INDUS FERROTECH LTD.

MONTHLY REJECTION REPORT JULY 2016

.
Machining Rejection Details Casting Rejection Details

DAMAGE / DISTRUB

PIN HOLE/mseal fill

MILLING U/S & O/S

DRILL,TAP BRECK

EXTRA MATERIAL
WRONG CASTING

RETURN AS IT IS
OVER GRINDING

DAMAGE / LEAK
HARD/CHILLING
OTHER / RUSTY
Sr. No. Material Description Casting Wt. Kgs. Insp Qty

CMM NOT OK
Go/DAMAGE
TOOL MARK

CAST MARK

SHRINKAGE
HOLE SHIFT

WALL LESS
Tapping No

VIBRATION

POROSITY
BORE O/S

WELDING
BORE BH

FACE BH
LOADED

CRACK

SHIFT

SAND
JOHN DEERE
1 CLUTCH HOUSING-PY0777 103.000 0
2 HOUSING REAR AXLE-LH (GREASED)-R247204 AA 53.000 1569 2 3 1 2 1 7 2 8 12 2 8

3 HOUSING REAR AXLE-RH (GREASED)-R247203 AA 53.000 1635 8 3 4 2 1 1 1 5 15 4 3 15 11 2 12

4 HOUSING REAR AXLE L.H.-R269250/C HD 48.700 86 4 1 3 1 2 14 3 7 5 12 18 16

5 HOUSING REAR AXLE R.H.-R269251/C HD 48.700 78 1 13 3 1 9 11 15 13 2 10

6 C T (REGULAR)-R248099 / A 65.000 10 4 6
7 CT 12 X 12 70.000 556 2 5 29 6 4 2 6 20

8 CASE TRANS.3 WINDOW (WITH BOSS) OPN10 67.000 1021 1 1 1 11 5

9 CT 24 x12 66.853 351 1 1 1

10 SEMI-HOUSING,CLUTCH 12X12 EH PY-10122 140.000 0

11 HSG.CLUTCH 24 X 12 EHPTO 140.000 0
12 HOUSING DIFFERENTIAL DUAL PTO R281266 92.000 1560 1 1 2 2 4 47 8 5 7 47 3
13 DIFFERENTIAL CASE (FULLY FINISH) 92.000 1381 11 6 4 3 2 2 2 6 2 1 14 66 14 18 12 6 65 10 25
14 HSG.TRANSMISSION PY-10645/A 67.070 0
15 C.D.FOR REVERSE PTO SU22228/A TRIM 92.000 67 1 5 1 4
16 HOUSING DIFFERENTIAL PR -SU 24423 104.000 0

17 DIFFERENTIAL CASE(X40-4 SERIES) CASE REAR 97.000 0

18 SEMI HOUSING,DIFF.PR.12X12,24X12 PY10706 104.000 911 3 1 1 2 5 3 1 4 1 29

19 HST CLUTCH HSG(X40-4SERIES CASE FRONT) tunnel 90.000 0

20 HSG.DIFF.CASE WITH BAFFLES(5D) CASE REAR 99.000 1980 3 1 3 1 1 5 7 47 9 90 6 52 6 7 5
21 HOUSING AA TRANS.HSG Case Front Open window 82.800 693 4 2 10 19 2 8
22 TUNNEL HSG.PRT.PY 10813 118.000 0

23 HSG.AA TRANS. KRISH (CASE FRONT CLOSE W. SU30132 ) 76.000 1017 7 3 7 4 2 5 1 5 11 8 4 2 1 5 4 13

24 CLUTCH HOUSING 24X12 (F.T4) 128.600 0
25 CASE FRONT (UTAI) SU-42984 72.700 9 2 7

26 DIFF.CASE S PTO WITH BAFFLE SU-37340 99.000 156

27 DIFF.CASE REAR R PTO WITH BAFFLE SU-27365 99.000 0

28 CASE REAR (UTAI) SU-42922 69.400 7 3 4

29 CLUTCH HOUSING (WET) SU-22197 73.200 0
30 CLUTCH HOUSING (DRY) SU-20723 73.200 0

TOTAL 13087 40 16 23 20 14 7 2 20 3 12 0 38 263 101 136 51 25 2 50 237 27 7 0 154 0 0 0

EICHER / TAFE
64 FLYWHEEL HOUSING ( 241) 1308660 75.500 153 2 1 10 2
65 FLYWHEEL HOUSING - 242 [30 546 2] 79.000 558 1 1 5 2 8 1 2 39 1 7 7
66 FLYWHEEL HOUSING-485 NEW 1961720 (WITHOUT BOSS) 64.780 0

