw............................................................ 9611-99-3342 9611-99-3342 9611-99-3342
3 1 Air fitting yellow..............................................9611-99-4171 9611-99-4171 9611-99-4171 9611-99-4171
1 Air fitting red..................................................9611-99-4172 9611-99-4172 9611-99-4172 9611-99-4172
1 Air fitting blue.................................................9611-99-3780 9611-99-3780 9611-99-3780 9611-99-3780
4 1 Stop for upper piston..................................... 9613-0053-01 9613-0053-01 9613-0053-02
5 1 O-ring, NBR...................................................9611-99-3499 9611-99-3499 9611-99-3499 9611-99-3499
6 1 Guide ring, Turcite..........................................9613-0084-08 9613-0084-08 9613-0084-08 9613-0084-08
7 1 O-ring, NBR................................................... 9611-99-3514 9611-99-3514 9611-99-3514
8 1 Upper piston.................................................. 9613-0056-01 9613-0056-01 9613-0056-02
9 1 O-ring, NBR................................................... 9611-99-3512 9611-99-3512 9611-99-3513
10 1 Spring assembly............................................9613-0125-01 9613-0075-01 9613-0075-01 9613-0256-03
11 1 Distance spacer.............................................9613-0102-02
12 1 Pin . .............................................................22211920 9611-99-3558 9611-99-3558 9611-99-3559
12a 1 Pin................................................................. 9611-99-3728 9611-99-3728 9611-99-3729
13 1 Washer..........................................................9611-99-3594 9611-99-3595 9611-99-3595 9611-99-3596
14 1 Spring assembly............................................9613-0131-01 9613-0095-02 9613-0095-02 9613-0095-02
15 1 Plug...............................................................9613-0806-01 9613-0806-01 9613-0806-01 9613-0806-01
16 1 Cylinder (3A marking) . .............................9613-0126-04 9613-0051-04 9613-0051-04 9613-0150-07
17 1 Main piston....................................................9613-0132-01 9613-0057-01 9613-0057-01 9613-0159-01
18 1 Guide ring, Turcite..........................................9613-0084-09 9613-0084-10 9613-0084-10 9613-0084-11
19 1 O-ring, NBR...................................................9611-99-3505 9611-99-3507 9611-99-3507 9611-99-3509
20 1 O-ring, NBR...................................................9611-99-3503 9611-99-3607 9611-99-3607 9611-99-3607
21 1 Bottom..........................................................9613-0140-01 9613-0054-01 9613-0054-01 9613-0168-01
22 1 Guide ring, Turcite..........................................9613-0084-03 9613-0084-04 9613-0084-04 9613-0084-04
23 1 O-ring, NBR...................................................9611-99-3494 9611-99-1489 9611-99-1489 9611-99-3497
24 1 Retaining ring................................................9613-0248-02 9613-0248-03 9613-0248-03 9613-0248-04
25 1 Cover disk.....................................................9613-0058-02 9613-0058-03 9613-0058-03 9613-0058-04
26 1 O-ring, NBR...................................................9611-99-3528 9611-99-3495 9611-99-3495 9611-99-1002
27 1 Inner stem.....................................................9613-0106-03 9613-0073-03 9613-0073-03 9613-0073-02
28 1 O-ring............................................................9611-99-3495 9611-99-0030 9611-99-0030 9611-99-0030
29 1 Piston rod......................................................9613-0134-02 9613-0060-02 9613-0060-02 9613-0060-02
30 1 Lower piston..................................................9613-0138-01 9613-0055-01 9613-0055-01 9613-0166-01
31 1 O-ring, NBR...................................................42153 42153 42153 42153
32 1 Guide ring, Turcite..........................................9613-0084-05 9613-0084-06 9613-0084-06 9613-0084-07
33 1 O-ring, NBR...................................................9613-99-3506 9611-99-3508 9611-99-3508 9611-99-3510
35 3 Washer..........................................................9611-99-3594 9611-99-3594 9611-99-3594 9611-99-3594
36 3 Nut................................................................9611-99-0360 9611-99-0360 9611-99-0360 9611-99-0360
42 1 Spindle liner...................................................9613-0335-01 9613-0090-01 9613-0090-01 9613-0090-01
43 2 Clamp...........................................................9613-0336-01 9613-0092-01 9613-0092-01 9613-0092-01
44 1 Lock..............................................................9613-0091-02 9613-0091-01 9613-0091-01 9613-0091-01
45 1 Guide ring, PTFE ..........................................9613-0084-14 9613-0084-15 9613-0084-15 9613-0084-21
48 1 Upper sealing element ..................................9613-0064-02 9613-0188-02 9613-0188-02 9613-0713-01
54 1 Guide ring, PTFE...........................................9613-0084-02 9613-0084-02 9613-0084-02 9613-0084-02
55 1 Upper plug....................................................9613-4586-01 9613-4587-01 9613-4587-03 9613-4588-01
61 2 Wingnut.........................................................9612-5580-01 9612-5580-01 9612-5580-01 9612-5580-01
64 2 Clamp without nut.........................................9613-0216-01 9613-0217-01 9613-0217-01 9613-0218-01

