User's Manual For TL-30x Laser Engraving and Cutting Control System
User's Manual For TL-30x Laser Engraving and Cutting Control System
Copyright Statement
Shenzhen Topwisdom Technology Co., Ltd.
All rights reserved.
Shenzhen Topwisdom Technology Co., Ltd. (Topwisdom Technology hereinafter)
reserves the rights of final interpretation and modification for this manual and
declaration. Topwisdom Technology owns the patents, copyright and other intellectual
property rights for its product and software. Without authorization, no one is allowed to
copy, excerpt, reproduce, process, disseminate and use this product and its relative
parts directly or indirectly.
Disclaimer
Topwisdom Technology reserves the right to modify the content described in this
manual without advance notice. Topwisdom Technology is not responsible to any direct,
indirect, or consequential damage or liability caused by improper use of this manual or
the product. Machinery in motion can be dangerous! It is the responsibility of the user
to design effective error handling and safety protection as part of the machinery.
Topwisdom Technology shall not be liable or responsible for any incidental or
consequential damages.
Technical Support
To get our technical support and after-sale service:
Tel: +86-0755-82057902
Fax: +86-0755-82057892
Website: http://www.topwisdom.com.cn
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Content
Part 1 Overview ............................................................................................................ 1
1.1 System Overview............................................................................................. 1
1.2 Notes and Warning .......................................................................................... 1
1.3 Work Environment ........................................................................................... 2
1.4 Power Supply and Grounding .......................................................................... 2
1.4.1 Power Supply Requirements ................................................................. 2
1.4.2 Grounding Requirements ...................................................................... 2
1.5 Accessory List.................................................................................................. 2
Part 2 Wiring Installation Instruction ............................................................................. 5
2.1 Installation Dimension ..................................................................................... 5
2.2.1 Panel ..................................................................................................... 5
2.1.2 Wiring board Dimension ........................................................................ 6
2.2 Wiring Instruction ............................................................................................. 7
2.2.1 Wiring Board.......................................................................................... 7
2.2.2 Wiring Diagram ...................................................................................... 8
2.3 Interface Instruction ....................................................................................... 11
2.3.1 Power Signal ....................................................................................... 11
2.3.2 Data Bus Interface ............................................................................... 12
2.3.3 Flash disk cable interface .................................................................... 13
2.3.4 PC USB cable interface ....................................................................... 13
2.3.5 Output.................................................................................................. 13
2.3.6 Laser Power Interface ......................................................................... 15
2.3.7 Input .................................................................................................... 17
2.3.8 Input Signal Diagram ........................................................................... 19
Part 3 Software Installation ......................................................................................... 20
3.1 Installing CorelDRAW Direct Output .............................................................. 20
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Part 1 Overview
Thank you very much for using laser engraving control system of our company!
This system can be used with various types of laser engraving cutting machine, meets
your different requirements for processing.
Use High-Performance 32-Bit CPU with Single-Precision Floating-Point Unit (FPU),
the main frequency is up to 150MH. Setting device parameter out of PC completely.
All coupler completely isolated from outside interference, the system is reliable.
Support USB2.0 port, U disk reading and writing, support U disk system upgrade;
With 64MB storage, work independently form PC, which is useful for the quantities
of engraving and cutting production.
Support 4 axises motion control(X Y Z U, XY is for laser cutting control, Z is feeding
axis, U is lift axis).
Support feeding, lifting, rotating engraving, metal cutting, scale cutting, automatic
blowing, automatic focusing, foot switch, cover protect, power-off cutting
restoration, system lock, device management.
S-shape acceleration and deceleration and adjustable velocity profile, meet the
demand of smooth cutting and high speed working.
Before using, please read our manual carefully, ensure to operate our system
correctly.
Please keep the manual well, and it’s convenient for your future references.
Because of different configuration, some devices have not some of the
functions listed in the manual, the details subject to appropriate operation
functions.
regularly remove the dust of the control box surface and filters, to keep good
ventilation.
When users have to open the cover of the control box, must cut off the power after
5minutes and under the professionals‘ guidance, only can be allowed to touch the
components in the electrical control box!
Prohibit touching any motion parts or opening the control equipments when the
machine is working, or it maybe bring about the accident and machine can‘t work.
Prohibit using the electrical equipment in the damp, dust, corrosive gas, flammable
gas area, or it maybe cause the electrical shock or fire!
The Laser Engraving Control System TL-30X contained the accessories as below:
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TZC-CONV
1 Wiring board
14
USB
communication
Connection cable for
1
cable connecting
controller and
PC
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2.2.1 Panel
Fig. 2-1
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Fig. 2-2
Fig. 2-3
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Fig. 2-4
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J2 X Driver
XGND PUL+
PUL-
DIR1 DIR+
DIR-
PWM1
ENA+
+5V ENA-
36V- GND
U
To
V
Motor
W
36V+ Vdc
Fig. 2-5
2. Panasonic Servo Wiring
J2 Panasonic servo
3
GND PULS1
4
DIR1 PULS2
5
PWM1 SIGN1
6
+5V SIGN2
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24V- COM-
U
To
V
Motor
W
7
24V+ COM+
Fig. 2-6
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J8
Water Potect
Active low
Laser
Power
Supply 1 2 3 4 5 6
Fig. 2-7
2.RF Laser Wiring
EX5V PWM3 DIR3 IN-1 XGND
J8
Water Protect
Laser
Power Power GND
Supply
Fig. 2-8
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J7 5V/24V Relay
EXV-
OUT8
OUT7
EXV+ 5V+/24V+
Fig. 2-9
J7 5V/24V Relay
EXV-
OUT8
OUT7
EXV+ 5V+/24V+
Fig. 2-10
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XGND 0V
IN-5
IN-4
IN-3 OUT
IN-2
EX5V 5V
X Origin limit switch
Fig. 2-11
Other limit switch wirings are similar.
Pin Define
1 EX5V External 5V power source positive (input)
2 XGND External 5V power source grounding (input)
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1 E5VG
2 OUT4
3 OUT3
4 OUT2
5 OUT1
6 E5VG
7 DIR4
8 PWM4
9 DIR3
10 PWM3
11 E5VG
12 DIR2
13 PWM2
14 DIR1
15 PWM1
16 E5VG
17 OUT5
18 OUT6
19 OUT7
20 OUT8
21 E5VG
22 INPUT12
23 INPUT11
24 INPUT10
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25 INPUT9
26 INPUT8
27 INPUT7
28 INPUT6
29 INPUT5
30 INPUT4
31 INPUT3
32 INPUT2
33 INPUT1
34 E5VG
35 INPUT16
36 INPUT15
37 INPUT14
38 INPUT13
39 EXT5V
40 EXT5V
Main board interface J9, labeled flash disk connecting cable. Flash disk can be inserted
directly.
Main board interface J8, labeled PC connecting cable. Connect the computer with USB
connecting cable to read and write the file.
2.3.5 Output
1.Drive interface
X axis interface J2
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Pin Define
1 EX5V OUT 5V PUL+、DIR+(output)
2 PWM1 Stepping pulse (output) PUL-
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3 OUT6 Reserved
4 XGND External 5V power source grounding (output)
3 OUT8 Blow air signal, high effective, connect to the relay coil ―+‖
side
4 EXV- Connect to the relay coil ―-‖ side
The input voltage of relay has many kinds, such as 5V, 12V, 24V, but the 5V is the best.
Pin Define
1 EX5V External 5V power source positive (output)
2 PWM3 Be used to control the laser
When the laser is RF laser, used to control the power intensity and light of the
laser.
When the laser is domestic glass tube, used to control the electric current.
3 DIR3 Laser enable control (DIR3 jumper to H, the signal is high and
effective, to L, the signal is low and effective.)