67 485 FWH BOSS M/C 93364409 (WITH BOSS) BF 440 91.500 0

68 FLY HSG.364 312 FWH M/C 93332500 70.000 98 6 1

69 485 FWH M/C (50 HP MODEL) 93353515 (WITHOUT BOSS)BE 351 92.000 0
70 CTR M/C DIA.80 (93654436) 142.000 1396 4 2 18 2 15 3
71 CTR M/C DIA.72 (2244) 142.000 11 1 4

72 CTR-DIPLOCK SIDE SHIFT FORCE LUBRICATION Æ72 (93653948) 142.000 6

73 FLYWHEEL HOUSING -485 (WITHOUT BOSS) 93343042 BD304 64.780 223 1 6
74 FLYWHEEL HOUSING - BE 351 91.500 0

75 FLYWHEEL HOUSING-548 (WITHOUT BOSS) 93674563 89.000 135 1 1 2 15 2

76 FLYWHEEL HOUSING-548 (WITH BOSS) 4502 91.500 171 1 1 2 1 1 1 10
77 CRT DIA80 SIDE SHIFT 93654382 142.000 32

78 CTR DIA80 DIFF LOCK R MODEL 93655180 142.000 116

79 CTF M/C 93653122 142.000 2 2
TOTAL 2901 2 1 13 5 0 9 2 3 1 0 0 5 107 1 12 0 0 0 0 0 19 0 0 12 0 0 0
CLAAS
112 CHASIS AVANT A22 (1120061.5) 112.000 0
113 CHASIS A21 (SUPPORT)-1117 173.5 125.700 0
114 CHASIS A18 / 19 /20 (SUPPORT)-1118 976.2 137.000 0
115 CLAAS A34 24.000 695 3 3 1
TOTAL 695 0 0 0 0 0 0 0 3 0 0 3 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0
TOTAL 16683 42 17 36 25 14 16 4 26 4 12 3 43 370 102 148 51 25 2 50 237 46 7 0 167 0 0 0
 WELL CAST

Material Description Casting Wt.

Kgs.

EXPORT

HSG CD 2500601 15.671

HSG CD 2500605 8.923

HSG 1500671 10.752

HSG 3500643 12.700

HSG 12500406 / 7500402 CI 12.668

HSG NO7500603 14.200

HSG 1500442 12.923

PISTON 902419 11.500

PISTON 902430 9.392

PISTON 299099 0.000

PISTON 902446 0.000

ADAPTER PLATE 4.383

AXLE TOP CLAMP

 TOTAL 113.112

TOTAL 113.112
SAMPLE PARTS ( Under Development )

TOTAL

For WELL casting rejection refer comment of perticular cell

RMN rejection 2016

CR QTY
 MONTHLY REJE

Total Total

BLOW HOLE
Insp Qty Ok Qty Total % CR %

CAST MARK
Rej.Qty CR

CRACK
0 0 #DIV/0! 0 #DIV/0!

0 0 #DIV/0! 0 #DIV/0!

0 0 #DIV/0! 0 #DIV/0!

0 0 #DIV/0! 0 #DIV/0!

0 0 #DIV/0! 0 #DIV/0!

0 0 #DIV/0! 0 #DIV/0!

0 0 #DIV/0! 0 #DIV/0!

0 0 #DIV/0! 0 #DIV/0!

0 0 #DIV/0! 0 #DIV/0!

0 0 #DIV/0! 0 #DIV/0!

0 0 #DIV/0! 0 #DIV/0!

0 0 #DIV/0! 0 #DIV/0!

0 0 #DIV/0! 0 #DIV/0!

0 0 #DIV/0! 0 #DIV/0!
0 0 #DIV/0! 0 #DIV/0!

0 0 #DIV/0! 0 #DIV/0!

0 0 0 #DIV/0! 0 #DIV/0! 0 0 0

0 0 0 ### 0 ### ### ### ###

0 0 #DIV/0! 0 #DIV/0!

0 0 #DIV/0! 0 #DIV/0!