68 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Parts List

Parts
Pos. Qty. Denomination 2" 2½" 3" 4"
37 1 Intermediate piece plug set-up 12 9613-0191-21 9613-0192-13 9613-0192-13 9613-0193-17
50 1 Valve body 11-00 9613-0709-01 9613-0710-01 9613-0711-01 9613-0712-01
1 Valve body 12-00 9613-0709-05 9613-0710-05 9613-0711-05 9613-0712-05
1 Valve body 21-00 9613-0709-07 9613-0710-07 9613-0711-07 9613-0712-07
1 Valve body 22-00 9613-0709-09 9613-0710-09 9613-0711-09 9613-0712-09
1 Valve body 11-90 9613-0709-02 9613-0710-02 9613-0711-02 9613-0712-02
1 Valve body 12-90 9613-0709-06 9613-0710-06 9613-0711-06 9613-0712-06
1 Valve body 21-90 9613-0709-08 9613-0710-08 9613-0711-08 9613-0712-08
1 Valve body 22-90 9613-0709-10 9613-0710-10 9613-0711-10 9613-0712-10
1 Valve body 11-180 9613-0709-03 9613-0710-03 9613-0711-03 9613-0712-03
1 Valve body 11-270 9613-0709-04 9613-0710-04 9613-0711-04 9613-0712-04

Pos. Qty. Denomination 2" 2½" 3" 4"

75 1 Lower plug (PMO Plus) 9613-0705-01 9613-0706-01 9613-0707-01 9613-0708-01
75 1 Lower Plug (PMO Plus-CP) 9613-4658-01 9613-4658-02 9613-4658-03 9613-4658-04
79 1 Lower sealing element (PMO Plus) 9613-0241-02 9613-0243-02 9613-0243-02 9613-0715-01
80 1 Guide Ring, PTFE (PMO Plus) 9613-0084-14 9613-0084-15 9613-0084-15 9613-0084-21
81 1 Cover (PMO Plus) 9613-0490-06 9613-0490-07 9613-0490-07 9613-0490-16
97 1 Lower sealing element, lower part
(PMO Plus-CP) 9613-4653-01 9613-4655-01 9613-4655-01 9613-4656-02
98 1 Guide ring, PTFE (PMO Plus-CP) 9613-4661-01 9613-4661-02 9613-4661-02 9613-4661-03
96 1 Lower sealing element, upper part
(PMO Plus - CP) 9613-4652-01 9613-4654-01 9613-4654-01 9613-4656-01

Effective 11/1/07, Revised 1/1/09 69

Parts List Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Parts

Pos. Qty. Denomination 2" 2½" 3" 4"
100 1 ThinkTop Complete (8-30VDC, 0-Solenoids) 9612-5789-01
100 1 ThinkTop Complete (8-30VDC, 3-Solenoids) 9612-5789-54
100 1 ThinkTop Complete (110VAC, 0-Solenoids) 9612-9906-01
100 1 ThinkTop Complete (110VAC, 3-Solenoids) 9612-9906-74
101 1 Magnet, ThinkTop 9612-5623-01
83 1 *Sensor (24VDC) 9611-99-4916
83 1 **Sensor (110VAC) 9613-6036-42
82 1 Nylon Plug (24VDC Sensors) 9613-0926-02 9613-0926-01
82 1 Nylon Plug (110VAC Sensors) 9613-6036-38 9613-6036-39
103 1 Cable (ext. sensor, 24VDC) 9613-4769-01
103 1 Cable (ext. sensor, 110VAC) 9613-6036-43
Optional:
Pos Qty. Denomination
102 1 Air Pilot Switch 9613-6018-13
*Sensor Used: IFM IFB3007-APKG/M/V4A/US-102-DPO (3-wire, PNP, DC, N.C., Micro-disconnect)
**Sensor Used: Turck BI4-S12-RDZ32X-0.2M-SBV3T/S1023 (2-wire, PNP, AC, N.C., Micro-disconnect)