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When the laser is RF laser, used to control the enable function of laser.
When the laser is domestic glass tube, used to control laser On/Off.
4 IN—1 Laser status, the corresponding instruction is LED D1
When the laser is RF laser, used to the state input of laser.
When the laser is domestic glass tube, used to the state input of water
conservation (active low).
5 XGND External 5V power source grounding(output)
The interface of laser power 2 J11
Pin Define
1 EX5V External 5V power source positive (output)
2 PWM4 Be used to control the laser
When the laser is RF laser, used to control the power intensity and light of
the laser.
When the laser is domestic glass tube, used to control the electric
current.
3 DIR4 Laser enable control (DIR4 jumper to H, the signal is high and
effective, to L, the signal is low and effective.)
When the laser is RF laser, used to control the enable function of laser.
When the laser is domestic glass tube, used to control laser On/Off.
4 IN—6 Laser status, the corresponding instruction is LED D6
When the laser is RF laser, used to the state input of laser.
When the laser is domestic glass tube, used to the state input of water
conservation (active low).
5 XGND External 5V power source grounding(output)
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2.3.7 Input
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3 IN—15 Input
4 IN—16 Input
5 XGND External 5V power source grounding (output)
6 XGND External 5V power source grounding (output)
* When using the single laser control, the water protection signal of another laser must
be shorted with XGND, otherwise, the machine don‘t work.
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IN-4
IN-3
IN-2
IN-1
Input signal
Fig. 2-12
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CorelDRAW12 or a higher version needs to be installed firstly. Then double click the
Fig. 3-1
Click ‖next‖ to proceed with installation.
Fig. 3-2
Select ―Install‖ to install software, or select ―Uninstall‖ to uninstall software. Then click
next. And the screen shown in Fig. 3-3 is displayed.
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Fig. 3-3
Click the button to find the CorelDRAW install path, as shown in Fig.3-4, select
the Corel Graphics 12 folder as below.
Fig. 3-4
When the installed path is found, click the Confirm to go back to the screen shown in
Fig.3-3. Then click the ―Manual install‖ to install. When installation is finished, the
screen shown in Fig. 3-5 is displayed. Click ―OK‖ to finish.
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Fig. 3-5
Click the ―Auto Install‖ button shown in Fig. 3-3, the program will find the install path
automatically. When installation is finished, the screen shown in Fig. 3-5 is displayed.
Click ―OK‖ to finish.
However, the installation is not really completed then, as you need to make
configurations for the CorelDRAW software, after the configuration the total installation
will be completed, then open CorelDRAW, it‘ll show as below.
Fig. 3-6
Select ―Options‖ from ―Tools‖ in the toolbar shown in Fig. 3-6 to enter the menu shown
in Fig. 3-7.
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Fig. 3-7
In Fig. 3-7, first click on the ―VBA‖ as pointed out by the arrow in the left, then choose
the "Delay Load VBA" at the bottom, the installation is thoroughly completed.
CAD04-06_V8.3.1.exe
CAD07-09_V8.3.1.exe
CAD04-06_V8.3.1.exe is for installing on AutoCAD2004-2006, now the current
software version is V8.3.1—the version is according which program you installed. The
version is shown in the installing program name, as you can see in
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Double click the icon , to unzip files, then the screen shown
in Fig. 3-8 is displayed.
Fig. 3-8
Click ―Next‖ to proceed with installation.
Fig. 3-9
When finished selecting language, click ―…‖ button to select the install path. Then click
―Next‖ to start installing, the installing screen shown in Fig. 3-10 is displayed.
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Fig. 3-10
When the installation is finish, the installing program will be closed automatically.
Fig. 3-11
Click ―Yes‖ to uninstall in Fig. 3-12.
Fig. 3-12
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Fig. 3-13
Insert the USB Cable, the power on, Fig. 3-14 will be shown on the Compute, and then
the Fig. 3-15 will be shown:
Fig. 3-14
Click the
"Next"
Fig. 3-15
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Select ‖Install
from a list or
specific
location
(Advance)‖
Click the
"Next"
Fig. 3-16
Click the "Next", show as Fig. 3-17.
Click
―Browse‖
Click
Click ―Include this
―Next‖
location in the search‖
Fig. 3-17
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Browse to the USB driver folder by clicking the browse button. Once the file path has
been entered in the box, click next to proceed.
Click OK
Fig. 3-18
The screen shown in Fig. 3-19 will be displayed as Windows XP copies the required
driver files.
Fig. 3-19
After finishing, show as Fig. 3-20.
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Click
Finish
Fig. 3-20
USB driver must be installed twice. Repeat the installation steps above once again.
After the engraving card power on, connect the PC with USB cable, the computer will
assign a COM port to communicate. But when the assigned COM port is more than
COM8, the communication will have problem, so we need to change the COM port
number, the range is among COM3~COM9.
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Fig. 3-21
Double click the "System", show as Fig. 3-22.
Fig. 3-22
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Fig. 3-23
Click the device management.
The
assigned
COM port
Fig. 3-24
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On Fig. 3-24 USB Serial Port(COM4) is the assigned COM port, the way and the steps
that change the assigned COM port are as follow:
Double click USB Serial Port(COM4), show a window, single click Port settings, show
as Fig. 3-25
Fig. 3-25
Click "Advanced", show a Advanced Settings for COM4 window, choose the port
numbers on the COM Port Number, show as Fig. 3-26.
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Fig. 3-26
Click "OK", display a window of Communications Port Properties, as Fig. 3-27
Fig. 3-27
Click "Yes" to finish.
3.7 IP Setting
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Fig. 3-28
Double click network connection.
Fig. 3-29
Double click "Local Connection".
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Fig. 3-30
Double click TCP/IP setting.
Fig. 3-31
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Select ―Use the following IP address‖, set the IP, Subnet mask, Default gateway, as
below figure.
Fig. 3-32
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Fig. 4-1After startup, our processing buttons will be automatically mounted on the
menu shown in Fig. 4-1 as pointed out by the arrow. After completing the figure, we
can click on the ―Laser Carve‖ button as pointed out by the arrow in Fig. 4-1 to show
the menu in Fig. 4-2.
Fig. 4-2
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It uses different colors for the configuration of engraving parameters, if there are
imported bitmaps, there will be independent bitmap settings. You can select a certain
color and double click or click on button ―Parameter Settings‖ for settings of these
drawings, and then the menu shown in Fig. 4-3 and Fig. 4-4 will be entered.
Fig. 4-3
Fig. 4-4
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The two most important parameter settings are Outline output and Carve output. If
neither of the two is selected, ―output disabled‖ will be shown, i.e., no engraving output
for this kind of drawings will be carried out; if both are selected, data in this color will be
provided with possibility of both Outline and Carve output, pay attention that there must
be closed drawings for Carve. Otherwise, select one of them for one output condition.
PrecisionUnit: the unit of precision of engraving.
DPI(dots/inch): dots per inch
DPM(dots/mm): dots per millimeter
SpeedUnit: the work speed and the free speed unit.
m/minute: meter per minute
mm/s: millimeter per second
PRI: Is used for setting the engraving order of different colors, the smaller PRI, the
earlier to be exported, and vice versa.
Those are common settings for colors. ―Outline‖ and ―Carve‖ menus are respectively
corresponding to settings for Outline and Carve. For Outline, there are settings for
engraving features including speed, power intensity etc., for dots, the dotting time
settings are also available; and the settings for Carve follow the same way.
When the check box of ―default‖ is selected, no need to set the power intensity and
speed and the default values of the machine will be adopted; settings for power
intensity and speed are only available in case the check box of ―default‖ is not
selected.
Parameters description:
Output: When selected, engraving output for drawings in the current color will be
carried out.