0 0 0 #DIV/0! 0 #DIV/0! 0 0 0

REASON FOR CR MR REASON FOR MR

OVER GRINDING

COLD

WINDOW
DAMAGE

HARD/CHILLING

SAND

EXTRA MATERIAL

POROSITY /
Shrinkage
Casting Rejection Details
MONTHLY REJECTION REPORT NOV 2016

LEAKAGE

SHORT POUR

SLAG / Scab

Inget Broken

Swell
 0 0 0 0 0 0 0 0 0 0 0 0

### ### ### ### ### ### ### ### ### ### ### ###

0 0 0 0 0 0 0 0 0 0 0 0
OTHER
 0

###

0
 REJECTION SHEET COST WISE

SR. Casting Casting

PART NAME
NO. WEIGHT Rate Rs/Kg

A
DOMESTIC
2 BREAK DRUM 330N 12.186 659.2
3 410N 1.885 149.5
4 FCU BRACKET 0.630 89.5
5 FDB BRCKET 0.720 80
6 220 N BRCKET 2.323 207
7 SBT 1100N BRACKET 2.479 195.25
8 60 N / 70 N BRACKET 2.497 246.5
9 1260 N BRACKET 710N 10.709 720
10 1270 N BRACKET 1.622 136
11 870 N BRACKET 700N 7.500 506.85
12 1350 N BRACKET 690N 7.500 507.5
13 420N 1.825 147.5
14 20 N 1.000 85
15 260 N 2.060 241.5
16 40N BRACKET 1.028 89.5
17 50N BRACKET 1.340 100.5

B EXPORT
1 HSG CD 2500601 9.528 710
2 HSG CD 2500605 0.000 710
3 HSG 1500671 30.000 2150.25
4 HSG 3500643 27.000 1876
5 HSG 12500406 / 7500402 39.870 2366
6 HSG NO7500603 24.445 1261.36
7 HSG 1500442 8.771 452.58
8 PISTON 902419 1.927 99.43
9 PISTON 902430 7.500 387
10 PISTON 299099 6.500 335.4
11 PISTON 902446 4.000 206.4
12 ADAPTER PLATE 0.000 0
13 AXLE TOP CLAMP 16.692 1166.85
CR CR CR CR CR CR TOTAL CR TOTAL CR CUM.
QTY COST QTY COST QTY COST CUM. QTY COST

13 25 27

0 0 160 105472
2 299 23 3438.5 0
225 20138 72 6444 0
23 1840 0 0
18 3726 13 2691 0
67 13082 25 4881.25 0
23 5670 11 2711.5 0
0 1 720 0
0 0 0
0 1 506.85 0
2 1015 1 507.5 0
6 885 43 6342.5 0
6 510 26 2210 0
47 11351 90 21735 0
0 10 895 0
0 1 100.5 0

16 11360 28 19880 0
0 0 0
0 0 0
0 3 5628 0
0 0 0
3 3784 17 21443 0
0 0 0
66 6563 95 9446.15 0
9 3483 0 0
0 1 335.4 0
4 825.6 5 1032 0
0 0 0
0 1 1166.85 0
0 0 0
0 0 0
0 0 0
TOTA TOTA TOTA TOTAL TOTA TOTAL TOTAL CR TOTAL CR CUM.
L CR L CR L CR CR COST L CR CR
QTY COST QTY QTY COST CUM. QTY COST

517 84530 467 112115 160 105472 1144 302116.685

 REJECTION OF FEB 2018 M/Cing
SR. NO. PART NAME CR QTY Casting Cost Total Cost

A DOMESTIC
1 BREAK DRUM 330N 160 659.2 105472
2 410N 25 149.5 3737.5
3 FCU BRACKET 297 89.5 26581.5
4 FDB BRCKET 23 80 1840
5 220 N BRCKET 31 207 6417
6 SBT / TRANCE / CAR BRACKET 92 195.25 17963
7 60 N / 70 N BRACKET 34 246.5 8381
8 1260 N BRACKET 1 720 720
9 1270 N BRACKET 136 0
10 870 N BRACKET 1 506.85 506.85
11 1350 N BRACKET 3 507.5 1522.5
12 420N 49 147.5 7227.5
13 20 N 32 85 2720
14 260 N 137 241.5 33085.5
15 40N BRACKET 10 89.5 895
16 50N BRACKET 1 100.5 100.5
B EXPORT
1 HSG CD 2500601 44 710 31240
2 HSG CD 2500605 710 0
3 HSG 1500671 2150.25 0
4 HSG 3500643 3 1876 5628
5 HSG 12500406 / 7500402 2366 0
6 HSG NO7500603 20 1261.36 25227.2
7 HSG 1500442 452.58 0
8 PISTON 902419 161 99.43 16008.23
9 PISTON 902430 9 387 3483
10 PISTON 299099 1 335.4 335.4
11 PISTON 902446 9 206.4 1857.6
12 ADAPTER PLATE 220 0
13 AXLE TOP CLAMP 1 1166.85 1166.85