70 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Parts List

Wear Parts

Pos. Qty. Denomination 2" 2½" 3" 4"
38 1 O-ring, EPDM 9611-99-3555 9611-99-3572 9611-99-3572 9611-99-3572
47 1 O-ring, EPDM 9611-99-3636 9611-99-3640 9611-99-3640 9611-99-3644
1 O-ring, NBR 9611-99-3637 9611-99-3641 9611-99-3641 9611-99-3645
1 O-ring, FPM 9611-99-3638 9611-99-3642 9611-99-3642 9611-99-3646
1 O-ring, HNBR 9611-99-3639 9611-99-3643 9611-99-3643 9611-99-3647
49 1 Lip seal, EPDM 9613-0085-26 9613-0085-31 9613-0085-31 9613-0085-36
1 Lip seal, NBR 9613-0085-46 9613-0085-47 9613-0085-47 9613-0085-37
1 Lip seal, FPM 9613-0085-28 9613-0085-33 9613-0085-33 9613-0085-38
1 Lip seal; HNBR 9613-0085-29 9613-0085-34 9613-0085-34 9613-0085-39
56 1 Seal ring, EPDM 9613-0953-09 9613-0953-12 9613-0953-12 9613-0953-19
1 Seal ring, NBR 9613-0951-15 9613-0951-16 9613-0951-16 9613-0951-24
1 Seal ring, FPM 9613-0951-08 9613-0951-11 9613-0951-11 9613-0951-22
1 Seal ring; HNBR 9613-0953-08 9613-0953-11 9613-0953-11 9613-0953-18
57 1 Lip seal, EPDM 9613-0087-11 9613-0087-11 9613-0087-11 9613-0087-11
1 Lip seal, NBR 9613-0087-18 9613-0087-18 9613-0087-18 9613-0087-18
1 Lip seal, FPM 9613-0087-13 9613-0087-13 9613-0087-13 9613-0087-13
1 Lip seal; HNBR 9613-0087-14 9613-0087-14 9613-0087-14 9613-0087-14
74 1 Seal ring; FPM 9613-0952-08 9613-0952-11 9613-0952-11 9613-0952-22
1 Seal ring; NBR 9613-0952-15 9613-0952-16 9613-0952-16 9613-0952-24
1 Seal ring; HNBR 9613-0089-08 9613-0089-11 9613-0089-11 9613-0089-17
1 Seal ring; EPDM 9613-0089-09 9613-0089-12 9613-0089-12 9613-0089-18
76 1 O-ring, EPDM 9611-99-3636 9611-99-3640 9611-99-3640 9611-99-3644
1 O-ring, NBR 9611-99-3637 9611-99-3641 9611-99-3641 9611-99-3645
1 O-ring, FPM 9611-99-3638 9611-99-3642 9611-99-3642 9611-99-3646
1 O-ring, HNBR 9611-99-3639 9611-99-3643 9611-99-3643 9611-99-3647
77 1 Lip seal, EPDM (PMO Plus) 9613-0085-26 9613-0085-31 9613-0085-31 9613-0085-36
1 Lip seal, NBR (PMO Plus) 9613-0085-46 9613-0085-47 9613-0085-47 9613-0085-37
1 Lip seal, FPM (PMO Plus) 9613-0085-28 9613-0085-33 9613-0085-33 9613-0085-38
1 Lip seal; HNBR (PMO Plus) 9613-0085-29 9613-0085-34 9613-0085-34 9613-0085-39
95 1 Seal, NBR (PMO Plus-CP) 9613-4642-04 9613-4642-08 9613-4642-08 9613-4642-12
1 Seal, EPDM (PMO Plus-CP) 9613-4642-03 9613-4642-07 9613-4642-07 9613-4642-11
1 Seal, FPM (PMO Plus-CP) 9613-4642-02 9613-4642-06 9613-4642-06 9613-4642-10
1 Seal; HNBR (PMO Plus-CP) 9613-4642-01 9613-4642-05 9613-4642-05 9613-4642-09