Min. Power: When stroking curves, this power intensity applied for line start and the
corner of the curve .Or it applied for the top depth when gradient carving. The range is
0.00-100.00% (Min.Power1 is setting for min power of laser1, Min. Power2 is setting
for min power of laser2. Max. power is similar).
Max. Power: When stroking curves, this power intensity is applied as the work speed
was reached. Or it applied for the bottom depth when gradient carving. The range is
0.00-100.00%. If the is elbow too deep, it means the Min. power intensity is on the high
side or the speed is on the low side. When gradient carving is carried out, the min
power must not be set bigger than 30%, the max power can be set bigger, for getting a
better degree of gradient carving effect. The gradient rang is 0-3mm.
Work Speed: The work speed of the laser head is cutting. The rang is 0.000 to Axis
X,Y limit speed.
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Free speed: The move speed of laser head when the laser is off. he rang is 0.000 to
Axis X,Y limit speed.
Default: If selected, parameters like power intensity and speed etc. will be in
accordance with what displayed on the machine.
Open/Close delay: open delay is applied for the head of the cutting line. And the close
delay is applied fo the tail of the cutting line. The range is 0-15s.
Open Air: when open air check box is click, the blow air signal is active when work is
start. There is two ways of blow air, one is the blow air signal is always active. The
other is when laser is on the blow air signal is active otherwise not active.
Z_AxisMoveSize(mm): the moving distance of lift axis before work start. When work
is finish lift axis move back to the original position. The steps to enable the automatic
lifting function is below: Click the AxisControl button at the bottom, then select the
Allow_zAxis.,and set the SelectAxis as Z, click OK to back to the parameter setting
interface, now it is able to modify the Z_AxisMoveSize. Attention: This function is use
to the case of cutting the material with various thickness. By adjusting the position of
laser head, to make the laser head move to the position of the laser focal length is
reach.
Hit_point: for hit point or drill on material. Firstly click the ―Hit_Point‖ check box. Then
set the Point_Interval—interval between dots—and the Hit_Time—laser on timer, unit
is second.
Spot Compen.: Spot compensation is for compensating the size lose resulting from
the spot is too much big. The unit is mm.
Reseau: In the carve page, it can set the engraving mode to reseau mode. The reseau
mod is suitable for closed vector graphics.when the Open_Reseau check box is
selected, three parameters below can be set:
Pattern: Round, Square, Triangle
Interval(mm): Interval between dots
Size(mm): the size of dots. When the pattern is round, the size is the length of
diameter. When the pattern is square, it is length of edge. When pattern is
triangle, ti is the edge of external rectangle of triangle.
Carve method:
X_Unilateralism: Engraving from one horizontal side, when move inversely ,the
laser is off. It can eliminate backlash and the processing effect is good, but the
processing time is longer.
X_Bidirectiona(recommended): Engraving from both horizontal sides. The
processing time is short. But because the machine generally exist backlash leads
to dislocation. At this time you need to set up a backlash or backlash list.
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Y_Unilateralism: Engraving from one vertical side, when move inversely ,the laser
is off. It can eliminate backlash and the processing effect is good, but the
processing time is longer.
Y_Bidirectional: Engraving from both vertical sides. The processing time is short.
But because the machine generally exist backlash leads to dislocation. At this time
you need to set up a backlash or backlash list.
Gradient(mm): the gradient length of gradient engraving, as shown in figure below.
When carry out gradient engraving, the top depth is determined by the min power. The
larger the min power, the deeper the top depth. The Depth from top to bottom is
determined by the max power. The larger the max power, the deeper the depth. The
gradient length determines the distance from the top to the bottom, the greater the
distance, the slope more flat.
Fig. 4-5
Precision: the precision of engraving. The unit is DPI or DMP. It means how many
lines will be processed per inch or per millimeter. For example, 500 DPI means it will
process 20 lines within 1 millimeter length. The greater the precision value, the deeper
the engraved depth.
ReverseRepair: use to compensate the backlash of the machine. The debug step is
as follows.
Draw three 50X50 rectangle in CorelDRAW, select the carve output check box in
parameter setting window. And set precision as 2 DPI, ReverseRepair as 0. Then
output the file to control card.
The actual processing effect is similar to the figure below. The length of first line
and second line dislocation in the middle rectangle is the compensated length.
Generally it is negative, according to the engraving effect to set it. As the figure
shown below, the length is -0.2mm. So the ReverseRepair is -0.2.
Fig. 4-6
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When finish setting the ReverseRepair, set the appropriate value of max power
and precision. Generally, 60W CO2 laser, 53.5 Focus lens, 350DPI is
recommended. The greater the precision, the longer the engraving time.
IntervalList: select the UseList check box then the IntervalList setting is applied to the
engraving file. In this case, the ReverseRepair is useless. The function of IntervalList is
similar to the ReverseRepair, use to adjust the engraving effect. In the list of
IntervalList, it can set the backlash in different speed. Because of working in different
speed, the backlash is different. The greater speed, the bigger the backlash.
After the parameter settings, the engraving output can be carried out, the
system will remember the last parameter settings to avoid repeated parameter
settings. For instance, if you set the red output power intensity at (50%, speed at
20%, no error compensation and PRI at 1), the same setting will be applied for
the use of the color red (if any) for the next time.
According to actual situation, just click on the ―Coordinate‖ button in Fig. 4-2 to enter
the menu shown in Fig. 4-7. If the machine homing to the upper right, select Right-Top
in the group of coordinate.
Fig. 4-7
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There is 9 location can choose. If you set the location in upper right, the output file will
be processed in the lower left side of the laser head. As shown in Fig. 4-8.
Laser head
Fig. 4-8
Click the ―TrackSet‖ button in Fig. 4-2, a track setting window will be shown. It can set
the cutting order and the cutting start point of the line in different shape or layer. As
shown in Fig. 4-9.
Fig. 4-9.
ColorLayer: Select the color layer number you want to adjust. It will display all the
shapes in this layer in the upper left window.
Shape: Each shape has a serial number. It means its processed order in this layer.
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Select a serial number in the shape drop-down box. Then the shape with this number
will be displayed in the upper right window. And the red arrow shows the start process
point and the direction of cutting.
Show Order: Select show order check box. The serial number of the shape will be
shown side by the shape in the upper left window.
Auto Order: click the auto order button, the program will automatically optimized
cutting sort all shapes.
Step: Specify the start processing point of the shape. The unit is the line number.
When set the step as 1, click the ―StartPos‖ button once, the start processing point will
move forward 1 line segment on cutting direction.
Sequence: Specify the process order of the select shape. Set the proper value of
sequence, then click ok button. At this time, the upper left window will display the new
processing order of shapes (the Show Order check box is selected).
Enter Line: When Selected the enter Line check box, an extension line will be added
before the shape. It is used to avoid the laser light is not stable, lead to processing
problems. Set into the angle and length of enter line, click ok button below to complete
setting.
Out Line: When Selected the enter Line check box, an extension line will be added
after the shape. It is used to avoid laser burn twice at the same place of the start
position of close shape, lead to overcut problem. Set into the angle and length of out
line, click ok button below to complete setting. Generally, the enter line and the out line
is less than 10mm.
When finish setting, click the ok button in right bottom to save the configure.
Click the ―AxisControl‖ button in Fig. 4-2, a track setting window will be shown. It can
separately operate the single axis moving, show as Fig. 4-10:
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Fig. 4-10
Firstly select the com port which is the USB port described in section 3.6. Then select
the axis you want to move. Set the move distance in MoveSize edit box and the move
speed in Speed edit box. If you need the laser on, set the laser power in Power edit
box and select the OpenLaser check box. Click Execute button to move. If you want
the axis move to the reverse direction, set a negative value in the MoveSize edit box.
Fig. 4-11
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Parameter description:
Out Rows: The rows of the output shape.