TOTAL 1144 16102.573 302116.13

8
 Major rejection quantitywise details FEB 2018 After machining

POROSITY / Shrinkage
WINDOW DAMAGE

EXTRA MATERIAL

EXTRA MATERIAL
OVER GRINDING

HARD/CHILLING
Overall defectwise

COST
BOX LEAKAGE
BLOW HOLE

BLOW HOLE
SHORT POUR
Item Insp. Qty Rej. Qty

Inget Broken
Sr no
quantity

SLAG / Scab
CAST MARK

CAST MARK
OTHER

OTHER
CRACK

CRACK
SAND

SAND
COLD

Swell

Swell
FCU BRACKET
1 8547 297 113 108 76 26581.50 1029 438 383 152 23 21 12 0

2 PISTON 902419 2016 156 67 64 25 16008.23 #DIV/0! 100 42.6 37.2 14.8 2.2 2.0 1.2 0.0

BREAK DRUM 330N

3 940 160 24 12 107 17 105472.00 42.6 79.8 94.6 96.8 98.8 100.0 100.0

4 260 N 6755 137 47 43 24 23 33085.50

QUANTITY WISE ANALYSI
5 SBT / TRANCE / CAR BRACKET 3139 89 40 44 5 17963.00 120.0
96.8 98.8 100.0 100.0 100.0 100.0
100.0 94.6
79.8
6 420N 940 49 26 18 5 7227.50 80.0

60.0
7 HSG CD 2500601 1896 44 18 17 5 4 31240.00 42.6
37.2
40.0
20.0 14.8
8 60 N / 70 N BRACKET 1854 34 14 14 6 8381.00 2.2 2.0 1.2 0.0 0.0 0.0
0.0
LE L l
D IA
R el K K
NG D
9 20 N 1379 32 15 16 1 2720.00 AN HO ER HE Sw AC AR DI CO
L
S
AT OT CR T
M IN
OW M CA
S GR D
BL A ER W
10 220 N BRCKET 2831 31 19 7 5 6417.00 TR OV DO
EX IN
W

TOTAL 30297 1029 383 0 12 0 0 0 0 438 152 0 0 0 0 0 21 23 255095.73

Prepared by :DIGVIJAY Approved by:SANTOSH

Major rejection details costwise FEB 2018

POROSITY / Shrinkage
WINDOW DAMAGE

EXTRA MATERIAL

EXTRA MATERIAL
OVER GRINDING

HARD/CHILLING
Overall defectwise
BLOW HOLE

BLOW HOLE
SHORT POUR

Inget Broken
Sr no Item Insp. Qty COST Qty

SLAG / Scab
CAST MARK

CAST MARK
quantity

LEAKAGE

OTHER

OTHER
CRACK

CRACK
SAND

SAND
COLD

Swell

Swell
BREAK DRUM 330N
1 940 105472.00 24 12 107 17 160 1018 422 385 151 25 23 12 0

2 260 N 6755 33085.50 47 43 24 23 137 #DIV/0! 100 41.5 37.8 14.8 2.5 2.3 1.2 0.0

3 HSG CD 2500601 1896 31240.00 18 17 5 4 44 41.5 79.3 94.1 96.6 98.8 100.0 100.0

FCU BRACKET
4 8547 26581.50 113 108 76 297

5 HSG NO7500603 21 25227.20 17 4 21 120.0

DEFE
96.6 98.8 100.0 100.0 100.0 100.0
100.0 94.1
6 SBT / TRANCE / CAR BRACKET 3139 17963.00 40 44 5 89
79.3
80.0
7 PISTON 902419 2016 16008.23 67 64 25 156
60.0
41.5
8 60 N / 70 N BRACKET 1854 8381.00 14 14 6 34 40.0 37.8

20.0 14.8
9 420N 940 7227.50 26 18 5 49
2.5 2.3 1.2 0.0 0.0 0.0
0.0
E L l
10 220 N BRCKET 2831 6417.00 19 7 5 31 D L IA el R K K
NG
D
AN HO ER Sw HE AC AR DI CO
L
S
AT OT CR T
M IN
O W M S GR
BL A CA ER
TOTAL 28939 277602.93 385 0 12 0 0 0 0 422 151 0 0 0 0 0 25 23 1018 TR OV DO
EX IN
W