Effective 11/1/07, Revised 1/1/09 71

Parts List Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Service Kit for Product Wetted Parts (PMO Plus)

Denomination 2" 2½" and 3" 4"
NBR 9611-92-6016 9611-92-6017 9611-92-6018
EPDM 9611-92-6013 9611-92-6014 9611-92-6015
FPM 9611-92-6019 9611-92-6020 9611-92-6021
HNBR 9611-92-6022 9611-92-6023 9611-92-6024

Service Kit for Product Wetted Parts (PMO Plus-CP)

Denomination 2" 2½" and 3" 4"
NBR 9611-92-6830 9611-92-6831 9611-92-6832
EPDM 9611-92-6827 9611-92-6828 9611-92-6829
FPM 9611-92-6833 9611-92-6834 9611-92-6835
HNBR 9611-92-6836 9611-92-6837 9611-92-6838

Conversion Kit for PMO Plus® to PMO Plus-CP® Upgrade

Denomination 2" 2½" 3" 4"
NBR 9613-4662-17 9613-4662-18 9613-4662-19 9613-4662-20
EPDM 9613-4662-21 9613-4662-22 9613-4662-23 9613-4662-24
FPM 9613-4662-29 9613-4662-30 9613-4662-31 9613-4662-32
HNBR 9613-4662-25 9613-4662-26 9613-4662-27 9613-4662-28

72 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Parts List

Axial Installation Tool

Effective 11/1/07, Revised 1/1/09 73

Parts List Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Axial Installation Tool

2" 2½" and 3" 4"
Pos. Qty. Denomination 9613-0505-02 9613-0505-03 9613-0505-07
1 1 Lower part 9613-0506-01 9613-0509-01 9613-0722-01
2 1 Piston 9613-0508-01 9613-0511-01 9613-0721-01
3 1 Upper part 9613-0503-01 9613-0510-01 9613-0720-01
4 1 O-ring, NBR 9611-99-3703 9611-99-3349 9611-99-4113
5 1 Clamp 9613-0216-01 9613-0217-01 9613-0218-01
6 1 Wingnut 9612-5580-01 9612-5580-01 9612-5580-01
7 1 Air fitting 9611-99-1988 9611-99-1988 9611-99-1988

74 Effective 11/1/07, Revised 1/1/09

Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual Parts List

Radial Installation Tool

Effective 11/1/07, Revised 1/1/09 75

Parts List Unique PMO Plus® Series Sanitary Mixproof Valve Instruction Manual

Radial Installation Tool

2" 2½" and 3" 4"
Pos. Qty. Denomination 9613-4260-02 9613-4260-04 9613-4260-09

1 1 Piston 9613-4259-02 9613-4259-04 4613-4259-05
2 1 Lower Part 9613-4258-01 9613-4258-01 9613-4258-02
3 1 Upper part 9613-0037-02 9613-0037-04 9613-0037-05
4 1 Bushing 9613-0036-02
5 1 Guide 9613-4257-01
6 2 Guide Ring 9613-0084-22 9613-0084-22 9613-0084-23
7 1 O-Ring 9611-99-3349 9611-99-3349 9611-99-4113
8 1 O-Ring 9611-99-3705
9 1 Clamp 9613-0217-01 9613-0217-01 9613-0218-01
10 1 Wing Nut 9612-5580-01 9612-5580-01 9612-5580-04
11 1 Air Fitting 9611-99-1988

76 Effective 11/1/07, Revised 1/1/09

Alfa Laval
9560 - 58th Place, Suite 300
Kenosha, WI 53144
USA
Tel: 262-605-2600
Fax: 262-605-2667

The information herein is correct at the time of issue, but may be subject to change without prior www.alfalaval.us
notice. © 2009 Alfa Laval Inc.

EPM00041ENUS 1107