Out Columns: The Columns of the output shape. By defaut, the row and column is 1,it
means the shape will be processed once.
Row Interval (mm): The interval size of row. The unit is mm.
Columns Interval (mm): The interval size of column. The unit is mm.
FeedingTimes: After finish one process, the machine can feed once. The feeding
times parameter determines how many time it will feed.
FeedingPerSize(mm): the feeding length.
Feeding delay: The delay time after feeding. The Unit is second.
Attention: These parameters above are applied to array process or repeat process.
Here, the row and the column is array parameters. If row is 2 and column is 1, then
2X1 array work file will be outputted. The row interval determines the distance between
two rows. The columns interval determines the distance between two columns.
Feeding Times, FeedingPerSize, Feeding delay is applied to the machine with feeding
equipment. Feeding Times is repeat work parameters. Click the ―>>‖ button for more
array setting. As shown in figure below, it can set the table size—table width and length,
work start position, row, column, row interval, column interval. Click the Import button
or Auto-filled button to preview. Click ok to save configure.
Fig. 4-12
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Translate Mode: The communication mode for download file from computer to control
card. If USB mode is selected, it can select the com port in the drop-down
box—corresponding to the visual serial port created in the Device Manager of the
computer. If Netware mode is selected, it can select the IP of the machine you want to
download file to. Or you can set click the button to add or modify the IP address of
the machine. If the control card is camera cutting card with the version is
V.L010.XXX, then the CCD Mode check box must be selected. Otherwise, the
output file will not be identified by the card.
Path:
Shortest path: The program will automatically calculate the shortest cutting path
of the output shapes. The following options can be set.
Work starting pos.: laser head work starting position (Left-Top, Left-Below,
Right-Top, Right-Below).
Convergence point: The data handle between ending position of the current
shape and starting position of next shape.
The starting point: The distance from ending position of current shape to
starting position of next shape is shortest. The free move time is shortest.
Smooth starting point: Select the optimal starting position of next shape
to realize smooth moving, avoid shake or dislocation
Original starting point: no change the starting position of the shape.
Sub-layer optimization: First according to layer order to sort. Then optimize
the cutting order inside the layer.
From the inside out: If the shapes have the containment relationship, the
inside shape will be cut first. This guarantee will not happen cutting error or
missing cutting.
Original Path: Not optimize the path, using drawing order.
Hori. Unidirectional: cutting from one horizontal direction for array process (T
shape).
Bi-level: cutting from bilateral horizontal direction for array process (S shape).
Row: When the select the Hor. Unidirectional or Bi-level, it can set the Row
parameter. It means the width of the partition optimization. If you want to cut
the shapes within 100mm range, set the row is 100mm. So the machine will
have cut all the shapes with 100mm row size, then it moves to cut next shape
within next row.
Merge adjacent: set this merged range so that two line will be merged into a line if
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they meet the requirements. This is helpful to reduce the nodes within a shape and
make the not closed graph to closed graph.
ClosedRepair: Set the compensated line length for compensating the process error
leaded by the mechanical parts. This is helpful to make the not closed graph to closed
graph.
Dislocation treatment: For avoiding closed graph processing dislocation
phenomenon.
Offset repair: When feeding, material will send partial due to mechanical movement.
Offset repair parameter is used to correct the feeding error. The unit is %, the greater
the value you set, the greater the compensation.
Split feed: If the graph is so long, it needs to split feed. Set the split length. And the
graph within the split length range will not be split. Make sure the dimension of the
length is not greater than Y, otherwise it will be forced to split. Under the specified
length, cutting out a layout of the graphics, and then feed, and then cutting the next
layout of the graphics. Generally, the split length is length of the longest graphic.
In the bottom of the window, there are some buttons. The description is following:
WorkTime: Predicting the processing time.
SpeedCorrect: Click it then it shows a speed setting window. Set the speed limit when
cutting the little graph. It is useful to avoid shake.
Fig. 4-13
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Fig. 4-14
This section describes the parameter settings of the laser engraving software and the
operation of the parameter setting software. These settings are very important
because the parameters of the machine will decide the working status of the
engraver, therefore, please read carefully this chapter and do not make any
change before you completely understand the meanings of all the parameters.
Enter the machine parameter settings when clicking on the ―Equipment Manage‖ in Fig.
4-1 above.
Fig. 4-15
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The equipment parameters are the core settings of the engraver, the user needs not to
modify them in normal cases, if the modification is necessary, please prepare a backup
for correct parameters in advance, if the equipment cannot work normally after the
modification, you can rewrite the backup data into the engraver.
Open the parameter settings menu (Fig. 4-16、4-17). This software functions to make
settings for the equipment parameters of Topwisdom laser engraving software.
4.2.1 Toolbar
Factory Settings: Reference values or limit values for the parameters set by the
factory, the user cannot modify the factory settings but can use them as reference.
Open File: Opens the backup parameter files saved in the computer.
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Fig. 4-16
Port: It‘s the communication interface between the computer and the equipment,
which is realized via the port, namely, the image information and the equipment
parameters on the computer are transmitted to the equipment via the port. Topwisdom
laser engraving software adopts USB interface or network for the connection with the
computer.
IP: Set the control card IP.
Netware mode: use network to communication.
CCD mode: for Camera cutting control card.
Read: Read the parameters saved in the equipment and display the values to the user
for reference. If you need to modify the parameters, you must read the parameters in
the equipment or open the parameter files already saved first, and then modify the
parameters (If read failure, please check if computer is connected to control card by
the USB cable or network cable).
Write: Write the parameter values set by the user into the equipment (authorizing code
provided by the manufacture is required: TZ0001), and then the equipment will operate
according to the parameters written into it. When the parameter settings of the
equipment is not completed, click on this button, and the ―Some Data is Invalidate‖ will
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be shown in the status bar at the bottom, the parameters cannot be written into the
machine.
Clear: Besides the drop-down box option, the rest of the parameter value will be set to
null, which is no parameter values.
※ Topwisdom software uses serial ports for writing and reading, therefore, once a kind
of software is using a serial port, other software cannot use this serial port.
Equipment Type: type of the used machine. There are mainly general engravers and
brand engravers.
Open_cover safeguard: If Yes is selected, whenever the cover is open by user,
machine will start the safety protective measures, to pause working. In the case of
equipment with safety protection, which do not use the open protection, user can also
will set the Open_cover safeguard parameter as "No". Such as test equipment, test
process, but this operation must be performed by the professionals, generally don't
recommend customers to use.
Laser Type: Select proper laser device type according to the laser device used by the
machine.
PWM Frequency: I.e., the power intensity frequency of the laser tube, this value
differs according to different types of the laser tubes; please consult the instructions for
the laser tube for details.
Least Light: The min. duty ratio supported by the engraver.
Most Light: The max. duty ratio supported by the engraver.
Laser Open/Close Delay: the delay parameter set to avoid the uneven edges of the
first Outline and the last Outline when the laser is on or off.
Laser on Delay: Because it takes a short period to start the laser, in order to make the
power and the laser head be started synchronously, the laser device is started before
the laser head. I.e., the Laser On Delay.
Laser off Delay: Because it takes another period of time to shut off the laser after
receiving the instruction, in order to avoid excessive engraving, the laser is shut off in
advance.
Least Pulse Width: The min. pulse width to be recognized by the laser device.
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Fig. 4-17
Direction Polarity: Classified into positive and negative, when the motion direction of
the motor disaccords with the direction control buttons on the keyboard, you can
change the direction polarity to make them consistent with each other.
Limit Polarity: Classified into positive and negative, when the motor cannot return to
the original position, you can change the limit polarity to make it normal.
Key Polarity: The buttons on the control panel correspond to directions of the motion
of the axes, if it moves to the right when you press the left, change the polarity.