Prepared by :Digvijay Approved by: Santosh

 HARD/CHILLIN

BOX LEAKAGE
BLOW HOLE

BLOW HOLE
SHORT POUR

Inget Broken
SLAG / Scab
CAST MARK

CAST MARK
POROSITY /
BREAK DRUM 330N FCU BRACKET

MATERIAL
GRINDING

GRINDING
MATERIAL

Shrinkage
WINDOW
DAMAGE

OTHER
CRACK

CRACK
EXTRA

EXTRA
SAND

SAND
OVER

OVER
COLD

COLD
Swell

G
940 160 107 24 17 12 8547 297 113 108 76
17.02 100 66.9 15.0 10.6 7.5 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 3.47 100 38.0 36.4 25.6 0.0 0.0 0.0 0.0
66.9 81.9 92.5 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 38.0 74.4 100.0 100.0 100.0 100.0 100.0

120.0
100.0 100.0 100.0 100.0 100.0 100.0 100.0 10
150.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 80.0
81.9 92.5 74.4
100.0 66.9 60.0
38.0 36.4
50.0 15.0 40.0 25.6
10.6 7.5 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 20.0
0.0 0.0 0.0 0.0 0.0 0.0

BLOW HOLE

WINDOW DAMAGE

BOX LEAKAGE
CRACK

CAST MARK

SLAG / Scab

Inget Broken
SAND

Swell

EXTRA MATERIAL
OVER GRINDING

COLD

POROSITY / Shrinkage

SHORT POUR

OTHER
0.0

HARD/CHILLING
EXTRA MATERIAL

OVER GRINDING

OVER GRINDING
HARD/CHILLING

BOX LEAKAGE
BLOW HOLE

BLOW HOLE
SHORT POUR

Inget Broken
SLAG / Scab
CAST MARK

CAST MARK
POROSITY /
260 N HSG NO7500603

Shrinkage

WINDOW
WINDOW
DAMAGE

DAMAGE
OTHER

CRACK

CRACK
SAND

COLD

COLD
Swell

Swell
6755 137 47 43 24 23 21 21 17 4
2.03 100 34.3 31.4 17.5 16.8 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 100.00 100 81.0 19.0 0.0 0.0 0.0 0.0 0.0
34.3 65.7 83.2 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 81.0 100.0 100.0 100.0 100.0 100.0 100.0

120.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 120.0
100.0 83.2
100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100
80.0 65.7 81.0
60.0 80.0
34.3 31.4
40.0 60.0
17.5 16.8
20.0 40.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 19.0
0.0 20.0
l
LE ND AL HE
R
AR
K
AC
K
NG LD GE G ag
e GE UR ca
b en el 0.0 0.0 0.0 0.0 0.0 0.0 0.0
HO SA RI DI O A I N k A O S ok w 0.0
AT
E OT M CR IN
C M ILL rin AK T
P / Br
S
OW ST GR DA H h LE R G t
BL
M CA W /C /S X O SL
A ge
A ER RD TY BO SH In
TR OV DO SI
EX IN HA O
W R
PO

POROSITY / Shrinkage
WINDOW DAMAGE
EXTRA MATERIAL

EXTRA MATERIAL
OVER GRINDING

OVER GRINDING
HARD/CHILLING
SBT / TRANCE / CAR

BOX LEAKAGE
BLOW HOLE

BLOW HOLE
SHORT POUR

Inget Broken
HSG CD 2500601

SLAG / Scab
CAST MARK

CAST MARK
BRACKET

OTHER
CRACK

CRACK
SAND

SAND
COLD

COLD
Swell

1896 44 18 17 5 4 3139 89 44 40 5
2.32 100 40.9 38.6 11.4 9.1 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 2.84 100 49.4 44.9 5.6 0.0 0.0 0.0 0.0
40.9 79.5 90.9 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 49.4 94.4 100.0 100.0 100.0 100.0 100.0

120.0
120.0
100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100
94.4
100.0 90.9
79.5 80.0
80.0
60.0
60.0 49.4
44.9
40.9 40.0
38.6
40.0
20.0
20.0 11.4 9.1 5.6
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0
l
LE ND AL el RK CK G LD GE NG ge GE R ab en HE
R
HO SA RI Sw A RA DI
N
CO A LI ka A OU Sc ro
k
TE M C IN M IL in AK P / B OT
W A ST DA H hr LE RT AG et
O M CA GR /C /S X O SL g
BL A ER W
RD BO SH In
TR DO TY
EX OV IN HA SI
W RO
PO
 S E S L P
AT
M C IN M IL in A / Br O
W ST DA H hr LE RT AG et
O M CA GR /C /S X O SL g
BL A ER W
RD Y BO SH In
TR OV DO HA S IT
EX IN
W RO
PO
 WINDOW DAMAGE
OVER GRINDING

HARD/CHILLING
COLD

0 0 0 0

0.0 0.0 0.0 0.0

100.0 100.0 100.0 100.0

ISE ANALYSIS
100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0

0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

L D E G ge E UR b en
AG IN ka AG ca ok
CO ILL PO /S
AM in AK r
D CH hr LE RT AG tB
W / /
S X O SL ge
RD Y BO SH In
DO HA S IT
IN
W RO
PO
WINDOW DAMAGE
OVER GRINDING

HARD/CHILLING
COLD

0 0 0 0

0.0 0.0 0.0 0.0

100.0 100.0 100.0 100.0

DEFECTWISEE ANALYSIS
100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0

0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

L D E G ge E UR ca
b
ke
n
CO AG IN ka AG PO
AM LL ri n
K /S ro
HI EA T tB
D /C Sh L OR AG ge
W RD
/ X
SH SL In
DO IT
Y BO
IN HA S
W RO
PO
 HARD/CHILLIN

BOX LEAKAGE
POROSITY /
Shrinkage
WINDOW
DAMAGE

0.0 0.0 0.0 0.0

100.0 100.0 100.0 100.0

100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0

0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

EXTRA MATERIAL
HARD/CHILLING

POROSITY /
Shrinkage
SAND

0.0 0.0 0.0 0.0

100.0 100.0 100.0 100.0

00.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0

0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

POROSITY / Shrinkage
WINDOW DAMAGE

HARD/CHILLING

BOX LEAKAGE

0.0 0.0 0.0 0.0

100.0 100.0 100.0 100.0

00.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0

0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

 WELL CAST MONTHLY REJECTION REPORT MARCH 2018 AFTER MACHINING

Casting Rejection Details

EXTRA MATERIAL
EXTRA FETTLING
OVER GRINDING
Material Description Casting Wt. Total

BLOW HOLE

SHORT POUR
Insp Qty Ok Qty Total % Total CR CR %

Inget Broken
SLAG / Scab
Kgs. Rej.Qty

CAST MARK

POROSITY /
Shrinkage
WINDOW
DAMAGE

LEAKAGE

OTHER
CRACK

SAND
COLD

OUT
DOMESTIC

BREAK DRUM 330N 15.671 2703 2703 0 0.00 0 0.00 0 0 0 0

410N 1.885 817 797 20 2.45 20 2.45 17 0 3

FCU BRACKET 10.752 10261 10000 261 2.54 261 2.54 64 20 16 39 57 46 19

FDB BRCKET 12.700 1688 1650 38 2.25 38 2.25 26 1 6 5

220 N BRCKET 12.668 2578 2540 38 1.47 38 1.47 12 1 5 12 8

SBT 1100N BRACKET 14.200 3287 3247 40 1.22 40 1.22 18 16 0 6

60 N / 70 N BRACKET 12.923 2438 2431 7 0.29 7 0.29 7 0 0 0 0

1260 N BRACKET 11.500 387 376 11 2.84 11 2.84 1 8 2

1270 N BRACKET 9.392 0 0 0 #DIV/0! 0 #DIV/0!

870 N BRACKET 7.500 290 285 5 1.72 5 1.72 2 3

1350 N BRACKET 7.500 283 280 3 1.06 3 1.06 2 1

420 N BRACKET 4.383 824 797 27 3.28 27 3.28 19 5 3

20 N 1.300 673 642 31 4.61 31 4.61 17 2 12 0

260 N Bracket 2.000 6071 5960 111 1.83 111 1.83 47 4 5 29 3 23

40N 1.028 1410 1400 10 0.71 10 0.71 4 5 1

50N 1.300 242 241 1 0.41 1 0.41 1

EXPORT 0 0 0 #DIV/0! 0 #DIV/0!

HSG CD 2500601 12.657 593 583 10 1.69 10 1.69 6 1 0 2 1

HSG CD 2500605 9.500 502 500 2 0.40 2 0.40 1 1 0

HSG 1500671 30.000 0 0 0 #DIV/0! 0 #DIV/0!

HSG 3500643 29.600 289 283 6 2.08 6 2.08 2 2 0 1 1

HSG 12500406 / 7500402 43.000 0 0 0 #DIV/0! 0 #DIV/0!