Note: set the limit polarity first, then direction polarity, and key polarity last.
Movement Precision (µm): The move distance per pulse, the unit is µm. The
resolution of machines may be changed slowly due to different abrasion and other
factors of machines, the user may get the optimal value after multiple times of
debugging and settings.
Calculation of Resolution: Accurate Resolution = Current Resolution × Real Size/
WishSize.
Current Resolution: The resolution set at current operation of the equipment, i.e., the
resolution in the parameter settings of the equipment, which can be read from the
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equipment.
RealSize: The length on the effect drawing designed by the user, normally in whole
numbers but not exceeding the max. travel.
WishSize: The length of the track left by the engraver on the engraved material, which
can be measured by measuring tools.
Fig. 4-18
About the size of the measuring:
Draw a 30*30 rectangle to calculate the resolution. When measuring, the width of the
laser beam needs to be considered. The processed reactangle is as shown in figure
below. Take the measured value of the X axis 34mm, and input 34 into the RealSize
edit box and 30 into the WiseSize edit box. Click ok the program will calculate out the
right resolution. Other Axis is similar. When calculate the resolution of Y, the RealSize
is the length of trace the beam moved.
Fig. 4-19
Test Precision(µm): This parameter is valid when the equipment is provided with the
closed-loop detection system, this parameter finally decides the errors between the
engraved dimensions and the designed dimensions, in this case, only the adjustment
of this parameter rather than the minute changes of the motion resolution will influence
the engraved dimensions.
This parameter is invalid when the equipment is not provided with the closed-loop
detection system. In this case, the minute changes of the motion resolution will directly
influence the engraved dimensions.
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Most Speed (mm/s): The max. speed allowed for single-axis movement. This value
decides the max. Engraving speed and cutting speed.
Stop Speed (mm/s): The speed of sudden stop during single-axis motion, i.e., the
motion stops speed.
If the stop speed is high, the equipment will get greater impact when stopping and
starting; the effect of engraving will be poor while the engraving efficiency will be high;
Most_Acc( mm/s2): Max acceleration of the axis, the ratio of change of speed. It is
the ability of speed change from one value to another value in unit time.
The higher the acceleration, the time of the speed from one variable to another is
shorter. And carving efficiency is high, but the impact of the equipment and equipment
abrasion is big;
Otherwise, efficiency is low, the impact of equipment and equipment abrasion is small.
The max acceleration must match the max speed. Then device will work in the best
state (that is, the equipment work with high speed and carved to obtain the very good
effect). In general, the user can set the parameters reasonable according to their
requirement for engraving speed and accuracy.
To meet the accuracy requirement of the user, it can improve the speed and
acceleration to make engraving efficiency.
If speed is now meet the requirements of users, or it was unable to reach the maximum
speed of current Settings, the user can appropriately reduce the speed value. Because
each user's environment and engraving requirement is different, so the device‘s max
speed and the max acceleration will also be different. Users can obtain the best
parameters after repeated practice.
Max. Space: As either the bean or the guide rail has a fixed length, each machine has
a max working breadth (i.e., working range), which limits the motion of the machine
within the max working breadth and makes the trolley and the beam move within the
working range. The trolley and the beam will not hit the machine edge as there‘s the
limitation of max space.
Embroideries Import is provided for the convenience of the user to import DST, DSB
files of format, the import of CAD files is opened here. Please see the figure below:
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Fig. 4-20
If have a bitmap for engraving, click on the import bitmap button in Fig. 4-20, a Import
set window will be shown. If you need to change the bitmap into reseau diagram,
select the NetMode check box. You can set the direction of net point or the size of point.
Click OK button to import the bitmap.
Fig. 4-21
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Set the curve accuracy with the software to improve the smoothness and speed of the
operation, you can select general, meddle, high, very high, most high, etc..
Fig. 4-22
Fig. 4-23
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Text and annotations in CAD system are normally exported as auxiliary information,
therefore, in usual cases, you need not select text and annotations in the window
shown in Fig. 4-24. However, in special cases, e.g., the user needs to engrave the text
in the graphics, and even the annotations, for output, you can select corresponding
options in the window shown in Fig. 4-24.
First, you‘d like to announce that we do not support text and annotations to a fractional,
however, there are some limitations, for example, we support 5, 6 types of large fonts,
settings for large fonts are as follows: first enter the menu shown in Fig. 4-24, select
Text Style in the ―Format‖ menu.
Fig. 4-24
Then you‘ll enter the menu shown in Figure Fig. 4-25, select Use Big Font (U). And
then select the font file you required from the pull-down menu of Big Fonts (B), we
currently supports the following font files for Chinese: Fs.shx, gbcbig.shx, HT.shx,
Hztxt.shx and Khz.shx. So you must select one of the aforesaid files.
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Fig. 4-25
After the steps above, the settings are completed, but please do note that when
inputting text, as shown in the figure below, after the text inputting tool is selected, the
menu shown in Figure Fig. 4-26 will appear when inputting text.
Fig. 4-26
Then you just let it adopt the default font shown in Figure Fig.4-26. Do not select the
English fonts or Song typeface or boldface etc. from the pull-down menu, for those
may not be supported by our software temporarily. After this, our software can support
the engraving output of text in CAD interface.
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Fig. 4-27
Fig. 4-28
Coordinate: Coordinate must match original position of the machine. On the same
machine can't literally change the coordinate system
Location: The position of laser head is the start position before cutting. As shown in
figure below, there are 9 locations of laser head relative to the position of graphic. The
red cross is the position of laser head.
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Fig. 4-29
AutoCAD provides the Carving output, which only needs the contour of a drawing
instead of filling, which should be particularly paid attention to.
Please note that for drawings drawn in AutoCAD, the Carving in direct output is carried
out according to the contour, you need not to draw the drawings in the filled mode,
besides, there‘s no difference between intaglio and incised inscription, Fig.4-30 shows
the effects of the origin drawing and the drawing after Carving output, as there‘s no
difference of intaglio and incised inscription in vector graphics, you may get the effect
of incised inscription by drawing, please see Fig. 4-31 if there‘s relation of inclusion
between two outline drawings in the same color, the effect shown in the drawing below
will be created. If multiple layers of drawings in the same color are included, the effect
will be as follows, its rule of Carving output is that: engraving the first layer, not
engraving the next layer, and then engraving the further next layer, and the rest may be
deduced by analogy. Please see Fig. 4-32
Fig. 4-30
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Fig. 4-31
Fig. 4-32
From what described above, we may see that for Carving out of vector graphics, filling
is not needed, and there‘ll not be this kind of influence between drawings in different
colors, as shown in Figure Fig. 4-33 drawings in different colors are in the relation of
inclusion, no influence on each other. There‘s overlay between the two parts of
Carvings. We believe you may have deeper understanding for the Carving modes of
AutoCAD.
Fig. 4-33
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software alone, Therefore, sometimes the user need to make improvements for the
drawing so as to make the operation of the machine in accordance with our ideas.
Some simple drawings may be connected and exported in order
See the figure below:
Fig. 4-34
In Fig. 4-34, we first draw the curve at the center from the left to the right, then draw the
line section on the right from right to left, finally, we draw the line section on the left
from left to right, according to the original output processing, the result will be as
follows.
1
3 2
Fig. 4-35
And the order of output by the equipment follows the numbers displayed in Fig. 4-35
the direction for each step of output is shown by the arrow. This effect is poor as its not
completed from the beginning to the end b one run.
There are 2 ways to solve this problem, 1: draw the drawings in order or combine them
with the merger operation provided in software like CorelDRAW or AutoCAD etc., 2:
our software engraving can change the order into a smooth and continuous way of
operating from the beginning to the end when processing the drawings.