HSG NO7500603 32.460 1 0 1 100.00 1 100.00 0 1

HSG 1500442 12.424 0 0 0 #DIV/0! 0 #DIV/0!

PISTON 902419 18.900 1339 1207 132 9.86 132 9.86 69 0 0 50 5 8

PISTON 902430 1.500 1175 1097 78 6.64 78 6.64 43 0 32 3

PISTON 299099 6.300 1 0 1 100.00 1 100.00 1

PISTON 902446 4.500 627 604 23 3.67 23 3.67 7 9 5 2

ADAPTER PLATE 3.500 0 0 0 #DIV/0! 0 #DIV/0!

AXLE TOP CLAMP 21.825 559 556 3 0.54 3 0.54 1 0 2

TOTAL 352.868 39038 38179 859 2.20 859 2.20 365 24 0 0 23 0 66 236 81 19 16 0 2 2 2 23
 TOTAL 352.868 39038 38179 859 2.20 859 2.20 365 24 0 0 23 0 66 236 81 19 16 0 2 2 2 23
SAMPLE PARTS ( Under Development )
0 0 #DIV/0! 0 #DIV/0!

0 0 #DIV/0! 0 #DIV/0!

TOTAL 0 0 0 #DIV/0! 0 #DIV/0! 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

For WELL casting rejection refer comment of perticular cell

RMN rejection 2018

CR QTY REASON FOR CR MR REASON FOR MR

 MAJOR REJECTION FROM 01/02/2018 TO 28/02/2018
HARD /
BORE BH EXTRA MATERIAL SAND LEAKAGE EXTRA FETTLING OUT SHRINKAGE CHILLING CAST MARK

330N 24 FCU 76 330N 107 330N 12 330N 17

410N 18 FDB 13 410N 7 Piston 9 Hsg 601 4

902430

Piston
FCU 113 220N 5 FCU 108 299099 1 Piston 902430 4

Piston
FDB 10 SBT 1100N 5 220N 7 902446 4 Piston 902446 5

220N 19 70N 6 SBT 1100N 44 Hsg 603 4

SBT 1100N 40 420 N 5 70N 14

70N 14 20 N 1 1260 N 1

700 N 2 260 N 24 700 N 3 Total 0 Total 0

690 N 2 40 N 1 690 N 1

420 N 26 Hsg 601 5 420 N 18

20 N 15 Piston 902419 25 20 N 16 Total 26 Total 0 Total 0

260 N 47 260 N 43

40 N 4 40 N 5

Hsg 601 18 50 N 1

Hsg 603 17 Hsg 601 17

Piston Piston
902419 67 902419 64

Total 436 Total 166 Total 456 Total 34 Total 0

WINDOW
DAMAGE Swell SLAG / Scab CRACK COLD Inget Broken

TOTAL CUM. 1144

OTHERS

260 N 23

Axle top 1

Total 0 Total 0 Total 0 Total 0 Total 0 Total 0 Hsg 643 2

Total 26
 Major rejection quantitywise details FEB 2018

BLOW HOLE

HARD/CHILLI
CAST MARK
Insp. Rej.

GRINDING

WINDOW
Item

DAMAGE
Qty Qty

CRACK

SAND
OVER

COLD

NG
FCU BRACKET 8547 297 113 108
PISTON 902419 2016 156 67 64
BREAK DRUM 330N 940 160 24 12 107
260 N 6755 137 47 43
SBT / TRANCE / CAR
BRACKET
3139 89 40 44
420N 940 49 26 18
HSG CD 2500601 1896 44 18 17
60 N / 70 N
BRACKET
1854 34 14 14
20 N 1379 32 15 16
220 N BRCKET 2831 31 19 7
TOTAL 30297 1029 383 0 12 0 0 0 0 438
 EXTRA

5
1
6
5
5
5
24
25
76
MATERIAL

152
POROSITY /

0
Shrinkage
details FEB 2018

0
BOX LEAKAGE

0
SHORT POUR

0
SLAG / Scab

0
Inget Broken

4 Swell
17

21
OTHER
23

23
PART NAME CR QTY Casting Cost Total Cost
BREAK DRUM 330N 160 659.2 105472
260 N 137 241.5 33085.5
HSG CD 2500601 44 710 31240
FCU BRACKET 297 89.5 26581.5
HSG NO7500603 20 1261.36 25227.2
SBT / TRANCE / CAR BRACKET 92 195.25 17963
PISTON 902419 161 99.43 16008.23
60 N / 70 N BRACKET 34 246.5 8381
420N 49 147.5 7227.5
220 N BRCKET 31 207 6417
HSG 3500643 3 1876 5628
410N 25 149.5 3737.5
PISTON 902430 9 387 3483
20 N 32 85 2720
PISTON 902446 9 206.4 1857.6
FDB BRCKET 23 80 1840
1350 N BRACKET 3 507.5 1522.5
AXLE TOP CLAMP 1 1166.85 1166.85
40N BRACKET 10 89.5 895
1260 N BRACKET 1 720 720
870 N BRACKET 1 506.85 506.85
PISTON 299099 1 335.4 335.4
50N BRACKET 1 100.5 100.5
1270 N BRACKET 136 0
HSG CD 2500605 710 0
HSG 1500671 2150.25 0
HSG 12500406 / 7500402 2366 0
HSG 1500442 452.583 0
ADAPTER PLATE 220 0
Compatibility Report for 02 REJECTION_REPORT After Machining.xls
Run on 4/4/2018 13:36

The following features in this workbook are not supported by earlier versions
of Excel. These features may be lost or degraded when you save this workbook
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Significant loss of functionality # of occurrences

This object will no longer be editable. 1

'DAILY COST DATA'!A1:BU59

Some cells have more conditional formats than are supported by the selected 2
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'REJECTION COST DATA SHEET'!D5

'REJECTION COST DATA SHEET'!F22

Some cells have overlapping conditional formatting ranges. Earlier versions of 81

Excel will not evaluate all of the conditional formatting rules on the
overlapping cells. The overlapping cells will show different conditional
formatting.

'DAILY COST DATA'!E6:E16

'REJECTION COST DATA SHEET'!D6:

'REJECTION COST DATA SHEET'!F35

'REJECTION COST DATA SHEET'!D22

'REJECTION COST DATA SHEET'!D5:

One or more cells in this workbook contain a conditional formatting type that 1
is not supported in earlier versions of Excel, such as data bars, color scales, or
icon sets.
 'REJECTION COST DATA SHEET'!G5:

Some formatting on charts in this workbook is not supported in earlier 1

versions of Excel and will not be displayed.
'Sale'!A1:R31

Minor loss of fidelity

Some formulas in this workbook are linked to other workbooks that are 14
closed. When these formulas are recalculated in earlier versions of Excel
without opening the linked workbooks, characters beyond the 255-character
limit cannot be returned.

'MONTHLY RAJ
GRAPH'!C3:C13
'MONTHLY RAJ
GRAPH'!C22:C24

Some cells or styles in this workbook contain formatting that is not supported 94
by the selected file format. These formats will be converted to the closest
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Compatibility Report for 02 REJECTION_REPORT After Machining.xls
Run on 4/4/2018 16:00

The following features in this workbook are not supported by earlier versions
of Excel. These features may be lost or degraded when you save this workbook
in an earlier file format.

Significant loss of functionality # of occurrences

This object will no longer be editable. 1

'DAILY COST DATA'!A1:BU59

Some cells have more conditional formats than are supported by the selected 2
file format. Only the first three conditions will be displayed in earlier versions
of Excel.

'REJECTION COST DATA SHEET'!D5

'REJECTION COST DATA SHEET'!F22

Some cells have overlapping conditional formatting ranges. Earlier versions of 81

Excel will not evaluate all of the conditional formatting rules on the
overlapping cells. The overlapping cells will show different conditional
formatting.

'DAILY COST DATA'!E6:E16

'REJECTION COST DATA SHEET'!D6:

'REJECTION COST DATA SHEET'!F35

'REJECTION COST DATA SHEET'!D22

'REJECTION COST DATA SHEET'!D5:

One or more cells in this workbook contain a conditional formatting type that 1
is not supported in earlier versions of Excel, such as data bars, color scales, or
icon sets.
 'REJECTION COST DATA SHEET'!G5:

Some formatting on charts in this workbook is not supported in earlier 1

versions of Excel and will not be displayed.
'Sale'!A1:R31

Minor loss of fidelity

Some formulas in this workbook are linked to other workbooks that are 14
closed. When these formulas are recalculated in earlier versions of Excel
without opening the linked workbooks, characters beyond the 255-character
limit cannot be returned.

'MONTHLY RAJ
GRAPH'!C3:C13
'MONTHLY RAJ
GRAPH'!C22:C24

Some cells or styles in this workbook contain formatting that is not supported 94
by the selected file format. These formats will be converted to the closest
format available.