The current software has make processing to drawings as shown in Figure 1 to make
them to be exported from the beginning to the end, i.e., this problem of output order
has been solved in the latest version of the software. However, we recommend our
users to draw the drawings in order when using AutoCAD or CorelDRAW etc., if you
fail to do that, you can combine them together with the merger operation provided in
the aforesaid software, which may provide higher fault tolerance.
Normalized output for complicated drawings are shown in Fig.4-36 below
Fig. 4-36
Fig.4-36 is not so complicated, however, according to our observation, many users will
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draw the figure in several sections instead of drawing it continuously, therefore, the
software will create multiple effects of output (this is relevant to the order of drawing of
different users), however, may be none of the effects is what you expect.
Cutting 4 Cutting 5
Fig. 4-37
As you can see in the drawings above, it totally takes 5 times to cut the entire drawing,
and the procedure is disordered. The effect is not expected, seeing from the stroking in
the drawings above, each Outline reaches the end and stops till there‘s no connected
line section, but it is hard to choice the path in this way, and there‘s also great
randomness, therefore, the entire drawing is divided into several parts. There‘s little
software, currently, is provided with the capacity to manage the problems as a whole
like human being, for instance, cutting the external rectangle before the internal part
etc.. Therefore, we must pay attention to this kind of drawing when drawing, e.g., if you
want to cut the two rectangles along the 4 sides, you must combine the separate line
sections of the rectangles together with software, thus the disordered engraving will be
avoided and a relatively neat path will be achieved. Many users just patch up the
drawings Outline by Outline in irregular order, therefore, multiple types of stroking will
be created for a drawing as shown in Fig.4-34, which is actually very simple, while in
fact, there are many drawings much more complicated than this one, one joint may be
connected with many line sections, and the stroking will be more disordered, so it‘s
hard to arrange the order effectively by our software alone, and you must solve the
problem from the beginning, the method of drawing.
Disordered output for single lines without joint or crossing
Fig. 4-38
Fig. 4-38 seems to the same to Fig. 4-34 at first view; however, the engraving is
disordered, why? Let‘s amplify the drawing and you can see that there‘s no joint
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between the line sections, so the order cannot the arranged. Therefore, when drawing,
pay attention that the joints must be closed.
No display when opening the drawing in a 3rd party engraving software, or run into a
wall when using CAD for direct output.
For example, you draw a drawing in CAD, which looks normal, while it cannot be
displayed in a 3rd party engraving software, or run into a wall when exported to the
equipment. Why? This is normally caused by a small drawing or dot far away from the
drawing, which is not what the user expects to process but is just drawn by mistake,
this makes the whole drawing to be so large and cannot be seen when opened in
another software after zooming out, and the breadth of output will be far exceeding the
operation breadth of the equipment, which will also cause problems.
Part of the drawings of CAD direct output or in DXF files cannot be displayed and
processed
AutoCAD2005 is newly provided with region tools and table tools, parts of a closed
drawing can be processed into the drawing of a region via the region tools on the left.
Then the software cannot recognize and process it, so pay attention that there should
not be any region drawing when drawing, if there are some, they should be redrawn by
line sections or curves or be broken up with breakup operation. Tables drawn with the
table tools should follow the same way, they can be normally exported after being
broken up, those are all new features after AutoCAD2005.
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5.1.1 Panel
Fig. 5-1
5.1.2 Key
1) ―Emergency‖ key: No matter what status the machine is in, when you
press this key, the machine will go to the reset status and then return to the preset
―Origin‖.
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2) ―Menu‖ key: When you press this key, the system will go to the main
menu.
3) ―Esc‖ key: As a definition key, this key is used to cancel the operation
and return to the previous interface.
4) ―Pulse‖ key: This key is used for testing. It flashes every time that you
press. It is used to test the optical path adjustment.
5) ―Enter‖ key: As a definition key, this key is used to confirm the current
operation.
6) ―Speed‖ key: This key is used to set the working speed. For the value
setting, refer to ―Value setting‖ section.
7) ―Min Power‖ key: This key is used to set the minimum laser intensity of
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8) ―Max Power‖ key: This key is used to set the maximum laser intensity
that the machine responds.
9) ―Start‖ key: When you press this key, the system starts running the
current file.
11) ―Origin‖ key: This key is used to set the initial location that the machine
runs. ―Origin‖ can be selected in the parameter setting software at your will. If
―mechanical origin‖ is selected, it returns to the machine‘s mechanical origin after reset.
The coordinates is ―0, 0‖. If ―home position‖ is selected, it returns to the current
coordinates of the previous operation after reset.
5.2.1 Start Up
When the system is powered on, the LCD displays ―System Init…‖.
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System Init...
Fig. 5-3
After the initialization, the system goes to the main interface. When no engraving file is
selected, it displays:
No File 1X2X
Power Max 30.00
Speed 200.00
System wait...
Fig. 5-4
When one engraving file is selected, it displays:
111
Power Max 30.00
Speed 200.00
System wait...
Fig. 5-5
Where, the parameters have the following meanings:
File name: The top left corner in the first line displays the name of the currently
processed file. If not file is selected, it displays ―No file‖.
Water protection prompt: The top right corner in the first line displays the water
protection 1 and water protection 2 unconnected. If the water protection is enabled,
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it is not displayed.
Max power: It allows setting the percentage of the maximum intensity in the
processing file, and displays the intensity of laser 1.
Engraving speed: It allows setting the percentage of engraving speed in the
processing file.
In the waiting status, when you press ― ‖ SELECT key in the middle, the system
goes to the following interface.
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Z, U Move
U+ Middle
Z+ + Z-
U-
Fig. 5-7
Press ―Up‖,‖Down‖,―Left‖,‖Right‖ to move axis Z/U. Press ―SELECT‖ to change the
speed.
In the main interface, press ―Esc‖ to go into Move X/Y axis interface.
Move to dest
X: 100.000
Y: 200.000
0123456789. <
0
Fig. 5-8
Set the coordinates of X/Y then press ―Enter‖ to move.
Under the work status, the Left bottom of the main interface shows the work time, and
the right bottom shows the percentage of work progress
111
Power Max 30.00
Speed 200.00
00:01:12 10%
Fig. 5-9
5.2.3 Menu
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Fig. 5-11
Old: 1.03
New:0
0123456789. <
0
OK Cancel
Fig. 5-12
Press ― ‖or― ‖ to select the value. The selected value has shadow at its
background. Press ― ‖ SELECT key in the middle. In this case, the selected value
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is displayed in the second line of the interface. The setting value must be set from
higher digits to decimal digits. For example, if the setting value is 5.3, first press
― ‖or― ‖ to select ‗5‗; and then press ― ‖ key to select ‗.‗; afterwards press
― ‖ key, to select ‘3‗, finally press ― ‖ key. If you selected ―<‖, press ― ‖
SELECT key in the middle to delete the currently set value. After your setting, press
― ‖ to exit the setting interface. If you want to cancel this setting, you can
Select ―File Manage‖ and press ―Enter‖ key go to the Files management interface.
01: Files
02: Flash Disk
03: Output File
04: Received Set
02: Flash Disk
03: Output File
04: Received Set
05: Work Loop
Fig. 5-13
Press ―Up‖ or ―Down‖ to move cursor to select item, press ―Enter‖ to confirm.
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In the File Manage interface, select ―File‖ and press ―Enter‖ to view the files saved in
controller.
001:111 .OUT
002:222 .OUT
003:333 .OUT
004:12345678.OUT
Fig.5-14
Press ―Up‖ and ―Down‖ keys to select the file you want to operate, and press ―Enter‖
key to go to the following interface.
In the File Manage interface, select ―Flash Disk‖ and press ―Enter‖ to view the files
saved in U-Disk.
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Please wait...
Fig. 5-16
If the U-Disk is working properly. The valid files in U-Disk will be shown.
001:ABC .DIR
002:112 .OUT
003:113 .OUT
004:114 .OUT
Fig. 5-17
Select one file and press ―Enter‖.
Select
01: Select File
OK Cancel
Fig. 5-18
Press ―Enter‖ to copy the file from U-Disk to the flash in the controller. Then a copying
file progress will be shown. When finish, the controller will beep. Press ―Esc‖ to back.
If U-Disk does not insert. Or it is not working properly. The following dialog will be
shown.
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No File or error
Fig. 5-19
Would you please check whether the U disk is inserted at this time.
In File Manage interface, select ―Output File‖ and press ―Enter‖ to go to copy file to
U-Disk interface.
001:111 .OUT
002:222 .OUT
003:333 .OUT
004:12345678.OUT
Fig. 5-20
Press ―Up‖ and ―Down‖ to select one file. Press ―Enter‖ to confirm.
OK Cancel
Fig. 5-21
Press ―Enter‖ to copy file to U-Disk, press ―Esc‖ to back.
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Select ―Received Set‖ and press ―Enter‖ key go to the file receiving setting interface.
The file receiving setting only changes the setting of uploading the file to the system
from the computer. Press ―SELECT‖ to change the setting modes. The file receiving
modes have three options: Receive Select, Receive Temp., Normal.
Received Set
Normal
Fig. 5-22
Receive Select: The received file becomes the currently working file automatically,
namely after the receiving operation, press ―Start‖ to start engraving the current
file.
Receive Temp.: The received file will overlap the last file displayed in the Files
completely.
Normal: Like the file copied from the flash disk, the received file is displayed as the
last file in the Files.
Press ―Enter‖ to go into the work loop setting interface. Press ―SELECT‖ to modify.
Work Loop
Close
Fig. 5-23
If it set as ―Open‖, the file in the flash will be processed one by one. It means when one
work is finished. Press ―Start‖ button, the second following file will be selected and
processed.
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Equip. Type
Round Equip.
Fig. 5-24
Press ―SELECT‖ to modify the equipment type: Common Type, Round Equipment.
When select the Round Equipment, press ―Enter‖ to set the Diameter and the Circle
Pulse.
01: Diameter
02: Circle Pulse
Fig. 5-25
Diameter: Work piece diameter.
Circle pulse: Subdivision*Transmission ration.
( Note: Axis Y precision=(3.1415926*1000*Work Piece diameter(mm))/Circle
pulse)
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1. X: 100.000
2. Y: 200.000
3. Z: 0.000
4. U: 250.000
Fig. 5-26
Press ―Up‖ and ―Down‖ keys to select the axis, and press ―Left‖ and ―Right‖ keys to
move the axis. When it stops, the values display the current coordinates. In the joggle
mode, press ―Left‖ and ―Right‖ keys to move the axis. The distance every time you
press the key is that you set in the joggle mode.
When you press ―SELECT‖ key, it displays the following interface:
1.if light? No
2.Key Speed Midd
Fig. 5-27
Press Down key to select parameter 1 or parameter 2 that you want to change. The
selected changeable value has shadow at its background.
If lighting: The single axis moves in two modes: One is movement with lighting; the
other one is movement without lighting. You can press ―SELECT‖ key in the middle
to change the two methods. Select ―Yes‖ to move with lighting, and select ―No‖ to
move without lighting. After your selection, press ―Enter‖ key.
Key Speed: It means the speed of manual axis movement. You can press
―SELECT‖ key in the middle to change the axis movement speed: ―Fast‖, ―Normal‖
and ―Low‖.
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In the assistant interface, select the ―Normal Parameter‖ and press ―Enter‖ to go into
the normal parameter setting interface.
13: Uptime
14: Work Time
15: Process Times
16: X Travel
14: Work Time
15: Process Times
16: X Travel
17: Y Travel
Fig. 6-5
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Fig. 6-6
If the cursor selects ―Seri. Mode‖, press “Enter” key to go to the continuous mode
setting interface. Press “SELECT” key to change the setting. The continuous
mode setting only has two options: Open and Close.
If the cursor selects ―Jump Step‖, press “Enter” key to go to the joggle mode
setting interface. It can set the distance that the axis moves every time you press
the axis movement key. 0≦distance value≦100, in mm.
If the cursor selects ―Key Dir‖, press “Enter” key to go to the key polarity setting
interface. The panel‘s direction keys correspond to the axis movement directions. If
you press Left key, but it moves rightwards, you only need to change the polarity
and then press “SELECT” key.
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If the cursor select ――PWM frequency‖, press ―Enter‖ key to go to the PWM
frequency setting and display the value setting interface. Here, you can set PWM
frequency.
If the cursor selects ―Laser Range‖, press ―Enter‖ key to go to the duty ratio setting
interface, set the maximum/minimum duty ratio, and display the value setting
interface. Here, you can set the duty ratio. Duty ratio setting range: 0≦minimum
duty ratio ≦maximum duty ratio ≦100. If the maximum duty ratio is equal to the
minimum duty ratio, the intensity can‘t be adjusted.
If the cursor selects ―Laser Type‖, press ―Enter‖ key to go to the laser typesetting
interface and display value setting interface. Here, you can set the laser type. 0 for
CO2, 8 for RF1, 16 for RF2. RF1 is for RF laser without pre-ionize. RF2 is for RF
laser with pre-ionize that will output 1us tickle pulse.
Select the ―Return Point‖, press ―Enter‖ to go to the go back position after working
setting interface.
1.Return Point
Machine Origin
Fig. 6-8
Press ―SELECT‖ to modify: Machine Origin, No, Orientation
Return Point means the location where the laser head finally stays after the equipment
operation or the reset operation.
Mechanical origin: After the equipment operation or the reset operation, the laser
head stays in the mechanical origin.
No: After the equipment operation, the laser head stays in the last location after the
operation.
Orientation: After the equipment operation or the reset operation, the laser head
stays in the user newly defined locating point.
If the mechanical origin coincides with the orientation, the two options are equivalent.
The user can make selection based on his/her own habit.
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Fig. 6-10
If the setting interface displays ―Open‖, it means that it is in enable mode now. If the
setting interface displays ―Close‖, it means it is in disable mode now. When the cover
protect mode is enable. If the cover protect input is active, the work will be pause.
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Select ―Light Delay‖, press ―Enter‖ to go into light delay setting interface.
Fig. 6-11
If Forbid delay is ―Yes‖, the parameters of laser on or off delay in the file will be
disabled. Otherwise select ―No‖.
1.Year: 14
2.Month: 12
3.Date: 07
4.Hour: 12
Fig. 6-12
Press ―Up‖ and ―Down‖ keys to select the item to be set. When the cursor is in ―Hour”,
press ―Down‖ key to display the following interface:
3.Date: 07
4.Hour: 12
5.Minute: 35
6.Second: 18
Fig. 6-13
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To set year, month and date, press ―Up‖ and ―Down‖ buttons. When the cursor in any
option, press ―Enter‖ button set the value.
Note: For the time setting, equipment number and password setting, management
password is required. After the password is entered correctly, press ―Enter‖ to go to the
setting interface.
Select ―Equipment No.‖, press ―Enter‖ to go into equipment number setting interface.
Old: 0806110A
New: 0
0
0123456789ABCDE<
OK Cancel
Fig. 6-14
Input the machine number, and press ―Enter‖ to set. Or press ―Esc‖ to back.
Select ―Password Set‖, press ―Enter‖ to go into management password and machine
lock setting interface.
ManageCode xxx
2.Time Limit Clos
3.Set Time 10
4.Lock Date 02
2.Time Limit Clos
3.Set Time 10
4.Lock Date 02
5.Output PW ---
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Fig. 6-15
Press ―Up‖ and ‖Down‖ to select item. Press ―Enter‖ to set.
If the cursor selects ―Manage code‖, press ―Enter‖ key to go to the management
password setting interface. The management password must be 8 numbers.
If the cursor selects ―Time limit‖, press ―SELECT‖ key to select to disable or enable
the option, namely whether the encryption is effective.
If the cursor selects ―Set Times‖, press ―Enter‖ key to go to the password times
setting. Here, you can set password times (setting range: 0~30).
If the cursor selects ―Lock Date‖, press ―Enter‖ key to go to the lock date setting.
The lock date is encrypted starting time. Setting range: 1~28 days.
If the cursor selects ―Out Password‖, when the flash disk is inserted, press ―Enter‖
key to export the password text file.
Note: This system can encrypt the hardware by phases. The phase number (password
times) is 30 at most. The time of each phase is one month. The password is exported
and saved in the flash disk.
Select ―Preview Set‖, press ―Enter‖ to preview the unlock machine password if
the ‖Time Limit‖ is Open.
01->00235678
02->01235678
03->02235678
04->03235678
Fig. 6-16
6.1.11 Language
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1.Lang(语言)
English
Fig. 6-17
There are three languages: Simplified Chinese, Japanese and English. Press
―SELECT‖ key, and then press ―Enter‖ key.
Select ―Laser Time‖, press ―Enter‖ to check the laser on time. Press ―Esc‖ to back.
Press ―SELECT‖ to clear the parameter. It is the same as follow.
Laser Time
27:10:21
Fig. 6-18
6.1.13 Uptime
Select ‗Uptime‖, press ―Enter‖ to check the time of machine after power on. Press ―Esc‖
to back.
Uptime
122:25:19
图 6-19
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Select ‗Work Time‖, press ―Enter‖ to check the total process time of machine. Press
―Esc‖ to back.
Work Time
56:30:20
Fig. 6-20
Select ―Process Times‖, press ―Enter‖ to check the total process times of machine.
Press ―Esc‖ to back.
Process Times
168
Fig. 6-21
6.1.16 X Travel
Select ―X Travel‖, press ―Enter‖ to check the total distances axis X has moved. Press
―Esc‖ to back.
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X Travel
301
Fig. 6-22
6.1.17 Y Travel
Select ―Y Travel‖, press ―Enter‖ to check the total distances axis Y has moved. Press
―Esc‖ to back.
Y Travel
180
Fig. 6-23
In the assistant function setting interface, select ―Axis Param.‖ and press ―Enter‖ to set
the axis parameter.
01: X Axis
02: Y Axis
03: Z Axis
04: U Axis
Fig. 6-24
Press ―Up‖ and ―Down‖ to select the axis, and press ―Enter‖ to set.
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01: Resolution
02: Speed Max
03: Speed Stop
04: Acc
03: Speed Stop
04: Acc
05: Jerk
06: Axis Distance
Fig. 6-25
Resolution: the resolution = the length that the laser head moving when the motor
rotate a cycle×1000 / the pulses that the driver output when the motor rotate a
cycle.
Speed Max: The maximum speed allowed for single-axis movement. This value
decides the max. Engraving speed and cutting speed.
Speed Stop: The speed of start or stop during single-axis motion, i.e., the motion
stops speed.
Acc: The Max acceleration of this axis, the bigger the acceleration, the shorter the
work time, and the stronger jitter of motion.
Jerk: The acceleration of the acceleration change from the minimum acceleration
to upgrade to the maximum acceleration—Or the changed from the maximum
acceleration reduce to minimum acceleration during slowdown..The smaller the
jerk, the weaker the jitter of motion, the slower of acceleration and deceleration.
Otherwise, the jitter is stronger, the accelerating and decelerating is the faster.
Axis Distance: Maximum distance for axis can move.
6.2.2 Resolution
Select ―Resolution‖ and press ‖Enter‖ to set resolution. There are two way to calculate.
Input the value directly.
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Calculate the resolution from input the actual length (RealSize) and the design length
(WishSize).
In the Resolution Setting interface, press ―Menu‖ to set RealSize and the WishSize
parameter.
Resolution Set
RealSize 0
WishSize 0
Fig. 6-26
Press ―Up‖ or ‖Down‖ to select the item, press ‖SELECT‖ to set the parameter. When
finish input the value of RealSize and WishSize, press ―Enter‖ to calculate the
resolution automatically.
About measurement:
Draw a 30*30 rectangle to calculate the resolution. When measuring, the width of the
laser beam needs to be considered. The processed rectangle is as shown in figure
below. Take the measured value of the X axis 34mm, and input 34 into the Want Size
edit box and 30 into the Want Size edit box. Click ok the program will calculate out the
right resolution. Other Axis is similar. When calculate the resolution of Y, the Real Size
is the length of trace the beam moved.
Fig. 5-20
Select Speed Max, Speed Stop, Acc, Jerk or Axis Distance, and press ―Enter‖. It will
display the value setting interface. According to their respective parameter meaning
set each parameter value.
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In the assistant function setting interface, select ―Back Set‖ and press ―Enter‖ to set the
Homing setting.
In the assistant function setting interface, select ―System Set‖ and press ―Enter‖ to set
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Fig. 6-29
Press ―Enter‖ to go to system test function. In the first time, it will show an ―Input
password‖ dialog.
Input password
_
Fig. 6-30
Note: Press the “Min Power” button 4 times, then press “Max Power” button 4
times to go in.
System Test: testing the circuit board‘s IO, only used for factory testing.
Version: Display the current DSP software version.
System update: When flash disk is used to update the current DSP software, copy
the file with flash disk before the update operation. The memory file will be deleted
in the update process.
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Q: the system does not reset, buttons no response, and LCD no display.
A: the system reset error, the solution is:
First, click the ―Emergency Stop‖ on the panel, and check the button normal.
Second, check the external 5V and internal 5V are within the normal.
Q: opening, the X, Y axis not move, the LCD display the main interface, can manual
move the axis.
A: the power back to origin error. Into the ―Power back to Origin‖ interface, set the X, Y
axis as Opening.
Q: opening, the X, Y axis returns the origin, the LCD still shows ―system initialization‖.
A: the power back to origin error. Into the ―Power back to Origin‖ interface, set the Z, U
axis as Close.
Q: opening, X, Y slow-move a short distance, not reach to the limit point, and complete
the reset.
A: the Limit Polarity error. Into the ―Limit Polarity‖ interface, change the X, Y polarity.
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A: the regression point setting error. Into the ―Regression Point Setting‖ interface, set
the regression point as mechanism origin point.
Q: the setting of power back to origin is close, after power, X, Y still automatically
moving.
A: the regression point setting error. Into the ―Regression Point Setting‖ interface, set
the regression point as mechanism origin point.
Q: When the light power intensity is big, the idemitsu is small; when the light power
intensity is small, the idemitsu is big.
A: the PWM polarity setting error, into the button polarity setting interface, changes the
PWM polarity.
Q: PWM frequency is correct, light power intensity can be changed by line within 10% -
60%.
A: check the laser power supply model, it‘s 5.5 voltage, not 3.3V.
The Questions:
The Solutions:
Check whether the USB line is connected correctly, and the USB port is connected
the PC.
Check the USB driver is installed correctly.
Check the USB port numbers on the device management, if it‘s more than 9,
please change it within 3 – 9.
The software output port need to be same with COM port.
Insert a new and good port on the computer.
Close the equipment power supply 3 minutes, than open again.
Restart the computer, to ground the equipment and the computer.
Replace a computer.
Q: click the U disk file, show as ―U disk reading…please wait‖, the indicator is off.
A: replace the U disk cable.
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